Environment-friendly industrial dust collection system

Abstract

The invention belongs to the technical field of dust collection equipment, and particularly relates to an environment-friendly industrial dust collection system. Comprising a dust collection lying head, a fixing frame and vacuum equipment, the dust collection lying head is arranged on the upper side of the traveling guide rail; the fixing frame is used for fixedly connecting the dust collection lying head to the side wall of the travelling crane platform; the vacuum equipment is arranged on the surface of the travelling crane platform and connected with the dust collection bending head through a pipeline. During use, when the traveling crane moves on the guide rail in the length direction, the dust collection lying head moves along with the traveling crane. As the dust collection lying head is designed to sweep along the two sides of the guide rail, the dust collection lying head can capture and adsorb dust accumulated on the surface and around the guide rail in real time. By means of the design, it is guaranteed that dust can be continuously cleaned while the traveling crane runs. Adsorbed dust is conveyed into vacuum equipment through a pipeline and can be subjected to follow-up treatment or safe disposal after being collected in a centralized mode, and secondary diffusion of the dust in the working environment is avoided.

Description

Technical Field

[0001] The invention belongs to the technical field of dust collection equipment, and in particular relates to an environmentally friendly industrial dust collection system. Background Art

[0002] In the fields of cranes, metallurgy and port loading and unloading, cranes are key material transfer equipment and are widely used in the handling and loading and unloading of heavy objects. However, these working environments usually have high dust concentrations, especially in the steel smelting process, where the generation of dust is more significant. Especially in the material transfer process, the generation and accumulation of dust is inevitable. In long-term use, a large amount of mixed dust will accumulate on the crane rails, which not only affects the normal operation of the equipment, but may also cause a series of problems.

[0003] First, the accumulation of mixed dust will increase the friction of the crane rails, causing poor equipment operation, and may even cause the crane to get stuck and malfunction, thus affecting production efficiency. Second, the presence of dust may also damage the electrical system and mechanical components of the crane, shortening the service life of the equipment. In addition, the dust may contain harmful substances, and long-term exposure to such an environment may pose a threat to the health of operators. Therefore, in response to the problem of mixed dust accumulation on the crane rails, effective cleaning and maintenance measures are urgently needed to ensure the safe and stable operation of the equipment and the health of the operators.

[0004] The above information disclosed in the above background technology section is only used to enhance the understanding of the background technology of the technology described in this article. Therefore, the background technology may contain certain information that does not form the prior art known in this country to those skilled in the art. Summary of the invention

[0005] In order to solve the defects of the prior art mentioned above, the present invention proposes an environmentally friendly industrial dust collection system.

[0006] The technical solution adopted by the present invention is as follows:

[0007] An environmentally friendly industrial dust collection system, comprising:

[0008] The dust suction head is arranged on the upper side of the driving guide rail;

[0009] A fixing frame is used to fix the vacuum cleaner head to the side wall of the driving platform;

[0010] The vacuum device is arranged on the surface of the driving platform and is connected to the dust collecting head through a pipeline.

[0011] Preferably, the vacuum head includes a vacuum head, which is hollow inside and shaped like an inverted "concave" character and is covered on the guide rail; the inside of the vacuum head is connected to the vacuum equipment through a pipe; and a plurality of air holes and a brush head are provided on the side of the vacuum head that contacts the planes on both sides of the guide rail.

[0012] Furthermore, the pipe connecting the vacuum cleaner head and the vacuum device is a three-way pipe, the lower part of the three-way pipe is respectively connected to the two sides of the guide rail of the vacuum cleaner head, and the upper part is connected to the vacuum device.

[0013] Preferably, the fixed frame includes a connecting rod and a fixed rod I, one end of the connecting rod is rotatably connected to the dust collector head through a hinge shaft, and the other end is fixedly connected to the side wall of the traveling platform through the fixed rod I. A fixed rod II is also provided in the middle of the connecting rod, and the other end of the fixed rod II away from the connecting rod is fixedly connected to the side wall of the traveling platform.

[0014] Furthermore, two bearing seats are fixedly provided on the side walls of the driving platform, and a rotating bearing is connected between the bearing seats via a rotating shaft, and the rotating bearing is fixedly connected to the top of the dust collector head.

[0015] Preferably, the vacuum equipment includes a shell, a roller is arranged at the bottom of the shell, and a vacuum chamber, a filter chamber and a negative pressure chamber are arranged inside the shell; an air inlet is arranged on one side of the vacuum chamber, the vacuum chamber is connected with the negative pressure chamber, the negative pressure chamber and the filter chamber are connected through a pipeline, and an exhaust port is arranged on one side of the negative pressure chamber.

[0016] Furthermore, a main filter is arranged in the filter chamber.

[0017] Furthermore, a negative pressure device is provided in the negative pressure chamber.

[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0019] In general, compared with the prior art, the present invention provides an environmentally friendly industrial dust collection system. The dust collection head is connected to the crane platform through a fixed frame, and the dust collection head is firmly mounted on the side wall of the crane platform through the fixed frame; when the crane moves along the length direction on the guide rail, the dust collection head moves accordingly. Since the dust collection head is designed to clean along both sides of the guide rail, it can capture and adsorb dust accumulated on the surface of the guide rail and the surrounding area in real time. It ensures that dust cleaning can be carried out continuously while the crane is running. Prevent the accumulation of mixed dust from causing poor operation of the equipment, or even jamming and failure; the adsorbed dust is transmitted to the vacuum equipment through a pipeline, and can be subsequently processed or safely disposed of after centralized collection, avoiding secondary diffusion of dust in the working environment and preventing dust from affecting the health of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will now be described by way of example with reference to the accompanying drawings, in which:

[0021] Figure 1 It is a structural schematic diagram of the environmentally friendly industrial dust collection system of the present invention;

[0022] Figure 2 It is a schematic diagram of the structure of the vacuum cleaner head in the present invention;

[0023] Figure 3 It is a schematic diagram of the structure of the fixing frame in the present invention;

[0024] Figure 4 It is a schematic diagram of the structure of the vacuum equipment in the present invention. DETAILED DESCRIPTION

[0025] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application usually described and shown in the drawings here can be arranged and designed in various configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0026] As a key material transfer equipment, cranes are widely used in the handling and loading and unloading of heavy objects in the fields of cranes, metallurgy and port loading and unloading. However, these working environments usually have a high dust concentration, especially in the steel smelting process, where dust generation is more significant.

[0027] The dust composition includes: steel smelting dust, which is generally emitted into the air during the crushing, screening and transportation of materials. Its chemical composition, true density and other physical properties are similar to those of the original materials. The particles are coarse and the large particles can reach hundreds of microns. Furnace smoke is solid particles formed by condensation or oxidation in the air of sublimates or vapors produced by physical and chemical processes during metal smelting or heating, such as oxygen converter smoke, oxygen blowing open hearth smoke, electric furnace smoke, etc. It is mainly metal oxides with very fine particles. A large amount of solid waste is generated in the steelmaking process, such as dust removal ash, iron filings, slag, etc.

[0028] In the process of material transportation, the generation and accumulation of dust is inevitable. In long-term use, a large amount of mixed dust will accumulate on the crane guide rail 2, which not only affects the normal operation of the equipment, but also may cause a series of problems.

[0029] First, the accumulation of mixed dust will increase the friction of the crane guide rail 2, resulting in poor equipment operation, and may even cause jamming and failure of the crane, thereby affecting production efficiency. Secondly, the presence of dust may also damage the electrical system and mechanical components of the crane, shortening the service life of the equipment. In addition, the dust may contain harmful substances, and long-term exposure to such an environment may pose a threat to the health of the operator. Therefore, in order to address the problem of mixed dust accumulation on the crane guide rail 2, effective cleaning and maintenance measures are urgently needed to ensure the safe and stable operation of the equipment and the health of the operators.

[0030] In order to solve the problems in the related art to a certain extent, the present application embodiment provides an environmentally friendly industrial dust collection system, see Figure 1-3 ,include:.

[0031] A dust suction head 1 is arranged on the upper side of the driving guide rail 2;

[0032] The fixing frame 3 is used to fix the dust collecting head 1 to the side wall of the traveling platform 4 to ensure that it does not fall off when the traveling platform moves, and also maintains close contact with the traveling guide rail 2 so as to effectively absorb the dust on the guide rail;

[0033] The vacuum device 5 is arranged on the surface of the driving platform 4 and is connected to the dust collecting head 1 through a pipeline. When the system is started, the vacuum device 5 generates negative pressure, forming an attraction force, which can effectively absorb the mixed dust on both sides of the contact surface between the dust collecting head 1 and the guide rail;

[0034] When in use, the dust suction head 1 is connected to the crane platform 4 through the fixing frame 3, and the dust suction head 1 is firmly mounted on the side wall of the crane platform 4 through the fixing frame 3; when the crane moves along the length direction on the guide rail, the dust suction head 1 moves accordingly. Since the dust suction head 1 is designed to clean along both sides of the guide rail, it can capture and adsorb dust accumulated on and around the surface of the guide rail in real time. This design ensures that dust cleaning can be carried out continuously while the crane is running. The adsorbed dust is transmitted to the dust collection device of the vacuum equipment 5 through a pipeline, and can be subsequently processed or safely disposed of after centralized collection, thereby avoiding secondary diffusion of dust in the working environment.

[0035] The technical effects of this environmentally friendly industrial dust collection system are mainly reflected in the following aspects:

[0036] Efficient cleaning: The system can clean the dust on the guide rails in real time to prevent dust accumulation, ensure the smooth operation of the driving equipment, and improve work efficiency.

[0037] Extend equipment life: By regularly cleaning the mixed dust on the guide rails, the friction and wear caused by dust can be reduced, the service life of the crane and guide rails can be extended, and the maintenance cost can be reduced.

[0038] Improve the working environment: effectively remove dust in the working environment, reduce the concentration of suspended particles in the air, reduce the harm to the health of operators, and create a safe and clean working environment.

[0039] Automation and intelligence: The system has a simple design and is easy to install. It can be seamlessly integrated with the existing driving system, which improves the automation level of industrial vacuuming and reduces the frequency and labor intensity of manual cleaning.

[0040] Environmental benefits: By cleaning up dust in a timely manner, pollution to the surrounding environment is reduced, which meets the environmental protection requirements of modern industry and promotes green production.

[0041] In summary, this environmentally friendly industrial dust collection system not only improves work efficiency and equipment reliability, but also provides protection for the health and safety of workers, showing good prospects for technical application.

[0042] In some embodiments, the design of the vacuum head 1 is critical. Figure 2 The structure and function of the dust collector head 7 can be described in detail as follows:

[0043] The vacuum head 1 includes a vacuum head 7, which has a hollow structure inside and an inverted "concave" shape. This design allows the vacuum head 7 to fit tightly on the top of the guide rail and fit perfectly with the guide rail, thereby maximizing the contact area with the guide rail, fully covering both sides of the guide rail, forming a stable negative pressure suction force, and significantly improving the dust adsorption efficiency.

[0044] The part of one side of the dust collector head 7 that contacts the two side planes of the guide rails is provided with a plurality of air holes (not shown in the figure), and the layout of the air holes is optimized to form an effective airflow during the dust collection process and enhance the adsorption effect.

[0045] At the same time, the dust collector head 7 is equipped with a brush head 17, and the softness and appropriate hardness of the bristles can effectively brush the dust and impurities on both sides of the guide rail into the interior of the dust collector head 7. During operation, the brush head 17 is used to loosen the solid dust and guide it into the air holes of the dust collector head 7. The provision of the brush head 17 allows the dust to be fully cleaned before being sucked in, ensuring the comprehensive cleaning of the guide rail and its surrounding areas, reducing the cleaning dead corners, and improving the cleaning quality.

[0046] The vacuum device 5 is connected to the dust collecting head 7 through a pipeline to provide negative pressure therefor. The formation of negative pressure causes the airflow generated in the dust collecting head 7 to suck dust into the dust collecting head 7 from both sides of the guide rail.

[0047] When the vehicle is moving, the design of the dust collector head 7 enables it to continuously clean the guide rails, ensuring that no dust is accumulated during the operation of the equipment, thereby avoiding an impact on the performance of the equipment.

[0048] In further embodiments, see Figure 1-2 The pipe connecting the dust collector head 7 and the vacuum device 5 adopts a three-way pipe 6 structure, and the specific configuration is as follows:

[0049] The lower part of the three-way pipe 6 is connected to the two sides of the guide rail of the dust collector 7. This design enables the dust collector 7 to suck dust from both sides at the same time during operation, forming a more uniform negative pressure environment, and effectively preventing the uneven dust collection effect caused by the negative pressure concentrated on one side.

[0050] The upper part of the three-way pipe 6 is connected to the vacuum device 5 to ensure that the sucked dust can be efficiently transported to the vacuum device 5 for collection and treatment.

[0051] In some embodiments, see Figure 3 The fixing frame 3 includes a connecting rod 301 and a fixing rod I 302, and the specific structure and function are as follows:

[0052] One end of the connecting rod 301 is rotatably connected to the dust collector 7 via a hinge shaft, allowing the dust collector 7 to rotate freely within a certain range. This design enables the dust collector 7 to flexibly adjust its working angle according to work requirements to adapt to different cleaning tasks.

[0053] The other end of the connecting rod 301 is fixedly connected to the side wall of the driving platform 4 through the fixing rod I 302, ensuring the stability and reliability of the connecting rod 301 during use. The design of the fixing rod I 302 enables the connecting rod 301 to maintain its position stability without affecting the function of the dust collector 7.

[0054] A fixing rod II 303 is provided in the middle of the connecting rod 301, and the other end of the fixing rod II 303 is away from the connecting rod 301 and fixedly connected to the side wall of the driving platform 4 through a fixing structure. The function of the fixing rod II 303 is to further enhance the structural stability of the entire fixing frame 3, and ensure that the angle of the vacuum head 7 will not change due to vibration or external force when it is working.

[0055] In further embodiments, see Figure 1-2 Two bearing seats 8 are fixedly arranged on the side wall of the driving platform 4, and a rotating bearing 9 is connected between the bearing seats 8 through a rotating shaft, and the rotating bearing 9 is fixedly connected to the top of the dust collector head 7. The specific structure and function are as follows:

[0056] Two bearing seats 8 are fixedly arranged on the side wall of the driving platform 4, and these bearing seats 8 provide support points for the rotating bearing 9 to ensure its stability. The material and design of the bearing seat 8 must have sufficient strength to withstand various forces generated by the dust collector 7 during operation.

[0057] The bearing seats 8 are connected by a rotating shaft to form a stable rotating structure. The design of the rotating shaft allows the rotating bearing 9 to rotate smoothly under the support of the bearing seat 8, reducing friction and wear and improving service life.

[0058] The rotary bearing 9 is fixedly connected to the top of the dust collector head 7, so that the dust collector head 7 can rotate freely around the rotating shaft. This connection method ensures that the dust collector head 7 can flexibly adjust its direction during operation to meet different cleaning needs.

[0059] In some embodiments, see Figure 4 , the structure and function of the vacuum equipment 5 are designed as follows:

[0060] The vacuum device 5 comprises a housing 10, which is made of a durable material and can withstand the negative pressure generated inside and the influence of the external environment. A plurality of rollers 11 are arranged at the bottom of the housing 10 to facilitate the movement and positioning of the device and improve the flexibility of use.

[0061] The interior of the housing 10 is divided into a vacuum chamber 12 , a filter chamber 13 and a negative pressure chamber 14 . Such a structural design ensures smooth flow of airflow and effective cooperation of various functional modules.

[0062] An air inlet 15 is provided on one side of the vacuum chamber 12, allowing external air and impurities such as dust to enter the vacuum chamber 12 through the air inlet 15. The design of the air inlet 15 should take into account preventing large particles from directly entering the subsequent filtering system.

[0063] The vacuum chamber 12 is communicated with the negative pressure chamber 14, and the negative pressure chamber 14 is connected to the filter chamber 13 through a pipeline. This design enables the negative pressure formed in the vacuum chamber 12 to effectively draw air and impurities into the negative pressure chamber 14 and guide them to the filter chamber 13 for filtering.

[0064] An exhaust port 16 is provided on one side of the negative pressure chamber 14, and the filtered air is discharged through the exhaust port 16, thereby ensuring efficient operation of the equipment and fresh indoor air.

[0065] Furthermore, a main filter is provided in the filter chamber 13. The main filter uses a high-efficiency filter material and can effectively capture fine particles, dust and other pollutants. The main filter should be designed to facilitate regular cleaning and replacement to ensure the durability of the filtering effect.

[0066] Furthermore, a negative pressure device is provided in the negative pressure chamber 14, which is responsible for maintaining the negative pressure state in the negative pressure chamber 14 to ensure smooth and efficient airflow during vacuuming. The negative pressure device can be an electric fan or other gas compression equipment with sufficient power to support the normal operation of the vacuum device 5.

[0067] Through the above design, the overall working process of the vacuum equipment 5 is as follows:

[0068] When the device is turned on, the negative pressure device is activated to generate negative pressure, so that the external air and dust are sucked into the vacuum chamber 12 through the air inlet 15. After the air flow enters the machine from the inlet, since the diameter of the shell 10 is much larger than the diameter of the air inlet 15, the air flow rate generated there is much lower than that at the air inlet 15, so that the garbage sucked in quickly settles down and falls into the shell 10.

[0069] The lighter particles move upward with the air flow, and after flowing through the vacuum chamber 12, the air is guided to flow to the filter chamber 13. In the filter chamber 13, the main filter effectively captures the particulate matter in the air, and the purified air is processed by the muffler and discharged from the exhaust port 16, ensuring efficient cleaning operation of the equipment.

[0070] Through the reasonable design of the housing 10, vacuum chamber 12, filter chamber 13 and negative pressure chamber 14, combined with the configuration of the main filter and negative pressure device, the vacuum device 5 achieves efficient air intake, filtration and exhaust functions. This design not only improves the cleaning ability of the equipment, but also ensures safety and convenience during operation, providing users with a better use experience.

[0071] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An environmentally friendly industrial dust collection system, characterized in that: include: A dust suction head (1) is arranged on the upper side of the driving guide rail (2); A fixing frame (3) is used to fix the vacuum cleaner head (1) to the side wall of the driving platform (4); The vacuum device (5) is arranged on the surface of the driving platform (4) and is connected to the dust collecting head (1) through a pipeline.

2. An environmentally friendly industrial dust collection system according to claim 1, characterized in that: The vacuum head (1) comprises a vacuum head (7), the vacuum head (7) is hollow inside and in the shape of an inverted "concave" character, and is arranged above the vehicle guide rail (2); the interior of the vacuum head (7) is connected to the vacuum device (5) via a pipeline; and a plurality of air holes and a brush head (17) are arranged on the side of the vacuum head (7) that contacts the two side planes of the guide rail.

3. An environmentally friendly industrial dust collection system according to claim 2, characterized in that: The pipe connecting the dust collector head (7) and the vacuum device (5) is a three-way pipe (6), the lower part of which is respectively connected to the two sides of the driving guide rail (2) of the dust collector head (7), and the upper part of which is connected to the vacuum device (5).

4. The environmentally friendly industrial dust collection system according to claim 1, characterized in that: The fixing frame (3) comprises a connecting rod (301) and a fixing rod I (302); one end of the connecting rod (301) is rotatably connected to the dust collector head (7) via a hinge shaft, and the other end is fixedly connected to the side wall of the traveling platform (4) via the fixing rod I (302); a fixing rod II (303) is also provided in the middle of the connecting rod (301); the other end of the fixing rod II (303) away from the connecting rod (301) is fixedly connected to the side wall of the traveling platform (4).

5. An environmentally friendly industrial dust collection system according to claim 4, characterized in that: Two bearing seats (8) are also fixedly arranged on the side wall of the driving platform (4), and a rotary bearing (9) is connected between the bearing seats (8) via a rotating shaft, and the rotary bearing (9) is fixedly connected to the top of the dust collector head (7).

6. The environmentally friendly industrial dust collection system according to claim 1, characterized in that: The vacuum device (5) comprises a housing (10), a roller (11) is arranged at the bottom of the housing (10), and a vacuum chamber (12), a filter chamber (13) and a negative pressure chamber (14) are arranged inside the housing (10); an air inlet (15) is arranged on one side of the vacuum chamber (12), the vacuum chamber (12) is communicated with the negative pressure chamber (14), the negative pressure chamber (14) and the filter chamber (13) are connected via a pipeline, and an exhaust port (16) is arranged on one side of the negative pressure chamber (14).

7. An environmentally friendly industrial dust collection system according to claim 6, characterized in that: A main filter is arranged in the filter chamber (13).

8. The environmentally friendly industrial dust collection system according to claim 6, characterized in that: A negative pressure device is arranged in the negative pressure chamber (14).

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