Composite device for cloth production
By using semiconductor refrigeration chips to cool the hot melt adhesive in the composite device for fabric production, and combining differential speed control and hot pressure detection, the problems of high hot melt adhesive permeability and poor suede fabric flatness were solved, achieving efficient and environmentally friendly fabric composite quality control and automatic detection.
Patent Information
- Application Number
- CN202411622862.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-11-14
AI Technical Summary
Existing composite equipment for fabric production has high permeability during the cooling process of hot melt adhesive, poor environmental protection, and is not convenient for pre-stretching and controlling the flatness of suede fabrics, resulting in poor composite quality and a lack of effective quality inspection methods.
Semiconductor refrigeration sheets are used in conjunction with the glue liquid cooling unit to cool the hot melt adhesive, differential control components are used for pre-stretching and flatness control, and automatic detection is achieved through hot pressing detection components to ensure composite quality.
It reduces the permeability of hot melt adhesive, improves the flatness and composite quality of suede fabrics, realizes automated quality inspection, and improves production efficiency and environmental protection.
Smart Images

Figure CN119427767B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cloth compounding equipment, and in particular to a compounding device for cloth production. Background Art
[0002] In actual fabric processing work, according to different needs, fabrics need to be composited. For example, in the processing of fabrics such as sofa furniture, composite fabrics need to be used. Usually, the fabric needs to be bonded with sponge, such as cushions and floor mats. The velvet surface is soft and comfortable, and the sponge provides support and cushioning. The current composite machine is widely used due to its high processing efficiency and other advantages. The current composite device for fabric production is not convenient for cooling the hot melt adhesive to reduce the permeability, especially for fabrics and sponges with large fiber gaps. The amount of glue used is large, the permeability is high, and the environmental protection is poor. It is not convenient to pre-stretch the fabric and straighten the velvet. At the same time, when the velvet fabric is composited, the velvet aggregation can easily cause inconsistent pressure during roller composite, affecting the composite quality. The loose fabric is also prone to wrinkles. It is also not convenient to test the composite quality, and manual sampling is required for inspection, which is low in efficiency and has a high missed detection rate. Summary of the Invention
[0003] The disclosed embodiments relate to a composite device for fabric production, which conveys smooth pieces to improve the flatness of velvet during composite production, prevent local accumulation resulting in poor composite molding quality, and simultaneously utilize differential speed for pre-stretching, making the fabric smoother and facilitating direct observation of stretching parameters, thereby resolving the problems of current composite devices for fabric production being inconvenient for cooling hot melt adhesive to reduce permeability, having high permeability, and poor environmental performance, and fabrics being prone to wrinkles.
[0004] In the first aspect of the present disclosure, a composite device for fabric production is provided, comprising a composite conveying member, on which a conveying drive unit is installed; a glue cooling unit is installed on the composite conveying member; the glue cooling unit is used to reduce the permeability of the glue; a conveying smoothing member is installed on the composite conveying member; the conveying smoothing member is used to straighten the velvet fabric; a differential control unit is installed on the conveying smoothing member, and the differential control unit is used to pre-stretch the heat-shrinkable fabric; the differential control unit is installed on the conveying drive unit; a discharge guide unit is installed on the composite conveying member; the discharge guide unit is used to negatively pressure adsorb the composited fabric; hot pressure detection units are respectively provided on both sides of the discharge guide unit; the hot pressure detection units are used to detect the composite firmness; the composite conveying member comprises: a conveying mounting frame and a semiconductor refrigeration plate, two conveying mounting frames are provided, and through holes are respectively provided on both sides of the two conveying mounting frames; two semiconductor refrigeration plates are fixedly installed on the inner sides of the two conveying mounting frames, and the two semiconductor refrigeration plates are symmetrically installed in an "eight" shape.
[0005] In at least some embodiments, the hot pressure detection component includes: a sliding plug, a tension spring and an elastic power connection plate, the sliding plug is slidably connected to the guide frame; the end of the sliding plug is a thin sheet structure; the end of the sliding plug is used to fit the bonding point of the composite fabric; two tension springs are fixedly installed on the sliding plug, and the ends of the two tension springs are respectively fixedly installed on the side of the guide frame; the elastic power connection plate is fixedly installed on the sliding plug.
[0006] In at least some embodiments, the composite conveying member further includes: a conveying roller, a composite guide wheel, a heating roller, a glue spraying nozzle and a display screen, wherein the conveying roller is rotatably mounted on two conveying mounting frames; the composite guide wheel is rotatably mounted on two conveying mounting frames; two heating rollers are rotatably mounted on the two conveying mounting frames, and the two heating rollers are respectively provided with electric heating wires; glue spraying nozzles are fixedly mounted on the two conveying mounting frames; the glue spraying nozzles are used for spraying glue; the glue spraying nozzles are externally connected to a glue pump; a display screen is fixedly mounted on the front conveying mounting frame; and the composite fabric is passed through between the two semiconductor refrigeration plates.
[0007] In at least some embodiments, the discharge guide portion includes: a guide frame and a door width adsorption piece, the guide frame is fixedly mounted on two conveying mounting frames by bolts; two door width adsorption pieces are fixedly mounted on the inner side of the guide frame, and both door width adsorption pieces are of "Y"-shaped structure; ventilation holes are respectively provided on the inner sides of the two door width adsorption pieces; the two door width adsorption pieces are connected by a hose; an electric fan is fixedly mounted on the guide frame, and the air inlet pipe of the electric fan is connected to the door width adsorption piece on the same side.
[0008] In at least some embodiments, the glue cooling part includes: an air outlet duct, an electric fan and a diverter plate, the air outlet duct is fixedly mounted on two conveying mounting frames; the air outlet duct is a triangular structure; the side of the air outlet duct is connected to the electric fan through a hose; a diverter plate is fixedly mounted on the air outlet duct; the diverter plate is a "Y"-shaped structure, and the diverter plate is used to guide the wind force ejected from the air outlet duct to the upper and lower sides.
[0009] In at least some embodiments, the conveying and smoothing part includes: a conveying brush roller, a rotating shell, a swinging plate, a V-shaped spring and a pressure sensor. The conveying brush roller is rotatably mounted on two conveying mounting frames; the end of the conveying brush roller is fixedly mounted with a rotating shell; the rotating shell is fixedly mounted with a swinging plate; the swinging plate is fixedly mounted with a V-shaped spring; the pressure sensor is fixedly mounted on the swinging plate; the pressure sensor is electrically connected to the display screen; the conveying brush roller is provided with steel bristles; the conveying brush roller is used to smooth suede fabrics.
[0010] In at least some embodiments, the conveying drive unit includes: a traction motor and a conveying wheel, the traction motor is fixedly mounted on the conveying mounting frame on the rear side; the conveying wheels are fixedly mounted on the two conveying mounting frames; the conveying wheel is fixedly mounted on the output shaft of the traction motor; the conveying wheel is located above the conveying roller; the gap between the conveying rollers is smaller than the gap between the two heating rollers.
[0011] In at least some embodiments, the differential control component also includes: a driving pulley and a transmission belt, the driving pulley is fixedly mounted on the conveying wheel by bolts; a transmission belt is connected to the transmission sleeve between the driving pulley and the slow speed limiting wheel; the friction of the fabric drives the conveying brush roller to rotate; the driving pulley is used to transmit and control the rotation speed of the slow speed limiting wheel, and the rotation speed of the slow speed limiting wheel is lower than that of the conveying brush roller.
[0012] In at least some embodiments, the differential control component includes: a slow speed limiting wheel and a differential limiting block, the slow speed limiting wheel is rotatably mounted on the rotating shell; a differential limiting block is fixedly mounted on the slow speed limiting wheel by bolts; the differential limiting block is aligned with the pressure sensor; and a V-shaped spring piece is fixedly connected to the side of the differential limiting block.
[0013] In at least some embodiments, the hot pressure detection component also includes: a power connection plate and an alarm light, the power connection plate is fixedly mounted on the side of the guide frame; the end of the elastic power connection plate is aligned with the power connection plate; an alarm light is fixedly mounted on the side of the guide frame; the elastic power connection plate, the power connection plate and the alarm light are connected in series with a power supply.
[0014] The present invention provides a composite device for fabric production, which has the following beneficial effects:
[0015] The present invention adopts a semiconductor refrigeration plate in combination with a glue cooling part to optimize the current fabric composite process. This structure utilizes a processing method of hot melting after cold bonding. The sprayed hot melt adhesive is first cooled, and then the glue with poor fluidity and permeability after cooling is extruded and bonded, and then heated by a heating roller. The heating roller does not need to squeeze the composite fabric vigorously, and also ensures the integrity of the glue bonding, reduces the current permeability of the fabric composite, can reduce the amount of glue used, and is more environmentally friendly and firm.
[0016] In addition, the use of a conveying smoothing piece does not affect the conveying of the fabric, and is more suitable for the composite work of suede fabrics. This structure can ensure the flatness of the suede fabric during composite hot pressing, especially for fabrics with longer fuzz, to avoid the uneven surface of the fabric caused by the agglomeration or even knotting of the fuzz, and the subsequent problem of inconsistent pressure on the fabric at various locations when squeezed by the conveying roller and the conveying wheel, resulting in poor local bonding effect.
[0017] In addition, the use of differential control components can achieve the stretching and tightening of the fabric through differential transmission, making the fabric smoother. At the same time, the use of unidirectional differential transmission can also prevent the conveying brush roller from getting stuck when the fluff of the fabric is tangled. By using a conveying brush roller that can rotate at a low speed, if the fluff is tangled, it can be passed over as the conveying brush roller rotates, ensuring smooth production.
[0018] In addition, a hot-pressing inspection component is used to test the edge bonding firmness of the fabric after bonding is completed to ensure the composite molding effect of the fabric. The fabric width allowance when compounding with the sponge can be used for inspection to prevent warping of the fabric after subsequent trimming. There is no need for manual real-time inspection, and the inspection work can be performed automatically, which is intuitive and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.
[0020] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0021] In the attached figure:
[0022] Figure 1 A schematic diagram showing the overall structure of the present application;
[0023] Figure 2 A schematic diagram showing the overall structure of the bottom of the present application is shown;
[0024] Figure 3 A cross-sectional view showing the internal structure of the present application;
[0025] Figure 4 A schematic diagram showing the structure of the composite conveyor of the present application is shown;
[0026] Figure 5 A schematic diagram showing the structure of the conveying drive unit of the present application is shown;
[0027] Figure 6 A schematic diagram showing the structure of the hair-smoothing conveying member of the present application is shown;
[0028] Figure 7 Shows the application Figure 4 A magnified view of the structure of the middle B region;
[0029] Figure 8 A side view of the hair-smoothing conveying member of the present application is shown;
[0030] Figure 9 A schematic diagram showing the structure of the glue cooling unit of the present application is shown;
[0031] Figure 10Shows the application Figure 3 A magnified view of the structure of the middle D region;
[0032] Figure 11 A schematic diagram showing the structure of the discharge guide portion of the present application is shown;
[0033] Figure 12 Shows the application Figure 11 A magnified view of the structure of region E in the middle.
[0034] List of reference numerals:
[0035] 1. Composite conveyor; 101. Conveyor mounting frame; 1011. Semiconductor cooling plate; 102. Conveyor roller; 103. Composite guide wheel; 104. Heating roller; 105. Glue spray nozzle; 106. Display screen; 2. Conveyor drive unit; 201. Traction motor; 202. Conveyor wheel; 3. Glue cooling unit; 301. Air outlet duct; 302. Electric fan; 303. Diverter plate; 4. Conveyor brush roller; 401. Conveyor brush roller; 402 , rotating shell; 403, swing plate; 404, V-shaped spring; 405, pressure sensor; 5, differential control component; 501, slow speed limit wheel; 502, differential limit block; 503, drive pulley; 504, transmission belt; 6, discharge guide; 601, guide frame; 602, door width adsorption component; 7, hot pressing detection component; 701, sliding plug; 702, tension spring; 703, elastic power connection plate; 704, power connection plate; 705, alarm light. DETAILED DESCRIPTION
[0036] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example 1: Please refer to Figures 1 to 12 :
[0038] The present invention proposes a composite device for fabric production, comprising a composite conveying member 1, on which a conveying drive unit 2 is mounted; a glue cooling unit 3 is mounted on the composite conveying member 1; the glue cooling unit 3 is used to reduce the permeability of the glue; a fleece-smoothing member 4 is mounted on the composite conveying member 1; the fleece-smoothing member 4 is used to straighten suede fabric; a differential control member 5 is mounted on the fleece-smoothing member 4, and the differential control member 5 is used to pre-stretch heat-shrink fabric; the differential control member 5 is mounted on the conveying drive unit 2; and a discharging device is mounted on the composite conveying member 1. The guide part 6; the discharge guide part 6 is used for negative pressure adsorption of the composited fabric; there are hot pressure detection parts 7 on both sides of the discharge guide part 6; the hot pressure detection parts 7 are used to detect the composite firmness; the composite conveying part 1 includes: a conveying mounting frame 101 and a semiconductor refrigeration plate 1011, and there are two conveying mounting frames 101, and through holes are provided on both sides of the two conveying mounting frames 101; two semiconductor refrigeration plates 1011 are fixedly installed on the inner side of the two conveying mounting frames 101, and the two semiconductor refrigeration plates 1011 are symmetrically installed in an "eight" shape.
[0039] In the embodiment of the present disclosure, the composite conveyor 1 also includes: a conveying roller 102, a composite guide wheel 103, a heating roller 104, a glue spraying nozzle 105 and a display screen 106. The conveying roller 102 is rotatably mounted on two conveying mounting frames 101; the composite guide wheel 103 is rotatably mounted on two conveying mounting frames 101; two heating rollers 104 are rotatably mounted on the two conveying mounting frames 101, and the two heating rollers 104 are respectively provided with electric heating wires; glue spraying nozzles 105 are fixedly mounted on the two conveying mounting frames 101; the glue spraying nozzles 105 are used for spraying glue; the glue spraying nozzles 105 are externally connected to a glue pump; a display screen 106 is fixedly mounted on the front conveying mounting frame 101; two semiconductor refrigeration plates 1011 are used to pass through the composite fabric; the conveying drive Part 2 includes: a traction motor 201 and a conveying wheel 202. The traction motor 201 is fixedly mounted on the rear conveying mounting frame 101; the conveying wheels 202 are fixedly mounted on the two conveying mounting frames 101; the conveying wheels 202 are fixedly mounted on the output shaft of the traction motor 201; the conveying wheels 202 are located above the conveying rollers 102; the gap between the conveying rollers 102 and the conveying wheels 202 is smaller than the gap between the two heating rollers 104; the glue cooling part 3 includes: an air outlet pipe 301, an electric fan 302 and a diverter plate 303. The air outlet pipe 301 is fixedly mounted on the two conveying mounting frames 101; the air outlet pipe 301 is a triangular structure; the electric fan 302 is connected to the side of the air outlet pipe 301 through a hose; the diverter plate 303 is fixedly mounted on the air outlet pipe 301;The diverter plate 303 is a "Y"-shaped structure. The diverter plate 303 is used to guide the wind force sprayed from the air outlet pipe 301 to the upper and lower sides. The conveying drive part 2 can be used to convey the cloth for composite extrusion molding, and at the same time cooperate with the composite conveying part 1 to perform hot melting work, and the conveying is efficient. At the same time, this structure adopts a semiconductor refrigeration plate 1011 to cooperate with the glue cooling part 3, which can optimize the current cloth composite process. This structure uses a processing method of hot melting after cold bonding. The sprayed hot melt glue is first cooled, and then the glue with poor fluidity and permeability after cooling is extruded and bonded, and then heated by the heating roller 104. The heating roller 104 does not need to squeeze the composite cloth vigorously, and also ensures the integrity of the glue bonding. The structure is more reasonable and the control is simple. It effectively reduces the permeability of the current cloth composite, can reduce the amount of glue used, is more environmentally friendly, and can also reduce the damage caused by glue penetration. To address the issue of reduced bonding quality, this structure fully utilizes the properties of hot melt adhesive, optimizes the lamination process, and is more suitable for hot-press lamination of thicker flannel sponges. The upper and lower sides of the air outlet duct 301 are used to help smooth the adhesive liquid on the bottom of the fabric and the top of the sponge. At this time, the semiconductor refrigeration plate 1011 is powered on to cool and cool the fabric, and the electric fan 302 is activated to blow air. The wind is diverted to the upper and lower sides by the diverter plate 303, further reducing the fluidity of the adhesive liquid. As the conveying rollers 102 and conveying wheels 202 squeeze the adhesive liquid, the adhesive liquid is squeezed into one piece. Because the adhesive liquid has poor fluidity at this time, its permeability is controlled. As the fabric continues to be conveyed, the two heating rollers 104 can be used to heat it, and the hot melt adhesive is fully heated and bonded, ensuring a high-quality bond. Because the two heating rollers 104 are spaced far apart, the hot melt adhesive is not excessively squeezed and penetrates the fabric and sponge during hot melt heating, ensuring full utilization of the adhesive liquid.
[0040] In the embodiment of the present disclosure, the conveying brush roller 4 includes: a conveying brush roller 401, a rotating shell 402, a swinging plate 403, a V-shaped spring piece 404 and a pressure sensor 405. The HZC-H1 pressure sensor 405 can be used, and a matching display screen 106 is used. The entire outer surface of the conveying brush roller 401 is provided with a rubber anti-slip coating, and the conveying brush roller 401 is rotatably mounted on two conveying mounting frames 101; the end of the conveying brush roller 401 is fixedly mounted with a rotating shell 402; the rotating shell 402 is fixedly mounted with a swinging plate 403; the swinging plate 403 is fixedly mounted with a V-shaped spring piece 404; the pressure sensor 405 is fixedly mounted on the swinging plate 403; the pressure sensor 405 is electrically connected Display screen 106; The conveying brush roller 401 is provided with steel bristles; The conveying brush roller 401 is used to straighten the suede fabric; The conveying smoothing piece 4 is used, which does not affect the conveying of the fabric, and is more suitable for the composite work of the suede fabric. This structure can ensure the flatness of the suede fabric during composite hot pressing, especially for fabrics with longer fuzz, and can improve the smoothing effect of the fabric fuzz. The bristles on the conveying brush roller 401 are used to straighten the fuzz in the opposite direction of the fabric as the suede fabric is conveyed, avoiding the uneven surface of the fabric caused by the agglomeration or even knotting of the fuzz, and the problem of inconsistent pressure at different places of the fabric when it is subsequently squeezed by the conveying roller 102 and the conveying wheel 202, and poor local bonding effect.
[0041] In the embodiment of the present disclosure, the differential control component 5 includes: a slow-speed limiting wheel 501 and a differential limiting block 502, the slow-speed limiting wheel 501 is rotatably mounted on the rotating shell 402; the differential limiting block 502 is fixedly mounted on the slow-speed limiting wheel 501 by bolts; the differential limiting block 502 is aligned with the pressure sensor 405; the side of the differential limiting block 502 is fixedly connected to the V-shaped spring piece 404; the differential control component 5 also includes: a driving pulley 503 and a transmission belt 504, the driving pulley 503 is fixedly mounted on the conveying wheel 202 by bolts; a transmission belt 504 is connected between the driving pulley 503 and the slow-speed limiting wheel 501; the friction of the cloth drives the conveying brush roller 401 to rotate; the driving pulley 503 is used to transmit and control the slow speed limiting wheel 501 The speed of the high-speed limiting wheel 501 and the slow-speed limiting wheel 501 are lower than the speed of the conveying brush roller 401. The differential control part 5 can reduce the speed of the driving pulley 503 by differential transmission to limit the speed of the conveying brush roller 401, so as to achieve the stretching and tightening of the cloth. The cloth can be made smoother by pre-tightening. At the same time, the same-direction differential transmission method can be used to control the conveying brush roller 401 to reduce the rotation speed, and produce a speed difference with the movement of the cloth, which can achieve the combing effect on the cloth and prevent the cloth from being tangled and causing the conveying brush roller 401 to be stuck. By using the conveying brush roller 401 that can rotate at a low speed, if the cloth is tangled, as the conveying brush roller 401 rotates, The structure is also provided with a pressure sensor 405, which can display the current tension of the cloth in real time, and can use the pressure of the speed difference to reflect the tension of the cloth, which can facilitate the staff to monitor abnormalities in real time. When the cloth hair is knotted, over-tensioned or the conveying brush roller 401 is worn, the friction of the cloth is reduced and the data is displayed, ensuring the high quality of the cloth composite production. The smaller driving pulley 503 is used to drive the slow limiting wheel 501 to rotate. At this time, the speed of the slow limiting wheel 501 is low, but when the conveying wheel 202 conveys the cloth, the cloth will rub and drive the conveying brush roller 401 to rotate. At this time, the speed of the conveying brush roller 401 is high, which also drives the pressure sensor on the swing plate 403. The device 405 squeezes the differential limit block 502. At this time, the V-shaped spring piece 404 is also compressed and buffered. The pressure data is displayed in real time through the display screen 106. When the swing plate 403 is limited by the differential limit block 502, the speed of the conveying brush roller 401 is reduced and it is no longer rotated by the friction of the cloth. Instead, it produces a speed difference with the cloth through low-speed rotation. The friction force increases and the cloth will be tensioned and conveyed. During the process, the steel bristles on the conveying brush roller 401 can straighten the fluff on the cloth. In this structure, the speed limit stop of the slow limiting wheel 501 on the swing plate 403 determines the actual speed of the conveying brush roller 401. The speed limit degree of the conveying brush roller 401 can be set by setting a driving pulley 503 and a slow limiting wheel 501 with different diameters.
[0042] Embodiment 2, on the basis of embodiment 1, the discharge guide part 6 includes: a guide frame 601 and a door width adsorption member 602, the guide frame 601 is fixedly mounted on two conveying mounting frames 101 by bolts; two door width adsorption members 602 are fixedly mounted on the inner side of the guide frame 601, and both door width adsorption members 602 are "Y"-shaped structures; ventilation holes are respectively provided on the inner sides of the two door width adsorption members 602; the two door width adsorption members 602 are connected by a hose; an electric fan 302 is fixedly mounted on the guide frame 601, and the air inlet pipe of the electric fan 302 is connected to the door width on the same side Adsorption member 602; hot pressure detection member 7 includes: sliding plug 701, tension spring 702 and elastic power connection piece 703, sliding plug 701 is slidably plugged into guide frame 601; the end of sliding plug 701 is a thin sheet structure; the end of sliding plug 701 is used to fit the bonding part of the composite fabric; two tension springs 702 are fixedly installed on the sliding plug 701, and the ends of the two tension springs 702 are respectively fixedly installed on the side of the guide frame 601; the elastic power connection piece 703 is fixedly installed on the sliding plug 701; the hot pressure detection member 7 also includes: power connection piece 704 and alarm light 705 , the power strip 704 is fixedly mounted on the side of the guide frame 601; the end of the elastic power strip 703 is aligned with the power strip 704; an alarm light 705 is fixedly mounted on the side of the guide frame 601; the elastic power strip 703, the power strip 704 and the alarm light 705 are connected in series with the power supply, and the hot pressing detection part 7 can be used in conjunction with the discharge guide part 6 to detect the edge bonding firmness of the fabric after bonding is completed, so as to facilitate timely readjustment of the glue and other parameters in case of degumming and other accidents, so as to ensure the composite molding effect of the fabric, and the width margin of the fabric when compounded with the sponge can be used. This structure is aimed at Qualified composite fabrics will not cause damage, especially for fabric edge detection, to prevent subsequent warping of the fabric after trimming. This structure does not require manual real-time detection, and can automatically perform detection work, which is intuitive and efficient. Under the negative pressure of the width adsorption member 602, the fabric and sponge are respectively adsorbed by the inner side of the "Y"-shaped width adsorption member 602, which is convenient for locating the seams of the fabric and sponge. If the seams are lacking in glue or the bonding is not firm, the sliding insert 701 will move inward and insert into the adhesive connection under the pull of the tension spring 702. At this time, the alarm light 705 will light up the passage alarm.
[0043] The working principle of this embodiment is as follows: the structure is installed on the current fabric composite production line by bolts, and the fabric and sponge unrolled on the fabric roller and sponge roller pass through the two sides of the glue spray nozzle 105, then pass between the two semiconductor cooling sheets 1011, and then pass through the two heating rollers 104, and are collected by the receiving roller. As the fabric is composited and bonded, the external receiving roller tightens the composite fabric in real time and collects it. As the external receiving roller and the traction motor 201 drive the conveying wheel 202 to convey the fabric, the fabric and the sponge rub against each other, and the conveying roller 102 and the composite fabric are rubbed together. The guide wheels 103 are driven to rotate respectively, and the glue pump connected to the glue spray nozzle 105 is started during the process. The glue spray nozzle 105 can spray hot melt glue, and the semiconductor refrigeration plate 1011 is powered on for cooling and cooling. The electric fan 302 is started to blow air, and the wind is diverted to the upper and lower sides through the diverter plate 303, further reducing the fluidity of the glue. At this time, with the squeezing of the conveying roller 102 and the conveying wheel 202, the glue is squeezed and bonded into one. As the cloth continues to be conveyed, it can be heated by the two heating rollers 104. At this time, the hot melt glue is fully heated and bonded;
[0044] During the rotation of the conveying wheel 202, a smaller driving pulley 503 is used to drive the slow limiting wheel 501 to rotate. At this time, the speed of the slow limiting wheel 501 is low, but when the conveying wheel 202 conveys the cloth, the cloth will rub and drive the conveying brush roller 401 to rotate together. At this time, the speed of the conveying brush roller 401 is relatively high, which drives the pressure sensor 405 on the swing plate 403 to squeeze the differential limit block 502, and the pressure data is displayed in real time through the display screen 106. When the swing plate 403 is limited by the differential limit block 502, the speed of the conveying brush roller 401 is reduced, which will rub the cloth, and the cloth will be tensioned and conveyed. During the process, the steel bristles on the conveying brush roller 401 can straighten the fluff on the cloth; as the conveying wheel 202 rotates to convey the cloth, it is heated and bonded by the heated roller 104, and as the cloth is conveyed , and cools naturally. At this time, one end of the fabric is wound up and pulled by the composite assembly line's receiving roller to ensure that the wound composite fabric is tight and the composite fabric will be pulled tight. At this time, the air inlet pipe of the electric fan 302 is connected to the door width adsorption piece 602. Under the negative pressure of the door width adsorption piece 602, the fabric and sponge are respectively adsorbed by the inner side of the "Y"-shaped door width adsorption piece 602, which is convenient for positioning the joints of the fabric and the sponge. Under the pull of the tension spring 702, the sliding insert 701 is attached to the viscose connection between the fabric and the sponge. Once the edge of the fabric and the sponge is lacking glue or the bonding strength is not up to standard, under the pull of the tension spring 702, the sliding insert 701 will move inward and insert into the viscose connection. At this time, the elastic electrical connection piece 703 will touch the electrical connection piece 704, and the alarm light 705 will light up the passage alarm prompt.
[0045] In this article, there are several points to note:
[0046] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.
[0047] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.
[0048] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.
Claims
1. A composite device for fabric production, comprising a composite conveying member (1), wherein a conveying drive unit (2) is mounted on the composite conveying member (1); characterized in that: The composite conveying member (1) is provided with a glue cooling portion (3); the glue cooling portion (3) is used to reduce the permeability of the glue; The composite conveying member (1) is provided with a conveying and smoothing member (4); the conveying and smoothing member (4) is used for smoothing suede fabric; The conveying and slewing member (4) is provided with a differential control member (5), and the differential control member (5) is used for pre-stretching the heat shrinkable fabric; the differential control member (5) is provided on the conveying drive unit (2); A discharge guide (6) is installed on the composite conveying member (1); the discharge guide (6) is used for negative pressure adsorption of the composited fabric; There are hot-pressing detection parts (7) on both sides of the discharge guide part (6); the hot-pressing detection parts (7) are used to detect composite firmness; The composite conveying member (1) comprises: a conveying mounting frame (101) and a semiconductor cooling plate (1011); two conveying mounting frames (101) are provided, and through holes are respectively provided on both sides of the two conveying mounting frames (101); two semiconductor cooling plates (1011) are fixedly installed on the inner sides of the two conveying mounting frames (101), and the two semiconductor cooling plates (1011) are symmetrically installed in an "eight" shape.
2. A composite device for fabric production according to claim 1, characterized in that: The composite conveying member (1) further comprises: a conveying roller (102), a composite guide wheel (103), a heating roller (104), a glue spraying nozzle (105) and a display screen (106); the conveying roller (102) is rotatably mounted on two conveying mounting frames (101); the composite guide wheel (103) is rotatably mounted on two conveying mounting frames (101); two heating rollers (104) are rotatably mounted on the two conveying mounting frames (101), and the two heating rollers (104) are respectively provided with electric heating wires; glue spraying nozzles (105) are fixedly mounted on the two conveying mounting frames (101); the glue spraying nozzles (105) are used for spraying glue; the glue spraying nozzles (105) are externally connected to a glue liquid pump; a display screen (106) is fixedly mounted on the front side of the conveying mounting frame (101); and a space is provided between the two semiconductor cooling plates (1011) for passing composite fabric.
3. A composite device for fabric production according to claim 2, characterized in that: The conveying drive unit (2) comprises: a traction motor (201) and a conveying wheel (202); the traction motor (201) is fixedly mounted on a conveying mounting frame (101) at the rear side; the conveying wheels (202) are fixedly mounted on the two conveying mounting frames (101); the conveying wheel (202) is fixedly mounted on the output shaft of the traction motor (201); the conveying wheel (202) is located above the conveying roller (102); and the gap between the conveying roller (102) and the conveying wheel (202) is smaller than the gap between the two heating rollers (104).
4. A composite device for fabric production according to claim 1, characterized in that: The glue liquid cooling part (3) comprises: an air outlet pipe (301), an electric fan (302) and a diverter plate (303); the air outlet pipe (301) is fixedly mounted on two conveying mounting frames (101); the air outlet pipe (301) is a triangular structure; the side of the air outlet pipe (301) is connected to the electric fan (302) via a hose; the diverter plate (303) is fixedly mounted on the air outlet pipe (301); the diverter plate (303) is a "Y"-shaped structure, and the diverter plate (303) is used to guide the wind force ejected from the air outlet pipe (301) to the upper and lower sides.
5. A composite device for fabric production according to claim 3, characterized in that: The conveying and smoothing member (4) comprises: a conveying brush roller (401), a rotating shell (402), a swinging plate (403), a V-shaped spring piece (404) and a pressure sensor (405); the conveying brush roller (401) is rotatably mounted on two conveying mounting frames (101); the end of the conveying brush roller (401) is fixedly mounted with a rotating shell (402); the swinging plate (403) is fixedly mounted on the rotating shell (402); the V-shaped spring piece (404) is fixedly mounted on the swinging plate (403); the pressure sensor (405) is fixedly mounted on the swinging plate (403); the pressure sensor (405) is electrically connected to the display screen (106); the conveying brush roller (401) is provided with steel bristles; the conveying brush roller (401) is used for smoothing suede fabric.
6. A composite device for fabric production according to claim 5, characterized in that: The differential control component (5) comprises: a slow-speed limiting wheel (501) and a differential limiting block (502); the slow-speed limiting wheel (501) is rotatably mounted on a rotating shell (402); the differential limiting block (502) is fixedly mounted on the slow-speed limiting wheel (501) by means of bolts; the differential limiting block (502) is aligned with a pressure sensor (405); and a V-shaped spring piece (404) is fixedly connected to a side surface of the differential limiting block (502).
7. A composite device for fabric production according to claim 6, characterized in that: The differential control component (5) further comprises: a driving pulley (503) and a transmission belt (504); the driving pulley (503) is fixedly mounted on the conveying wheel (202) by means of bolts; a transmission belt (504) is connected between the driving pulley (503) and the slow-speed limiting wheel (501); the friction of the cloth drives the conveying brush roller (401) to rotate; the driving pulley (503) is used for transmission control of the rotation speed of the slow-speed limiting wheel (501); the rotation speed of the slow-speed limiting wheel (501) is lower than that of the conveying brush roller (401).
8. A composite device for fabric production according to claim 4, characterized in that: The discharging guide portion (6) comprises: a guide frame (601) and a door width adsorption member (602); the guide frame (601) is fixedly mounted on two conveying mounting frames (101) by means of bolts; two door width adsorption members (602) are fixedly mounted on the inner side of the guide frame (601), and both door width adsorption members (602) are of a "Y"-shaped structure; ventilation holes are respectively provided on the inner sides of the two door width adsorption members (602); the two door width adsorption members (602) are connected by a hose; an electric fan (302) is fixedly mounted on the guide frame (601), and an air inlet pipe of the electric fan (302) is connected to the door width adsorption member (602) on the same side.
9. A composite device for fabric production according to claim 8, characterized in that: The hot pressure detection component (7) comprises: a sliding plug (701), a tension spring (702) and an elastic power connection piece (703); the sliding plug (701) is slidably plugged into the guide frame (601); the end of the sliding plug (701) is a thin sheet structure; the end of the sliding plug (701) is used to fit the bonding position of the composite fabric; two tension springs (702) are fixedly installed on the sliding plug (701), and the ends of the two tension springs (702) are respectively fixedly installed on the side of the guide frame (601); the elastic power connection piece (703) is fixedly installed on the sliding plug (701).
10. A composite device for fabric production according to claim 9, characterized in that: The hot pressure detection element (7) further comprises: a power connection piece (704) and an alarm light (705); the power connection piece (704) is fixedly mounted on the side of the guide frame (601); the end of the elastic power connection piece (703) is aligned with the power connection piece (704); the alarm light (705) is fixedly mounted on the side of the guide frame (601); the elastic power connection piece (703), the power connection piece (704) and the alarm light (705) are connected in series to a power supply.
Citation Information
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Compound machine capable of preventing deviation of textile material
CN114955661A
Multifunctional polyester composite woven fabric production equipment and process
CN116254664A