A waste metal compressor and its use method
By designing an automated compression and discharge mechanism, the problem of manually evenly distributing waste in the prior art is solved, and efficient compression and smooth emission of scrap metal compressors are achieved.
Patent Information
- Application Number
- CN202510045833.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-01-13
AI Technical Summary
Existing metal waste compressors require manual laying and even distribution of waste, which increases the need for manual intervention, extends the working cycle of the equipment, reduces work efficiency, and may affect the compression effect, resulting in poor quality of the briquet.
A scrap metal compressor is designed, including an operating table, support side panel, rotating frame, positioning assembly, convenient scrap metal compression discharge mechanism and discharge assembly. The automated compression and discharge process is achieved through the combination of rotating rods, fixed sleeves, waste compression chambers, compression components, support components and sealing components.
It effectively reduces manual intervention, improves work efficiency, ensures the stability and compression effect of the compression process, and ultimately achieves efficient compression and smooth emission of scrap metal waste.
Smart Images

Figure CN119427816B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of scrap metal recycling, in particular to a scrap metal compressor and a use method thereof. Background Art
[0002] Existing scrap metal compressors usually use a staged compression method to process scrap metal. During operation, scrap metal is first placed inside a compression bin, and then the top of the scrap metal is preliminarily compressed by the compression structure above to compress the scrap metal to a certain extent. Subsequently, the equipment further compresses the scrap metal laterally through the lateral compression mechanism inside the compression bin, thereby pressing the scrap metal into a compact metal block. The entire compression process uses compression forces in different directions to achieve uniform treatment of the scrap metal, so as to ensure that the scrap metal is finally formed into a compact block that is easy to store and transport. This type of equipment can effectively reduce the volume of scrap metal and improve the recycling efficiency of scrap metal through a multi-directional compression strategy;
[0003] However, in existing metal waste compressors, when waste is put into the compression bin, it is usually necessary to manually spread and evenly distribute the waste to ensure uniformity during the compression process. This operation step not only increases the need for manual intervention, but also leads to an extension of the equipment's working cycle, thereby reducing overall work efficiency. In addition, the uneven distribution of the waste may also affect the compression effect, resulting in incomplete compression of the waste in some areas, affecting the quality of the final briquette. Summary of the invention
[0004] In order to solve the problem of scrap metal compressors currently on the market, it is necessary to manually spread and evenly distribute the waste to ensure uniformity during the compression process. This operation step not only increases the need for manual intervention, but also leads to an extension of the equipment's working cycle, thereby reducing overall work efficiency. In addition, the uneven distribution of the waste may also affect the compression effect, resulting in incomplete compression of the waste in some areas, affecting the quality of the final briquette.
[0005] In order to achieve the above-mentioned purpose, the present application proposes a scrap metal compressor, including an operating table, a supporting side plate, a rotating frame, a positioning component, a scrap metal compression convenient discharge mechanism and a discharge component, wherein the supporting side plate is symmetrically fixedly connected to the top of the operating table, the inner wall of the rotating frame is rotatably connected to the outer wall of the supporting side plate on both sides, the positioning component is installed on the outer wall of the supporting side plate, and the positioning component is connected to the side wall of the rotating frame, and the scrap metal compression convenient discharge mechanism includes a rotating rod, a fixed sleeve, a waste compression bin, a compression component, a supporting component and a seal Assembly, one end of the two rotating rods passes through the inner wall of the supporting side plate and is fixedly connected to the inner wall of the rotating frame, the outer wall of the fixed sleeve is fixedly connected to the other end of the rotating rod, the waste compression bin is fixedly connected to the inner wall of the fixed sleeve, the compression assembly is installed on the top of the rotating frame, the supporting assembly is installed on the inner bottom of the operating table, the sealing assembly is installed on the bottom of the waste compression bin, one end of the discharge assembly is installed on the top end of the operating table, and the other end of the discharge assembly is installed on the outer wall of the waste compression bin.
[0006] The scrap metal compressor of the embodiment of the present application, after compression is completed, the discharge component is started, and the compression component and the scrap compression bin are driven to tilt synchronously through the driving device, and the sealing component at the bottom is opened to release the sealing state of the bottom, so that the scrap compression bin and the compression component enter a tilted state, which is convenient for the smooth discharge of scrap metal waste. During the discharge process, the compression component is started again. In the tilted state, the compression component pushes the scrap metal waste to be discharged to the specified position through the scrap compression bin. The entire operation process has a high degree of automation, which can effectively reduce manual intervention and improve work efficiency. In addition, through the precise sealing and support design, the stability and compression effect of the compression process are ensured, and finally the efficient compression and smooth discharge of scrap metal waste are achieved.
[0007] In addition, the waste metal compressor proposed in the present application may also have the following additional technical features:
[0008] As a preferred solution of the present invention, the compression assembly includes a second hydraulic cylinder, a driving arm, and a compression head, wherein the second hydraulic cylinder is installed on the top of the rotating frame, the output end of the second hydraulic cylinder passes through the top of the rotating frame and is fixedly connected to one end of the driving arm, the compression head is threadedly connected to the other end of the driving arm, and the outer wall of the compression head slides in contact with the inner wall of the waste compression bin.
[0009] As a preferred solution of the present invention, the supporting assembly includes a second driving motor, a threaded screw, a threaded sleeve, a connecting plate, a sliding plate, a connecting head and a supporting platform, wherein the second driving motor is installed at one end of the outer wall of the operating platform, a guide groove is opened at the inner top of the operating platform, two ends of the threaded screw are rotatably connected to the two ends of the inner wall of the guide groove, the output end of the second driving motor is fixedly connected to one end of the threaded screw, the threaded sleeve is threadedly sleeved on the outer wall of the threaded screw, the sliding plate is slidably clamped on the inner top of the operating platform, the connecting plate is arranged between the bottom of the sliding plate and the outer wall of the threaded sleeve, and is connected through the connecting plate, the connecting head is fixedly connected to the top of the sliding plate, the top of the supporting platform is fixedly connected to the top of the connecting head, and the bottom of the sealing assembly is in contact with the top of the supporting platform.
[0010] As a preferred solution of the present invention, the sealing assembly includes a sealing sleeve, a reinforcement plate and a fastening bolt, wherein the sealing sleeve is sleeved on the bottom of the waste compression bin, one end of a plurality of the reinforcement plates is fixedly connected to the outer wall of the sealing sleeve in a circular array, and one end of the fastening bolt is threadedly passed through the other end of the reinforcement plate and is threadedly connected to the outer wall of the waste compression bin.
[0011] As a preferred solution of the present invention, the positioning assembly includes a supporting plate, a first hydraulic cylinder, a limiting rod and a positioning rod, wherein the supporting plate is fixedly connected to the outer wall of the supporting side plate, the first hydraulic cylinder is installed on the top of the supporting plate, the limiting rod is fixedly connected to the outer wall of the rotating frame, one end of the positioning rod is fixedly connected to the output end of the first hydraulic cylinder, and the outer wall of the limiting rod is provided with a clamping hole for clamping the other end of the positioning rod.
[0012] As a preferred scheme of the present invention, the discharge assembly includes a support frame, a U-shaped sleeve, a third drive motor, a winding roller, a hinged ear and a connecting rope, wherein the support frame is fixedly connected to one end of the top of the operating table, the U-shaped sleeve is fixedly connected to the top of the support frame, the third drive motor is installed on the outer wall of the U-shaped sleeve, the winding roller is rotatably connected to the inner wall of the U-shaped sleeve, and one end of the winding roller is fixedly connected to the output section of the third drive motor, the hinged ear is fixedly connected to the outer wall of the waste compression bin, and the connecting rope is arranged between the inner wall of the hinged ear and the winding roller, and connected by the connecting rope.
[0013] As a preferred solution of the present invention, when the supporting platform and the sealing sleeve are located on the same vertical line, the top of the supporting platform is fitted and connected to the bottom of the sealing sleeve.
[0014] As a preferred solution of the present invention, the position of the inner bottom of the support frame is higher than the top height of the supporting platform.
[0015] As a preferred solution of the present invention, the outer wall of the waste compression bin is provided with threaded holes matching the fastening bolts.
[0016] A method for using a scrap metal compressor comprises the following steps:
[0017] S1. Start-up preparation: Before use, ensure that all components are intact and clean the residual materials in the waste compression bin to ensure that new waste metal waste can enter smoothly;
[0018] S2. Put the waste materials into the waste compression bin evenly. At this time, the waste compression bin should be kept vertical to ensure that the waste materials are evenly distributed in the compression bin to avoid excessive concentration of waste materials on one side, which will affect the compression effect.
[0019] S3, compression operation, start the compression assembly to start compressing the waste metal in the waste compression bin. During the compression process, the sealing assembly will seal the bottom of the waste compression bin to ensure that the bottom of the waste compression bin is completely closed. A support structure is provided at the bottom of the sealing assembly to ensure that the waste compression bin will not tilt or become unstable during the compression process.
[0020] S4, discharge operation, start the discharge assembly to drive the compression assembly and the waste compression bin to tilt synchronously. After the synchronous tilting is completed, open the sealing assembly to release the sealing state at the bottom. The compression bin and the compression assembly tilt to a proper angle. At this time, the waste metal is ready to be discharged;
[0021] S5. After the discharge is completed, the compression assembly is started again to assist in discharging the compressed waste metal waste. With the push of the compression assembly, the waste metal waste will be discharged smoothly. Check whether the waste is completely discharged and confirm that there is no residual waste.
[0022] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. In the present invention, a compression assembly is provided, and the outer wall of the compression head is slidably fitted with the inner wall of the waste compression bin. When the compression head moves downward, it directly compresses the metal waste in the waste compression bin, thereby reducing the volume of the waste and improving the metal recovery rate and storage efficiency. It is worth noting that a threaded groove is provided on the top of the compression head to facilitate regular replacement of the compression head to adapt to different usage requirements and ensure the continuous stability of the compression effect.
[0025] 2. In the present invention, by providing a sealing assembly, the waste compression bin can be driven to be inclined through the action of the discharge assembly, so that the sealing sleeve at the bottom can be easily opened. Due to the coordination of the fastening bolts and the reinforcement plate structure between the sealing sleeve and the bottom of the waste compression bin, the opening of the sealing sleeve becomes smooth and safe during operation, and can be opened smoothly without the need for additional complicated operations. When the sealing sleeve is opened, the metal waste inside the waste compression bin can be quickly and conveniently discharged, avoiding the problem of material blockage or discharge difficulty that may be caused by traditional sealing designs.
[0026] 3. In the present invention, a discharge assembly is provided, and after the third driving motor is started, the winding roller is driven to rotate, which drives the connecting rope to be tightened or loosened, thereby realizing synchronous angle adjustment between the waste compression bin and the rotating frame. When it is necessary to adjust the inclination angle of the waste compression bin for discharge, the rotation of the winding roller adjusts the angle between the waste compression bin and the rotating frame through the connecting rope, so that the compressed waste can be discharged smoothly. By precisely controlling the movement of the winding roller and the connecting rope, the discharge process becomes more efficient and controllable, ensuring that the waste in the compression bin can be discharged quickly and cleanly. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the scrap metal compressor of the present invention;
[0028] Figure 2 It is a structural schematic diagram of the compression assembly of the present invention;
[0029] Figure 3 It is a schematic diagram of the structure inside the operating table of the present invention;
[0030] Figure 4 For the present invention Figure 3 A schematic diagram of the structure with a partial enlargement at the center;
[0031] Figure 5 It is a structural schematic diagram of the sealing assembly of the present invention;
[0032] Figure 6 It is a structural schematic diagram of the supporting platform of the present invention;
[0033] Figure 7 It is a structural schematic diagram of the positioning assembly of the present invention;
[0034] Figure 8 For the present invention Figure 6 Schematic diagram of the structure with a partial enlargement at point B in the middle.
[0035] In the figure: 1, operating table; 11, guide groove; 2, supporting side plate; 3, rotating frame; 4, positioning assembly; 41, supporting plate; 42, first hydraulic cylinder; 43, limiting rod; 44, positioning rod; 5, waste metal compression and convenient discharge mechanism; 51, rotating rod; 52, fixed sleeve; 53, waste compression bin; 54, compression assembly; 541, second hydraulic cylinder; 542, driving arm; 543, compression head; 55, supporting assembly; 5 51. Second drive motor; 552. Threaded screw; 553. Threaded sleeve; 554. Connecting plate; 555. Sliding plate; 556. Connecting head; 557. Support platform; 56. Sealing assembly; 561. Sealing sleeve; 562. Reinforcement plate; 563. Fastening bolt; 6. Discharging assembly; 61. Support frame; 62. U-shaped sleeve; 63. Third drive motor; 64. Winding roller; 65. Articulated ear; 66. Connecting rope. DETAILED DESCRIPTION
[0036] The scrap metal compressor and its use method according to the embodiment of the present application are described below with reference to the accompanying drawings.
[0037] A scrap metal compressor provided in an embodiment of the present application can solve the problem of the need for manual spreading and even distribution of waste materials to ensure uniformity during the compression process. This operation step not only increases the need for manual intervention, but also leads to an extension of the working cycle of the equipment, thereby reducing the overall work efficiency. In addition, the uneven distribution of the waste materials may also affect the compression effect, resulting in incomplete compression of the waste materials in some areas, affecting the quality of the final briquettes.
[0038] like Figures 1 to 8 As shown, the scrap metal compressor of the embodiment of the present application may include an operating table 1, a supporting side plate 2, a rotating frame 3, a positioning component 4, a scrap metal compression convenient discharge mechanism 5 and a discharge component 6.
[0039] Among them, the supporting side panels 2 are symmetrically fixedly connected to the top of the operating table 1, the inner walls of the rotating frame 3 are rotatably connected to the outer walls of the supporting side panels 2 on both sides, the positioning component 4 is installed on the outer wall of the supporting side panels 2, and the positioning component 4 is connected to the side walls of the rotating frame 3.
[0040] It should be noted that the inner wall of the rotating frame 3 described in this embodiment is symmetrically fixedly connected with a reinforcement head, the outer wall of the supporting side plate 2 is provided with a rotating hole matching the reinforcement head, and the positioning assembly 4 is located below the end of the rotating frame 3.
[0041] The scrap metal compression and convenient discharge mechanism 5 includes a rotating rod 51 , a fixed sleeve plate 52 , a scrap compression bin 53 , a compression assembly 54 , a supporting assembly 55 and a sealing assembly 56 .
[0042] One end of the two rotating rods 51 passes through the inner wall of the supporting side plate 2 and is fixedly connected to the inner wall of the rotating frame 3. The outer wall of the fixed sleeve 52 is fixedly connected to the other end of the rotating rod 51. The waste compression bin 53 is fixedly connected to the inner wall of the fixed sleeve 52.
[0043] It should be noted that the rotating rod 51 described in this embodiment passes through the inner wall of the supporting side plate 2 and is fixedly connected to one end of the reinforcing head, so the fixed sleeve plate 52 and the rotating frame 3 rotate around the same point.
[0044] The compression assembly 54 is installed on the top of the rotating frame 3 , the supporting assembly 55 is installed on the inner bottom of the operating platform 1 , and the sealing assembly 56 is installed on the bottom of the waste compression bin 53 .
[0045] It should be noted that the output end of the compression assembly 54 described in this embodiment is always located on the same straight line as the top opening of the waste compression bin 53 , and the sealing assembly 56 can be detachably installed at the bottom of the waste compression bin 53 .
[0046] One end of the discharge assembly 6 is installed on one end of the top of the operating table 1 , and the other end of the discharge assembly 6 is installed on the outer wall of the waste compression bin 53 .
[0047] It should be noted that the discharge assembly 6 described in this embodiment can drive the waste compression bin 53 and the rotating frame 3 to synchronously deflect an angle.
[0048] Specifically, when it is necessary to compress the scrap metal, one end of the two rotating rods 51 passes through the inner wall of the supporting side plate 2 and is fixedly connected to the inner wall of the rotating frame 3, the outer wall of the fixed sleeve plate 52 is fixedly connected to the other end of the rotating rod 51, the scrap compression bin 53 is fixedly connected to the inner wall of the fixed sleeve plate 52, the compression assembly 54 is installed on the top of the rotating frame 3, the supporting assembly 55 is installed on the inner bottom of the operating table 1, the sealing assembly 56 is installed on the bottom of the scrap compression bin 53, one end of the discharge assembly 6 is installed on the top end of the operating table 1, and the other end of the discharge assembly 6 is installed on the outer wall of the scrap compression bin 53, so that the operator evenly puts the metal scrap to be compressed into the scrap compression bin 53. At this time, the scrap compression bin 53 remains in a vertical state to ensure that the scrap is evenly distributed. Subsequently, the compression assembly 54 is started, and the compression assembly 54 begins to compress the scrap in the vertical direction. During the compression process, the bottom of the scrap compression bin 53 is sealed by the sealing assembly 56. The sealing assembly 56 Ensure that the bottom of the waste compression bin 53 is completely closed to prevent waste from overflowing or leaking. At the same time, the support structure set at the bottom of the sealing component 56 provides stable support to prevent the waste compression bin 53 from tilting or becoming unstable during the compression process, thereby ensuring a smooth and efficient compression process. After the compression is completed, the discharge component 6 is started, and the compression component 54 and the waste compression bin 53 are driven to tilt synchronously through the driving device, and the sealing component 56 at the bottom is opened to release the sealing state at the bottom, so that the waste compression bin 53 and the compression component 54 enter a tilted state, which is convenient for the smooth discharge of waste metal waste. During the discharge process, the compression component 54 is started again. In the tilted state, the compression component 54 pushes the waste metal waste to be discharged to the designated position through the waste compression bin 53. The entire operation process has a high degree of automation, which can effectively reduce manual intervention and improve work efficiency. In addition, through the precise sealing and support design, the stability and compression effect of the compression process are ensured, and ultimately the efficient compression and smooth discharge of waste metal waste are achieved.
[0049] In order to clearly illustrate the above embodiment, in one example of the present application, Figure 1-Figure 8 As shown, the compression assembly 54 includes a second hydraulic cylinder 541, a driving arm 542, and a compression head 543, wherein the second hydraulic cylinder 541 is installed on the top of the rotating frame 3, the output end of the second hydraulic cylinder 541 passes through the top of the rotating frame 3, and is fixedly connected to one end of the driving arm 542, the compression head 543 is threadedly connected to the other end of the driving arm 542, and the outer wall of the compression head 543 slides and fits with the inner wall of the waste compression bin 53.
[0050] It should be noted that a threaded groove is provided on the top of the compression head 543 described in this embodiment, so that the compression head 543 can be replaced regularly. When the compression head 543 is in a non-compression state, the compression head 543 is located outside the waste compression bin 53.
[0051] Specifically, in order to be able to uniformly compress the metal waste in the waste compression bin 53, the second hydraulic cylinder 541 is installed on the top of the rotating frame 3, the output end of the second hydraulic cylinder 541 passes through the top of the rotating frame 3 and is fixedly connected to one end of the driving arm 542, and the compression head 543 is threadedly connected to the other end of the driving arm 542, and the outer wall of the compression head 543 slides and fits with the inner wall of the waste compression bin 53, and then the driving arm 542 is pushed downward by hydraulic power, thereby driving the compression head 543 to perform a compression operation. The compression head 543 is threadedly connected to the other end of the driving arm 542, and the outer wall of the compression head 543 slides and fits with the inner wall of the waste compression bin 53. When the compression head 543 moves downward, it will directly compress the metal waste in the waste compression bin 53, reduce the volume of the waste, and improve the metal recovery rate and storage efficiency. It is worth noting that a threaded groove is provided on the top of the compression head 543, which is convenient for regular replacement of the compression head 543 to adapt to different usage requirements and ensure the continuous and stable compression effect.
[0052] Another effect of this embodiment is that the high-pressure power driven by the second hydraulic cylinder 541 provides accurate and strong compression force, which can quickly and effectively process a large amount of metal scraps, thereby improving the overall processing capacity and work efficiency of the equipment. In addition, the threaded groove design on the top of the compression head 543 makes it easier to replace the compression head 543, reduces downtime and maintenance costs caused by wear of the compression head 543, and ensures long-term stable operation of the equipment. At the same time, the precise control of the hydraulic system can ensure the automation of the compression process and reduce manual intervention, which not only improves the safety of operation, but also reduces the risk of human error.
[0053] In one example of the present application, Figure 1-Figure 8 As shown, the supporting assembly 55 includes a second driving motor 551, a threaded screw 552, a threaded sleeve 553, a connecting plate 554, a sliding plate 555, a connecting head 556 and a supporting platform 557, wherein the second driving motor 551 is installed at one end of the outer wall of the operating table 1, and a guide groove 11 is provided on the inner top of the operating table 1. The two ends of the threaded screw 552 are rotatably connected to the two ends of the inner wall of the guide groove 11, and the output end of the second driving motor 551 is fixed to one end of the threaded screw 552. Connection, the threaded sleeve 553 is threadedly sleeved on the outer wall of the threaded screw 552, the sliding plate 555 is slidably clamped on the inner top of the operating table 1, a connecting plate 554 is provided between the bottom of the sliding plate 555 and the outer wall of the threaded sleeve 553, and they are connected through the connecting plate 554, the connecting head 556 is fixedly connected to the top of the sliding plate 555, the top of the supporting platform 557 is fixedly connected to the top of the connecting head 556, and the bottom of the sealing assembly 56 is in contact with the top of the supporting platform 557.
[0054] It should be noted that the two sides of the sliding plate 555 described in this embodiment are in contact with the inner wall of the supporting side plate 2 , and the inner wall of the supporting side plate 2 is provided with a sliding groove.
[0055] Specifically, in order to ensure the stability of the waste compression bin 53 when the waste is compressed, the output end of the second drive motor 551 is fixedly connected to one end of the threaded screw 552, the threaded sleeve 553 is threadedly sleeved on the outer wall of the threaded screw 552, the sliding plate 555 is slidably clamped on the inner top of the operating table 1, and a connecting plate 554 is provided between the bottom of the sliding plate 555 and the outer wall of the threaded sleeve 553, and is connected through the connecting plate 554, the connecting head 556 is fixedly connected to the top of the sliding plate 555, the top of the supporting platform 557 is fixedly connected to the top of the connecting head 556, the bottom of the sealing assembly 56 is in contact with the top of the supporting platform 557, and then the second drive motor 551 is installed at one end of the outer wall of the operating table 1, and is fixedly connected to one end of the threaded screw 552 through its output end, and the two ends of the threaded screw 552 are rotatably connected in the guide groove 11 on the inner side of the operating table 1, so that the threaded screw 552 can be fixed The second drive motor 551 is started, and the rotation of the drive motor drives the threaded screw 552 to rotate, thereby driving the threaded sleeve 553 to move along the outer wall of the threaded screw 552. The threaded sleeve 553 is connected to the sliding plate 555 through the connecting plate 554, and the connecting plate 554 is slidably engaged in the guide groove 11 at the inner top of the operating table 1 through the sliding plate 555. The movement trajectory of the sliding plate 555 is consistent with the structure of the guide groove 11, ensuring its stable horizontal or vertical movement, thereby effectively preventing the sliding plate 555 from deviating. The top of the sliding plate 555 is fixedly connected to the supporting platform 557 through the connecting head 556, and the top of the supporting platform 557 is abutted against the bottom of the sealing component 56. The sealing effect of the sealing component 56 cooperates with the supporting platform 557, so that when the waste compression bin 53 is compressed, the stable support of the bottom of the waste bin is guaranteed, and the sealing component 56 is prevented from leaking or failing during the compression process.
[0056] Another effect of this embodiment is that the support assembly 55 ensures that the compression chamber always maintains a stable support force during the working process, thereby ensuring the smooth progress of the compression process, and provides effective sealing through the sealing assembly 56 to avoid material leakage or other unnecessary failures during the compression process. The entire working principle enables the waste compression chamber 53 to be compressed stably and evenly during the compression process, avoiding uneven force or other mechanical problems, and improving the efficiency and quality of waste metal processing.
[0057] In one embodiment of the present application, Figure 1-Figure 8As shown, the sealing assembly 56 includes a sealing sleeve 561, a reinforcement plate 562 and a fastening bolt 563, wherein the sealing sleeve 561 is sleeved on the bottom of the waste compression bin 53, one end of a plurality of reinforcement plates 562 is fixedly connected to the outer wall of the sealing sleeve 561 in a circular array, and one end of the fastening bolt 563 is threadedly passed through the other end of the reinforcement plate 562 and is threadedly connected to the outer wall of the waste compression bin 53.
[0058] It should be noted that the inner top of the sealing sleeve 561 described in this embodiment is fixedly connected to a compression bottom plate, and the outer wall of the compression bottom plate is in contact with the inner wall of the waste compression bin 53 .
[0059] Specifically, in order to ensure that the metal waste can be stably compressed when it is compressed, the sealing sleeve 561 is sleeved on the bottom of the waste compression bin 53, one end of a plurality of reinforcing plates 562 is fixedly connected to the outer wall of the sealing sleeve 561 in a circumferential array, one end of the fastening bolt 563 is threadedly penetrated through the other end of the reinforcing plate 562, and is threadedly connected to the outer wall of the waste compression bin 53, and then, the sealing sleeve 561 is sleeved on the bottom of the waste compression bin 53 to form a closed structure to prevent leakage of the waste during the compression process. In order to enhance the strength and durability of the sealing sleeve 561, a plurality of reinforcing plates 562 are The fixing plates 562 are fixedly connected to the outer wall of the sealing sleeve 561 in a circular array. These reinforcing plates 562 not only improve the compressive strength of the sealing sleeve 561, but also ensure the stability of the sealing assembly 56 in long-term use. One end of the fastening bolt 563 passes through the other end of the reinforcing plate 562 through a thread and is threadedly connected to the outer wall of the waste compression bin 53. Through the connection of the fastening bolt 563, the sealing assembly 56 can be firmly fixed to the bottom of the waste compression bin 53, ensuring that a reliable seal is formed between the sealing sleeve 561 and the waste compression bin 53 to avoid leakage of waste during the compression process.
[0060] Another effect produced by the present embodiment is that when the waste compression bin 53 needs to be discharged, the discharge assembly 6 plays a key role. Through the action of the discharge assembly 6, the waste compression bin 53 is driven to be inclined, so that the sealing sleeve 561 at the bottom can be easily opened. Since the sealing sleeve 561 and the bottom of the waste compression bin 53 are coordinated with the fastening bolts 563 and the reinforcement plate 562, during operation, the opening of the sealing sleeve 561 becomes smooth and safe, and can be opened smoothly without additional complicated operations. When the sealing sleeve 561 is opened, the metal waste inside the waste compression bin 53 can be discharged quickly and conveniently, avoiding the problem of material blockage or discharge difficulty that may be caused by traditional sealing designs.
[0061] In one embodiment of the present application, Figure 1-Figure 8As shown, the positioning assembly 4 includes a supporting plate 41, a first hydraulic cylinder 42, a limiting rod 43 and a positioning rod 44, wherein the supporting plate 41 is fixedly connected to the outer wall of the supporting side plate 2, the first hydraulic cylinder 42 is installed on the top of the supporting plate 41, the limiting rod 43 is fixedly connected to the outer wall of the rotating frame 3, one end of the positioning rod 44 is fixedly connected to the output end of the first hydraulic cylinder 42, and the outer wall of the limiting rod 43 is provided with a clamping hole for the other end of the positioning rod 44 to be clamped in.
[0062] It should be noted that, in the embodiment described, when the rotating frame 3 and the operating table 1 are in a perpendicular state to each other as a whole, the top of the limiting rod 43 and the engaging hole are located on the same vertical line.
[0063] Specifically, in order to ensure the stability of the rotating frame 3 during the compression process, the supporting plate 41 is fixedly connected to the outer wall of the supporting side plate 2, the first hydraulic cylinder 42 is installed on the top of the supporting plate 41, the limiting rod 43 is fixedly connected to the outer wall of the rotating frame 3, one end of the positioning rod 44 is fixedly connected to the output end of the first hydraulic cylinder 42, and the outer wall of the limiting rod 43 is provided with a clamping hole for the other end of the positioning rod 44 to be clamped in. Then, when the rotating frame 3 as a whole is in a perpendicular state to the operating table 1, by starting the first hydraulic cylinder 42, the limiting rod 43 can be inserted into the clamping hole on the positioning rod 44, thereby keeping the position of the rotating frame 3 stable, and then when the metal waste is compressed, the position of the waste compression bin 53 and the rotating frame 3 is more stable.
[0064] Another effect produced by the present embodiment is that after the first hydraulic cylinder 42 is started, it pushes one end of the positioning rod 44 through its output end to connect with a fixed point on the support plate 41, so that the limiting rod 43 can be accurately inserted into the clamping hole on the positioning rod 44. At this time, the clamping connection between the limiting rod 43 and the positioning rod 44 forms a stable locking structure, ensuring that the position of the rotating frame 3 does not shift or shake during the compression process. Through this precise positioning and fixation, the rotating frame 3 can maintain a stable state, avoiding uneven compression or mechanical failure caused by the instability of the support frame 61. When the waste compression bin 53 compresses metal waste, this stable support frame 61 ensures that the contact between the compression head 543 and the waste is more uniform and the compression effect is more ideal, thereby improving the recovery efficiency and storage efficiency of metal waste.
[0065] In one embodiment of the present application, Figure 1-Figure 8As shown, the discharge assembly 6 includes a support frame 61, a U-shaped sleeve 62, a third drive motor 63, a winding roller 64, a hinged ear 65 and a connecting rope 66, wherein the support frame 61 is fixedly connected to one end of the top of the operating table 1, the U-shaped sleeve 62 is fixedly connected to the top of the support frame 61, the third drive motor 63 is installed on the outer wall of the U-shaped sleeve 62, the winding roller 64 is rotatably connected to the inner wall of the U-shaped sleeve 62, and one end of the winding roller 64 is fixedly connected to the output end of the third drive motor 63, the hinged ear 65 is fixedly connected to the outer wall of the waste compression bin 53, and a connecting rope 66 is arranged between the inner wall of the hinged ear 65 and the winding roller 64, and they are connected by the connecting rope 66.
[0066] It should be noted that one end of the connecting rope 66 described in this embodiment is sleeved on the winding roller 64, and the other end of the connecting rope 66 is fixedly connected to the inner wall of the hinged ear 65. At the same time, the weight of the bottom of the waste compression bin 53 is greater than the weight of the top. Therefore, when the connecting rope 66 is not wound, the waste compression bin 53 will remain in a vertical state due to the distribution of weight.
[0067] Specifically, in order to ensure that the compressed metal waste can be discharged conveniently, the support frame 61 is fixedly connected to one end of the top of the operating table 1, the U-shaped sleeve plate 62 is fixedly connected to the top of the support frame 61, the third drive motor 63 is installed on the outer wall of the U-shaped sleeve plate 62, the winding roller 64 is rotatably connected to the inner wall of the U-shaped sleeve plate 62, and one end of the winding roller 64 is fixedly connected to the output section of the third drive motor 63, the hinged ear 65 is fixedly connected to the outer wall of the waste compression bin 53, and a connecting rope 66 is provided between the inner wall of the hinged ear 65 and the winding roller 64, and they are connected by the connecting rope 66, and then the third drive motor 63 is installed on the outer wall of the U-shaped sleeve plate 62, and its output end drives the winding roller 64 to rotate through a fixed connection, and the winding roller 64 is rotatably connected to the inner wall of the U-shaped sleeve plate 62, and at the same time, one end of the winding roller 64 is fixedly connected to the output section of the third drive motor 63, so that the power of the motor can be The winding roller 64 transmits the information, thereby driving the movement of the connecting rope 66. The hinged ear 65 is fixedly connected to the outer wall of the waste compression bin 53, and a connecting rope 66 is set between its inner wall and the winding roller 64. One end of the connecting rope 66 is connected to the winding roller 64, and the other end is connected to the hinged ear 65. In this way, after the third drive motor 63 is started, the winding roller 64 is driven to rotate, driving the connecting rope 66 to tighten or loosen, thereby realizing the synchronous angle adjustment between the waste compression bin 53 and the rotating frame 3. Specifically, when it is necessary to adjust the inclination angle of the waste compression bin 53 for discharging, the rotation of the winding roller 64 adjusts the angle between the waste compression bin 53 and the rotating frame 3 through the connecting rope 66, so that the compressed waste can be discharged smoothly. By accurately controlling the actions of the winding roller 64 and the connecting rope 66, the discharging process becomes more efficient and controllable, ensuring that the waste in the compression bin can be discharged quickly and cleanly.
[0068] Another effect produced by this embodiment is that it reduces work blockages caused by material accumulation, while ensuring the stability of the waste compression bin 53 during the operation, avoiding mechanical failure or reduced production efficiency due to unsmooth discharge. The discharge component 6 ensures the smoothness of the metal waste compression and discharge process, and further improves the automation level and ease of use of the equipment.
[0069] It should be understood that when the support platform 557 and the sealing sleeve 561 are located on the same vertical line, the top of the support platform 557 is fitted and connected to the bottom of the sealing sleeve 561, the inner bottom of the support frame 61 is higher than the top height of the support platform 557, and the outer wall of the waste compression bin 53 is provided with a threaded hole matching the fastening bolts 563.
[0070] A method for using a scrap metal compressor comprises the following steps:
[0071] S1. Start-up preparation: before use, ensure that all components are intact and clean the residual materials in the waste compression bin 53 to ensure that new waste metal waste can enter smoothly;
[0072] S2, waste material input, the waste metal waste to be compressed is evenly input into the waste material compression bin 53. At this time, the waste material compression bin 53 should be kept in a vertical state to ensure that the waste material is evenly distributed in the compression bin to avoid excessive concentration of the waste material on one side, which affects the compression effect;
[0073] S3, compression operation, start the compression assembly 54 to start compressing the waste metal in the waste compression bin 53. During the compression process, the sealing assembly 56 will seal the bottom of the waste compression bin 53 to ensure that the bottom of the waste compression bin 53 is completely closed. A support structure is provided at the bottom of the sealing assembly 56 to ensure that the waste compression bin 53 will not tilt or become unstable during the compression process.
[0074] S4, discharge operation, start the discharge assembly 6, so that it drives the compression assembly 54 and the waste compression bin 53 to tilt synchronously. After the synchronous tilting is completed, the sealing assembly 56 is opened to release the sealing state at the bottom, and the compression bin and the compression assembly 54 are tilted to a proper angle. At this time, the waste metal is ready to be discharged;
[0075] S5, after the discharge is completed, the compression assembly 54 is started again to assist in discharging the compressed waste metal waste. With the push of the compression assembly 54, the waste metal waste will be discharged smoothly. Check whether the waste is completely discharged to confirm that there is no residual waste.
[0076] In summary, the scrap metal compressor and its use method of the embodiment of the present application, after compression is completed, the discharge component 6 is started, and the compression component 54 and the scrap compression bin 53 are driven to tilt synchronously through the driving device, and the sealing component 56 at the bottom is opened to release the sealing state of the bottom, so that the scrap compression bin 53 and the compression component 54 enter a tilted state, which is convenient for the smooth discharge of scrap metal waste. During the discharge process, the compression component 54 is started again. In the tilted state, the compression component 54 pushes the scrap metal waste to be discharged to the specified position through the scrap compression bin 53. The entire operation process has a high degree of automation, which can effectively reduce manual intervention and improve work efficiency. In addition, through the precise sealing and support design, the stability and compression effect of the compression process are ensured, and finally the efficient compression and smooth discharge of scrap metal waste are achieved.
[0077] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A waste metal compressor, characterized in that: It comprises an operating table (1), a supporting side plate (2), a rotating frame (3), a positioning component (4), a waste metal compression and convenient discharge mechanism (5) and a discharge component (6), wherein: The supporting side panels (2) are symmetrically fixedly connected to the top of the operating table (1); the inner walls of the rotating frame (3) are rotatably connected to the outer walls of the supporting side panels (2) at both sides; the positioning assembly (4) is mounted on the outer walls of the supporting side panels (2), and the positioning assembly (4) is connected to the side walls of the rotating frame (3); The waste metal compression and convenient discharge mechanism (5) comprises a rotating rod (51), a fixed sleeve (52), a waste compression bin (53), a compression assembly (54), a supporting assembly (55) and a sealing assembly (56), wherein: One end of the two rotating rods (51) passes through the inner wall of the supporting side plate (2) and is fixedly connected to the inner wall of the rotating frame (3); the outer wall of the fixed sleeve (52) is fixedly connected to the other end of the rotating rod (51); and the waste compression bin (53) is fixedly connected to the inner wall of the fixed sleeve (52); The compression assembly (54) is mounted on the top of the rotating frame (3), the support assembly (55) is mounted on the inner bottom of the operating table (1), and the sealing assembly (56) is mounted on the bottom of the waste compression bin (53); One end of the discharge assembly (6) is mounted on one end of the top of the operating table (1), and the other end of the discharge assembly (6) is mounted on the outer wall of the waste compression bin (53); The sealing assembly (56) comprises a sealing sleeve plate (561), a reinforcement plate (562) and fastening bolts (563), wherein: The sealing sleeve (561) is sleeved on the bottom of the waste compression bin (53), one end of a plurality of the reinforcing plates (562) are fixedly connected to the outer wall of the sealing sleeve (561) in a circular array, and one end of the fastening bolt (563) is threadedly passed through the other end of the reinforcing plate (562) and is threadedly connected to the outer wall of the waste compression bin (53).
2. The waste metal compressor according to claim 1, characterized in that The compression assembly (54) comprises a second hydraulic cylinder (541), a driving arm (542), and a compression head (543), wherein: The second hydraulic cylinder (541) is installed on the top of the rotating frame (3); the output end of the second hydraulic cylinder (541) passes through the top of the rotating frame (3) and is fixedly connected to one end of the driving arm (542); and the compression head (543) is threadedly connected to the other end of the driving arm (542); The outer wall of the compression head (543) is slidably fitted with the inner wall of the waste compression bin (53).
3. The waste metal compressor according to claim 2, characterized in that: The support assembly (55) comprises a second drive motor (551), a threaded screw (552), a threaded sleeve plate (553), a connecting plate (554), a sliding plate (555), a connecting head (556) and a support platform (557), wherein: The second drive motor (551) is mounted on one end of the outer wall of the operating table (1); a guide groove (11) is provided on the inner top of the operating table (1); and two ends of the threaded screw (552) are rotatably connected to two ends of the inner wall of the guide groove (11); The output end of the second drive motor (551) is fixedly connected to one end of the threaded screw (552); the threaded sleeve (553) is threadedly sleeved on the outer wall of the threaded screw (552); the sliding plate (555) is slidably clamped on the inner top of the operating table (1); the connecting plate (554) is provided between the bottom of the sliding plate (555) and the outer wall of the threaded sleeve (553), and they are connected via the connecting plate (554); The connecting head (556) is fixedly connected to the top of the sliding plate (555), the top of the supporting platform (557) is fixedly connected to the top of the connecting head (556), and the bottom of the sealing assembly (56) is abuttingly connected to the top of the supporting platform (557).
4. The waste metal compressor according to claim 3, characterized in that The positioning assembly (4) comprises a supporting plate (41), a first hydraulic cylinder (42), a limiting rod (43) and a positioning rod (44), wherein: The support plate (41) is fixedly connected to the outer wall of the supporting side plate (2), the first hydraulic cylinder (42) is installed on the top of the support plate (41), the limit rod (43) is fixedly connected to the outer wall of the rotating frame (3), one end of the positioning rod (44) is fixedly connected to the output end of the first hydraulic cylinder (42), and the outer wall of the limit rod (43) is provided with a clamping hole for clamping the other end of the positioning rod (44).
5. The waste metal compressor according to claim 4, characterized in that The discharge assembly (6) comprises a support frame (61), a U-shaped sleeve plate (62), a third drive motor (63), a winding roller (64), a hinged ear (65) and a connecting rope (66), wherein: The support frame (61) is fixedly connected to one end of the top of the operating table (1), the U-shaped sleeve (62) is fixedly connected to the top of the support frame (61), the third drive motor (63) is installed on the outer wall of the U-shaped sleeve (62), the winding roller (64) is rotatably connected to the inner wall of the U-shaped sleeve (62), and one end of the winding roller (64) is fixedly connected to the output section of the third drive motor (63); The hinged ear (65) is fixedly connected to the outer wall of the waste compression bin (53), and the connecting rope (66) is provided between the inner wall of the hinged ear (65) and the winding roller (64), and they are connected via the connecting rope (66).
6. The waste metal compactor according to claim 5, characterized in that: When the supporting platform (557) and the sealing sleeve (561) are located on the same vertical line, the top of the supporting platform (557) is fitted and connected to the bottom of the sealing sleeve (561).
7. The waste metal compactor according to claim 5, characterized in that: The position of the inner bottom of the support frame (61) is higher than the top height of the supporting platform (557).
8. The waste metal compactor according to claim 5, characterized in that: The outer wall of the waste compression bin (53) is provided with a threaded hole matching the fastening bolt (563).
9. A method for using a scrap metal compressor, implemented using the scrap metal compressor according to any one of claims 5 to 8, characterized in that: The following steps are involved: S1. Start-up preparation: before use, ensure that all components are intact and clean the residual materials in the waste compression bin (53) to ensure that new waste metal waste can enter smoothly; S2, waste material input, the waste metal waste to be compressed is evenly input into the waste material compression chamber (53), at this time, the waste material compression chamber (53) should be kept in a vertical state to ensure that the waste material is evenly distributed in the compression chamber, and to avoid the waste material being too concentrated on one side, which affects the compression effect; S3, compression operation, starting the compression assembly (54) to start compressing the waste metal in the waste compression bin (53). During the compression process, the sealing assembly (56) seals the bottom of the waste compression bin (53) to ensure that the bottom of the waste compression bin (53) is completely closed. A support structure is provided at the bottom of the sealing assembly (56) to ensure that the waste compression bin (53) does not tilt or become unstable during the compression process. S4, discharge operation, start the discharge assembly (6), so that it drives the compression assembly (54) and the waste compression bin (53) to tilt synchronously, after the synchronous tilting is completed, open the sealing assembly (56), release the sealing state of the bottom, and tilt the compression bin and the compression assembly to a proper angle, at which time the waste metal is ready to be discharged; S5, after the discharge is completed, the compression assembly (54) is started again to assist in discharging the compressed waste metal waste. With the push of the compression assembly (54), the waste metal waste will be discharged smoothly. Check whether the waste is completely discharged to confirm that there is no residual waste.
Citation Information
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