Pouring formwork dismantling device and method with concrete and panel protecting function
By designing a cast formwork removal device including vacuum suction cups, vibration heads and cleaning components, the damage to concrete and panels during the removal of existing formwork is solved, and safe and efficient formwork separation and cleaning is achieved.
Patent Information
- Application Number
- CN202411876424.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-14
AI Technical Summary
During the removal of existing formwork, it is easy to cause damage to concrete and panels, and existing equipment will cause damage to concrete when peeling off the formwork.
A cast formwork removal device including a main support plate, a moving wheel, a lift support structure, a reinforcement frame, an equipment mounting plate, a formwork separation structure, a vacuum assembly, a vibration head and a cleaning assembly are designed. The device gradually separates the formwork from the concrete through a vacuum suction cup and a vibrating head, avoiding direct pressure and damage to the concrete, and cleaning the formwork surface through high-pressure water spray and jet structure.
The safe separation of the formwork and concrete is achieved, the damage to the concrete surface is reduced, the efficiency of dismantling the formwork is improved, the manpower consumption is reduced, and the formwork is cleaned simultaneously, improving the rotation efficiency of construction site equipment.
Smart Images

Figure CN119434641A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to a casting formwork removal device and method with the function of protecting concrete and panels. Background Art
[0002] Building formwork is a temporary supporting structure that allows concrete structures and components to be formed according to specified positions and geometric dimensions. After pouring, completion and curing for a period of time to reach a certain strength, the formwork can be removed.
[0003] When removing the building pillar formwork, it is first necessary to remove the oblique support on the outside of the formwork, then remove the locking buckles and other components on the outside of the formwork, and finally remove the formwork. The formwork is generally removed by manual hammering to separate the formwork from the pillar. After the formwork is separated from the pillar, it will automatically fall to the ground, but there will be certain problems in this process. For example, during the hammering process, local pressure will be applied to the formwork and the concrete surface, causing certain damage to them; at the same time, when the formwork falls to the ground, the corners are prone to damage the concrete and the panel, and some existing equipment inserts the cutter head into the gap between the formwork and the concrete to peel off the formwork, which will also cause damage to the concrete at the insertion position, and the formwork will be easily damaged due to local force. Summary of the invention
[0004] The purpose of the present invention is to provide a casting formwork removal device and method with a reasonable design and the function of protecting concrete and panels in view of the defects and shortcomings of the prior art, which can solve the above-mentioned defects.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A casting formwork removal device with the function of protecting concrete and panels comprises a main support plate, a plurality of movable wheels and a plurality of lifting support structures are installed below the main support plate, a reinforcement frame is installed above the front end of the main support plate, an equipment mounting plate is installed on the front side of the reinforcement frame, a plurality of formwork separation structures are installed on the front side of the equipment mounting plate, the plurality of formwork separation structures are arranged in a rectangular array, a front guard plate is also installed on the front side of the reinforcement frame and the equipment mounting plate, a cleaning assembly is installed on the front guard plate, the cleaning assembly comprises a high-pressure water spray structure and an air jet structure, a plurality of working holes are opened in the front guard plate, the shapes of the movable structures in each group of formwork separation structures are matched respectively, and a movable shielding structure is arranged on the inner side of the front guard plate.
[0007] Preferably, the template separation structure includes a unit telescopic cylinder installed on the front side of the equipment mounting plate, the front end of the unit telescopic cylinder is connected to a movable plate through a connecting block, suction cups are respectively provided on both sides of the front end of the movable plate facing the front, a vacuum assembly is provided on the main support plate, the vacuum assembly is connected to the suction cup, a vibration isolator is provided in the middle position of the front side of the movable plate facing the front, a vibration head is connected to the front end of the vibration isolator, a vibration motor is provided inside the vibration head, and the shape of the working hole corresponds to the suction cup and the vibration head.
[0008] Preferably, the vacuum assembly includes a vacuum pump and a vacuum pressure tank arranged on the main support plate, the vacuum pump is connected to the vacuum pressure tank, a vacuum total pressure pipe is installed on the side of the equipment mounting plate, a vacuum branch pipe is installed horizontally under each row of template separation structure, and a solenoid valve is connected to the vacuum branch pipe under each group of template separation structure, a three-way valve is installed on the outer port of the solenoid valve, and the two side ports of the three-way valve are respectively connected to the two suction cups of the template separation structure.
[0009] Preferably, the vibration isolator includes connecting plates respectively connected to the movable plate and the vibration head, the two connecting plates are movably connected via a plurality of connecting shafts, a damper is connected between the two connecting plates, and a spring is sleeved on the outer side of the damper.
[0010] Preferably, the high-pressure water spraying structure includes a water tank arranged on the main support plate, a high-pressure water pump is installed on the water tank, the water inlet end of the high-pressure water pump is connected to the water tank, a water main pipe is vertically arranged on the side of the equipment mounting plate, and a water spraying pipe is horizontally installed on the front guard plate above each row of template separation structure. The front end of the water spraying pipe is connected to a plurality of water spraying heads arranged in a straight line, and the water spraying heads are embedded in the front guard plate. Each water spraying pipe is connected to the water main pipe, and the water main pipe is connected to the water outlet of the high-pressure water pump through a connecting pipe fitting.
[0011] Preferably, the jet structure includes a high-pressure blower arranged on the main support plate, and a jet pipe is horizontally installed on the front guard plate above each row of template separation structure, and a plurality of jet heads are connected to the jet pipe, and the jet heads are embedded in the front guard plate. A high-pressure gas main is vertically arranged on the side of the equipment mounting plate, and the air outlet of the high-pressure blower is connected to the high-pressure gas main through an air duct, and each jet pipe is connected to the high-pressure gas main.
[0012] Preferably, the water spray head and the air spray head are both arranged obliquely downward, and the water spray pipe is located below the air spray pipe above each row of template separation structures.
[0013] Preferably, the movable shielding structure includes several transversely arranged baffles, which are connected by connecting pieces, and both ends are slidably installed on the inner side of the front guard plate along the vertical direction through guide rails. Each baffle is arranged at the inner side of the working hole, and the height of the baffle is higher than the height of the working hole. The bottom of the front guard plate is connected to a mounting seat, and a lifting push rod is installed on the mounting seat facing upward, and the top end of the movable rod of the lifting push rod is connected to the connecting piece through a pushing block.
[0014] Preferably, the lifting support structure includes a plurality of lifting hydraulic cylinders arranged downward, the top of each lifting hydraulic cylinder is connected to an anti-skid foot support, and each lifting hydraulic cylinder and the anti-skid foot support are located in the gap or outside position of the moving wheel.
[0015] Preferably, a plurality of adjustable telescopic cylinders are installed between the rear side of the reinforcement frame and the main support plate, the adjustable telescopic cylinders are all arranged at an angle, and the upper and lower ends of the adjustable telescopic cylinders are both hinged.
[0016] Preferably, a counterweight limit frame is provided above the main support plate, and a counterweight block is provided in the counterweight limit frame.
[0017] Preferably, the moving wheel is a universal wheel.
[0018] The method for using the casting formwork removal device with the function of protecting concrete and panels comprises the following steps:
[0019] Step 1: After the concrete wall is poured, the lifting hydraulic cylinder is controlled to retract, and the moving wheels are in contact with the ground to bear the weight. A counterweight block of appropriate weight is placed in the counterweight limit frame of the device to stabilize the front and rear weights of the device, and to prevent the front reinforcement frame from being too heavy and causing the center of gravity of the device to move forward. Then, the device is transported to the site by traction equipment or hoisted to the site;
[0020] Step 2: According to the template angle at the pouring site, control and adjust the telescopic cylinder to adjust the angle of the equipment mounting plate to correspond to the template angle;
[0021] Step 3: Remove the redundant support structure outside the template, move the device forward so that the front guard plate faces the template, start the extension of the lifting hydraulic cylinder, drive the anti-slip foot support to support the ground, so as to increase the stability of the device and prevent the device from displacement. At the same time, a proper amount of counterweight blocks can be added to the counterweight limit frame to ensure that the friction between the device and the ground is sufficient to ensure stability during demoulding;
[0022] Step 4: Start the high-pressure water spray structure, use high-pressure water to spray from the water spray head to wash the template under high pressure. After the washing is completed, start the jet structure to flush the water and dust remaining on the surface of the template through the airflow to complete the cleaning;
[0023] Step 5. Retract the lifting push rod to drive the baffle down to remove the obstruction to the template separation structure. All unit telescopic cylinders start to extend, driving the suction cup and the vibration head to the template, and the vacuum component starts. Under the action of vacuum, the suction cup simultaneously sucks the template, and then the template separation structure is controlled in rows or columns. A group of vibration heads at one edge starts to vibrate, and the vibration is transmitted to the edge of the template, so that the force between the template and the concrete at this location decreases. At the same time, the unit telescopic cylinder corresponding to each vibration head applies a pulling force, and the side edge of the template is pulled backward through the suction cup. Then the vibration heads and unit telescopic cylinders of the remaining groups start in sequence with the side edge as the starting point, and the vibration and tension amplitudes decrease in sequence, so that the force is concentrated at the starting edge, and the template is gradually pulled outward from the starting edge and separated from the concrete. Then the vibration intensity and tension of the subsequent groups are adjusted until the template is detached as a whole.
[0024] After adopting the above structure, the beneficial effects of the present invention are:
[0025] 1. This device adopts an independently controlled vibration demoulding design. Through the operation of the control system, demoulding can be carried out from multiple directions. The mold can be gradually separated from the concrete from one side. The demoulding efficiency is high, the manpower consumption is small, and there is no need to apply pressure to the concrete surface during the process. The damage to the concrete surface during the formwork removal process can be greatly reduced to achieve protection of the concrete surface.
[0026] 2. During the demolding process of this device, the formwork can be supported simultaneously, so the supporting structure built during the pouring process can be removed before demolding. Therefore, during the demolding process, there is no damage to the concrete and panel surface due to the falling of the auxiliary supporting structure or the mold itself.
[0027] 3. While removing the mold, the device also cleans the surface of the template through the cleaning component, eliminating the need for manual cleaning after removing the mold, reducing manpower and speeding up the rotation efficiency of equipment on the construction site. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the front structure of the present invention;
[0029] Figure 2 It is a left structural schematic diagram of the present invention;
[0030] Figure 3 It is a schematic diagram of the right structure of the present invention;
[0031] Figure 4 is a bottom view of the present invention;
[0032] Figure 5 yes Figure 2 Enlarged view of part A in the middle;
[0033] Figure 6 It is a schematic diagram of the front structure of the template separation structure of the present invention;
[0034] Figure 7 is a top view of the template separation structure of the present invention;
[0035] Figure 8 is a cross-sectional view of the template separation structure of the present invention;
[0036] Fig. 9 It is a schematic diagram of the structure at the lower inner corner of the front guard plate in the present invention.
[0037] Description of reference numerals:
[0038] 1. Main support plate; 2. Adjustable telescopic cylinder; 3. Strengthening frame; 4. Equipment installation plate; 5. Moving wheel; 6. Lifting hydraulic cylinder; 7. Anti-skid foot support; 8. Front guard plate; 9. Working hole; 10. Unit telescopic cylinder; 11. Movable plate; 12. Suction cup; 13. Connecting block; 14. Vibration isolator; 1401. Connecting plate; 1402. Damper; 1403. Spring; 15. Vibration head; 16. Vibration motor; 17. Vacuum pump; 18. Vacuum pressure force tank; 19. vacuum main pressure pipe; 20. vacuum branch pipe; 21. solenoid valve; 22. water storage tank; 23. high-pressure water pump; 24. water main pipe; 25. water spray pipe; 26. jet head; 27. high-pressure blower; 28. high-pressure gas main pipe; 29. jet pipe; 30. water spray head; 31. guide rail; 32. baffle; 33. connector; 34. push block; 35. mounting seat; 36. lifting push rod; 37. counterweight limit frame; 38. counterweight block. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] like Figure 1-Figure 4As shown, it includes a main support plate 1, a plurality of moving wheels 5 and a plurality of lifting support structures are installed below the main support plate 1, the moving wheels 5 are universal wheels, a reinforcing frame 3 is installed above the front end of the main support plate 1, a device mounting plate 4 is installed on the front side of the reinforcing frame 3, a plurality of template separation structures are installed on the front side of the device mounting plate 4, and the plurality of template separation structures are arranged in a rectangular array, a front guard plate 8 is also installed on the front side of the reinforcing frame 3 and the device mounting plate 4, a cleaning component is installed on the front guard plate 8, and the cleaning component includes a high-pressure water spraying structure and an air jet structure, a plurality of working holes 9 are opened in the front guard plate 8, which respectively match the shape of the movable structure in each group of template separation structures, and a movable shielding structure is arranged on the inner side of the front guard plate 8.
[0041] like Figure 1-Figure 8 As shown, the template separation structure includes a unit telescopic cylinder 10 installed on the front side of the equipment installation plate 4, the front end of the unit telescopic cylinder 10 is connected to a movable plate 11 through a connecting block 13, suction cups 12 are respectively arranged on both sides of the front end of the movable plate 11 facing the front side, a vacuum component is arranged on the main support plate 1, and the vacuum component is connected to the suction cup 12, a vibration isolator 14 is arranged at the middle position of the front side of the movable plate 11 facing the front side, a vibration head 15 is connected to the front end of the vibration isolator 14, a vibration motor 16 is arranged inside the vibration head 15, and the shape of the working hole 9 corresponds to the suction cup 12 and the vibration head 15;
[0042] The vacuum assembly includes a vacuum pump 17 and a vacuum pressure tank 18 arranged on the main support plate 1. The vacuum pump 17 is connected to the vacuum pressure tank 18. A vacuum total pressure pipe 19 is installed on the side of the equipment installation plate 4. A vacuum branch pipe 20 is installed horizontally below each row of template separation structures. A solenoid valve 21 is connected to the vacuum branch pipe 20 below each group of template separation structures. A three-way valve is installed on the outer port of the solenoid valve 21. The two side ports of the three-way valve are respectively connected to the two suction cups 12 of the template separation structure.
[0043] The vibration isolator 14 includes connecting plates 1401 respectively connected to the movable plate 11 and the vibration head 15. The two connecting plates 1401 are movably connected via a plurality of connecting shafts. A damper 1402 is connected between the two connecting plates 1401. A spring 1403 is sleeved on the outer side of the damper 1402.
[0044] Negative pressure is provided by the vacuum pump 17, and the vacuum pressure tank 18 enhances the pressure maintenance capability and reduces the pressure fluctuation during the adsorption process. The suction force of the suction cup 12 in each set of template separation structure can be independently controlled by the solenoid valve 21. The template is stably adsorbed by the suction cup 12, and the vibration head 15 uses vibration to transmit to the template, thereby reducing the static friction force of the corresponding position of the template and weakening the adhesion, thereby quickly destroying the adhesion between the template and the concrete at this position. At the same time, the vibration can gradually spread outward along the template, and multiple vibrations can be superimposed and expanded to expand the range of action. The template can be evenly separated between the vibration heads 15, rather than only separated at the vibration head 15, thereby preventing damage to the template or concrete surface caused by concentrated force.
[0045] like Figure 1-Figure 5 As shown, the high-pressure water spraying structure includes a water tank 22 arranged on the main support plate 1, a high-pressure water pump 23 is installed on the water tank 22, the water inlet end of the high-pressure water pump 23 is connected to the water tank 22, a water main pipe 24 is vertically arranged on the side of the equipment installation plate 4, and a water spraying pipe 25 is horizontally installed above each row of template separation structure on the front guard plate 8. The front end of the water spraying pipe 25 is connected to a plurality of water spraying heads 30 arranged in a straight line, and the water spraying heads 30 are embedded in the front guard plate 8. Each water spraying pipe 25 is connected to the water main pipe 24, and the water main pipe 24 is connected to the water outlet of the high-pressure water pump 23 through a connecting pipe fitting.
[0046] The water is stored in the water storage tank 22, and the high-pressure water pump 23 pressurizes the water and delivers it to the water spray pipe 25 through the water main pipe 24, and then sprays it out from the water spray head 30, and the template is washed with high-pressure water to flush away bumps, dust, etc. adhered to the surface of the template, so as to ensure the subsequent stable operation of the suction cup 12;
[0047] like Figure 1-Figure 5 As shown, the jet structure includes a high-pressure blower 27 arranged on the main support plate 1, and a jet pipe 29 is horizontally installed on the front guard plate 8 above each row of template separation structure. A plurality of jet heads 26 are connected to the jet pipe 29, and the jet heads 26 are all embedded in the front guard plate 8. A high-pressure gas main pipe 28 is vertically arranged on the side of the equipment installation plate 4, and the air outlet of the high-pressure blower 27 is connected to the high-pressure gas main pipe 28 through an air duct, and each jet pipe 29 is connected to the high-pressure gas main pipe 28.
[0048] A high-pressure blower 27 is used to output high-pressure gas, and the airflow passes through the high-pressure gas main pipe 28 and the jet pipe 29 and is ejected from the jet head 26 to wash away the water on the surface of the template, thereby ensuring the dryness of the template surface and the adsorption effect of the suction cup 12.
[0049] like Figure 1-Figure 5 As shown, the water spray head 30 and the air spray head 26 are both arranged obliquely downward, and the water spray pipe 25 is located below the air spray pipe 29 above each row of template separation structures.
[0050] The downwardly arranged water spray head 30 can ensure that the water flows downward to prevent splashing, and can promote the water flow to accelerate the flow to reduce water residue on the template surface. The jet head 26 is arranged above the water spray head 30 to ensure that the airflow covers the part of the template surface where water exists to prevent dead corners.
[0051] like Figure 1-Figure 9 As shown, the movable shielding structure includes several laterally arranged baffles 32, which are connected by a connecting piece 33, and both ends are slidably installed on the inner side of the front guard plate 8 along the vertical direction through a guide rail 31. Each baffle 32 is arranged at the inner side of the working hole 9, and the height of the baffle 32 is higher than the height of the working hole 9. The bottom of the front guard plate 8 is connected to a mounting seat 35, and a lifting push rod 36 is installed on the mounting seat 35 facing upward, and the top of the movable rod of the lifting push rod 36 is connected to the connecting piece 33 through a pushing block 34.
[0052] A lifting push rod 36 is provided to push the multiple baffles 32 to rise and fall synchronously. After the baffle 32 rises, it can cover the working hole 9 to prevent water mixed with dust from splashing from the working hole 9 into the suction cup 12 during cleaning, thereby achieving protection. The splashed water is blocked by the baffle 32 and can flow downward along the inner surface of the baffle 32 and the front guard plate 8 and be discharged.
[0053] like Figure 1-Figure 4 As shown, the lifting support structure includes several lifting hydraulic cylinders 6 arranged downward, and the top of each lifting hydraulic cylinder 6 is connected to an anti-skid foot support 7. Each lifting hydraulic cylinder 6 and the anti-skid foot support 7 are located in the gap or outside position of the moving wheel 5.
[0054] A lifting hydraulic cylinder 6 is provided, which is supported by an anti-skid foot support 7 to ensure the stability of the device during use and to prevent excessive wear of the moving wheel 5 due to long-term load.
[0055] like Figure 1-Figure 3 As shown, several adjustable telescopic cylinders 2 are installed between the rear side of the reinforcement frame 3 and the main support plate 1. The adjustable telescopic cylinders 2 are all inclined, and the upper and lower ends of the adjustable telescopic cylinders 2 are hinged.
[0056] By adjusting the extension and contraction of the telescopic cylinder 2, the reinforcement frame 3 and the equipment installation plate 4 can be driven to tilt and adjust the angle to adapt to templates set at different angles.
[0057] like Figure 1-Figure 3 As shown, a counterweight limit frame 37 is provided above the main support plate 1 , and a counterweight block 38 is provided inside the counterweight limit frame 37 .
[0058] A counterweight limit frame 37 is provided to facilitate placement of a counterweight block 38, thereby adjusting the center of gravity of the device to prevent tilting.
[0059] A method for using a casting formwork removal device having the function of protecting concrete and panels, comprising the following steps:
[0060] Step 1: After the concrete wall is poured, the lifting hydraulic cylinder 6 is controlled to retract, the moving wheel 5 contacts the ground to bear the weight, and a counterweight block 38 of appropriate weight is placed in the counterweight limit frame 37 of the device to stabilize the front and rear weights of the device, and to prevent the front reinforcement frame 3 from being too heavy and causing the center of gravity of the device to move forward, and then the device is shipped to the site by traction equipment or hoisted to the site;
[0061] Step 2: According to the template angle at the pouring site, control and adjust the telescopic cylinder 2 to adjust the angle of the equipment mounting plate 4 to correspond to the template angle;
[0062] Step 3: Remove the redundant support structure outside the template, move the device forward so that the front guard plate 8 faces the template, start the lifting hydraulic cylinder 6 to extend, drive the anti-skid foot support 7 to support the ground, so as to increase the stability of the device and prevent the device from displacement. At the same time, a proper amount of counterweight block 38 can be added to the counterweight limit frame 37 to ensure that the friction between the device and the ground is sufficient to ensure stability during demoulding;
[0063] Step 4: Start the high-pressure water spray structure, use high-pressure water to spray from the water spray head 30 to wash the template under high pressure. After the washing is completed, start the jet structure to wash away the water and dust remaining on the surface of the template through the airflow to complete the cleaning;
[0064] Step 5, retract the lifting push rod 36, drive the baffle 32 to descend, remove the obstruction to the template separation structure, all unit telescopic cylinders 10 start to extend, drive the suction cup 12 and the vibration head 15 to the template, the vacuum component is started, and the suction cup 12 simultaneously sucks the template under the vacuum action, and then the template separation structure is controlled in rows or columns. A group of vibration heads 15 at one edge of the side starts to vibrate, and the vibration is transmitted to the edge of the template, so that the force between the template and the concrete at this location decreases. At the same time, the unit telescopic cylinder 10 corresponding to each vibration head 15 applies a pulling force, and the side edge of the template is pulled backward through the suction cup 12. Then the vibration heads 15 and unit telescopic cylinders 10 of the remaining groups start in sequence with the side edge as the starting point, and the vibration and tension amplitudes are reduced in sequence, so that the force is concentrated at the starting edge, and the template is gradually pulled outward from the starting edge and separated from the concrete, and then the vibration intensity and tension of the subsequent groups are adjusted until the template is detached as a whole.
[0065] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalent forms of such scope and boundaries.
Claims
1. A casting formwork removal device with the function of protecting concrete and panels, comprising a main support plate (1), characterized in that: A plurality of moving wheels (5) and a plurality of lifting support structures are installed below the main support plate (1), the moving wheels (5) are universal wheels, a reinforcement frame (3) is installed above the front end of the main support plate (1), a device mounting plate (4) is installed on the front side of the reinforcement frame (3), a plurality of template separation structures are installed on the front side of the device mounting plate (4), and the plurality of template separation structures are arranged in a rectangular array, a front guard plate (8) is also installed on the front side of the reinforcement frame (3) and the device mounting plate (4), a cleaning component is installed on the front guard plate (8), and the cleaning component includes a high-pressure water spraying structure and an air jet structure, a plurality of working holes (9) are opened in the front guard plate (8) and are respectively matched with the shape of the movable structure in each group of template separation structures, and a movable shielding structure is arranged inside the front guard plate (8); The template separation structure comprises a unit telescopic cylinder (10) installed on the front side of the equipment installation plate (4); the front end of the unit telescopic cylinder (10) is connected to a movable plate (11) through a connecting block (13); suction cups (12) are respectively provided on both sides of the front end of the movable plate (11) facing the front side; a vacuum component is provided on the main support plate (1), and the vacuum component is connected to the suction cup (12); a vibration isolator (14) is provided at the middle position of the front side of the movable plate (11) facing the front side; a vibration head (15) is connected to the front end of the vibration isolator (14); a vibration motor (16) is provided inside the vibration head (15); and the shape of the working hole (9) corresponds to the suction cup (12) and the vibration head (15).
2. A casting formwork removal device with the function of protecting concrete and panels according to claim 1, characterized in that: The vacuum assembly comprises a vacuum pump (17) and a vacuum pressure tank (18) arranged on the main support plate (1), the vacuum pump (17) being connected to the vacuum pressure tank (18), a vacuum total pressure pipe (19) being installed at the side of the equipment installation plate (4), a vacuum branch pipe (20) being installed horizontally below each row of template separation structures, a solenoid valve (21) being connected to the vacuum branch pipe (20) below each group of template separation structures, a three-way valve being installed at the outer port of the solenoid valve (21), and two side ports of the three-way valve being respectively connected to two suction cups (12) of the template separation structure.
3. The casting formwork removal device with the function of protecting concrete and panels according to claim 1 is characterized in that: The vibration isolator (14) comprises connecting plates (1401) respectively connected to the movable plate (11) and the vibration head (15); the two connecting plates (1401) are movably connected via a plurality of connecting shafts; a damper (1402) is connected between the two connecting plates (1401); and a spring (1403) is sleeved on the outer side of the damper (1402).
4. The casting formwork removal device with the function of protecting concrete and panels according to claim 1 is characterized in that: The high-pressure water spraying structure comprises a water storage tank (22) arranged on the main support plate (1), a high-pressure water pump (23) is installed on the water storage tank (22), a water inlet end of the high-pressure water pump (23) is connected to the water storage tank (22), a water main pipe (24) is vertically arranged on the side of the equipment installation plate (4), a water spraying pipe (25) is horizontally installed on the front guard plate (8) above each row of template separation structure, a front end of the water spraying pipe (25) is connected to a plurality of water spraying heads (30) arranged in a straight line, the water spraying heads (30) are embedded in the front guard plate (8), each water spraying pipe (25) is connected to the water main pipe (24), and the water main pipe (24) is connected to the water outlet of the high-pressure water pump (23) through a connecting pipe fitting; The jet structure comprises a high-pressure blower (27) arranged on the main support plate (1); a jet pipe (29) is horizontally installed on the front guard plate (8) above each row of template separation structures; a plurality of jet heads (26) are connected to the jet pipe (29); the jet heads (26) are embedded in the front guard plate (8); a high-pressure gas main pipe (28) is vertically arranged on the side of the equipment installation plate (4); the air outlet of the high-pressure blower (27) is connected to the high-pressure gas main pipe (28) through an air duct; and each jet pipe (29) is connected to the high-pressure gas main pipe (28).
5. A casting formwork removal device with the function of protecting concrete and panels according to claim 4, characterized in that: The water spray head (30) and the air spray head (26) are both arranged obliquely downward, and the water spray pipe (25) is located below the air spray pipe (29) above each row of template separation structures.
6. The casting formwork removal device with the function of protecting concrete and panels according to claim 1 is characterized in that: The movable shielding structure comprises a plurality of baffles (32) arranged transversely, the plurality of baffles (32) are connected by a connecting member (33), and both ends are slidably mounted on the inner side of the front guard plate (8) along a vertical direction by means of a guide rail (31), each baffle (32) is arranged at an inner side of a working hole (9), and the height of the baffle (32) is higher than the height of the working hole (9), the bottom of the front guard plate (8) is connected to a mounting seat (35), a lifting push rod (36) is mounted on the mounting seat (35) and faces upward, and the top end of the movable rod of the lifting push rod (36) is connected to the connecting member (33) through a pushing block (34).
7. The casting formwork removal device with the function of protecting concrete and panels according to claim 1 is characterized in that: The lifting support structure comprises a plurality of lifting hydraulic cylinders (6) arranged downward, the top end of each lifting hydraulic cylinder (6) is connected to an anti-skid foot support (7), and each lifting hydraulic cylinder (6) and the anti-skid foot support (7) are located in the gap or outside position of the moving wheel (5).
8. The casting formwork removal device with the function of protecting concrete and panels according to claim 1 is characterized in that: A plurality of adjustable telescopic cylinders (2) are installed between the rear side of the reinforcement frame (3) and the main support plate (1); the adjustable telescopic cylinders (2) are all arranged tilted, and the upper and lower ends of the adjustable telescopic cylinders (2) are both hinged.
9. The casting formwork removal device with the function of protecting concrete and panels according to claim 1, characterized in that: A counterweight limiting frame (37) is arranged above the main support plate (1), and a counterweight block (38) is arranged inside the counterweight limiting frame (37).
10. A method for using a casting formwork removal device having the function of protecting concrete and panels according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: After the concrete wall is poured, the lifting hydraulic cylinder (6) is controlled to retract, and the moving wheel (5) contacts the ground to bear the weight. A counterweight block (38) of appropriate weight is placed in the counterweight limit frame (37) of the device to stabilize the front and rear weights of the device and prevent the front reinforcement frame (3) from being too heavy, causing the center of gravity of the device to move forward. Then, the device is transported to the site by traction equipment or hoisted to the site. Step 2: According to the angle of the template at the pouring site, the telescopic cylinder (2) is controlled and adjusted to adjust the angle of the equipment mounting plate (4) to correspond to the angle of the template; Step 3: According to the angle of the template at the casting site, control and adjust the telescopic cylinder 2 to adjust the angle of the equipment mounting plate 4 so that it corresponds to the template angle. Remove the redundant supporting structure on the outside of the template, move the device forward so that the front guard plate (8) is facing the template, start the lifting hydraulic cylinder (6) to extend, drive the anti-skid foot support (7) to support the ground, so as to increase the stability of the device and prevent the device from displacement. At the same time, an appropriate amount of counterweight blocks (38) can be added to the counterweight limit frame (37) to ensure that the friction between the device and the ground is sufficient to ensure stability during the demoulding process; Step 4: Start the high-pressure water spray structure to spray high-pressure water from the water spray head (30) to wash the template under high pressure. After the washing is completed, start the jet structure to flush the water and dust remaining on the surface of the template through the airflow to complete the cleaning; Step 5: retract the lifting push rod (36) to drive the baffle (32) down, remove the obstruction to the template separation structure, all the unit telescopic cylinders (10) start to extend, drive the suction cup (12) and the vibration head (15) to the template, and the vacuum component is started. Under the vacuum action, the suction cup (12) simultaneously sucks the template, and then the template separation structure is controlled in a row or column grouping manner. A group of vibration heads (15) at one edge of the side starts to vibrate, and the vibration is transmitted to the edge of the template, so that the force between the template and the concrete at this location decreases. At the same time, the unit telescopic cylinder (10) corresponding to each vibration head (15) applies a pulling force, and the suction cup (12) drives the template to pull the side edge backward, and then the remaining groups of vibration heads (15) and unit telescopic cylinders (10) start in sequence with the side edge as the starting point, and the vibration and tension amplitudes are reduced in sequence, so that the force is concentrated at the starting edge, and the template is gradually pulled outward from the starting edge and separated from the concrete, and then the vibration intensity and tension of the subsequent groups are adjusted until the template is completely separated.