All-electric jumbolter
Through fully electric controlled anchor drilling rig, automatic construction of anchor drilling and anchor bolt installation is achieved, solving the problems of slow construction speed, high labor intensity for workers, and difficulty in achieving automated control in the existing technology, and improving construction efficiency and Level of automation.
Patent Information
- Application Number
- CN202411574246.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-06
AI Technical Summary
The existing anchor drilling rigs for coal mines are mainly pneumatic and hydraulic, with problems such as slow construction speed, high labor intensity for workers, and difficulty in achieving automated control, especially in underground environments.
The fully electric control anchor drilling rig adopts a fully electric control, including the first electric sliding table, a frame, a second electric sliding table, a drill box assembly, a pick-up and placement device and an electronic control system, and the various working steps of the drilling rig are automatically controlled through the electronic control system. Implement automation of drilling drilling and anchor bolt installation.
Automatic construction of anchor bolt drilling and anchor bolt installation has been realized, which has reduced the labor intensity of workers, improved construction speed and efficiency, and can automatically adjust working parameters according to working status.
Smart Images

Figure CN119435062A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of underground anchor support equipment, and in particular relates to a fully electric anchor drilling rig. Background Art
[0002] With the continuous improvement of the intelligence level of coal mines and the continuous promotion of technologies such as intelligent rapid excavation, the speed of mine excavation has been greatly improved, and the level of intelligent excavation has also been greatly improved. As one of the construction processes that consumes the longest man-hours in the excavation process, bolt support construction has reduced the impact of bolt support construction on the efficiency of tunnel excavation to a certain extent by adopting a large number of bolt drills in parallel and some bolts lagging support. However, with the use of a large number of bolt drills and the implementation of policy requirements such as "thousand-person mines" that have been implemented in coal mines for many years, the contradiction between the small number of people and the large number of equipment to be operated has been highlighted. Some coal mine underground excavation teams have repeatedly encountered the problem of a large number of equipment and a serious shortage of operators.
[0003] Anchor drilling rigs are the most widely used equipment in a complete set of rapid excavation equipment. In some rapid excavation equipment, in a single system, the number of anchor drilling rigs can reach more than 12. Generally, due to the limitation of work stations, some drilling rigs can be operated by one person at two times, but most drilling rigs can only be operated by one person at one time, resulting in a large number of people required for anchor operation, and the labor intensity of some people operating two drilling rigs at the same time is too high.
[0004] In addition, the existing anchor drills for coal mines are mainly divided into two categories: pneumatic and hydraulic. Pneumatic anchor drills are mainly single-body anchor drills, which have the advantages of light weight, convenient and flexible movement, but because of the slow construction speed, they are obsolete models in fast tunneling tunnels, and are only used in individual mines to supplement the anchors in individual positions. Hydraulic anchor drills are the mainstream anchor drill models currently installed on complete equipment such as tunneling machines and anchor boring machines. Generally, the whole machine adopts full hydraulic action, and some models have added functions such as electro-hydraulic control, which can reduce the labor intensity of workers to a certain extent. However, due to the characteristics that various parameters in hydraulic transmission are not easy to accurately measure and control, it is difficult for hydraulic anchor drills to improve their control level. Even if the anchor drill with an electro-hydraulic control system is added, it is basically mainly operated manually and frequently underground, and it is difficult to automatically control and realize the automation of anchor construction. Summary of the invention
[0005] The purpose of the present disclosure is to provide a fully electric anchor drill, which can solve at least part of the above technical problems.
[0006] A first aspect of the disclosed embodiment provides a fully electric anchor drill for completing drill rod drilling and anchor installation in a tunnel; the fully electric anchor drill comprises:
[0007] First electric slide;
[0008] A frame mounted on the first electric slide;
[0009] A second electric slide is installed at the lower part of the frame;
[0010] A drilling box assembly is installed on the second electric slide and is used to drive the drill rod to drill;
[0011] A first pick-and-place device, mounted on the upper portion of the frame, for grabbing and releasing the drill rod;
[0012] A second picking and placing device is installed on the upper part of the frame and is arranged opposite to the first picking and placing device, and the second picking and placing device is used to grab and release the drill rod;
[0013] A top plate assembly, mounted on the top of the frame, used to fix the all-electric anchor drill during operation;
[0014] An electric control system, used for controlling the first electric slide, the second electric slide, the drill box assembly, the first pick-and-place device, and the second pick-and-place device;
[0015] The operating steps of the all-electric anchor drilling rig are as follows:
[0016] Step 1: The electric control system controls the first electric slide to realize the rise of the frame until the top plate assembly is plugged and fixed to the lane;
[0017] Step 2: The electronic control system controls the first pick-and-place device to grab the drill rod and move the drill rod to a working position;
[0018] Step 3: The electric control system controls the drill box assembly to rise through the second electric slide to achieve connection between the drill box assembly and the drill rod; and when the drill box assembly is connected to the drill rod, the electric control system controls the first pick-and-place device to release the drill rod;
[0019] Step 4: the electric control system continues to control the rise of the drill box assembly through the second electric slide, and controls the drilling of the drill rod through the drill box assembly until the drilling operation is completed;
[0020] Step 5: The electric control system controls the drill box assembly to descend through the second electric slide so that the drill rod exits the borehole; the first pick-and-place device grabs the drill rod and moves the drill rod to its initial position, wherein when the first pick-and-place device grabs the drill rod, the electric control system controls the drill box assembly to disconnect itself from the drill rod;
[0021] Step 6, the electronic control system controls the second pick-and-place device to grab the anchor rod and move the anchor rod to the working position;
[0022] Step 7: The electric control system controls the drilling box assembly to rise through the second electric slide to achieve the connection between the drilling box assembly and the anchor rod; and when the drilling box assembly is connected to the anchor rod, the electric control system controls the second pick-and-place device to release the anchor rod;
[0023] Step 8: The electric control system continues to control the drilling box assembly to rise through the second electric slide to push the anchor rod into the drill hole until the anchor rod reaches a designated position;
[0024] Step 9: The electronic control system tightens the anchor nut through the drill box assembly to achieve the installation of the anchor.
[0025] Optionally, the first placing and retrieving device includes:
[0026] A rotating motor is arranged on the frame;
[0027] A rotating seat connected to the output shaft of the first rotating motor;
[0028] A clamping assembly, disposed on the rotating seat, for clamping or releasing the drill rod;
[0029] Wherein, in the step 2, the electric control system controls the rotation of the rotating seat through the rotating motor and controls the clamping assembly to grasp the drill rod and move the drill rod to the working position.
[0030] Optionally, the first pick-and-place device further comprises a fixing seat and a connecting pin; the fixing seat is mounted on the right side of the frame; the rotating motor is fixedly mounted on the fixing seat; the rotating seat is rotatably mounted on the frame via the connecting pin;
[0031] Wherein, the fixing seat extends forward so that the output shaft of the rotating motor is located at the right front of the frame.
[0032] Optionally, the clamping assembly comprises:
[0033] A clamping seat, fixedly connected to the rotating seat, and comprising two clamping arms arranged opposite to each other;
[0034] Two clamping heads are slidably disposed on opposite side walls of the two clamping arms respectively;
[0035] Two electromagnets are respectively arranged in the two clamping arms and used to drive the two clamping heads to move toward or away from each other;
[0036] Two return springs, one end of which is connected to the clamping head and the other end of which is connected to the clamping seat, are used to return the clamping head to an initial position.
[0037] Optionally, the clamping head is made of magnetically conductive steel.
[0038] Optionally, the clamping end of the clamping head is hemispherical.
[0039] Optionally, the sliding end of the clamping head is cylindrical, and the clamping head is provided with an annular groove located at the sliding end;
[0040] The clamping assembly also includes a sealing ring; the sealing ring is located in the annular groove to seal the gap between the clamping head and the clamping seat.
[0041] Optionally, the structure of the second picking and placing device is the same as that of the first picking and placing device, and the second picking and placing device is symmetrically arranged with the first picking and placing device.
[0042] Optionally, the top plate assembly includes:
[0043] A fixing plate, arranged on the top of the frame;
[0044] A plurality of guide posts, slidably connected to the fixing plate, so that the fixing plate can slide along the guide posts;
[0045] A top plate, fixedly connected to the plurality of guide posts;
[0046] A plurality of top cones are arranged on the upper surface of the top plate;
[0047] A plurality of spring members are respectively sleeved on the plurality of guide posts, and two ends of the spring members are respectively in contact with the fixing plate and the top plate;
[0048] The force sensor is disposed between the fixing plate and the frame.
[0049] Optionally, the drill box assembly includes a drive motor, a reducer and a drill sleeve; the drive motor drives the drill sleeve to rotate through the reducer, and the drill sleeve is provided with a threaded hole that matches the thread of the drill rod or anchor rod.
[0050] The main technical effect achieved by the embodiments of the present disclosure is that the anchor drilling rig in the present disclosure adopts full electric control and action, can automatically adjust the working parameters of the drilling rig according to the working status, and can store the drill rod and an anchor rod with a built-in medicine coil, and can realize one-button automatic construction to complete anchor drilling and anchor installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Figure 1 It is a left view of an automatic drilling machine in an embodiment of the present disclosure;
[0052] Figure 2 This is a front view of an automatic drilling rig in an embodiment of the present disclosure;
[0053] Figure 3 is a schematic diagram of a drill box assembly according to an embodiment of the present disclosure;
[0054] Figure 4 It is a structural schematic diagram of a first pick-and-place device in an embodiment of the present disclosure;
[0055] Figure 5 is a schematic diagram of a clamping assembly in an embodiment of the present disclosure;
[0056] Figure 6 It is a structural schematic diagram of a top plate assembly in an embodiment of the present disclosure.
[0057] Explanation of the accompanying drawings: 1. Frame; 2. First electric slide; 3. Second electric slide; 4. Drill box assembly; 5. First pick-up and placement device; 6. Second pick-up and placement device; 7. Top plate assembly; 8. Electronic control system; 4.1. Drive motor; 4.2. Reducer; 4.3. Drill sleeve; 5.1. Fixed seat; 5.3. Rotating motor; 5.4. Connecting pin; 5.5. Rotating seat; 5.6. Clamping assembly; 5.6.1. Clamping head; 5.6.2. Clamping seat; 5.6.5. Reset spring; 5.6.6. Electromagnet; 5.6.7. Sealing ring; 7.1. Top plate; 7.2. Spring member; 7.3. Fixed plate; 7.4. Guide column; 7.5. Force sensor. DETAILED DESCRIPTION
[0058] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The modes described in the following exemplary embodiments do not represent all modes consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.
[0059] The terms used in the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. The words "first", "second" and similar words used in the present disclosure specification and claims do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, similar words such as "one" or "one" do not indicate a quantitative limitation, but indicate that there is at least one, and if only "one" is referred to, it will be separately described. "Multiple" or "several" means two or more. Unless otherwise specified, similar words such as "front", "rear", "lower" and / or "upper" are only for the convenience of explanation, and are not limited to one position or one spatial orientation. Similar words such as "include" or "comprise" mean that the elements or objects appearing in front of "include" or "comprise" cover the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Connected" or "connected" and similar words are not limited to physical or mechanical connections, and may include electrical connections, whether direct or indirect. The singular forms "a", "said" and "the" used in this disclosure and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.
[0060] like Figure 1 and Figure 2As shown, the present disclosure provides a fully electric anchor drilling rig, and the fully automatic anchor drilling rig is used to automatically complete drill rod drilling and anchor installation in the tunnel. The fully electric anchor drilling rig includes a first electric slide 2, a frame 1, a second electric slide 3, a drill box assembly 4, a first pick-up and placement device 5, a second pick-up and placement device 6, a top plate assembly 7 and an electronic control system 8. The frame 1 is installed on the first electric slide 2; the frame 1 is a load-bearing component of the anchor drilling rig, made of steel plates, and has a frame structure, consisting of a bottom plate, side plates, a top plate, etc. On one side of the two side plates, guide rails are processed and manufactured. The guide rail on one side is used to connect to the first electric slide 2, and the guide rail on the other side is used to connect to the second electric slide 3. The second electric slide 3 is installed at the lower part of the frame 1. The drill box assembly 4 is installed on the second electric slide 3 and is used to drive the drill rod to drill; the first pick-up and placement device 5 is installed on the upper part of the frame 1, and is used to grab and release the drill rod; the second pick-up and placement device 6 is installed on the upper part of the frame 1, and is arranged opposite to the first pick-up and placement device 5, and the second pick-up and placement device 6 is used to grab and release the drill rod; the top plate assembly 7 is installed on the top of the frame 1, and is used to fix the full-electric anchor drilling rig during operation; the electronic control system 8 is used to control the first electric slide 2, the second electric slide 3, the drill box assembly 4, the first pick-up and placement device 5 and the second pick-up and placement device 6; the anchor drilling rig in the present disclosure adopts full electric control and action, can automatically adjust the drilling rig working parameters according to the working status, and can store drill rods and an anchor rod with a built-in medicine roll, can realize one-key automatic construction, and complete anchor drilling and anchor installation.
[0061] It should be noted that one side of the first electric slide 2 in the present disclosure is connected to the anchor drilling rig, and the other side is a mounting flange for connecting to the complete equipment on which the anchor drilling rig is installed, so that the remaining mechanisms of the anchor drilling rig except the first electric slide 2 can be lifted and lowered along the drilling direction. The sliding seat of the first electric slide 2 in the present disclosure is fixedly connected to the sliding mounting seat on the frame 1, and the slide grooves on both sides of the first electric slide 2 are slidably connected to a set of sliding guide rails at the rear of the frame 1, and then under the action of the first electric slide 2, the frame 1 performs a sliding motion parallel to the drilling direction.
[0062] The connection structure between the second electric slide 3 and the drill box assembly 4 is similar to the connection structure between the first electric slide 2 and the frame 1, and will not be described in detail in the present disclosure.
[0063] like Figure 3As shown, as an optional embodiment, the drill box assembly 4 includes a drive motor 4.1, a reducer 4.2 and a drill sleeve 4.3; the drive motor 4.1 drives the drill sleeve 4.3 to rotate through the reducer 4.2, and the drill sleeve 4.3 is provided with a threaded hole that matches the thread of the drill rod or anchor rod. Specifically, the drive motor 4.1 adopts a high-speed electric motor and is fixedly installed with the reducer 4.2. At the same time, the drive motor 4.1 can output the specified torque and speed under the control of the electronic control system 8, and feed back the output value to the electronic control system 8 in real time. The reducer 4.2 adopts a two-stage planetary reducer 4.2, and the output shaft of the drill sleeve 4.3 assembly is connected to the output shaft of the reducer 4.2. The housing of the reducer 4.2 is fixedly connected to the drill box mounting seat, and can move along the direction of the drilling rig guide rail under the drive of the drill box mounting seat.
[0064] like Figure 4 As shown, as an optional embodiment, the first pick-and-place device 5 includes a fixed seat 5.1, a connecting shaft pin, a rotating motor 5.3, a rotating seat 5.5 and a clamping assembly 5.6. The fixed seat 5.1 is installed on the right side of the frame 1; the rotating motor 5.3 is fixedly installed on the fixed seat 5.1; the rotating seat 5.5 is rotatably installed on the frame 1 through the connecting pin shaft 5.4; the rotating seat 5.5 is connected to the output shaft of the first rotating motor 5.3; the clamping assembly 5.6 is arranged on the rotating seat 5.5 for clamping or releasing the drill rod; wherein, the fixed seat 5.1 extends forward so that the output shaft of the rotating motor 5.3 is located in the right front of the frame 1. Such an arrangement can make the rotating seat 5.5 have a relatively large rotation angle, so that the space layout of the entire frame 1 is reasonable and the volume is reduced. Specifically, the drill rod can be stored on the right side of the frame 1, and the working position of the drill rod can be located in front of the frame 1. At the same time, the rotating motor 5.3 is a structure in which the motor shaft is hollow, and can output a specified angle as required under the control of the motor control system.
[0065] like Figure 5As shown, as an optional embodiment, the clamping assembly 5.6 includes a clamping seat 5.6.2, two clamping heads 5.6.1, two electromagnets 5.6.6 and two reset springs 5.6.5. The clamping seat 5.6.2 is fixedly connected to the rotating seat 5.5, and includes two clamping arms arranged opposite to each other; the two clamping heads 5.6.1 are respectively slidably arranged on the opposite side walls of the two clamping arms; the two electromagnets 5.6.6 are respectively arranged in the two clamping arms, and are used to drive the two clamping heads 5.6.1 to move toward or away from each other; one end of the reset spring 5.6.5 is connected to the clamping head 5.6.1, and the other end is connected to the clamping seat 5.6.2, and is used to make the clamping head 5.6.1 return to the initial position, wherein the material of the clamping head 5.6.1 is magnetically conductive steel. By such arrangement, when the electromagnet 5.6.6 is energized, it can slide on the clamping arm, i.e. retract, thereby releasing the drill rod. When the power is off, the clamping head 5.6.1 can be reset in time under the action of the reset spring 5.6.5, that is, the clamping assembly 5.6 in the present disclosure can also be controlled by the electronic control system 8.
[0066] As an optional embodiment, the clamping end of the clamping head 5.6.1 is hemispherical, so that the drill rod can be clamped better.
[0067] As an optional embodiment, the sliding end of the clamping head 5.6.1 is cylindrical, and the clamping head 5.6.1 is provided with an annular groove located at the sliding end; the clamping assembly 5.6 also includes a sealing ring 5.6.7; the sealing ring 5.6.7 is located in the annular groove to seal the gap between the clamping head 5.6.1 and the clamping seat 5.6.2.
[0068] As an optional implementation, the structure of the second picking and placing device 6 is the same as that of the first picking and placing device 5 , and the second picking and placing device 6 and the first picking and placing device 5 are symmetrically arranged.
[0069] like Figure 6 As shown, as an optional embodiment, the top plate assembly 7 includes a fixed plate 7.3, a plurality of guide posts 7.4, a top plate 7.1, a plurality of top cones and a plurality of spring members 7.2. The fixed plate 7.3 is arranged at the top of the frame 1; a plurality of guide posts 7.4 are slidably connected to the fixed plate 7.3 so that the fixed plate 7.3 can slide along the guide posts 7.4; the top plate 7.1 is fixedly connected to the plurality of guide posts 7.4; a plurality of top cones are arranged on the upper surface of the top plate 7.1; a plurality of spring members 7.2 are respectively sleeved on the plurality of guide posts 7.4, and the two ends of the spring members 7.2 are respectively abutted against the fixed plate 7.3 and the top plate 7.1; and the force sensor 7.5 is abutted between the fixed plate 7.3 and the frame 1. The force sensor 7.5 has a high sampling frequency, and when working, it can collect the magnitude of the positive pressure acting on the force sensor 7.5 in real time.
[0070] The electric control system 8 is composed of an electric control box, control program software, etc., and is used for automatic program control during anchor bolt installation.
[0071] When not in operation, all mechanisms of the anchor bolt of the drilling rig are in a retracted state, wherein the drill box assembly 4 is located at the bottom end of the anchor bolt drilling rig, and the first pick-and-place device 5 and the second pick-and-place device 6 are both retracted and located at both sides of the drilling rig.
[0072] During work, install the drill rod and anchor rod on the anchor drilling rig and start the drilling rig. The steps are as follows:
[0073] Step 1: The electronic control system 8 controls the first electric slide 2 to realize the ascent of the frame 1 until the top plate assembly 7 is plugged and fixed into the tunnel; wherein, the force sensor 7.5 measures the contact force with the top plate 7.1 in real time, feeds back to the electronic control system 8, and adjusts the electric slide of the drilling rig lifting device to ensure that the top contact force is at a preset value.
[0074] Step 2: The electric control system 8 controls the first pick-and-place device 5 to grab the drill rod and move the drill rod to the working position; specifically, the electric control system 8 controls the rotation of the rotating seat 5.5 through the rotating motor 5.3 and controls the clamping assembly 5.6 to grab the drill rod and move the drill rod to the working position;
[0075] Step 3: The electric control system 8 controls the drill box assembly 4 to rise through the second electric slide 3 to achieve the connection between the drill box assembly 4 and the drill rod; and when the drill box assembly 4 is connected to the drill rod, the electric control system 8 controls the first pick-up and placement device 5 to release the drill rod; specifically, the electric control system 8 controls the drive motor 4.1 to achieve the slow rotation of the drill sleeve 4.3, so as to achieve its connection with the drill rod; and when the electric control system 8 no longer supplies power to the clamping assembly 5.6, the clamping head 5.6.1 retracts to release the drill rod, and the electric control system 8 controls the rotating seat 5.5 to rotate through the rotating motor 5.3 so that the first pick-up and placement device 5 is retracted to the right side of the frame 1;
[0076] Step 4: The electric control system 8 continues to control the rise of the drill box assembly 4 through the second electric slide 3, and controls the drilling of the drill rod through the drill box assembly 4 until the drilling operation is completed; specifically, the second electric slide 3 pushes the drill rod to move upward, and at the same time drives the motor 4.1 to keep the drill rod rotating; the electric control xit monitors the output torque of the motor of the drill box assembly 4, the longitudinal position of the drill box assembly 4 on the drilling rig, and the thrust value of pushing the drill box upward in real time; records the drill box longitudinal position parameters when the output torque of the drill box motor and the thrust value of the drill box upward movement begin to increase significantly; thereby enabling the electric control system 8 to adjust the control parameters of the drill box motor to drive the drill box to reach a preset stable speed; monitors the output torque of the drill box motor, the thrust value of the drill box upward movement, and the speed of the drill box upward movement, and automatically adjusts the control parameters of the drill box feeding device to ensure that the drill box motor can output at full power when the speed of the drill box upward movement does not exceed the preset value;
[0077] Step 5: The electric control system 8 controls the drill box assembly 4 to descend through the second electric slide 3 so that the drill rod exits the borehole; the first pick-and-place device 5 grabs the drill rod and moves the drill rod to its initial position, wherein when the first pick-and-place device 5 grabs the drill rod, the electric control system 8 controls the drill box assembly 4 to disconnect it from the drill rod; specifically, the electric control system 8 supplies power to the electromagnet 5.6.6 to retract the clamping head 5.6.1. Then the electric control system 8 controls the first pick-and-place device 5 to move to the working position. The electric control system 8 controls the drill box assembly 4 to continue to descend through the second electric slide 3 until the drill rod descends to the initial position, stops supplying power to the electromagnet 5.6.6 of the first pick-and-place device 5, and extends the clamping head 5.6.1 to grab the drill rod, and then the electric control system 8 controls the first pick-and-place device 5 to move to the right side of the frame 1;
[0078] Step 6, the electric control system 8 controls the second pick-and-place device 6 to grab the anchor rod and move the anchor rod to the working position;
[0079] Step 7: The electric control system 8 controls the drilling box assembly 4 to rise through the second electric slide 3 to achieve the connection between the drilling box assembly 4 and the anchor rod; and when the drilling box assembly 4 is connected to the anchor rod, the electric control system 8 controls the second pick-up and placement device 6 to release the anchor rod;
[0080] Step 8: The electric control system 8 continues to control the drilling box assembly 4 to rise through the second electric slide 3 to push the anchor rod into the drill hole until the anchor rod reaches the designated position;
[0081] Step 9: The electric control system 8 tightens the anchor nut through the drill box assembly 4 to achieve the installation of the anchor.
[0082] It should be noted that steps 6, 7, 8 and 9 of the anchor drilling rig driving the anchor installation are the same as the steps of driving the drill rod to drill a hole, except that the anchor itself does not rotate, and will not be described in detail here.
[0083] In summary, the anchor drilling rig disclosed in the present invention has the following technical effects: the output torque, thrust, speed, etc. of the second electric slide 3 drilling rig lifting device, etc. can be monitored in real time, and the working state of the drilling rig can be controlled according to the real-time monitoring data, so that the drilling rig can always run efficiently and ensure a high anchor construction speed;
[0084] The clamping heads 5.6.1 of the first pick-and-place device 5 and the second pick-and-place device 6 both adopt a clamping method of retraction controlled by an electromagnet 5.6.6 and reset by a spring, which can effectively adjust the clamping state according to the working state, has a good holding effect on the clamping state, and can release it in time.
[0085] The top plate assembly 7 integrates a force sensor 7.5, which can monitor the top force of the drilling rig in real time. At the same time, in cooperation with the first electric slide 2, the lifting state of the drilling rig can be adjusted in time to maintain a relatively stable top force, making the drilling process more stable.
[0086] The above are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present disclosure should be included in the scope of protection of the present disclosure.
Claims
1. A fully electric anchor drilling machine, used to complete drilling of drill rods and installation of anchor rods in tunnels; characterized in that: The all-electric anchor drilling rig comprises: First electric slide; A frame mounted on the first electric slide; A second electric slide is installed at the lower part of the frame; A drilling box assembly is installed on the second electric slide and is used to drive the drill rod to drill; A first pick-and-place device, mounted on the upper portion of the frame, for grabbing and releasing the drill rod; A second picking and placing device is installed on the upper part of the frame and is arranged opposite to the first picking and placing device, and the second picking and placing device is used to grab and release the drill rod; A top plate assembly, mounted on the top of the frame, used to fix the all-electric anchor drill during operation; An electric control system, used for controlling the first electric slide, the second electric slide, the drill box assembly, the first pick-and-place device, and the second pick-and-place device; The operating steps of the all-electric anchor drilling rig are as follows: Step 1: The electric control system controls the first electric slide to realize the rise of the frame until the top plate assembly is plugged and fixed to the lane; Step 2: The electronic control system controls the first pick-and-place device to grab the drill rod and move the drill rod to a working position; Step 3: The electric control system controls the drill box assembly to rise through the second electric slide to achieve connection between the drill box assembly and the drill rod; and when the drill box assembly is connected to the drill rod, the electric control system controls the first pick-and-place device to release the drill rod; Step 4: the electric control system continues to control the rise of the drill box assembly through the second electric slide, and controls the drilling of the drill rod through the drill box assembly until the drilling operation is completed; Step 5: The electric control system controls the drill box assembly to descend through the second electric slide so that the drill rod exits the borehole; the first pick-and-place device grabs the drill rod and moves the drill rod to its initial position, wherein when the first pick-and-place device grabs the drill rod, the electric control system controls the drill box assembly to disconnect itself from the drill rod; Step 6, the electronic control system controls the second pick-and-place device to grab the anchor rod and move the anchor rod to the working position; Step 7: The electric control system controls the drilling box assembly to rise through the second electric slide to achieve the connection between the drilling box assembly and the anchor rod; and when the drilling box assembly is connected to the anchor rod, the electric control system controls the second pick-and-place device to release the anchor rod; Step 8: The electric control system continues to control the drilling box assembly to rise through the second electric slide to push the anchor rod into the drill hole until the anchor rod reaches a designated position; Step 9: The electronic control system tightens the anchor nut through the drill box assembly to achieve the installation of the anchor.
2. The all-electric anchor drill according to claim 1, characterized in that: The first pick-and-place device comprises: A rotating motor is arranged on the frame; A rotating seat connected to the output shaft of the first rotating motor; A clamping assembly, disposed on the rotating seat, for clamping or releasing the drill rod; Wherein, in the step 2, the electric control system controls the rotation of the rotating seat through the rotating motor and controls the clamping assembly to grasp the drill rod and move the drill rod to the working position.
3. The all-electric anchor drill according to claim 2, characterized in that: The first pick-and-place device further comprises a fixing seat and a connecting pin; the fixing seat is mounted on the right side of the frame; the rotating motor is fixedly mounted on the fixing seat; the rotating seat is rotatably mounted on the frame via the connecting pin; Wherein, the fixing seat extends forward so that the output shaft of the rotating motor is located at the right front of the frame.
4. The all-electric anchor drill according to claim 2, characterized in that: The clamping assembly comprises: A clamping seat, fixedly connected to the rotating seat, and comprising two clamping arms arranged opposite to each other; Two clamping heads are slidably disposed on opposite side walls of the two clamping arms respectively; Two electromagnets are respectively arranged in the two clamping arms and used to drive the two clamping heads to move toward or away from each other; Two return springs, one end of which is connected to the clamping head and the other end of which is connected to the clamping seat, are used to return the clamping head to an initial position.
5. The all-electric anchor drill according to claim 4, characterized in that: The clamping head is made of magnetically conductive steel.
6. The all-electric anchor drill according to claim 4, characterized in that: The clamping end of the clamping head is hemispherical.
7. The all-electric anchor drill according to claim 4, characterized in that: The sliding end of the clamping head is cylindrical, and the clamping head is provided with an annular groove located at the sliding end; The clamping assembly also includes a sealing ring; the sealing ring is located in the annular groove to seal the gap between the clamping head and the clamping seat.
8. A fully electric anchor drill according to any one of claims 2 to 7, characterized in that: The structure of the second picking and placing device is the same as that of the first picking and placing device, and the second picking and placing device is symmetrically arranged with the first picking and placing device.
9. The all-electric anchor drill according to claim 1, characterized in that: The top plate assembly comprises: A fixing plate, arranged on the top of the frame; A plurality of guide posts, slidably connected to the fixing plate, so that the fixing plate can slide along the guide posts; A top plate, fixedly connected to the plurality of guide posts; A plurality of top cones are arranged on the upper surface of the top plate; A plurality of spring members are respectively sleeved on the plurality of guide posts, and two ends of the spring members are respectively in contact with the fixing plate and the top plate; The force sensor is disposed between the fixing plate and the frame.
10. The all-electric anchor drill according to claim 1, characterized in that: The drill box assembly includes a driving motor, a reducer and a drill sleeve; the driving motor drives the drill sleeve to rotate through the reducer, and the drill sleeve is provided with a threaded hole that matches the thread of the drill rod or anchor rod.
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