A method, apparatus, electronic device, and storage medium for surface treatment of a material.

By acquiring the planar contour information of the composite material, determining the target bending corrugated curve and generating the corrugated surface, the problem of insufficient or excessive allowance in the corrugated surface processing of the composite material is solved, and the effect of the material closely fitting the mold is achieved.

CN119442443BActive Publication Date: 2025-10-31SHANGHAI AIRCRAFT MFG
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Patent Information

Application Number
CN202310969294.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-03
Publication Date
2025-10-31
Estimated Expiration
2043-08-03

AI Technical Summary

Technical Problem

In the existing technology, the process of processing corrugated surfaces of composite materials has problems such as insufficient allowance at the inner arc leading to bridging separation or excessive allowance leading to wrinkles. This results in unreasonable corrugated surface design and the inability of the material to fit tightly into the mold.

Method used

By acquiring the planar contour information of the material to be processed, including the radius of curvature at the start of the bend, the radius of curvature at the end of the bend, and the corrugation height, the target bending corrugation curve is determined, and the target corrugated surface is generated based on the curve, ensuring that the material has a reasonable manufacturing allowance during the preforming bending process.

Benefits of technology

The design of the corrugated surface has been improved, enabling materials with corrugated surface features to fit the mold tightly and completely, thus solving the problem of insufficient or excessive allowance at the inner arc.

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Abstract

This invention discloses a method, apparatus, electronic device, and storage medium for processing curved surfaces of materials. The method includes: acquiring planar contour information of the material to be processed; wherein the planar contour information of the material to be processed includes the radius of curvature value at the starting position of the bend, the radius of curvature value at the ending position of the bend, and the corrugation height value; determining a target bending corrugated curve based on the radius of curvature value at the starting position of the bend, the radius of curvature value at the ending position of the bend, and the corrugation height value; and generating a target corrugated surface of the material to be processed based on the target bending corrugated curve. The technical solution of this invention can improve the rationality of corrugated surface design, enabling materials with corrugated surface characteristics to fit perfectly and tightly into the mold.
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Description

Technical Field

[0001] The embodiments of the present invention relate to the field of material forming and processing technology, and in particular to a method, apparatus, electronic device and storage medium for processing curved surfaces of materials. Background Technology

[0002] Typically, bulkhead or corner pieces in aircraft fuselage structures are made from composite materials through preforming and bending. These types of parts can be manufactured for the first time using automated fiber placement technology to lay up pre-laid sheets, which are then pre-formed and bent to achieve part manufacturing.

[0003] At present, composite materials are usually not corrugated or curved, or the material manufacturing allowance is not considered when corrugating or curved surfaces are made.

[0004] In the process of realizing this invention, the inventors discovered that in the prior art, during the preforming and bending process of the material to be processed, insufficient allowance at the inner arc can cause bridging and separation, or excessive allowance at the inner arc can cause wrinkles. Summary of the Invention

[0005] This invention provides a method, apparatus, electronic device, and storage medium for processing curved surfaces of materials, which can improve the rationality of corrugated surface design and enable materials with corrugated surface features to fit the mold completely and tightly.

[0006] According to one aspect of the present invention, a method for processing the curved surface of a material is provided, comprising:

[0007] Obtain the planar contour information of the material to be processed; wherein, the planar contour information of the material to be processed includes the radius of curvature value of the bending start position, the radius of curvature value of the bending end position, and the corrugation height value of the material to be processed;

[0008] The target bending wavy curve is determined based on the radius of curvature value at the starting position of the bend, the radius of curvature value at the ending position of the bend, and the wavy height value.

[0009] The target corrugated surface of the material to be processed is generated based on the target bending corrugated curve.

[0010] According to another aspect of the present invention, a material surface treatment apparatus is provided, comprising:

[0011] A planar contour information acquisition module is used to acquire the planar contour information of the material to be processed; wherein, the planar contour information of the material to be processed includes the radius of curvature value of the bending start position, the radius of curvature value of the bending end position, and the corrugation height value of the material to be processed;

[0012] The target bend corrugated curve determination module is used to determine the target bend corrugated curve based on the radius of curvature value at the bend start position, the radius of curvature value at the bend end position, and the corrugation height value.

[0013] The target corrugated surface generation module is used to generate the target corrugated surface of the material to be processed based on the target bent corrugated curve.

[0014] According to another aspect of the present invention, an electronic device is provided, the electronic device comprising:

[0015] At least one processor; and

[0016] A memory communicatively connected to the at least one processor; wherein,

[0017] The memory stores a computer program that can be executed by the at least one processor, which enables the at least one processor to perform the surface processing method for the material according to any embodiment of the present invention.

[0018] According to another aspect of the present invention, a computer-readable storage medium is provided, the computer-readable storage medium storing computer instructions for causing a processor to execute and implement the surface processing method of the material described in any embodiment of the present invention.

[0019] The technical solution of this embodiment first obtains the planar contour information of the material to be processed, including the radius of curvature at the starting position of the bend, the radius of curvature at the ending position of the bend, and the corrugation height. Then, the target bending corrugation curve is determined based on the radius of curvature at the starting position of the bend, the radius of curvature at the ending position of the bend, and the corrugation height. Finally, the target corrugated surface of the material to be processed is generated based on the target bending corrugated curve. This solves the problem of unreasonable corrugated surface design applicable to materials in the existing system, improves the rationality of corrugated surface design, and enables materials with corrugated surface features to fit the mold completely and tightly.

[0020] It should be understood that the description in this section is not intended to identify key or essential features of the embodiments of the present invention, nor is it intended to limit the scope of the invention. Other features of the invention will become readily apparent from the following description. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a flowchart of a method for processing the curved surface of a material provided in Embodiment 1 of the present invention;

[0023] Figure 2 This is a flowchart of a method for processing the curved surface of a material according to Embodiment 2 of the present invention;

[0024] Figure 3 This is a schematic diagram of the manufacturing allowance of a part made of a material to be processed, provided in Embodiment 2 of the present invention;

[0025] Figure 4 This is a schematic diagram of a corrugated surface provided in Embodiment 2 of the present invention;

[0026] Figure 5 This is a schematic diagram of another corrugated surface provided in Embodiment 2 of the present invention;

[0027] Figure 6 This is a schematic diagram of a target bent corrugated curve provided in Embodiment 2 of the present invention;

[0028] Figure 7 This is a schematic diagram of an automatic fiber placement pre-laying plate provided in Embodiment 2 of the present invention;

[0029] Figure 8 This is a schematic diagram of a preformed bent part provided in Embodiment 2 of the present invention;

[0030] Figure 9 This is a schematic diagram of a composite material arc-shaped component provided in Embodiment 2 of the present invention;

[0031] Figure 10 This is a flowchart of another method for processing the curved surface of a material according to Embodiment 2 of the present invention;

[0032] Figure 11 This is a schematic diagram of a corrugated convex surface with a bending direction opposite to the corrugation direction provided in Embodiment 2 of the present invention;

[0033] Figure 12 This is a schematic diagram of a corrugated concave surface with the same bending direction as the corrugation direction, provided in Embodiment 2 of the present invention;

[0034] Figure 13 This is a schematic diagram of a pre-laid layer with a target corrugated surface feature provided in Embodiment 2 of the present invention;

[0035] Figure 14 This is a schematic diagram of a pre-formed laminate bent into an L-shape according to Embodiment 2 of the present invention;

[0036] Figure 15This is a schematic diagram of a pre-formed and bent C-shape pre-laid laminate provided in Embodiment 2 of the present invention;

[0037] Figure 16 This is a schematic diagram of a pre-formed laminate bent into a Z-shape according to Embodiment 2 of the present invention;

[0038] Figure 17 This is a schematic diagram of a material surface processing device provided in Embodiment 3 of the present invention;

[0039] Figure 18 This is a schematic diagram of the structure of an electronic device provided in Embodiment 4 of the present invention. Detailed Implementation

[0040] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.

[0041] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the invention described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0042] Example 1

[0043] Figure 1 This is a flowchart of a material surface processing method provided in Embodiment 1 of the present invention. This embodiment is applicable to situations where a reasonable target bending corrugation curve is determined, and the material requiring pre-forming bending is surface-processed according to the target bending corrugation curve. This method can be executed by a material surface processing device, which can be implemented by software and / or hardware, and is generally integrated into an electronic device. This electronic device can be a terminal device or a server device. The embodiments of the present invention do not limit the specific type of electronic device. Correspondingly, as... Figure 1 As shown, the method includes the following operations:

[0044] S110. Obtain the planar contour information of the material to be processed; wherein, the planar contour information of the material to be processed includes the radius of curvature value of the bending start position, the radius of curvature value of the bending end position, and the corrugation height value of the material to be processed.

[0045] The material to be processed can be a material whose inner arc side requires pre-forming bending. The planar contour information can be information representing the basic arc-shaped features of the material to be processed. The radius of curvature at the bending start position can be a radius value representing the starting position of the arc-shaped feature of the material to be processed. Optionally, the radius of curvature at the bending start position can be set according to actual needs, such as 2800, 2850, or 2900 mm, etc. This embodiment of the invention does not limit the specific value of the radius of curvature at the bending start position. The radius of curvature at the bending end position can be a radius value representing the ending position of the arc-shaped feature of the material to be processed. Optionally, the radius of curvature at the bending end position can be set according to actual needs, such as 2805, 2810, or 2815 mm, etc. This embodiment of the invention does not limit the specific value of the radius of curvature at the bending end position. The corrugation height value can be a length value representing the thickness direction of the material to be processed. Optionally, the specific value of the corrugation height can be set according to actual needs, such as 2, 2.5 or 3 mm. This embodiment of the invention does not limit the specific value of the corrugation height.

[0046] In this embodiment of the invention, the material to be processed can be a composite material arc-shaped part that needs to be pre-formed and bent on the inner arc side, or a partial arc-shaped part that needs to be pre-formed and bent on the inner arc side. After obtaining the material to be processed, the curvature radius value at the bending start position, the curvature radius value at the bending end position, and the corrugation height value of the material to be processed can be determined according to the material to be processed in order to obtain the target bending corrugation curve. This embodiment of the invention does not specifically limit the material to be processed.

[0047] S120. Determine the target bending wavy curve based on the radius of curvature value at the starting position of the bend, the radius of curvature value at the ending position of the bend, and the wavy height value.

[0048] The target bending wavy curve can be a curve used to describe the wavy characteristics of the material to be processed after preforming bending.

[0049] Furthermore, the target bending corrugated curve can be drawn using the radius of curvature values ​​at the starting and ending points of the bending of the material to be processed, as well as the corrugation height value, so as to generate the target corrugated surface of the material to be processed using the target bending corrugated curve.

[0050] S130. Generate the target corrugated surface of the material to be processed based on the target bent corrugated curve.

[0051] The target corrugated surface can be a surface drawn from the target bent corrugated curve.

[0052] Correspondingly, the target wavy surface can be obtained by multi-section surface fitting using the target wavy curve obtained in the above steps, or a reference wavy surface can be obtained by multi-section surface fitting using the target wavy curve obtained in the above steps, and then the reference wavy surface can be symmetrically and arrayed to obtain the target wavy surface. The embodiments of the present invention do not specifically limit the generation method of the target wavy surface.

[0053] Since the target bending corrugated curve is obtained from the corrugation height value described by the curvature radius value at the beginning of the bend and the curvature radius value at the end of the bend, and the target corrugated surface is obtained by fitting the target bending corrugated curve, the material with this corrugated feature has an expandable manufacturing allowance during the subsequent inner arc side preforming bending process. This can solve the problem of unreasonable corrugated surface design applicable to existing materials, improve the rationality of corrugated surface design, and enable the material with corrugated surface feature to fit the mold completely and tightly.

[0054] The technical solution of this embodiment first obtains the planar contour information of the material to be processed, including the radius of curvature at the starting position of the bend, the radius of curvature at the ending position of the bend, and the corrugation height. Then, the target bending corrugation curve is determined based on the radius of curvature at the starting position of the bend, the radius of curvature at the ending position of the bend, and the corrugation height. Finally, the target corrugated surface of the material to be processed is generated based on the target bending corrugated curve. This solves the problem of unreasonable corrugated surface design applicable to materials in the existing system, improves the rationality of corrugated surface design, and enables materials with corrugated surface features to fit the mold completely and tightly.

[0055] Example 2

[0056] Figure 2 This is a flowchart of a material surface processing method provided in Embodiment 2 of the present invention. This embodiment is based on the above embodiment and is further specified. In this embodiment, various specific optional implementation methods for generating the target bent corrugated curve and the target corrugated surface are given. Correspondingly, as... Figure 2 As shown, the method in this embodiment may include:

[0057] S210. Determine the pre-bending processing parameters; wherein, the pre-bending processing parameters include the radius of curvature value at the starting position of the bend, the radius of curvature value at the ending position of the bend, and the corrugation height value.

[0058] S220. The manufacturing allowance of the material to be processed is pre-bent according to the pre-bending processing parameters to obtain the material to be processed.

[0059] The pre-bending parameters can be index parameters used for pre-bending. The manufacturing allowance can be the amount of material retained in the material to be processed, which allows for unfolding, in order to achieve the bending process.

[0060] In this embodiment of the invention, pre-bending parameters are first determined. These parameters can be the radius of curvature at the starting and ending bend positions, or the corrugation height. Further, the manufacturing allowance of the material to be processed is obtained. Using the radius of curvature at the starting and ending bend positions, and the corrugation height, the manufacturing allowance of the material to be processed is pre-bent to obtain the material to be processed.

[0061] Figure 3 This is a schematic diagram of the manufacturing allowance of a part made of a material to be processed, provided in Embodiment 2 of the present invention. In a specific embodiment, such as... Figure 3 As shown, R can be 2850mm, representing the radius of curvature at the starting point of the bend; r can be 2805mm, representing the radius of curvature at the starting point of the bend; and H can be 2mm, representing the corrugation height of the material to be processed. Further, the manufacturing allowance of the material to be processed is obtained. This allowance is then unfolded, and pre-bending is performed using the radius of curvature R at the starting point of the bend, the radius of curvature r at the ending point of the bend, and the corrugation height H, to obtain the material to be processed.

[0062] S230. Determine the target bending wavy curve based on the radius of curvature value at the starting position of the bend, the radius of curvature value at the ending position of the bend, and the wavy height value.

[0063] In an optional embodiment of the present invention, determining the target bent corrugated curve based on the radius of curvature at the bend initiation position, the radius of curvature at the bend end position, and the corrugation height may include: calculating a reference arc length value based on the radius of curvature at the bend initiation position, the radius of curvature at the bend end position, and the corrugation height value; determining a first arc length value and a second arc length value based on the reference arc length value when the corrugation height value reaches a basic corrugation height threshold; determining a first arc radius value and a second arc radius value based on the first arc length value and the second arc length value; and drawing the target bent corrugated curve based on the first arc radius value and the second arc radius value.

[0064] The reference arc length value can be the arc length value used to represent the reference corrugated surface. The basic corrugated height threshold can be the index data used to determine whether the corrugated height meets the unfolding requirements. Optionally, the specific value of the basic corrugated height threshold can be set according to actual needs, such as 1, 2, or 3 mm, etc. The embodiments of the present invention do not limit the specific value of the basic corrugated height threshold. The first arc length value can be the arc length value used to represent the corrugated convex surface whose bending direction is opposite to the corrugation direction. The second arc length value is used to represent the arc length value of the corrugated concave surface whose bending direction is the same as the corrugation direction. The first arc radius value can be the radius of curvature value used to represent the corrugated convex surface whose bending direction is opposite to the corrugation direction. The second arc radius value can be the radius of curvature value used to represent the corrugated concave surface whose bending direction is the same as the corrugation direction.

[0065] Since the target corrugated surface is composed of corrugated convex and concave surfaces, it's easy to understand that the target corrugated curve at any radius of curvature can be obtained by connecting two circular arcs: a first arc obtained from the radius of the first arc and a second arc obtained from the radius of the second arc. Therefore, the radius of curvature at the bend start position, the radius of curvature at the bend end position, and the corrugation height obtained in the above steps can be used to calculate the reference arc length. When the corrugation height reaches the basic corrugation height threshold, the first and second arc lengths are determined. It should be noted that since the corrugations need to be unfolded during the subsequent pre-forming bending process, to optimize the corrugation compensation effect and facilitate tooling manufacturing and placement, the corrugations are made smoother in areas of high corrugation density. Therefore, the first and second arc lengths are chosen according to the principle that the former has a smaller value and the latter a larger value. Furthermore, the first arc radius value and the second arc radius value can be obtained based on the first arc length value and the second arc length value, and the target zigzag curve can be drawn based on the first arc radius value and the second arc radius value.

[0066] In an optional embodiment of the present invention, determining the first arc length value and the second arc length value based on the reference arc length value may include:

[0067] The first arc length value and the second arc length value are determined based on the following formula:

[0068]

[0069] Wherein, H represents the corrugation height value, H1 represents the corrugation height value at the first arc, H2 represents the corrugation height value at the second arc, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, and r represents the radius of curvature value at the ending position of the bend.

[0070] Correspondingly, when the corrugation height value reaches the basic corrugation height threshold, the corrugation height value, the radius of curvature at the start of the bend, and the radius of curvature at the end of the bend can be used to calculate the reference arc length value. Then, based on the reference arc length value, the first arc length value and the second arc length value can be obtained.

[0071] In an optional embodiment of the present invention, determining the first arc radius value and the second arc radius value based on the first arc length value and the second arc length value may include:

[0072] The first arc radius value and the second arc radius value are determined based on the following formula:

[0073]

[0074]

[0075]

[0076] Wherein, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, r represents the radius of curvature value at the ending position of the bend, X1 represents the first arc radius value, and X2 represents the second arc radius value.

[0077] Furthermore, the first arc length value and the second arc length value obtained in the above steps can be substituted into the formula to obtain the first arc radius value and the second arc radius value, so that the target bending wavy curve can be drawn based on the first arc radius value and the second arc radius value.

[0078] Figure 4 This is a schematic diagram of a corrugated surface provided in Embodiment 2 of the present invention. Figure 5 This is a schematic diagram of another corrugated surface provided in Embodiment 2 of the present invention. In a specific embodiment, such as... Figure 4 and Figure 5As shown, the target bent corrugated curve M can be composed of a first arc l1 and a second arc l2. The corrugation height value H can be composed of the corrugation height value H1 of the first arc l1 and the corrugation height value H2 of the second arc l2. If the corrugation height value H is 2mm, the radius of curvature value R at the starting position of the bend is 2850mm, and the radius of curvature value r at the ending position of the bend is 2805mm, then H, R, and r can be substituted into the formula, and the base arc length value M can be calculated to be 11.3mm. Furthermore, when the corrugation height value reaches the basic corrugation height threshold, the first arc length value L1 and the second arc length value L2 are obtained according to the principle of taking a smaller value for the first arc length value L1 and a larger value for the second arc length value L2. For example, assuming that the basic corrugation height threshold can be any value in the range of 2mm-3mm, when the corrugation height value H is 2.12mm, the first arc length value L1 can be 2mm, and the second arc length value L2 can be 10mm.

[0079] Figure 6 This is a schematic diagram of a target bent corrugated curve provided in Embodiment 2 of the present invention. In a specific embodiment, such as... Figure 6 As shown, the target bent corrugated curve M is composed of a first arc l1 and a second arc l2. The first arc length value L1 and the second arc length value L2 obtained in the above steps can be substituted into the formula to obtain the first arc radius value X1 and the second arc radius value X2 at each radius of curvature. For example, the first arc radius value X1 at a radius of curvature of 2805mm can be 5.65mm, and the second arc radius value X2 can be 28.25mm; the first arc radius value X1 at a radius of curvature of 2830mm can be 8.46mm, and the second arc radius value X2 can be 42.3mm, etc. Furthermore, the target bent corrugated curve M can be drawn based on the first arc radius value X1 and the second arc radius value X2 obtained in the above steps. It should be noted that since the length of the corrugated curve at any radius of curvature on the reference corrugated surface is equal to the arc length at the radius of curvature at the starting position of the bend, l1 = L1, l2 = L2.

[0080] S240. Obtain the target corrugated surface of the material to be processed based on the target bent corrugated curve.

[0081] In an optional embodiment of the present invention, obtaining the target corrugated surface of the material to be processed based on the target bending corrugated curve may include: generating a reference corrugated surface by fitting and drawing based on the target bending corrugated curve; and performing symmetry processing and array processing on the reference corrugated surface to obtain the target corrugated surface of the material to be processed.

[0082] The reference corrugated surface can be a corrugated surface of unit length. The target corrugated surface can be a surface composed of multiple reference corrugated surfaces of unit length.

[0083] Accordingly, after obtaining the target bent corrugated curve through the above steps, a reference corrugated surface can be drawn based on the target bent corrugated curve and using multi-section surface fitting. Furthermore, by performing symmetry and array processing on the reference corrugated surface, the target corrugated surface of the material to be processed can be obtained.

[0084] Optionally, the target corrugated surface is used to lay on the material to be processed to obtain a target pre-laid layer; the target pre-laid layer is used to be placed in a bending die for pre-forming bending processing.

[0085] The target pre-laid layer can be a pre-laid layer with a corrugated surface, which has been treated with a curved surface. The bending die can be a die used to pre-form and bend the pre-laid layer.

[0086] In this embodiment of the invention, the material to be processed can be automatically laid according to the target corrugated surface to obtain a target pre-laid layer with corrugated surface features. Further, the target pre-laid layer with corrugated surface features can be transferred to a bending die for fixing, and after positioning, pre-forming bending processing can be performed. For example, the target pre-laid layer can be pre-formed and bent into an L-shape, C-shape, or Z-shape; this embodiment of the invention does not impose specific limitations on the shape after pre-forming bending.

[0087] Figure 7 This is a schematic diagram of an automatic fiber placement pre-laying plate provided in Embodiment 2 of the present invention. Figure 8 This is a schematic diagram of a preformed bent part provided in Embodiment 2 of the present invention. In a specific embodiment, such as... Figure 7 and 8 As shown, the material to be processed can be unfolded to form a fan-shaped laying area. A pre-laid layer is then laid within this area to obtain a target pre-laid layer with corrugated surface features. Furthermore, the target pre-laid layer with corrugated surface features can be transferred to a bending die for fixing. After positioning, pre-forming bending processing can be performed.

[0088] Figure 9 This is a schematic diagram of a composite material arc-shaped part provided in Embodiment 2 of the present invention. In a specific embodiment, the material to be processed can be a composite material arc-shaped part used to form a composite material containing fiber layers in any direction, and the inner arc side needs to be pre-formed and bent, such as... Figure 9As shown, composite curved parts are typically bulkheads or corner pieces in aircraft fuselage structures. They are curved along their length, with notches on the outer curved side, and their cross-sections can be L, C, or Z-shaped. The fiber direction can start at 0° along the arc, and at each point, the ±θ fiber direction can be the 0° fiber direction at that point rotated ±θ along a right-handed coordinate system.

[0089] Figure 10 This is a flowchart of another method for processing curved surfaces of materials according to Embodiment 2 of the present invention. The method is illustrated using a composite arc-shaped material whose inner arc side requires bending as an example. Figure 10 As shown, firstly, the pre-bending parameters are determined, namely the radius of curvature R at the starting bend position, the radius of curvature r at the ending bend position, and the corrugation height H. Then, based on the manufacturing allowance of the material to be processed, pre-bending is performed to obtain the material to be processed. Further, substituting the radius of curvature R at the starting bend position, the radius of curvature r at the ending bend position, and the corrugation height H into the formula, the reference arc length value is obtained, namely L1 + L2. Here, L1 is the first arc length value, and L2 is the second arc length value. Further, substituting the first arc length value L1 and the second arc length value L2 into the formula, the first and second arc radius values ​​at different radii of curvature are obtained. Furthermore, the target corrugated curve can be drawn based on the first and second arc radius values ​​at different radii of curvature. It should be noted that the corrugated curve drawn based on the first arc radius value is the curve describing the corrugated convex surface with the bending direction opposite to the corrugation direction, and the corrugated curve drawn based on the second arc radius value is the curve describing the corrugated concave surface with the bending direction in the same direction as the corrugation direction.

[0090] Figure 11 This is a schematic diagram of a corrugated convex surface with a bending direction opposite to the corrugation direction, provided in Embodiment 2 of the present invention. Figure 12 This is a schematic diagram of a corrugated concave surface with the same bending direction and corrugation direction as provided in Embodiment 2 of the present invention, as shown below. Figure 11 As shown, this is a corrugated convex surface where the corrugation direction is opposite to the bending direction; that is, the corrugated surface is obtained by drawing the corrugated curve based on the radius value of the first arc. For example... Figure 12 As shown, the corrugated concave surface has the same corrugation direction as the bending direction, which is obtained by drawing the corrugation curve based on the second arc radius value.

[0091] Figure 13 This is a schematic diagram of a pre-laid layer with a target corrugated surface feature provided in Embodiment 2 of the present invention, as shown below. Figure 13As shown, the reference corrugated surface is obtained by using multi-section surface fitting based on the target corrugated curve, and the target corrugated surface can be obtained by symmetry and array processing of the reference corrugated surface.

[0092] Furthermore, the material to be processed can be automatically laid according to the target corrugated surface to obtain a target pre-laid layer with corrugated surface features. The target pre-laid layer with corrugated surface features is then transferred to a bending die for fixing. After positioning, pre-forming bending processing can be performed.

[0093] Figure 14 This is a schematic diagram of a pre-formed laminate bent into an L-shape according to Embodiment 2 of the present invention. In a specific embodiment, such as... Figure 14 As shown, the pre-laid layer with the target corrugated surface feature is transferred to the bending die for fixing. After positioning, the inner arc side of the pre-laid layer is bent only once to obtain the L-shaped pre-formed bending part.

[0094] Figure 15 This is a schematic diagram of a pre-formed and C-shaped pre-laid laminate provided in Embodiment 2 of the present invention. In a specific embodiment, such as... Figure 15 As shown, the pre-laid sheet with the target corrugated surface feature is transferred to the bending die for fixing. After positioning, the inner and outer arc sides of the pre-laid sheet are bent simultaneously to obtain a C-shaped pre-formed bent part.

[0095] Figure 16 This is a schematic diagram of a pre-formed laminate bent into a Z-shape according to Embodiment 2 of the present invention. In a specific embodiment, such as... Figure 16 As shown, the pre-laid sheet with the target corrugated surface features is transferred to the bending die for fixing. After positioning, the inner arc side of the pre-laid sheet is first pre-formed and bent. Then, the outer arc side of the pre-laid sheet is bent to obtain the Z-shaped pre-formed bent part.

[0096] The technical solution of this invention first obtains the planar contour information of the material to be processed, determines the target bending corrugated curve based on the radius of curvature at the starting position of bending, the radius of curvature at the ending position of bending, and the corrugation height, then obtains the target corrugated surface of the material to be processed based on the target bending corrugated curve, lays the material to be processed according to the target corrugated surface to obtain the target pre-laid layer, and finally places the target pre-laid layer on the bending die for pre-forming bending processing. This solves the problem of unreasonable corrugated surface design applicable to materials in the existing invention, improves the rationality of corrugated surface design, and enables materials with corrugated surface characteristics to fit the die completely and tightly.

[0097] Example 3

[0098] Figure 17This is a schematic diagram of a material surface processing device provided in Embodiment 3 of the present invention, as shown below. Figure 17 As shown, the device includes: a planar contour information acquisition module 310, a target wavy curve determination module 320, and a target wavy surface generation module 330, wherein:

[0099] The planar contour information acquisition module 310 is used to acquire the planar contour information of the material to be processed; wherein, the planar contour information of the material to be processed includes the radius of curvature value of the bending start position, the radius of curvature value of the bending end position, and the corrugation height value of the material to be processed;

[0100] The target bend corrugation curve determination module 320 is used to determine the target bend corrugation curve based on the radius of curvature value at the bend start position, the radius of curvature value at the bend end position, and the corrugation height value.

[0101] The target corrugated surface generation module 330 is used to generate the target corrugated surface of the material to be processed based on the target bent corrugated curve.

[0102] The technical solution of this embodiment first obtains the planar contour information of the material to be processed, including the radius of curvature at the starting position of the bend, the radius of curvature at the ending position of the bend, and the corrugation height. Then, the target bending corrugation curve is determined based on the radius of curvature at the starting position of the bend, the radius of curvature at the ending position of the bend, and the corrugation height. Finally, the target corrugated surface of the material to be processed is generated based on the target bending corrugated curve. This solves the problem of unreasonable corrugated surface design applicable to materials in the existing system, improves the rationality of corrugated surface design, and enables materials with corrugated surface features to fit the mold completely and tightly.

[0103] Optionally, the material surface processing device further includes a pre-bending processing module, specifically used to determine pre-bending processing parameters; wherein, the pre-bending processing parameters include the radius of curvature value at the bending start position, the radius of curvature value at the bending end position, and the corrugation height value; the manufacturing allowance of the part to be processed is pre-bent according to the pre-bending processing parameters to obtain the material to be processed.

[0104] Optionally, the target bend corrugated curve determination module 320 is specifically used to calculate a reference arc length value based on the radius of curvature value at the bend start position, the radius of curvature value at the bend end position, and the corrugation height value; when the corrugation height value reaches a basic corrugation height threshold, determine a first arc length value and a second arc length value based on the reference arc length value; determine a first arc radius value and a second arc radius value based on the first arc length value and the second arc length value; and draw the target bend corrugated curve based on the first arc radius value and the second arc radius value.

[0105] Optionally, the target wavy curve determination module 320 is specifically used to determine the first arc length value and the second arc length value based on the following formula:

[0106]

[0107] Wherein, H represents the corrugation height value, H1 represents the corrugation height value at the first arc, H2 represents the corrugation height value at the second arc, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, and r represents the radius of curvature value at the ending position of the bend.

[0108] Optionally, the target wavy curve determination module 320 is specifically used to determine the first arc radius value and the second arc radius value based on the following formula:

[0109]

[0110]

[0111]

[0112] Wherein, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, r represents the radius of curvature value at the ending position of the bend, X1 represents the first arc radius value, and X2 represents the second arc radius value.

[0113] Optionally, the target corrugated surface generation module 330 is specifically used to generate a reference corrugated surface by fitting and drawing the target bent corrugated curve; and to perform symmetry processing and array processing on the reference corrugated surface to obtain the target corrugated surface of the material to be processed.

[0114] Optionally, the target corrugated surface is used to lay on the material to be processed to obtain a target pre-laid layer; the target pre-laid layer is used to be placed in a bending die for pre-forming bending processing.

[0115] The surface processing apparatus for the aforementioned materials can execute the surface processing method for materials provided in any embodiment of the present invention, and has the corresponding functional modules and beneficial effects for executing the method. Technical details not described in detail in this embodiment can be found in the surface processing method for materials provided in any embodiment of the present invention.

[0116] Example 4

[0117] Figure 18A schematic diagram of an electronic device 10 that can be used to implement embodiments of the present invention is shown. The electronic device is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as personal digital processors, cellular phones, smartphones, wearable devices (e.g., helmets, glasses, watches, etc.), and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely illustrative and are not intended to limit the implementation of the invention described and / or claimed herein.

[0118] like Figure 18 As shown, the electronic device 10 includes at least one processor 11 and a memory, such as a read-only memory (ROM) 12 or a random access memory (RAM) 13, communicatively connected to the at least one processor 11. The memory stores computer programs executable by the at least one processor. The processor 11 can perform various appropriate actions and processes based on the computer program stored in the ROM 12 or loaded from storage unit 18 into the RAM 13. The RAM 13 may also store various programs and data required for the operation of the electronic device 10. The processor 11, ROM 12, and RAM 13 are interconnected via a bus 14. An input / output (I / O) interface 15 is also connected to the bus 14.

[0119] Multiple components in electronic device 10 are connected to I / O interface 15, including: input unit 16, such as keyboard, mouse, etc.; output unit 17, such as various types of displays, speakers, etc.; storage unit 18, such as disk, optical disk, etc.; and communication unit 19, such as network card, modem, wireless transceiver, etc. Communication unit 19 allows electronic device 10 to exchange information / data with other devices through computer networks such as the Internet and / or various telecommunications networks.

[0120] Processor 11 can be a variety of general-purpose and / or special-purpose processing components with processing and computing capabilities. Some examples of processor 11 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various special-purpose artificial intelligence (AI) computing chips, various processors running machine learning model algorithms, a digital signal processor (DSP), and any suitable processor, controller, microcontroller, etc. Processor 11 performs the various methods and processes described above, such as methods for processing the surface of materials.

[0121] In some embodiments, the material surface treatment method may be implemented as a computer program tangibly contained in a computer-readable storage medium, such as storage unit 18. In some embodiments, part or all of the computer program may be loaded and / or mounted on electronic device 10 via ROM 12 and / or communication unit 19. When the computer program is loaded into RAM 13 and executed by processor 11, one or more steps of the material surface treatment method described above may be performed. Alternatively, in other embodiments, processor 11 may be configured to perform the material surface treatment method by any other suitable means (e.g., by means of firmware).

[0122] Various embodiments of the systems and techniques described above herein can be implemented in digital electronic circuit systems, integrated circuit systems, field-programmable gate arrays (FPGAs), application-specific integrated circuits (ASICs), application-specific standard products (ASSPs), systems-on-a-chip (SoCs), payload-programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various embodiments may include implementations in one or more computer programs that can be executed and / or interpreted on a programmable system including at least one programmable processor, which may be a dedicated or general-purpose programmable processor, capable of receiving data and instructions from a storage system, at least one input device, and at least one output device, and transmitting data and instructions to the storage system, the at least one input device, and the at least one output device.

[0123] Computer programs used to implement the methods of the present invention may be written in any combination of one or more programming languages. These computer programs may be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing device, such that when executed by the processor, the computer programs cause the functions / operations specified in the flowcharts and / or block diagrams to be performed. The computer programs may be executed entirely on a machine, partially on a machine, or as a standalone software package, partially on a machine and partially on a remote machine, or entirely on a remote machine or server.

[0124] In the context of this invention, a computer-readable storage medium can be a tangible medium that may contain or store a computer program for use by or in conjunction with an instruction execution system, apparatus, or device. A computer-readable storage medium may include, but is not limited to, electronic, magnetic, optical, electromagnetic, infrared, or semiconductor systems, apparatus, or devices, or any suitable combination thereof. Alternatively, a computer-readable storage medium may be a machine-readable signal medium. More specific examples of machine-readable storage media include electrical connections based on one or more wires, portable computer disks, hard disks, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fibers, portable compact disk read-only memory (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination thereof.

[0125] To provide interaction with a user, the systems and techniques described herein can be implemented on an electronic device having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and pointing device (e.g., a mouse or trackball) through which the user provides input to the electronic device. Other types of devices can also be used to provide interaction with the user; for example, feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including sound input, voice input, or tactile input).

[0126] The systems and technologies described herein can be implemented in computing systems that include backend components (e.g., as data servers), or computing systems that include middleware components (e.g., application servers), or computing systems that include frontend components (e.g., user computers with graphical user interfaces or web browsers through which users can interact with implementations of the systems and technologies described herein), or any combination of such backend, middleware, or frontend components. The components of the system can be interconnected via digital data communication of any form or medium (e.g., communication networks). Examples of communication networks include local area networks (LANs), wide area networks (WANs), blockchain networks, and the Internet.

[0127] A computing system can include clients and servers. Clients and servers are generally located far apart and typically interact through communication networks. The client-server relationship is created by computer programs running on the respective computers and having a client-server relationship with each other. The server can be a cloud server, also known as a cloud computing server or cloud host, which is a hosting product within the cloud computing service system to address the shortcomings of traditional physical hosts and VPS services, such as high management difficulty and weak business scalability.

Claims

1. A method for processing the curved surface of a material, characterized in that, include: Obtain the planar contour information of the material to be processed; wherein, the planar contour information of the material to be processed includes the radius of curvature value of the bending start position, the radius of curvature value of the bending end position, and the corrugation height value of the material to be processed; The reference arc length is calculated based on the radius of curvature at the starting position of the bend, the radius of curvature at the ending position of the bend, and the corrugation height. When the corrugation height value reaches the basic corrugation height threshold, the first arc length value and the second arc length value are determined based on the reference arc length value. The first arc radius value and the second arc radius value are determined based on the first arc length value and the second arc length value; The target wavy curve is drawn based on the first arc radius value and the second arc radius value; Generate the target corrugated surface of the material to be processed based on the target bending corrugated curve; Determining the first arc length value and the second arc length value based on the reference arc length value includes: The first arc length value and the second arc length value are determined based on the following formula: Wherein, H represents the corrugation height value, H1 represents the corrugation height value at the first arc, H2 represents the corrugation height value at the second arc, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, and r represents the radius of curvature value at the ending position of the bend. The step of determining the first arc radius value and the second arc radius value based on the first arc length value and the second arc length value includes: The first arc radius value and the second arc radius value are determined based on the following formula: Wherein, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, r represents the radius of curvature value at the ending position of the bend, X1 represents the first arc radius value, and X2 represents the second arc radius value.

2. The method according to claim 1, characterized in that, Before obtaining the planar contour information of the material to be processed, the method further includes: Determine the pre-bending processing parameters; wherein, the pre-bending processing parameters include the radius of curvature value at the starting position of the bend, the radius of curvature value at the ending position of the bend, and the corrugation height value; The manufacturing allowance of the material to be processed is pre-bent according to the pre-bending processing parameters to obtain the material to be processed.

3. The method according to claim 1, characterized in that, The step of obtaining the target corrugated surface of the material to be processed based on the target bent corrugated curve includes: A reference corrugated surface is generated by fitting and drawing the target bent corrugated curve. The reference corrugated surface is symmetrically processed and arrayed to obtain the target corrugated surface of the material to be processed.

4. The method according to claim 1, characterized in that, The target corrugated surface is used to lay on the material to be processed to obtain a target pre-laid layer; the target pre-laid layer is used to be placed in a bending die for pre-forming bending.

5. A device for processing curved surfaces of a material, characterized in that, include: A planar contour information acquisition module is used to acquire the planar contour information of the material to be processed; wherein, the planar contour information of the material to be processed includes the radius of curvature value of the bending start position, the radius of curvature value of the bending end position, and the corrugation height value of the material to be processed; The target bend corrugated curve determination module is used to calculate a reference arc length value based on the radius of curvature value at the bend start position, the radius of curvature value at the bend end position, and the corrugation height value; when the corrugation height value reaches a basic corrugation height threshold, it determines a first arc length value and a second arc length value based on the reference arc length value; it determines a first arc radius value and a second arc radius value based on the first arc length value and the second arc length value; and it draws the target bend corrugated curve based on the first arc radius value and the second arc radius value. The target corrugated surface generation module is used to generate the target corrugated surface of the material to be processed based on the target bent corrugated curve. The target wavy curve determination module is specifically used for: The first arc length value and the second arc length value are determined based on the following formula: Wherein, H represents the corrugation height value, H1 represents the corrugation height value at the first arc, H2 represents the corrugation height value at the second arc, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, and r represents the radius of curvature value at the ending position of the bend. The target wavy curve determination module is specifically used for: The first arc radius value and the second arc radius value are determined based on the following formula: Wherein, L1 represents the first arc length value, L2 represents the second arc length value, R represents the radius of curvature value at the starting position of the bend, r represents the radius of curvature value at the ending position of the bend, X1 represents the first arc radius value, and X2 represents the second arc radius value.

6. An electronic device, characterized in that, The electronic device includes: At least one processor; and A memory communicatively connected to the at least one processor; wherein, The memory stores a computer program that can be executed by the at least one processor, the computer program being executed by the at least one processor to enable the at least one processor to perform the surface processing method for any of the materials described in claims 1-4.

7. A computer storage medium, characterized in that, The computer-readable storage medium stores computer instructions that, when executed by a processor, implement the surface processing method for any of the materials described in claims 1-4.

Citation Information

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