Intelligent agricultural machinery corn harvester

Abstract

The invention relates to the technical field of corn harvesters, in particular to an intelligent agricultural machinery corn harvester which comprises a machine body and a header and further comprises a fixing frame arranged in the middle of the header. The movable frames are arranged on the two sides of the header; the fixed frame and the movable frame are arranged on the header, the adjusting unit is arranged on the header, and every two bottom plates form a group and are arranged on the fixed frame and the movable frame respectively; the plurality of ear picking plates are movably arranged at the bottoms of the plurality of bottom plates respectively; according to the intelligent agricultural machinery corn harvester, a designer can monitor and automatically adjust the distance between the adjacent ear picking plates in real time through the monitoring control units so as to adapt to different corn plants, the harvesting efficiency is improved, the crop damage rate is controlled, the labor intensity of the designer is reduced, and the labor intensity of the designer is reduced. Therefore, the intelligent agricultural machinery corn harvester which can monitor the distance between the ear picking plates in real time and can automatically adjust the distance is designed, and the market vacancy is made up.

Description

Technical Field

[0001] The present invention relates to the technical field of corn harvesters, and in particular to an intelligent agricultural machinery corn harvester. Background Art

[0002] Corn harvesters are important tools for modern agricultural mechanization. One of their core components is the ear picking board, which is responsible for picking corn ears from the plants during the harvesting process and is a key link in ensuring the quality of the harvest.

[0003] However, in the current corn harvester design, there are the following problems:

[0004] 1. The ear picking plates cannot detect the spacing by themselves, nor can they be adjusted automatically. This limitation means that in actual operation, the operator needs to manually adjust the spacing of the ear picking plates to adapt to corn plants with different growth conditions;

[0005] The main reasons for this problem can be attributed to the following aspects:

[0006] 1. The design of existing corn harvesters often focuses on the optimization of the overall structure and power system, while ignoring the intelligent upgrade of the detail function of adjusting the spacing between ear picking plates;

[0007] 2. Due to the limitations of the development level of sensor technology and intelligent control algorithms, it is difficult to integrate a high-precision, high-reliability automatic detection and adjustment system on the ear picking board.

[0008] To sum up, the corn harvesters currently on the market do not have the function of real-time monitoring of the spacing between ear picking plates, nor do they have the function of automatic adjustment. The manual adjustment method is not only inefficient and increases labor intensity, but also difficult to ensure the accuracy and consistency of the adjustment, which in turn affects the corn harvesting efficiency and quality. For this reason, we propose an intelligent agricultural machinery corn harvester. Summary of the invention

[0009] A technical problem to be solved by this application is: how to design an intelligent agricultural machinery corn harvester that can monitor the spacing between ear picking plates in real time and can automatically adjust it.

[0010] In order to solve the above technical problems, the embodiment of the present application provides an intelligent agricultural machinery corn harvester, including a body and a header, and also includes:

[0011] A fixing frame, wherein the fixing frame is arranged in the middle of the header;

[0012] A movable frame, wherein the movable frame is arranged on both sides of the cutting platform;

[0013] An adjusting unit, which is arranged on the header and is used to drive the movable frames on both sides to shift synchronously;

[0014] A plurality of bottom plates, wherein the bottom plates are arranged in groups of two and are respectively arranged on the fixed frame and the movable frame;

[0015] A plurality of ear picking plates, wherein the plurality of ear picking plates are movably arranged at the bottom of the plurality of bottom plates;

[0016] A plurality of monitoring control units are respectively arranged between each group of bottom plates and connected with two adjacent ear-picking plates, so as to monitor the distance between the two adjacent ear-picking plates in real time and adjust the distance automatically.

[0017] In some embodiments, the adjustment unit includes a rotating shaft and a driving shaft rotatably arranged on the cutting platform, and pulleys are arranged on the rotating shaft and the driving shaft, and a synchronous belt is arranged between the two pulleys. A driving motor is arranged on the cutting platform, and the output end of the driving motor is connected to the driving shaft. A bidirectional screw rod is rotatably arranged on the cutting platform, and the middle part of the bidirectional screw rod is movable through a fixed frame, and the two movable frames are respectively threadedly connected to the two sides of the bidirectional screw rod, and one end of the bidirectional screw rod is connected to the rotating shaft.

[0018] In some embodiments, the monitoring and control unit includes two shift plates slidably arranged on each group of two bottom plates, and the bottom plates are each provided with connecting parts for adjusting the displacement of the ear picking plates. A monitoring component is provided between the two shift plates for real-time monitoring of the distance between two adjacent ear picking plates, and an adjustment component is provided between the two bottom plates for automatically adjusting the distance between the two ear picking plates in cooperation with the monitoring component.

[0019] In some embodiments, a plurality of straight slots are provided on the bottom plate, and the connecting parts include a plurality of screws movably arranged in the straight slots, both ends of the plurality of screws are provided with fixed seats, both ends of the screws are provided with nuts, a U-shaped seat is provided on the upper fixed seat, and the ear picking plate is provided on the lower fixed seat, and the ear picking plate is connected to adjacent shifting plates respectively.

[0020] In some embodiments, the monitoring component includes an installation cavity on any one of the shift plates, a piston rod 1 is disposed in the installation cavity, the piston rod 1 is connected to the shift plate away from the installation cavity, a support plate is disposed between the two base plates, a guide plate is disposed on the support plate, and a connecting piece is disposed on the support plate for driving the adjustment component to work through the displacement of the piston rod.

[0021] In some embodiments, the connecting piece includes a fixed cavity arranged on the support plate, piston rods 2 are movably arranged on both sides of the fixed cavity, and a connecting pipe is arranged between the installation cavity and the fixed cavity.

[0022] In some embodiments, the adjustment assembly includes a controller arranged on the support plate, and a shifting member is arranged on the base plate for driving the shifting plate to shift and adjust. Positioning seats are arranged on the base plate and the support plate, and control members cooperating with the shifting member are arranged on the positioning seats for controlling the operation of the shifting member when the piston rod is shifted.

[0023] In some embodiments, the bottom plate is provided with a shifting groove for sliding the shifting plate, and the shifting member includes an electric push rod arranged on the bottom plate, and the electric push rod is connected to an adjacent shifting plate.

[0024] In some embodiments, the control component includes a resistance layer arranged on both sides of the positioning seat, and the two ends of the piston rod are provided with conductive columns used in conjunction with the resistance layer. The resistance layer and the conductive column are respectively connected to the controller and the electric push rod through wires.

[0025] In some embodiments, a sealing cover is disposed on the positioning seat, and the two piston rods are respectively movable and penetrate the sealing cover.

[0026] The present invention has at least the following beneficial effects:

[0027] 1. Automatic adjustment capability: By introducing a monitoring control unit, the harvester can monitor and automatically adjust the spacing between adjacent ear-picking plates in real time to adapt to corn plants of different densities, improve harvesting efficiency and control crop damage rate, and then design an intelligent agricultural machinery corn harvester that can monitor the spacing between ear-picking plates in real time and can automatically adjust to fill the market gap;

[0028] 2. Synchronous shift mechanism: The design of the adjustment unit enables the movable frames on both sides to shift synchronously, so that it can adapt to corn planting conditions with different spacings, thus improving the application range of the harvester;

[0029] 3. Intelligent control: By combining monitoring components, connecting parts, adjustment components and controllers, intelligent control and automatic adjustment of the spacing between ear picking plates are achieved, reducing manual intervention and improving work efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 For the present invention Figure 1 Schematic diagram of the local cross-section structure;

[0032] Figure 3 For the present invention Figure 2 Another structural diagram;

[0033] Figure 4 This is a schematic diagram of a single-group bottom plate structure of the present invention;

[0034] Figure 5 This is a schematic diagram of the structure of the regulating unit of the present invention;

[0035] Figure 6 For the present invention Figure 4 Another structural diagram;

[0036] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of the middle A area;

[0037] Figure 8 For the present invention Figure 4 Explosion diagram of some structures;

[0038] Fig. 9 For the present invention Figure 8 Schematic diagram of the local cross-section structure;

[0039] Fig.10 This is a schematic diagram of the cross-sectional structure of the monitoring and control unit of the present invention;

[0040] Fig.11 This is a schematic diagram of the partial cross-sectional structure of the adjustment component of the present invention;

[0041] Fig.12 This is a schematic diagram of the sealing cover structure in Example 2 of the present invention.

[0042] In the figure: 1. body; 2. adjustment unit; 21. rotating shaft; 22. driving shaft; 23. pulley; 24. synchronous belt; 25. driving motor; 26. bidirectional screw; 3. monitoring control unit; 31. shifting plate; 4. connecting piece; 41. straight slot; 42. screw; 43. fixing seat; 44. U-shaped seat; 5. monitoring component; 51. installation cavity; 52. piston rod one; 53. support plate; 54. guide plate; 6. connecting piece; 61. fixing cavity; 62. piston rod two; 63. connecting pipe; 7. adjustment component; 71. controller; 72. positioning seat; 8. shifting piece; 81. shifting slide; 82. electric push rod; 9. control piece; 91. resistance layer; 92. conductive column; 10. cutting table; 11. fixing frame; 12. movable frame; 13. bottom plate; 14. ear picking plate; 15. sealing cover. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Example 1: Please refer to Figure 1-Figure 11 , the present invention provides a technical solution:

[0045] An intelligent agricultural mechanical corn harvester includes a machine body 1 and a header 10. The machine body 1 and the header 10 are both common existing structures and will not be described in detail herein. The machine body 1 and the header 10 also include:

[0046] The fixing frame 11 is arranged in the middle of the cutting platform 10. The fixing frame 11 is fixedly connected to the cutting platform 10 and is located in the middle of the cutting platform 10 and will not be adjusted.

[0047] A movable frame 12, which is arranged on both sides of the cutting platform 10;

[0048] The adjusting unit 2 is arranged on the header 10 and is used to drive the movable frames 12 on both sides to shift synchronously, thereby driving the bottom plate 13 and the chain plate on the bottom plate 13 to adjust synchronously, so as to adapt to the corn planting conditions with different spacings;

[0049] A plurality of bottom plates 13, wherein the bottom plates 13 are grouped in pairs and are respectively arranged on the fixed frame 11 and the movable frame 12;

[0050] A plurality of ear picking plates 14, wherein the plurality of ear picking plates 14 are movably arranged at the bottom of the plurality of bottom plates 13;

[0051] A plurality of monitoring control units 3, wherein the plurality of monitoring control units 3 are respectively arranged between each group of bottom plates 13 and connected to two adjacent ear-picking plates 14, and are used for real-time monitoring of the distance between the two adjacent ear-picking plates 14 and automatically adjusting the distance;

[0052] The adjustment unit 2 includes a rotating shaft 21 and a driving shaft 22 rotatably arranged on the cutting platform 10, a pulley 23 is arranged on the rotating shaft 21 and the driving shaft 22, a synchronous belt 24 is arranged between the two pulleys 23, a driving motor 25 is arranged on the cutting platform 10, and the output end of the driving motor 25 is connected to the driving shaft 22, a bidirectional screw rod 26 is rotatably arranged on the cutting platform 10, the middle part of the bidirectional screw rod 26 is movable and penetrates the fixed frame 11, and two movable frames 12 are respectively threadedly connected to both sides of the bidirectional screw rod 26, and one end of the bidirectional screw rod 26 is connected to the rotating shaft 21;

[0053] The monitoring control unit 3 includes two shift plates 31 slidably arranged on each group of two bottom plates 13, each bottom plate 13 is provided with a connecting piece 4 for adjusting the displacement of the ear picking plate 14, a monitoring component 5 is arranged between the two shift plates 31, and is used for real-time monitoring of the spacing between two adjacent ear picking plates 14, and an adjustment component 7 is arranged between the two bottom plates 13, and is used for automatically adjusting the spacing between the two ear picking plates 14 in cooperation with the monitoring component 5;

[0054] A plurality of straight slots 41 are provided on the bottom plate 13, and the connecting member 4 includes a plurality of screws 42 movably arranged in the straight slots 41, and both ends of the plurality of screws 42 are sleeved with fixed seats 43, and both ends of the screws 42 are provided with nuts, and a U-shaped seat 44 is provided on the upper fixed seat 43, and the ear picking plate 14 is provided on the lower fixed seat 43, and the ear picking plate 14 is respectively connected to the adjacent shifting plate 31, and the U-shaped seat 44 and the ear picking plate 14 are adjusted synchronously through the connecting member 4, which is conducive to ensuring the efficiency of corn harvesting;

[0055] The monitoring assembly 5 includes a mounting cavity 51 on any one of the shift plates 31, a piston rod 1 52 is arranged in the mounting cavity 51, the piston rod 1 52 is connected to the shift plate 31 away from the mounting cavity 51, a support plate 53 is arranged between the two bottom plates 13, a guide plate 54 is arranged on the support plate 53, and a connecting piece 6 is arranged on the support plate 53 for driving the adjustment assembly 7 to work through the displacement of the piston rod;

[0056] The connecting member 6 includes a fixed cavity 61 disposed on the support plate 53, piston rods 62 are movably disposed on both sides of the fixed cavity 61, and a connecting pipe 63 is disposed between the installation cavity 51 and the fixed cavity 61;

[0057] The adjustment assembly 7 includes a controller 71 disposed on the support plate 53, a shifting member 8 is disposed on the bottom plate 13, and is used to drive the shifting plate 31 to shift and adjust, a positioning seat 72 is disposed on the bottom plate 13 and the support plate 53, and a control member 9 that matches the shifting member 8 is disposed on the positioning seat 72, and is used to control the shifting member 8 to work when the piston rod 62 shifts;

[0058] The bottom plate 13 is provided with a shifting slot 81 for the shifting plate 31 to slide. The shifting member 8 includes an electric push rod 82 arranged on the bottom plate 13, and the electric push rod 82 is connected to the adjacent shifting plate 31;

[0059] The control member 9 includes a resistance layer 91 arranged on both sides of the positioning seat 72, and a conductive column 92 used in conjunction with the resistance layer 91 is arranged at the end of the piston rod 62. The resistance layer 91 and the conductive column 92 are respectively connected to the controller 71 and the electric push rod 82 through wires. The displacement of the piston rod 62 can drive the conductive column 92 to shift synchronously, and then the position of the conductive column 92 on the resistance layer 91 can be adjusted, so as to change the resistance on the circuit, and then adjust the extension or contraction amount of the electric push rod 82. When connected to another resistance layer 91, the electric push rod 82 can be controlled to work in one direction. The circuit connection part is an existing common connection method, which will not be elaborated here.

[0060] During production debugging or testing, after the driving motor 25 is started, the power is transmitted to the rotating shaft 21 through the pulley 23 and the synchronous belt 24, and the rotating shaft 21 drives the bidirectional screw 26 to rotate, so that the movable frames 12 on both sides move synchronously relative to or opposite to each other along the direction of the screw, thereby adjusting the positions of the bottom plate 13 and the chain plate to adapt to different corn planting spacings;

[0061] The monitoring control unit 3 monitors the distance between two adjacent ear-picking plates 14 in real time through the shifting plate 31, the monitoring component 5, the connecting piece 6 and the adjusting component 7, and adjusts it through the controller 71 and the electric push rod 82;

[0062] When the spacing changes, the two shift plates 31 shift, which can drive the piston rod 1 52 and the installation cavity 51 to produce relative displacement, thereby changing the gas in the installation cavity 51. The piston rod 1 52 in the monitoring component 5 senses and transmits a signal, and controls the gas to enter or discharge the fixed cavity 61 through the connecting tube 63, so that the piston rod 2 62 in the fixed cavity 61 moves, drives the conductive column 92 to slide on the resistance layer 91, changes the circuit resistance value, and then controls the extension or contraction of the electric push rod 82, drives the shift plate 31 to move, and realizes the automatic adjustment of the spacing of the ear picking plates 14;

[0063] When the spacing between the ear picking plates 14 is adjusted to a preset range, the monitoring component 5 stops sending the adjustment signal, the system maintains a stable state, and continues to perform corn harvesting operations efficiently and accurately.

[0064] Example 2: Please refer to Fig.12 , the present invention provides a technical solution:

[0065] Different from Example 1, a sealing cover 15 is provided on the positioning seat 72, and the piston rod 62 is movable through the sealing cover 15. The provision of the sealing cover 15 is conducive to ensuring the normal operation of the resistance layer 91 and the conductive column 92, avoiding circuit failures, and facilitating the normal use of the corn harvester.

[0066] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0067] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. An intelligent agricultural mechanical corn harvester, comprising a body (1) and a header (10), characterized in that: Also included are: A fixing frame (11), wherein the fixing frame (11) is arranged in the middle of the cutting platform (10); A movable frame (12), wherein the movable frame (12) is arranged on both sides of the cutting platform (10); An adjustment unit (2), the adjustment unit (2) being arranged on the header (10) and used for driving the movable frames (12) on both sides to shift synchronously; A plurality of bottom plates (13), wherein the bottom plates (13) are arranged in groups of two and are respectively arranged on the fixed frame (11) and the movable frame (12); A plurality of ear picking plates (14), wherein the plurality of ear picking plates (14) are movably arranged at the bottom of the plurality of bottom plates (13); A plurality of monitoring control units (3) are respectively arranged between each group of bottom plates (13) and connected to two adjacent ear-picking plates (14) for real-time monitoring of the distance between the two adjacent ear-picking plates (14) and automatic adjustment.

2. The intelligent agricultural machinery corn harvester according to claim 1, characterized in that: The adjustment unit (2) comprises a rotating shaft (21) and a driving shaft (22) rotatably arranged on the cutting platform (10), wherein the rotating shaft (21) and the driving shaft (22) are both provided with pulleys (23), and a synchronous belt (24) is provided between the two pulleys (23). A driving motor (25) is provided on the cutting platform (10), and the output end of the driving motor (25) is connected to the driving shaft (22). A bidirectional screw rod (26) is rotatably arranged on the cutting platform (10), and the middle part of the bidirectional screw rod (26) movably passes through the fixed frame (11), and the two movable frames (12) are respectively threadedly connected to the two sides of the bidirectional screw rod (26), and one end of the bidirectional screw rod (26) is connected to the rotating shaft (21).

3. The intelligent agricultural machinery corn harvester according to claim 1, characterized in that: The monitoring control unit (3) comprises two shift plates (31) respectively slidably arranged on each group of two bottom plates (13); the bottom plates (13) are each provided with a connecting piece (4) for adjusting the shift of an ear picking plate (14); a monitoring component (5) is arranged between the two shift plates (31) for real-time monitoring of the distance between two adjacent ear picking plates (14); and an adjustment component (7) is arranged between the two bottom plates (13) for automatically adjusting the distance between the two ear picking plates (14) in cooperation with the monitoring component (5).

4. The intelligent agricultural machinery corn harvester according to claim 3 is characterized in that: The bottom plate (13) is provided with a plurality of straight slots (41), the connecting member (4) comprises a plurality of screw rods (42) movably arranged in the straight slots (41), both ends of the plurality of screw rods (42) are sleeved with fixed seats (43), both ends of the screw rods (42) are provided with nuts, a U-shaped seat (44) is provided on the upper fixed seat (43), an ear picking plate (14) is arranged on the lower fixed seat (43), and the ear picking plate (14) is connected to adjacent shifting plates (31) respectively.

5. The intelligent agricultural machinery corn harvester according to claim 3 is characterized in that: The monitoring component (5) comprises a mounting cavity (51) on any one of the shift plates (31), a piston rod (52) being arranged in the mounting cavity (51), the piston rod (52) being connected to the shift plate (31) away from the mounting cavity (51), a support plate (53) being arranged between the two base plates (13), a guide plate (54) being arranged on the support plate (53), and a connecting piece (6) being arranged on the support plate (53) for driving the adjustment component (7) to work by shifting the piston rod.

6. The intelligent agricultural machinery corn harvester according to claim 5, characterized in that: The connecting piece (6) comprises a fixed cavity (61) arranged on a support plate (53), piston rods (62) are movably arranged on both sides of the fixed cavity (61), and a connecting pipe (63) is arranged between the installation cavity (51) and the fixed cavity (61).

7. The intelligent agricultural machinery corn harvester according to claim 6, characterized in that: The adjustment assembly (7) comprises a controller (71) arranged on the support plate (53); a shifting member (8) is arranged on the base plate (13) for driving the shifting plate (31) to shift and adjust; a positioning seat (72) is arranged on the base plate (13) and the support plate (53); a control member (9) matched with the shifting member (8) is arranged on the positioning seat (72) for controlling the shifting member (8) to work when the piston rod (62) shifts.

8. The intelligent agricultural machinery corn harvester according to claim 7, characterized in that: The bottom plate (13) is provided with a shifting slide groove (81) for the shifting plate (31) to slide. The shifting member (8) comprises an electric push rod (82) arranged on the bottom plate (13). The electric push rod (82) is connected to an adjacent shifting plate (31).

9. The intelligent agricultural machinery corn harvester according to claim 8, characterized in that: The control member (9) comprises a resistance layer (91) arranged on both sides of the positioning seat (72), and the two ends of the piston rod (62) are provided with a conductive column (92) used in conjunction with the resistance layer (91), and the resistance layer (91) and the conductive column (92) are respectively connected to the controller (71) and the electric push rod (82) through wires.

10. The intelligent agricultural machinery corn harvester according to claim 7, characterized in that: A sealing cover (15) is disposed on the positioning seat (72), and the second piston rod (62) is movably inserted through the sealing cover (15).

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