Mortise and tenon joint spliced modular 3D corrective insole
Through the modular design of mortise and tenon splicing, different foot plates and heel blocks are installed using the matching of latch blocks and latch columns, solving the problem of fixing and unadjustable existing insole specifications, achieving correction and comfort effects, reducing economical cost.
Patent Information
- Application Number
- CN202411876334.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing insoles have fixed specifications and cannot be changed according to the patient's recovery situation and body changes, resulting in repeated purchase of new insoles, which increases economic costs.
Modular design with mortise and tenon splicing, the base is divided into toe section, foot section and heel section. Different foot sections and heel sections are installed by matching the pin blocks and latch columns to adjust the thickness of different positions to achieve correction and comfort. Sexual purpose.
Through modular design, the thickness can be adjusted according to the needs of different locations, the correction effect can be achieved, the demand for repeated purchases can be reduced, the economic cost can be reduced, and the comfort of use can be improved.
Smart Images
Figure CN119453618A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of insoles, and particularly relates to a mortise and tenon jointed modular 3D orthotic insole. Background Art
[0002] An insole is a cushion placed at the bottom inside of a shoe, mainly used to increase comfort, absorb sweat, keep warm, increase height, etc. The materials of insoles include cloth, leather, silica gel, TPR, etc. Different materials have different characteristics and comfort levels. For example, cotton is breathable and moisture-absorbing, bamboo is environmentally friendly and antibacterial, leather is high-grade and wear-resistant, and silica gel has elasticity and compressive resistance. According to functions and application fields, insoles can be divided into cushion buffer series, stability stable series, etc., designed for different sports types and populations to meet different needs. In Chinese folklore, the embroidery decorations on insoles are often rich in meanings, expressing the good wishes and ideals of relatives. For example, "continuous offspring" symbolizes the continuous spread of descendants for generations. Insoles are also sold as a commodity, designed by developers and circulated in the market. Consumers can choose according to their personal needs and preferences;
[0003] 3D printing, that is, three-dimensional printing, is also called additive manufacturing technology (AM). It is a technology for manufacturing solid parts by the method of layer-by-layer material accumulation based on three-dimensional CAD data. 3D printing is based on digital model files and uses bondable materials such as powdered metal or plastic. These "printing materials" are installed in the printer. After being connected to the computer, the materials are stacked layer by layer through computer control, and finally the blueprint on the computer becomes a physical object. 3D printing technology has been applied in many fields, such as manufacturing clothing, architectural models, automobiles, chocolate desserts, etc., and can even directly print out parts for the manufacture of some products.
[0004] In addition to the above functions, insoles also have a corrective function. However, the current insoles have fixed specifications and cannot be changed according to the rehabilitation situation and body shape changes of patients. Repeatedly purchasing new insoles will undoubtedly increase the economic cost, especially in occasions that require customization. Summary of the Invention
[0005] Aiming at the problems raised in the above background art, the purpose of the present invention is to provide a mortise and tenon jointed modular 3D orthotic insole.
[0006] To achieve the above technical purpose, the technical solution adopted by the present invention is as follows:
[0007] The mortise and tenon jointed modular 3D orthotic insole includes a base, which is divided into a toe section, a foot section, and a heel section. A plurality of pin blocks are installed at the bottom of the toe section, and a plurality of pin posts are evenly installed at the bottoms of the foot section and the heel section;
[0008] A soft cushion layer is installed on the top of the base;
[0009] The toe section is matched with a toe plate through the latch block, the toe plate has a shape that matches the toe section, and the toe plate is provided with latch grooves whose quantity and specifications match the latch block;
[0010] The foot plate section is matched with a first foot plate and a second foot plate through the latch column, the first foot plate is provided with a first latch hole, the second foot plate is provided with a second latch hole, the quantity and specification of the first latch hole and the second latch hole match the latch column, the first foot plate is provided with a mortise, the second foot plate is provided with a tenon, the tenon block is engaged with the mortise;
[0011] The heel section is matched and mounted with a heel block through the latch column, and the heel block is provided with a third latch hole.
[0012] It is further defined that the cushion layer is made of polyester and fine fibers, and is connected to the base by hot pressing and bonding. With this design, polyester itself has high strength and high elasticity, and the fine fiber weaving further strengthens these characteristics, making the fabric strong and durable, not easy to damage, and can quickly recover to its original state, wrinkle-resistant and iron-free. Polyester is one of the most heat-resistant fabrics among synthetic fibers, and the fine fiber weaving does not affect its heat resistance, so the fabric can withstand high-temperature ironing and is not easy to deform. Polyester fabrics have good plasticity, and the fine fiber weaving makes it easier for the fabric to maintain its shape, such as the pleats of a pleated skirt can be maintained for a long time. Polyester fabrics have good light resistance, and the fine fiber weaving will not reduce its sun resistance. At the same time, polyester fabrics have good resistance to various chemicals and are not easily damaged by acids and alkalis.
[0013] It is further defined that the latch block is arc-shaped and has at least three sections. Such a design ensures the stability of the connection and the matching support strength after the connection.
[0014] It is further defined that the second foot plate is connected to the side bottom of the foot plate section and its size is one quarter of the foot plate section. Such a design is adapted to the shape of the foot, and by adding different numbers of second foot plates, different strengths of support effects can be achieved, thereby achieving the purpose of correction.
[0015] It is further specified that the mortise and tenon is a dovetail groove, and such a design has a good bite effect.
[0016] It is further specified that the base, the toe plate, the first foot plate, the second foot plate and the heel block are all made of EVA material. With this design, the EVA material is light, soft, elastic, and has good cushioning performance. It can effectively absorb the impact of the ground on the feet when walking or running, and reduce foot fatigue and the risk of sports injuries. The softness and elasticity of the EVA insole provide the wearer with ultimate comfort, and it is suitable for daily walking, running, fitness and other lightweight sports scenes. The cost of EVA material is relatively low, so that the insole can maintain its performance while being more affordable to meet the needs of mass consumption.
[0017] It is further defined that the latch post is interference matched with the first latch hole, the second latch hole and the third latch hole. Such a design makes it difficult to disengage after direct plugging, thereby ensuring the connection strength.
[0018] It is further defined that the heel section is concave in shape. Such a design covers the periphery of the heel, plays a protective role, and facilitates correction.
[0019] It is further specified that the toe plate, the first foot plate, the second foot plate and the heel plate are all produced by 3D printing. This design not only makes the discharge fast and convenient, but also makes the size control simple and accurate, and has strong adaptability.
[0020] The beneficial effects of the present invention are as follows:
[0021] The present invention can use the latch column to correspondingly install the toe plate, the first foot plate, the second foot plate or the heel plate to change the thickness of the corresponding position, thereby achieving the purpose of correcting the corresponding position of the user;
[0022] The present invention can achieve further changes in thickness at corresponding positions by using latch columns to install different numbers of toe plates, first foot plates, second foot plates or heel plates, thereby achieving the purpose of increasing comfort in use;
[0023] The present invention divides the base into three sections, and there are four corresponding toe plates, first foot plates, second foot plates or heel plates with adjustable thickness, so that four sections of positions can be adjusted, thereby achieving correction effects at different positions, and having a wide range of applications;
[0024] The elements of the present invention can be directly produced by 3D printing. 3D printing technology can quickly transform designs into entities, shorten product development cycles, and facilitate rapid testing and verification. 3D printing can easily achieve various complex geometric shapes and is suitable for aerospace, medical equipment and other fields. 3D printing is additive manufacturing, which only uses required materials, reduces waste generation, reduces production costs, and is beneficial to environmental protection. 3D printing can design parts that require multi-step processing and assembly into an integrated structure, simplify the assembly process, and improve product performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention can be further illustrated by means of non-limiting examples given in the accompanying drawings;
[0026] Figure 1 It is a structural schematic diagram of an embodiment of a modular 3D corrective insole with mortise and tenon joints of the present invention;
[0027] Figure 2 The cross-sectional structure of the modular 3D corrective insole embodiment of the present invention is shown in FIG. Figure 1 ;
[0028] Figure 3 The cross-sectional structure of the modular 3D corrective insole embodiment of the present invention is shown in FIG. Figure 2 ;
[0029] Figure 4 for Figure 2 The enlarged structural diagram at A in the middle;
[0030] The main component symbols are described as follows:
[0031] Base 1; cushion layer 2; toe plate 3; first foot plate 4; second foot plate 5; heel plate 6;
[0032] Toe section 101; foot section 102; heel section 103; latch block 104; latch column 105;
[0033] The latch slot 301 ; the first latch hole 401 ; the mortise slot 402 ; the second latch hole 501 ; the tenon block 502 ; and the third latch hole 601 . DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0035] Embodiment 1:
[0036] like Figure 1 to Figure 4 As shown, the modular 3D corrective insole with mortise and tenon joints of the present invention comprises a base 1, which is divided into a toe section 101, a foot section 102 and a heel section 103, a plurality of latch blocks 104 are installed at the bottom of the toe section 101, and a plurality of latch columns 105 are evenly installed at the bottom of the foot section 102 and the heel section 103;
[0037] A cushion layer 2 is installed on the top of the base 1;
[0038] The toe section 101 is matched with the toe plate 3 through the latch block 104. The shape of the toe plate 3 matches the toe section 101. The toe plate 3 is provided with latch grooves 301 whose number and specification match the latch block 104.
[0039] The foot plate section 102 is matched with the first foot plate 4 and the second foot plate 5 through the latch column 105. The first foot plate 4 is provided with a first latch hole 401, and the second foot plate 5 is provided with a second latch hole 501. The number and specification of the first latch hole 401 and the second latch hole 501 match the latch column 105. The first foot plate 4 is provided with a mortise 402, and the second foot plate 5 is provided with a tenon block 502. The tenon block 502 is engaged with the mortise 402.
[0040] The heel section 103 is matched with the heel block 6 via the latch column 105 , and the heel block 6 is provided with a third latch hole 601 .
[0041] In this embodiment, when the modular 3D corrective insole with mortise and tenon joints is used, the base 1 is used as the basic frame and the cushion layer 2 is used as the contact surface. If the comfort level is to be improved, the material of the cushion layer 2 can be optimized. At this time, the insole has the basic functions and can be used directly.
[0042] Embodiment 2:
[0043] like Figure 1 to Figure 4 As shown, as another embodiment, the toe plate 3 can be installed on the toe section 101 on the base 1 through the latch block 104, and the thickness of the toe section 101 becomes thicker, and when the user uses it, the toe will be raised, thereby achieving the purpose of correcting the toe. Further, it is not difficult for technicians in the relevant field to understand that the number of toe plates 3 can be installed in multiple pieces, and the more the number, the thicker the thickness of the corresponding position, and the higher the correction strength;
[0044] Embodiment three:
[0045] like Figure 1 to Figure 4 As shown, as another embodiment, the first foot plate 4 can be installed at the half side position of the foot plate section 102 on the base 1 through the latch column 105, and the thickness of the corresponding foot plate section 102 becomes thicker. When the user uses it, the foot plate will tilt toward the corresponding other direction to achieve the purpose of correcting the lameness of the foot plate. It is not difficult for technicians in the relevant field to understand that the number of first foot plates 4 can be installed. The more the number, the thicker the thickness of the corresponding position, and the higher the correction strength;
[0046] Embodiment 4:
[0047] like Figure 1 to Figure 4As shown, as another embodiment, the second foot plate 5 can be installed at the other half of the foot plate section 102 on the base 1 through the latch column 105, and the thickness of the corresponding foot plate section 102 becomes thicker. When the user uses it, the foot plate will tilt toward the corresponding other direction to achieve the purpose of correcting the lameness of the foot plate. It is not difficult for technicians in the relevant field to understand that the number of second foot plates 5 can be installed. The more the number, the thicker the thickness of the corresponding position, and the higher the correction strength;
[0048] Embodiment five:
[0049] like Figure 1 to Figure 4 As shown, as another embodiment, the first foot plate 4 and the second foot plate 5 can be installed at the position of the foot plate section 102 on the base 1 through the latch column 105, and the thickness of the corresponding foot plate section 102 becomes thicker. When the user uses it, the foot plate will bend upward to achieve the purpose of correcting the collapse of the foot plate. It is not difficult for technicians in the relevant field to understand that the number of first foot plates 4 and second foot plates 5 can be installed in multiple pieces. It should be noted that the overall thickness of the first foot plate 4 and the second foot plate 5 after installation is consistent, and the cooperation of the mortise groove 402 and the tenon block 502 makes the two have a strong integrity after matching, and it is not easy to separate, which is convenient for use. Similarly, the more the number of first foot plates 4 and second foot plates 5 is, the thicker the thickness of the corresponding position is, and the higher the correction strength is;
[0050] Embodiment six:
[0051] like Figure 1 to Figure 4 As shown in the figure, as another embodiment, the heel block 6 can be installed at the position of the heel section 103 on the base 1 through the latch column 105, and the thickness of the corresponding heel section 103 becomes thicker. When the user uses it, the heel will be raised upward to achieve the purpose of correcting the heel sagging. It is not difficult for technicians in the relevant field to understand that the number of heel blocks 6 can be installed. The more the number, the thicker the thickness of the corresponding position, and the higher the correction strength;
[0052] Embodiment seven:
[0053] like Figure 1 to Figure 4 As shown, as another embodiment, the toe plate 3, the first foot plate 4, the second foot plate 5 and the heel block 6 can be installed separately or in multiples to achieve the purpose of corresponding correction, thereby achieving different correction effects and improving the use efficiency. Furthermore, after the toe plate 3, the first foot plate 4, the second foot plate 5 and the heel block 6 are installed, the thickness of the entire insole will become higher, and the purpose of raising the height can be achieved. Moreover, after having the raising effect, it can be adapted to the use of larger shoes to expand the scope of application.
[0054] Preferably, the cushion layer 2 is made of polyester and fine fibers, and connected to the base 1 by hot pressing and bonding. With this design, polyester itself has high strength and high elasticity, and the fine fiber weaving further strengthens these characteristics, making the fabric strong and durable, not easy to damage, and can quickly recover to its original state, wrinkle-resistant and iron-free. Polyester is one of the most heat-resistant fabrics among synthetic fibers, and the fine fiber weaving does not affect its heat resistance, so the fabric can withstand high-temperature ironing and is not easy to deform. Polyester fabrics have good plasticity, and the fine fiber weaving makes it easier for the fabric to maintain its shape, such as the pleats of a pleated skirt can be maintained for a long time. Polyester fabrics have good light resistance, and the fine fiber weaving will not reduce its sun resistance. At the same time, polyester fabrics have good resistance to various chemicals and are not easily damaged by acids, alkalis and other substances. In fact, the material selection of the cushion layer 2 can also be considered according to specific circumstances.
[0055] Preferably, the latch block 104 is arc-shaped and has at least three sections. Such a design ensures the stability of the connection and the matching support strength after the connection. In fact, the shape and number of the latch block 104 can also be considered according to specific circumstances.
[0056] Preferably, the second foot plate 5 is connected to the side bottom of the foot plate section 102, and its size is one-fourth of the foot plate section 102. Such a design is adapted to the shape of the foot, and by adding different numbers of second foot plates 5, different strengths of support effects can be achieved, thereby achieving the purpose of correction. In fact, the shape, specifications and dimensions of the second foot plate 5 can also be considered according to specific circumstances.
[0057] Preferably, the mortise 402 is a dovetail groove. Such a design has a good bite effect. In fact, the size of the mortise 402 may also be considered according to specific circumstances.
[0058] Preferably, the base 1, toe plate 3, first foot plate 4, second foot plate 5 and heel block 6 are all made of EVA material. With such a design, the EVA material is light, soft, elastic, and has good cushioning performance. It can effectively absorb the impact of the ground on the feet when walking or running, reduce foot fatigue and the risk of sports injuries. The softness and elasticity of the EVA insole provide the wearer with ultimate comfort and are suitable for daily walking, running, fitness and other lightweight sports scenarios. The cost of EVA material is relatively low, so that the insole is more affordable while maintaining its performance, meeting the needs of mass consumption. In fact, the material of the base 1, toe plate 3, first foot plate 4, second foot plate 5 and heel block 6 can also be considered according to specific circumstances.
[0059] Preferably, the latch post 105 is interference matched with the first latch hole 401, the second latch hole 501 and the third latch hole 601. Such a design makes it difficult to disengage after direct plugging, thereby ensuring the connection strength. In fact, the matching dimensions between the latch post 105, the first latch hole 401, the second latch hole 501 and the third latch hole 601 may also be considered according to specific circumstances.
[0060] It is preferred that the heel section 103 is concave in shape. Such a design covers the periphery of the heel, provides protection, and facilitates correction. In fact, the shape and specification of the heel section 103 may also be considered according to specific circumstances.
[0061] Preferably, the toe plate 3, the first foot plate 4, the second foot plate 5 and the heel block 6 are all produced by 3D printing. Such a design makes the discharge fast and convenient, and the control of the size is simple and accurate, and the adaptability is strong. In fact, the production method of the toe plate 3, the first foot plate 4, the second foot plate 5 and the heel block 6 can also be considered according to specific circumstances.
[0062] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. Modular 3D corrective insole with mortise and tenon joints, characterized by: It comprises a base (1), which is divided into a toe section (101), a foot section (102) and a heel section (103); a plurality of latch blocks (104) are installed at the bottom of the toe section (101); a plurality of latch posts (105) are evenly installed at the bottom of the foot section (102) and the heel section (103); A soft cushion layer (2) is installed on the top of the base (1); The toe section (101) is matched with a toe plate (3) through the latch block (104); the toe plate (3) has an appearance that matches the toe section (101); and the toe plate (3) is provided with latch grooves (301) whose number and specifications match those of the latch block (104); The foot plate section (102) is matched with a first foot plate (4) and a second foot plate (5) through the latch column (105); the first foot plate (4) is provided with a first latch hole (401); the second foot plate (5) is provided with a second latch hole (501); the quantity and specification of the first latch hole (401) and the second latch hole (501) match the latch column (105); the first foot plate (4) is provided with a mortise (402); the second foot plate (5) is provided with a tenon block (502); the tenon block (502) is engaged and matched with the mortise (402); The heel section (103) is matched and mounted with a heel block (6) via the latch column (105), and the heel block (6) is provided with a third latch hole (601).
2. The modular 3D corrective insole with mortise and tenon joints according to claim 1, characterized in that: The cushion layer (2) is made of polyester and fine fibers and is connected to the base (1) by thermal compression bonding.
3. The modular 3D corrective insole with mortise and tenon joints according to claim 2 is characterized by: The latch block (104) is arc-shaped and has at least three sections.
4. The modular 3D corrective insole with mortise and tenon joints according to claim 3, characterized in that: The second foot plate (5) is connected to the side bottom of the foot plate section (102) and has a size that is one quarter of the foot plate section (102).
5. The modular 3D corrective insole with mortise and tenon joints according to claim 4, characterized in that: The mortise groove (402) is a dovetail groove.
6. The modular 3D corrective insole with mortise and tenon joints according to claim 5, characterized in that: The base (1), the toe plate (3), the first foot plate (4), the second foot plate (5) and the heel block (6) are all made of EVA material.
7. The modular 3D corrective insole with mortise and tenon joints according to claim 6, characterized in that: The latch post (105) is interference matched with the first latch hole (401), the second latch hole (501) and the third latch hole (601).
8. The modular 3D corrective insole with mortise and tenon joints according to claim 7, characterized in that: The heel section (103) is concave in shape.
9. The modular 3D corrective insole with mortise and tenon joints according to claim 8, characterized in that: The toe plate (3), the first foot plate (4), the second foot plate (5) and the heel plate (6) are all produced by 3D printing.