Kitchen waste dehydration device
By designing a kitchen waste dehydration device for solid-liquid separation barrels and separation sheets, self-running is achieved by using the reciprocating and misaligning movement of the separation sheets, the problems of poor dehydration effect and easy filtration in the prior art are solved, and efficient waste dehydration is achieved and filter.
Patent Information
- Application Number
- CN202411588985.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-08
AI Technical Summary
It is difficult to effectively separate garbage containing grease and crumbs, resulting in poor dehydration effect and easy clogging of filter holes or leaking materials.
A kitchen waste dehydration device including a solid-liquid separation barrel and a separation sheet is designed. The separation sheet realizes self-running through reciprocating and dislocation movement, maintains a highly efficient filtering state and avoids clogging.
It improves the dehydration efficiency of kitchen waste, ensures that the separation sheet is always in a highly efficient filtering state, and avoids the difficulty of dehydration caused by blockage.
Smart Images

Figure CN119456651A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a garbage disposal device, in particular to a device for dehydrating kitchen garbage. Background Art
[0002] In the prior art, a kitchen waste dehydration device is disclosed, with a publication number of CN221825717U and a publication date of 20241011. A kitchen waste dehydration chamber is formed inside the kitchen waste dehydration box, a kitchen waste dehydration feed trough is installed on the kitchen waste dehydration box, and the kitchen waste to be dehydrated enters the kitchen waste dehydration box from the kitchen waste dehydration feed trough so as to enter the kitchen waste dehydration chamber. The extrusion push plate is located in the kitchen waste dehydration box, and the extrusion push plate is connected to a horizontal extrusion push mechanism, which can drive the extrusion push plate to move horizontally in the inner cavity of the kitchen waste dehydration box, and the tail of the kitchen waste dehydration box is the outlet of the dehydrated kitchen waste. The device is driven by a high-power motor or a cylinder to realize horizontal extrusion dehydration, has a fast dehydration time, a simple structure, a low cost, is easy to clean and maintain, can accommodate and withstand a large amount of garbage processing each time, and is suitable for large kitchen waste processing occasions.
[0003] In the prior art, a kitchen waste dehydration device is also disclosed, with publication number: CN221641869U, publication date: 20240903. The device includes a main body, the main body includes a column and a sealing cover, the column is provided with an extrusion cylinder, the sealing cover is provided on the main body, the sealing cover is provided with an extrusion plate, the extrusion plate extends into the extrusion cylinder, the side wall of the extrusion cylinder is provided with a filter hole, and the column is provided with a cleaning component for cleaning the filter hole. After the kitchen waste enters the extrusion cylinder, the extrusion plate is controlled to squeeze the kitchen waste so that the water in the kitchen waste flows out from the filter hole. After working for a long time, in order to prevent the garbage from clogging the filter hole, the cleaning component is controlled to clean the filter hole to prevent the filter net from being clogged by garbage residues and affecting the dehydration effect of the kitchen waste dehydration device.
[0004] The disadvantages are that restaurant waste usually contains a large amount of oily substances and mushy starch and other substances, which have a certain fluidity and are often difficult to separate by static sedimentation. At the same time, it is also difficult to separate by filtration. When filtering and pressurizing, if the filter hole is too small, the filter screen is easily blocked, and if the filter hole is too large, the filter screen is easy to leak. Therefore, the current dehydration effect of restaurant waste is not good. Summary of the invention
[0005] The purpose of the present invention is to provide a kitchen waste dehydration device with high dehydration efficiency. The separation plate can achieve self-running during the filtration process, and can always keep the separation plate in a high-efficiency filtration state without dehydration difficulties caused by blockage.
[0006] The objective of the present invention is achieved as follows: a kitchen waste dehydration device comprises a frame, a solid-liquid separation barrel is installed on the frame, a feed barrel is arranged on the top of the frame, a feed port for feeding into the solid-liquid separation barrel is arranged at the bottom of the feed barrel, a support plate is arranged below the solid-liquid separation barrel, a discharge cone is arranged on the lower side of the support plate, the left and right sides of the solid-liquid separation barrel are respectively installed on the frame via a vertically arranged separation barrel rotating shaft, and a shaft sleeve is sleeved on the outer side of the separation barrel rotating shaft; the solid-liquid separation barrel is formed by stacking a plurality of horizontally arranged separation sheets 1 and 2, the separation sheets 1 and 2 are arranged to be spaced and interspersed with each other, the separation sheets 1 and 2 are in a circular ring shape as a whole, a circular hole is arranged on one side of the separation sheet 1 and the separation sheet 2, and two U-shaped openings are respectively arranged on the other side, and the circular hole of the separation sheet 1 is sleeved on a The two forks on the front and back sides of the frame are symmetrically arranged, and a waist-shaped hole is provided on the middle arm of the fork. A fork driving motor is provided on the upper part of the frame, and an eccentric shaft is connected to the output end of the fork driving motor. The eccentric section of the eccentric shaft is cooperatively inserted in the waist-shaped hole. A synchronous motion mechanism is provided on the main shaft sections of the two eccentric shafts on the front and back sides to make the eccentric shafts on the front and back sides rotate synchronously.
[0007] When the device is working, the large circular holes between the separation plates 1 and 2 form the inner cavity of the solid-liquid separation barrel as a whole, the upper opening of which allows food waste containing water and oil to enter, and the bottom discharge cone is used for discharging, and water, oil, mushy matter and other solids enter the solid-liquid separation barrel from the feed port at the bottom of the feed barrel. At this time, the fork drive motor works, driving the eccentric shaft to rotate, the eccentric section of the eccentric shaft to make a circular motion, and drives the fork to swing back and forth around the fork positioning shaft through the waist hole, and the shifting shaft drives the separation sheet 1 and the separation sheet 2 to move, wherein the separation sheet 1 swings back and forth around the rotating shaft of one separation barrel, and the separation sheet 2 swings around the rotating shaft of another separation barrel, so that the separation sheet 1 and the separation sheet 2 make a reciprocating dislocation motion, and the liquid in the food waste flows out from the tiny gap between the separation sheet 1 and the separation sheet 2, and then seeps out around the solid-liquid separation barrel. During the movement, the separation sheet 1 and the separation sheet 2 constantly push the internal food waste back and forth. Under the synergistic effect of gravity and pushing, the liquid in the food waste keeps seeping out, and liquids such as water and oil further seep out from the gap between the separation sheet 1 and the separation sheet 2, thereby achieving the purpose of dehydration. As the liquid continues to seep out, the pulp and small particles in the garbage continue to accumulate in the gap between the separator one and the separator two. Because the separator one and the separator two are constantly grinding against each other, the accumulated materials are constantly pushed and torn, so that the working process will not cause blockage, and the filtration efficiency is high. In addition, during the filtration process, the separator can achieve self-running, and the uneven surface between the separator one and the separator two will also self-run and make the match more precise, without causing leakage, and can always keep the separator in an efficient filtration state, and will not cause dehydration difficulties due to blockage. The device is specially used for the dehydration of kitchen waste.
[0008] Furthermore, the lower end of the separation barrel shaft is installed in the lower bearing seat through the lower bearing, and the upper end is installed in the upper bearing seat through the upper bearing. The lower bearing seat and the upper bearing seat are fixed on the frame, and the lower end of the sleeve is provided with a lower positioning sleeve, which is supported between the lower support plate and the lower bearing seat; the upper end of the separation barrel shaft is sleeved with an upper positioning sleeve, and an extrusion spring for pressing down the separation sheet 1 and the separation sheet 2 is provided above the upper positioning sleeve. The extrusion spring continuously applies pressure to maintain a good filtration gap between the separation sheet 1 and the separation sheet 2.
[0009] Furthermore, the extrusion spring is installed in a semi-enclosed spring seat, and a pressure cover is provided on the upper side of the upper bearing seat.
[0010] Furthermore, the synchronous motion mechanism includes a driving sprocket and a driven sprocket, and the driving sprocket and the driven sprocket are connected via a chain. The synchronous motion mechanism may also include a matching synchronous belt and synchronous pulley. The above structures enable the eccentric shafts on both sides to achieve synchronous motion.
[0011] Furthermore, a water receiving tray is provided at the lower outer side of the solid-liquid separation barrel, and a water outlet is provided at the lower side of the water receiving tray.
[0012] In order to further facilitate the discharge, the discharge cone is tapered downward, a discharge port is provided on the lower side, a discharge motor is provided on the outer side of the bottom of the discharge cone, and a propulsion blade driven by the discharge motor is provided in the discharge cone. The propulsion blade is in a spiral shape that is larger at the top and smaller at the bottom and matches the discharge cone. The propulsion blade pushes the material, which facilitates the discharge of the dehydrated material. Of course, the material can also be discharged directly through the discharge valve provided at the bottom of the discharge cone. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the present invention.
[0014] Figure 2 This is a schematic diagram of the local structure of the filter barrel.
[0015] Figure 3 for Figure 1 AA view.
[0016] Figure 4 for Figure 1 Schematic diagram of the BB local structure.
[0017] Figure 5 for Figure 1 A partial enlarged view of C in the middle.
[0018] Figure 6 This is a schematic diagram of the installation structure of the separator and the fork.
[0019] Figure 7 The working principle diagram of the present invention.
[0020] Figure 8 Schematic diagram of the structure of the staggered positions of the separators when they are working.
[0021] In the figure, 1 is a feed barrel, 2 is a shift fork drive motor, 3 is a driving sprocket, 4 is an eccentric shaft, 5 is a shift fork, 6 is a shift shaft, 7 is a separation barrel shaft, 8 is a sleeve, 9 is a separation sheet, 9a is a radial protrusion, 9b is a U-shaped opening, 10 is a separation sheet, 10 is a radial protrusion, 10a is a radial protrusion, 10b is a U-shaped opening, 11 is a support plate, 12 is a lower bearing seat, 13 is a discharging motor, 14 is a discharging cone, 15 is a water outlet, 16 is a water receiving tray, 17 is a lower positioning sleeve, 18 is a frame, 19 is a feed port, 20 is an eccentric section, 21 is a lower bearing, 22 is an upper positioning sleeve, 23 is an extrusion spring, 24 is an upper bearing, 25 is a pressure cover, 26 is a spring seat, 27 is a shift fork positioning shaft, 28 is a chain, 29 is a waist-shaped hole, 30 is an upper bearing seat, 31 is a propulsion blade, 32 is a discharging port, 33 is a driven sprocket, and 34 is a solid-liquid separation barrel. DETAILED DESCRIPTION
[0022] like Figure 1-5As shown, a kitchen waste dehydration device is provided, wherein a solid-liquid separation barrel 34 is installed on a frame 18, a feed barrel 1 is provided on the top of the frame 18, a feed port 19 for feeding the solid-liquid separation barrel 34 is provided at the bottom of the feed barrel 1, a support plate 11 is provided below the solid-liquid separation barrel 34, a discharge cone 14 is provided on the lower side of the support plate 11, the discharge cone 14 is tapered downward, a discharge port 32 is provided on the lower side, a discharge motor 13 is provided on the outer side of the bottom of the discharge cone 14, a propulsion blade 31 driven by the discharge motor 13 is provided in the discharge cone 14, the propulsion blade 31 is in a spiral shape with a larger upper part and a smaller lower part matching the discharge cone 14, the left and right sides of the solid-liquid separation barrel 34 are respectively installed on the frame 18 via a vertically arranged separation barrel rotating shaft 7, and a shaft sleeve 8 is provided on the outer side of the separation barrel rotating shaft 7.
[0023] The solid-liquid separation barrel 34 is composed of a plurality of horizontally arranged separation sheets 9 and separation sheets 10 stacked together. The separation sheets 1 9 and separation sheets 10 are arranged alternately with each other. The separation sheets 1 9 and separation sheets 10 are circular in shape as a whole. The large circular holes in the middle of the separation sheets 1 9 and separation sheets 2 10 constitute the inner cavity of the solid-liquid separation barrel 34 as a whole. The upper opening thereof can allow food waste containing water and oil to enter, and the bottom discharge cone 14 is used for discharge.
[0024] A circular hole is provided on one side of the separator 1 9 and the separator 2 10, and two U-shaped openings are provided on the other side, respectively. The U-shaped openings are provided on the corresponding radial protrusions, such as Figure 3 , 4 The U-shaped opening 1 9B shown in FIGS. 6 and 7 is arranged on the radial protrusion 1 9a, and the U-shaped opening 2 10B is arranged on the radial protrusion 2 10a.
[0025] The circular hole of the separation piece 1 9 is sleeved on the shaft sleeve 8 on one side, and the circular hole of the separation piece 2 10 is sleeved on the shaft sleeve 8 on the other side; in the top view direction, the separation piece 1 9 and the separation piece 2 10 are symmetrically arranged, and the U-shaped opening 19B of the separation piece 1 9 is arranged on both sides of the circular hole of the separation piece 2 10, and correspondingly, the U-shaped opening 210B of the separation piece 2 10 is arranged on both sides of the circular hole of the separation piece 1 9.
[0026] Two fork positioning shafts 27 are also vertically arranged on the frame 18. The two fork positioning shafts 27 are respectively arranged on the front and rear sides of the solid-liquid separation barrel 34. The upper and lower ends of the fork positioning shaft 27 are respectively connected with T-shaped forks 5. The fork 5 is formed by an intermediate arm and outer arms on both sides being integrally connected. The two outer arms of the upper and lower forks 5 are respectively connected through a shifting shaft 6, so that the upper and lower forks 5 and the two shifting shafts 6 constitute an integral fixed component. The fixed component has a group on the front and rear sides of the solid-liquid separation barrel 34, and the shifting shafts 6 of one group are respectively clamped in the U-shaped openings of the front separation sheet 1 9 and the separation sheet 2 10, and the shifting shafts 6 of the other group are respectively clamped in the rear The two forks 5 on the front and rear sides of the frame 18 are arranged symmetrically, and a waist-shaped hole 29 is provided on the middle arm of the fork 5. A fork drive motor 2 is provided on the upper part of the frame 18. The output end of the fork drive motor 2 is connected to an eccentric shaft 4, and the eccentric segment 20 of the eccentric shaft 4 is inserted in the waist-shaped hole 29. The main shaft section of the eccentric shaft 4 takes the rotation axis of the output end of the fork drive motor 2 as the rotation center, and the axis of the eccentric segment 20 performs circular motion with the eccentric radius as the center. The length of the waist-shaped hole 29 needs to meet the circular motion of the eccentric segment 20 to avoid motion interference. The corresponding position relationship during installation can be shown as follows. Figure 6 The eccentric shaft 4 as a whole can be a crank mechanism, and the main shaft sections at both ends are used to support and position on the frame 18 so that the eccentric section 20 can rotate stably.
[0027] The main shaft sections of the two eccentric shafts 4 on the front and rear sides are provided with synchronous motion mechanisms to enable the eccentric shafts 4 on the front and rear sides to rotate synchronously. Figure 3 As shown, the synchronous motion mechanism includes a driving sprocket 3 and a driven sprocket 33, and the driving sprocket 3 and the driven sprocket 33 are connected via a chain 28. The synchronous motion mechanism can also be composed of a matching synchronous belt and synchronous pulley. The above structures enable the eccentric shafts 4 on both sides to achieve synchronous motion.
[0028] The lower end of the separation barrel shaft 7 is installed in the lower bearing 21 seat 12 through the lower bearing 21, and the upper end is installed in the upper bearing 24 seat 30 through the upper bearing 24. The lower bearing 21 seat 12 and the upper bearing 24 seat 30 are fixed on the frame 18. The lower end of the sleeve 8 is provided with a lower positioning sleeve 17, and the lower positioning sleeve 17 is supported between the lower support plate 11 and the lower bearing 21 seat 12. The lower end of the sleeve 8 passes through the support plate 11 and abuts against the lower positioning sleeve 17; the upper end of the separation barrel shaft 7 is sleeved with an upper positioning sleeve 22, and the upper upper positioning sleeve 22 is provided with an extrusion spring 23 for pressing the separation sheet 1 and the separation sheet 2 10 downward, and the extrusion spring 23 is installed in a semi-enclosed spring seat 26 to protect the extrusion spring 23; the extrusion spring 23 continuously applies pressure to maintain a good filtration gap between the separation sheet 1 9 and the separation sheet 2 10; when subjected to force, the extrusion spring 23 provides a buffer; when the separation sheet 1 9 and the separation sheet 2 10 are worn, the gap between the two can also be automatically compensated. A pressure cover 25 is provided on the upper side of the upper bearing 24 seat 30 for protecting the bearing. At the same time, butter can be added into the bearing to ensure bearing lubrication.
[0029] A water receiving tray 16 is provided at the lower outer side of the solid-liquid separation barrel 34 , and a water outlet 15 is provided at the lower side of the water receiving tray 16 .
[0030] When the device is working, water, oil, mushy matter and other solids enter the solid-liquid separation barrel 34 from the feed port 19 at the bottom of the feed barrel 1. Figure 7 , 8As shown, at this time, the fork driving motor 2 works, drives the eccentric shaft 4 to rotate, the eccentric section 20 of the eccentric shaft 4 makes a circular motion, and drives the fork 5 to swing back and forth around the fork positioning shaft 27 through the waist-shaped hole 29, and the shifting shaft 6 drives the separation piece 1 9 and the separation piece 2 10 to move, wherein the separation piece 1 9 swings back and forth around one separation barrel rotating shaft 7, and the separation piece 2 10 swings around the other separation barrel rotating shaft 7, so that the separation piece 1 9 and the separation piece 2 10 make a reciprocating dislocation motion, and the kitchen waste The liquid in the food waste flows out from the tiny gap between the separation sheet 1 9 and the separation sheet 2 10, and then seeps outward around the solid-liquid separation barrel 34. The separation sheet 1 9 and the separation sheet 2 10 constantly push the food waste inside back and forth during the movement. Under the synergistic effect of gravity and pushing, the liquid in the food waste constantly seeps out, and liquids such as water and oil further seep out from the gap between the separation sheet 1 9 and the separation sheet 2 10, fall into the water receiving tray 16, and further leave the device from the water outlet 15. The material in the solid-liquid separation barrel 34 is dehydrated, and the dehydrated food waste is pushed by the propulsion blades 31 and discharged from the discharge port 32. During the above working process, as the liquid continues to seep out, the pulp and small particles in the garbage continue to accumulate in the gap between the separator 1 9 and the separator 2 10. Because the separator 1 9 and the separator 2 10 are constantly grinding against each other, the materials accumulated on the inner edges of the separator 1 9 and the separator 2 10 are constantly pushed and torn, destroying their blocked state, so that the liquid can continue to seep out, and the working process will not cause blockage, and its filtration efficiency is high. In addition, during the filtration process, the separator can achieve self-running, and the uneven surface between the separator 1 9 and the separator 2 10 will also self-run and make the matching more precise, without causing leakage, and can always keep the separator in an efficient filtration state, and will not cause dehydration difficulties due to blockage.
[0031] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.
Claims
1. A kitchen waste dehydration device, comprising a frame, a solid-liquid separation barrel is mounted on the frame, a feed barrel is arranged on the top of the frame, and a feed port for feeding materials to the solid-liquid separation barrel is arranged at the bottom of the feed barrel, characterized in that: A support plate is provided below the solid-liquid separation barrel, and a discharging cone is provided on the lower side of the support plate. The left and right sides of the solid-liquid separation barrel are respectively installed on the frame through a vertically arranged separation barrel shaft, and a shaft sleeve is provided on the outer surface of the separation barrel shaft; the solid-liquid separation barrel is composed of a plurality of horizontally arranged separation sheets 1 and 2 stacked together, and the separation sheets 1 and 2 are arranged to be interspersed with each other at intervals, and the separation sheets 1 and 2 are circular in shape as a whole, and a circular hole is provided on one side of the separation sheet 1 and the separation sheet 2, and two U-shaped openings are provided on the other side, respectively, the circular hole of the separation sheet 1 is sleeved on the shaft sleeve on one side, and the circular hole of the separation sheet 2 is sleeved on the shaft sleeve on the other side; two dials are also vertically provided on the frame Fork positioning shaft, two fork positioning shafts are arranged on the front and rear sides of the solid-liquid separation barrel, the upper and lower ends of the fork positioning shaft are respectively connected with T-shaped forks, the two outer arms of the upper and lower forks are respectively connected via a shifting shaft, and the shifting shafts are respectively clamped in the U-shaped openings of the separation plate one and the separation plate two; the two forks on the front and rear sides of the frame are centrally symmetrically arranged, the middle arm of the fork is provided with a waist-shaped hole, and a fork driving motor is provided on the upper part of the frame, and an eccentric shaft is connected to the output end of the fork driving motor, and the eccentric section of the eccentric shaft is cooperatively inserted in the waist-shaped hole, and a synchronous motion mechanism is provided on the main shaft sections of the two eccentric shafts on the front and rear sides to make the eccentric shafts on the front and rear sides rotate synchronously.
2. A kitchen waste dehydration device according to claim 1, characterized in that: The lower end of the separation barrel shaft is installed in the lower bearing seat via the lower bearing, and the upper end is installed in the upper bearing seat via the upper bearing. The lower bearing seat and the upper bearing seat are fixed on the frame. The lower end of the sleeve is provided with a lower positioning sleeve, and the lower positioning sleeve is supported between the lower support plate and the lower bearing seat; the upper end of the separation barrel shaft is sleeved with an upper positioning sleeve, and an extrusion spring is provided above the upper positioning sleeve to press the separation plate 1 and the separation plate 2 downward.
3. A kitchen waste dehydration device according to claim 2, characterized in that: The extrusion spring is installed in a semi-enclosed spring seat, and a pressure cover is arranged on the upper side of the upper bearing seat.
4. The kitchen waste dehydration device according to claim 1, characterized in that: The synchronous motion mechanism comprises a driving sprocket and a driven sprocket, and the driving sprocket and the driven sprocket are connected via a chain.
5. The kitchen waste dehydration device according to claim 1, characterized in that: The synchronous motion mechanism comprises a synchronous belt and a synchronous pulley which are matched and installed.
6. The kitchen waste dehydration device according to claim 1, characterized in that: A water receiving tray is arranged at the lower part of the outer side of the solid-liquid separation barrel, and a water outlet is arranged at the lower side of the water receiving tray.
7. A kitchen waste dehydration device according to any one of claims 1 to 6, characterized in that: The discharge cone contracts downward in a conical shape, a discharge port is provided on the lower side, a discharge motor is provided on the outer side of the bottom of the discharge cone, and a propulsion blade driven by the discharge motor is provided in the discharge cone, and the propulsion blade is in a spiral shape that is larger at the top and smaller at the bottom and matches the discharge cone.
Citation Information
Patent Citations
Kitchen waste dehydration device
CN221641869U
Kitchen waste dehydration equipment
CN221825717U
Wear-free volute type sludge dehydrator
CN109908636A
No-abrasion laminated type solid-liquid separation device
CN203820616U
There is not wearing and tearing abrasive disc formula solid -liquid separation machine
CN205326339U