Vacuum plasma welding box process arrangement based on titanium alloy smelting process

Abstract

The invention discloses a titanium alloy smelting process-based vacuum plasma welding box process arrangement, and relates to the technical field of titanium alloy smelting processes, the titanium alloy smelting process-based vacuum plasma welding box process arrangement comprises two box bodies, three welding guns are arranged on one side of each of the two box bodies, a common guide rail is arranged on one side of each of the two box bodies, and an operation room is arranged between the two box bodies; the two box bodies share one guide rail, the operation efficiency of the box bodies is optimized, control rooms of the two box bodies are integrally and uniformly designed into one control room, operators can be managed in a unified mode, installation of accessory equipment is reduced, the production operation rhythm of the box bodies is efficiently controlled, the box body control room is arranged on the south side of the guide rail, the equipment space is fully utilized, and the general drawing design is optimized.

Description

Technical Field

[0001] The invention relates to the technical field of titanium alloy smelting technology, in particular to a vacuum plasma welding box process arrangement based on the titanium alloy smelting technology. Background Art

[0002] In order to improve the welding quality of pressed electrode blocks in the titanium alloy smelting process, the vacuum plasma welding box welding process with automated control, simple operation, good product consistency and high safety is currently widely used. It is widely used in the field of welding rare and refractory metals. By precisely designing the welding gun and optimizing the electronic control system, the welding efficiency and electrode life are improved.

[0003] At present, newly built titanium alloy smelting plants are generally composed of more than two vacuum consumable arc furnaces, and small and medium-sized furnaces are used in combination with large furnaces. Therefore, two vacuum plasma welding boxes are generally matched for electrode welding. The layout generally adopts a single-row design. The two welding boxes operate relatively independently and can adapt to the welding of titanium alloy electrode blocks of different brands.

[0004] However, the problems with this method are that it occupies a large area, is difficult to lay out, requires a large construction investment, and has high operation and maintenance costs. Therefore, the present invention develops a vacuum plasma welding box process layout based on the titanium alloy smelting process, which is of great significance in reducing investment costs, optimizing process design, and reducing floor space. Summary of the Invention

[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a vacuum plasma welding box process layout based on the titanium alloy smelting process, which has small construction investment, low floor space, simple overall layout, and is easy to implement, and has great significance for practical application.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a vacuum plasma welding box process arrangement based on a titanium alloy smelting process, comprising two boxes, three welding guns are provided on one side of the two boxes, a common guide rail is provided on one side of the two boxes, and an operating room is provided between the two boxes.

[0007] Preferably, a cooling system is provided at the bottom of the box, and a vacuum system is provided on one side of the cooling system.

[0008] Preferably, an electrode clamping mechanism is provided on one side of the guide rail.

[0009] Preferably, the two boxes are arranged symmetrically about the center line of the guide rail, and the two boxes are arranged on both sides of the guide rail.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] The present invention allows two boxes to share one guide rail, thereby optimizing the box operation efficiency, and the two box control rooms are integrated into a unified design, which can uniformly manage operators, reduce the installation of auxiliary equipment, and efficiently control the box production operation rhythm. The box control room is arranged on the south side of the guide rail, fully utilizing the equipment space and optimizing the overall design. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is the general layout diagram of the present invention.

[0013] Numbers in the figure: 1. Box; 2. Vacuum system; 3. Cooling system; 4. Welding gun; 5. Guide rail; 6. Electrode clamping mechanism; 7. Operating room. DETAILED DESCRIPTION

[0014] See also Figure 1 The present invention provides a technical solution: a vacuum plasma welding box process arrangement based on a titanium alloy smelting process, comprising two boxes 1, three welding guns 4 are provided on one side of the two boxes 1, a common guide rail 5 is provided on one side of the two boxes 1, an operating room 7 is provided between the two boxes 1, a cooling system 3 is provided at the bottom of the box 1, a vacuum system 2 is provided on one side of the cooling system 3, an electrode clamping mechanism 6 is provided on one side of the guide rail 5, the two boxes 1 are symmetrically arranged about the center line of the guide rail 5, and the two boxes 1 are arranged on both sides of the guide rail 5.

[0015] Working principle: The left box body 1 and the right box body 1 are arranged in a row and are symmetrically distributed with the common guide rail 5 axis as the center line, which can reduce construction investment and optimize the overall layout. When the left box body 1 is operating normally, the guide rail 5 can be used by the right box body 1, and the two boxes 1 do not interfere with each other, realizing the optimal operation of the guide rail 5 operating efficiency. The operation room 7 is arranged on the south side of the guide rail 5, which can realize the coordinated control of the two boxes 1, improve management capabilities and optimize operating efficiency.

Claims

1. A vacuum plasma welding box process arrangement based on a titanium alloy smelting process, comprising two boxes (1), characterized in that: Three welding guns (4) are provided on one side of each of the two boxes (1), a common guide rail (5) is provided on one side of the two boxes (1), and an operating room (7) is provided between the two boxes (1).

2. The vacuum plasma welding box process arrangement based on the titanium alloy smelting process according to claim 1 is characterized in that: The bottom of the box (1) is provided with a cooling system (3), and one side of the cooling system (3) is provided with a vacuum system (2).

3. The vacuum plasma welding box process arrangement based on the titanium alloy smelting process according to claim 1 is characterized in that: An electrode clamping mechanism (6) is provided on one side of the guide rail (5).

4. The vacuum plasma welding box process arrangement based on the titanium alloy smelting process according to claim 1 is characterized in that: The two boxes (1) are symmetrically arranged about the center line of the guide rail (5), and the two boxes (1) are arranged on both sides of the guide rail (5).

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