Device for intelligently monitoring interference assembly of rotary table in real time and assembly method

By designing the structure of placing rods, U-shaped rods and elastic telescopic blocks in the intelligent real-time monitoring rotary table interference assembly device, combined with auxiliary devices such as arc positioning plates and support rods, the problem of excessive clamping is solved, and the assembly accuracy is improved. Stability of the turntable.

CN119457792AInactive Publication Date: 2025-02-18SHANXI MAIJIE MOULD MFG CO LTD

Patent Information

Application Number
CN202510035108.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing intelligent real-time monitoring of the rotary table interference assembly device is difficult to prevent excessive clamping of the clamping plate from the rotary table, resulting in local damage to the rotary table and affecting the assembly accuracy.

Method used

By designing the structure of placing rods, U-shaped rods and elastic telescopic blocks, ensure that the movement of the clamping plate is limited by the fit of these components and avoid excessive clamping; at the same time, auxiliary positioning and support devices such as arc-shaped positioning plates and support rods are used to use arc-shaped positioning plates and support rods to assist in positioning and support devices. , ensure the correct position and stability of the turntable during assembly.

Benefits of technology

It effectively prevents excessive clamping of the turntable, improves assembly accuracy, and reduces poor assembly or unqualified coordination caused by positioning errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a device for intelligently monitoring interference assembly of a rotary table in real time and an assembly method, and relates to the technical field of interference mechanical assembly.The device comprises a working plate and further comprises a fastening device.An assembly frame is fixedly installed at the top of the working plate, and a stabilizing rod fixedly penetrates through the inner wall and the outer wall of the assembly frame; displacement equipment is slidably mounted on the circumferential surface of the stabilizing rod, hydraulic equipment is fixedly mounted on the front side of the displacement equipment, sensing equipment is fixedly mounted on the front side of the displacement equipment, a diamond block is arranged at the bottom of the hydraulic equipment, and the fastening device comprises a detection groove, a detection rod, a detection plate, a placement hole, a placement rod, a U-shaped rod and an elastic telescopic block. The U-shaped rod cannot continuously move in the direction close to the positioning plate, so that the placing rod cannot continuously move, the placing rod cannot continuously move, so that the output end of the electric push rod cannot continuously move, and the precision in the assembly process can be improved by ensuring that the clamping force is always in a proper range.
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Description

Technical Field

[0001] The invention relates to the technical field of interference fit mechanical assembly, and in particular to a device and an assembly method for intelligently and real-timely monitoring interference fit assembly of a turntable. Background Art

[0002] The device for intelligent real-time monitoring of the interference fit of the turntable is usually composed of a sensor device, a clamping device, a hydraulic device and protection parts.

[0003] The patent with the patent announcement number CN113385885B relates to a device and assembly method for intelligent real-time monitoring of the interference assembly of a turntable, and relates to the field of large interference mechanical assembly technology, specifically including a precision turntable for interference assembly and a turntable interference assembly device, wherein the precision turntable is installed on the top of the turntable interference assembly device, and the turntable interference assembly device completes the assembly of the precision turntable. The patent provides a device and assembly method for intelligent real-time monitoring of the interference assembly of the turntable, which can complete the thermal expansion and contraction of the interference fit turntable ring body in one stop, monitor the temperature and deformation value of the ring body in real time, intelligently collect and analyze the assembly gap and send instructions to the actuator to complete the precision assembly / disassembly, realize intelligent real-time monitoring of the assembly process of the large interference turntable, and ensure the assembly quality.

[0004] In the above patent, by real-time monitoring of the ring body temperature and deformation value, intelligent collection and analysis of the assembly clearance and sending instructions to the actuator to complete the precision assembly / disassembly, the assembly process of the large interference fit turntable is intelligently monitored in real time to ensure the assembly quality. However, it is difficult to prevent the clamping plate from over-clamping the turntable. Excessive clamping force will produce a large local pressure on the turntable surface, causing local damage to the turntable, thereby affecting the accuracy of the interference fit assembly. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an intelligent real-time monitoring device for interference fit assembly of a turntable and an assembly method, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent real-time monitoring device for interference fit of a turntable, comprising a working plate and a fastening device, wherein an assembly frame is fixedly installed on the top of the working plate, a stabilizing rod is fixedly passed through the inner and outer walls of the assembly frame, a displacement device is slidably installed on the circumferential surface of the stabilizing rod, a hydraulic device is fixedly installed on the front side of the displacement device, a sensing device is fixedly installed on the front side of the displacement device, a diamond block is arranged at the bottom of the hydraulic device, a square groove is provided on the top of the working plate, a positioning plate is fixedly installed on the bottom of the inner wall of the square groove, a limiting groove is provided at the bottom of the inner wall of the square groove, an electric push rod is fixedly passed through the inner and outer walls of the assembly frame, and an output end of the electric push rod is fixedly installed with The clamping plate, a button is fixedly installed on the right side of the electric push rod, and the button is electrically connected to the hydraulic equipment, wherein the fastening device includes a detection groove, a detection rod, a detection plate, a placement hole, a placement rod, a U-shaped rod and an elastic telescopic block, the U-shaped rod cannot continue to move in the direction close to the positioning plate, so that the placement rod cannot continue to move, and the placement rod cannot continue to move, so that the output end of the electric push rod cannot continue to move, the detection groove is opened on the left side of the clamping plate, the detection rod slides through the inner wall of the detection groove, the detection plate is fixedly installed on the left side of the detection rod, the placement hole is opened on the circumferential surface of the output end of the electric push rod, the placement rod is fixedly installed on the inner wall of the placement hole, the U-shaped rod is slidably installed on the circumferential surface of the placement rod, and the elastic telescopic block is fixedly installed at the bottom of the U-shaped rod.

[0007] According to the above technical solution, one end of the detection rod close to the U-shaped rod is set to an arc surface, the top of the U-shaped rod is set to an inclined surface, and a No. 1 spring is arranged between the U-shaped rod and the placement hole. The No. 1 spring can drive the U-shaped rod to reset, and the turntable is assisted in positioning by the arc-shaped positioning plate, so that the positioning plate can be precisely fitted with the contour or shape of the turntable, thereby ensuring that the turntable is in the correct position during the interference assembly process.

[0008] According to the above technical solution, a No. 2 spring is arranged between the detection plate and the detection groove, and the No. 2 spring can drive the detection plate to reset. The free end of the elastic telescopic block is set as an inclined surface, and the U-shaped rod contacts the inner wall of the placement hole.

[0009] According to the above technical scheme, a limiting device for improving the clamping effect of the clamping plate is provided on the surface of the clamping plate, and a protective device is provided on the right side of the circumferential surface of the electric push rod. The limiting device includes a support rod, a support plate, a support plate, a square frame, a load-bearing groove and a load-bearing plate. The support rod slides through the upper and lower walls of the clamping plate, the support plate is fixedly installed on the bottom of the support rod, the support plate is fixedly installed on the top of the support rod, the square frame is fixedly installed on the top of the support plate, the load-bearing groove is opened on the surface of the clamping plate, and the load-bearing plate is rotatably installed on the inner wall of the load-bearing groove. By pressing the support plate, the error caused by the turntable tilting is avoided, thereby ensuring precise docking during the assembly process.

[0010] According to the above technical solution, a support spring is arranged between the support plate and the clamping plate, and the support plate can be driven to reset by the support spring. The bottom of the square frame is in contact with the U-shaped rod, and the U-shaped rod is located below the square frame. A clockwork spring is arranged between the load-bearing groove and the load-bearing plate, and one end of the clockwork spring is arranged on the inner wall of the load-bearing groove, and the other end is arranged on the surface of the load-bearing plate. The load-bearing plate can be driven to reset by the clockwork spring.

[0011] According to the above technical scheme, the protective device includes a protective frame, a protective plate, a protective rod, a hollow frame, a limit plate, a limit rod and a protective groove. The protective frame is fixedly installed on the top of the support plate, the protective plate is slidably installed on the inner wall of the protective frame, the protective rod is fixedly installed on the bottom of the protective plate, the hollow frame is fixedly installed on the right side of the electric push rod, the top of the hollow frame is fixedly passed through the limit frame, the limit plate is slidably installed on the inner wall of the limit frame, the limit rod is fixedly installed on the bottom of the limit plate, the protective groove is opened on the circumferential surface of the button, and a hose is arranged between the protective frame and the limit frame. By detecting that the turntable is clamped stably and then performing the assembly operation, the assembly process can be made smoother, thereby reducing the possibility of parts damage.

[0012] According to the above technical solution, a No. 3 spring is arranged between the protection frame and the protection plate, and the No. 3 spring can drive the protection plate to reset. Liquid is arranged inside the protection frame, and liquid is arranged inside the limit frame.

[0013] According to the above technical solution, the protection rod passes through the upper and lower walls of the support plate, the limit rod contacts the inner wall of the protection groove, and a rubber ring is provided between the limit plate and the limit frame, and the rubber ring can increase the sealing between the limit plate and the limit frame.

[0014] An intelligent real-time monitoring method for interference fit assembly of a turntable, using the above-mentioned intelligent real-time monitoring device for interference fit assembly of a turntable, comprises the following steps: Step 1: Place the turntable to be assembled on the top of the square slot, and the electric push rod drives the clamping plate to move towards the positioning plate; Step 2: The clamping plate moves toward the positioning plate to squeeze and fix the turntable. After the turntable to be assembled is clamped firmly, another component to be assembled is placed on the top of the turntable. Step 3: The hydraulic equipment operates to drive the diamond block to move downward, and the diamond block moves downward to contact the component and squeeze the component and the turntable for interference assembly; Step 4: During the interference fit assembly process, the sensor equipment simultaneously monitors the assembly process in real time.

[0015] The present invention provides a device for intelligently monitoring the interference fit of a turntable in real time. It has the following beneficial effects: (1) This invention prevents the turntable to be assembled from being over-clamped by preventing the output end of the electric push rod from moving further. Excessive clamping force may cause the geometric shape of the turntable to change, affecting the assembly accuracy. By ensuring that the clamping force is always within an appropriate range, the accuracy of the assembly process can be improved. The turntable is assisted in positioning by an arc-shaped positioning plate, so that the positioning plate can be precisely matched to the contour or shape of the turntable, thereby ensuring that the turntable is in the correct position during the interference fit assembly process and reducing poor assembly or unqualified fit caused by positioning errors.

[0016] (2) In the present invention, the support plate moves downward by moving the support rod downward, and the support plate moves downward to press the top of the turntable to prevent the turntable from tilting. The pressure of the support plate avoids the error caused by the turntable tilting, thereby ensuring accurate docking during assembly and reducing corrections or adjustments during assembly. The load-bearing plate rotates due to the reaction force of the turntable being squeezed, and the rotation of the load-bearing plate cooperates with the spring to assist in fixing the side of the turntable. By applying a uniform squeezing force to the side of the turntable, the turntable can be prevented from shifting sideways during interference fit, further helping to maintain accuracy during assembly.

[0017] (3) In this invention, the limit rod moves downward to disengage from the protective groove and release the limit on the button. The button can be pressed manually only after the limit on the button is released. The button is pressed to drive the hydraulic equipment to operate. If assembly is performed before the turntable is stable, it will cause inaccurate positioning or uneven interference force, thereby affecting the assembly accuracy. By detecting that the turntable is clamped stably before performing the assembly operation, the assembly process can be smoother, thereby reducing the possibility of damage to parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the position structure of the square groove and the positioning plate of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the structure enlargement of part A; Figure 4 This is a schematic diagram of the position structure of the stabilizing rod and the displacement device of the present invention; Figure 5 This is a schematic diagram of the placement hole and placement rod position structure of the present invention; Figure 6 It is a partial structural schematic diagram of the limiting device and the protective device of the present invention; Figure 7 This is a schematic diagram of the position structure of the support plate and the protection frame of the present invention; Figure 8 For the present invention Figure 7Schematic diagram of the enlarged structure of part B.

[0019] In the figure: 1. working plate; 2. assembly frame; 3. stabilizing rod; 4. displacement device; 5. hydraulic device; 6. sensing device; 7. diamond block; 8. square groove; 9. positioning plate; 10. limiting groove; 11. electric push rod; 12. clamping plate; 13. detection groove; 14. detection rod; 15. detection plate; 16. placement hole; 17. placement rod; 18. U-shaped rod; 19. elastic telescopic block; 201. support rod; 202. support plate; 203. support plate; 204. square frame; 205. load-bearing groove; 206. load-bearing plate; 207. support spring; 211. protection frame; 212. protection plate; 213. protection rod; 214. hollow frame; 215. limiting plate; 216. limiting rod; 217. button; 218. protection groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] See also Figure 1-Figure 8 , one embodiment of the present invention is: an intelligent real-time monitoring device for interference fit of a turntable, comprising a working plate 1, and also comprising a fastening device, wherein an assembly frame 2 is fixedly installed on the top of the working plate 1, a stabilizing rod 3 is fixedly penetrated through the inner and outer walls of the assembly frame 2, a displacement device 4 is slidably installed on the circumferential surface of the stabilizing rod 3, a hydraulic device 5 is fixedly installed on the front side of the displacement device 4, a sensing device 6 is fixedly installed on the front side of the displacement device 4, a diamond block 7 is arranged at the bottom of the hydraulic device 5, a square groove 8 is opened at the top of the working plate 1, a positioning plate 9 is fixedly installed at the bottom of the inner wall of the square groove 8, a limiting groove 10 is opened at the bottom of the inner wall of the square groove 8, an electric push rod 11 is fixedly penetrated through the inner and outer walls of the assembly frame 2, a clamping plate 12 is fixedly installed at the output end of the electric push rod 11, and the electric push rod A button 217 is fixedly installed on the right side of 11, and the button 217 is electrically connected to the hydraulic equipment 5, wherein the fastening device includes a detection groove 13, a detection rod 14, a detection plate 15, a placement hole 16, a placement rod 17, a U-shaped rod 18 and an elastic telescopic block 19, the detection groove 13 is opened on the left side of the clamping plate 12, the detection rod 14 slides through the inner wall of the detection groove 13, the detection plate 15 is fixedly installed on the left side of the detection rod 14, the placement hole 16 is opened on the circumferential surface of the output end of the electric push rod 11, the placement rod 17 is fixedly installed on the inner wall of the placement hole 16, the U-shaped rod 18 is slidably installed on the circumferential surface of the placement rod 17, and the elastic telescopic block 19 is fixedly installed at the bottom of the U-shaped rod 18. By ensuring that the clamping force is always in an appropriate range, the accuracy of the assembly process can be improved.

[0022] One end of the detection rod 14 close to the U-shaped rod 18 is set as an arc surface, the top of the U-shaped rod 18 is set as an inclined surface, and a No. 1 spring is arranged between the U-shaped rod 18 and the placement hole 16. The No. 1 spring can drive the U-shaped rod 18 to reset, and the turntable is assisted in positioning by the arc-shaped positioning plate 9, so that the positioning plate 9 can be accurately fitted with the contour or shape of the turntable, thereby ensuring that the turntable is in the correct position during the interference assembly process.

[0023] A No. 2 spring is arranged between the detection plate 15 and the detection groove 13 , and the No. 2 spring can drive the detection plate 15 to reset. The free end of the elastic telescopic block 19 is arranged as an inclined surface, and the U-shaped rod 18 contacts the inner wall of the placement hole 16 .

[0024] An intelligent real-time monitoring method for interference fit assembly of a turntable, using the above-mentioned intelligent real-time monitoring device for interference fit assembly of a turntable, comprises the following steps: Step 1: Place the turntable to be assembled on the top of the square slot 8, and the electric push rod 11 drives the clamping plate 12 to move towards the positioning plate 9; Step 2: The clamping plate 12 moves toward the direction close to the positioning plate 9 to squeeze and fix the turntable. After the turntable to be assembled is clamped firmly, another component to be assembled is placed on the top of the turntable; Step 3: The hydraulic device 5 operates to drive the diamond block 7 to move downward, and the diamond block 7 moves downward to contact the component and squeeze the component and the turntable to perform interference assembly; Step 4: During the interference fit assembly process, the sensor device 6 synchronously monitors the assembly process in real time.

[0025] When this embodiment is working: the turntable to be assembled is placed on the top of the square groove 8, the electric push rod 11 drives the clamping plate 12 to move in the direction close to the positioning plate 9, the clamping plate 12 moves in the direction close to the positioning plate 9 and drives the detection rod 14 to move, the detection rod 14 moves and drives the detection plate 15 to move, the detection plate 15 moves to contact with the turntable to be assembled and squeezes the turntable, the detection plate 15 is subjected to the reaction force of squeezing the turntable and moves in the direction close to the elastic telescopic block 19, the detection plate 15 moves in the direction close to the elastic telescopic block 19 to squeeze the No. 2 spring, the No. 2 spring is squeezed by the detection plate 15 to produce deformation and accumulate force, and at the same time the detection plate 15 moves in the direction close to the elastic telescopic block 19 and drives the detection rod 14 to move, the detection rod 14 moves and contacts with the inclined surface at the top of the U-shaped rod 18 and squeezes the U-shaped rod 18, the U-shaped rod 18 is squeezed by the detection rod 14 and moves downward, and the U-shaped rod 18 moves downward to pull the No. 1 spring The U-shaped rod 18 is pulled and the No. 1 spring is deformed and stores force by the pulling of the U-shaped rod 18. At the same time, the U-shaped rod 18 moves downward, driving the elastic telescopic block 19 to move downward. The elastic telescopic block 19 moves downward so that the free end of the elastic telescopic block 19 contacts the inner wall of the limiting groove 10. The free end of the elastic telescopic block 19 contacts the inner wall of the limiting groove 10, making it impossible for the U-shaped rod 18 to continue to move in the direction close to the positioning plate 9. The U-shaped rod 18 cannot continue to move in the direction close to the positioning plate 9, making it impossible for the placement rod 17 to continue to move. The placement rod 17 cannot continue to move, making it impossible for the output end of the electric push rod 11 to continue to move, thereby preventing the turntable to be assembled from being over-clamped. After the turntable to be assembled is firmly clamped, another component to be assembled is placed on the top of the turntable. At the same time, the hydraulic equipment 5 operates to drive the diamond block 7 to move downward. The diamond block 7 moves downward to contact the component and squeezes the component and the turntable for interference assembly, and the sensor device 6 synchronously monitors the assembly process in real time.

[0026] See also Figure 1-Figure 8 On the basis of the above embodiment, in another embodiment of the present invention, a limiting device for improving the clamping effect of the clamping plate 12 is provided on the surface of the clamping plate 12, and a protective device is provided on the right side of the circumferential surface of the electric push rod 11. The limiting device includes a support rod 201, a support disk 202, a support plate 203, a square frame 204, a load-bearing groove 205 and a load-bearing plate 206. The support rod 201 slides through the upper and lower walls of the clamping plate 12, the support disk 202 is fixedly installed at the bottom of the support rod 201, the support plate 203 is fixedly installed at the top of the support rod 201, the square frame 204 is fixedly installed at the top of the support plate 203, the load-bearing groove 205 is opened on the surface of the clamping plate 12, and the load-bearing plate 206 is rotatably installed on the inner wall of the load-bearing groove 205. By pressing the support plate 203, the error caused by the turntable tilting is avoided, thereby ensuring accurate docking during the assembly process.

[0027] A support spring 207 is arranged between the support disk 202 and the clamping plate 12, and the support spring 207 can drive the support disk 202 to reset. The bottom of the square frame 204 is in contact with the U-shaped rod 18, and the U-shaped rod 18 is below the square frame 204. A clockwork spring is arranged between the load-bearing groove 205 and the load-bearing plate 206, and one end of the clockwork spring is arranged on the inner wall of the load-bearing groove 205, and the other end is arranged on the surface of the load-bearing plate 206. The clockwork spring can drive the load-bearing plate 206 to reset.

[0028] The protective device includes a protective frame 211, a protective plate 212, a protective rod 213, a hollow frame 214, a limit plate 215, a limit rod 216 and a protective groove 218. The protective frame 211 is fixedly installed on the top of the support plate 203, the protective plate 212 is slidably installed on the inner wall of the protective frame 211, the protective rod 213 is fixedly installed on the bottom of the protective plate 212, the hollow frame 214 is fixedly installed on the right side of the electric push rod 11, the top of the hollow frame 214 is fixedly passed through the limit frame, the limit plate 215 is slidably installed on the inner wall of the limit frame, the limit rod 216 is fixedly installed on the bottom of the limit plate 215, the protective groove 218 is opened on the circumferential surface of the button 217, and a hose is arranged between the protective frame 211 and the limit frame. The assembly operation is performed after the turntable clamping is detected to be stable, which can make the assembly process smoother and reduce the possibility of damage to parts.

[0029] A No. 3 spring is arranged between the protection frame 211 and the protection plate 212, and the No. 3 spring can drive the protection plate 212 to reset. Liquid is arranged inside the protection frame 211, and liquid is arranged inside the limit frame.

[0030] The protection rod 213 passes through the upper and lower walls of the support plate 203, the limiting rod 216 contacts the inner wall of the protection groove 218, and a rubber ring is provided between the limiting plate 215 and the limiting frame, which can increase the sealing between the limiting plate 215 and the limiting frame.

[0031] When the present embodiment is working, the U-shaped rod 18 is squeezed by the detection rod 14 and moves downward, the U-shaped rod 18 moves downward and contacts the square frame 204 and squeezes the square frame 204, the square frame 204 is squeezed by the U-shaped rod 18 and moves downward, the square frame 204 moves downward and drives the support plate 203 to move downward, the support plate 203 moves downward and drives the support rod 201 to move downward, the support rod 201 moves downward and drives the support plate 202 to move downward, the support plate 202 moves downward and pulls the support spring 207, the support spring 207 is pulled by the support plate 202 and produces The load-bearing plate 206 moves in the direction close to the positioning plate 9, contacts the side of the turntable and squeezes the side of the turntable. The load-bearing plate 206 rotates due to the reaction force of the squeezed turntable. The rotation of the load-bearing plate 206 squeezes the clockwork spring. The clockwork spring is squeezed by the load-bearing plate 206, deforms and accumulates force. At the same time, the load-bearing plate 206 cooperates with the clockwork spring to assist in fixing the side of the turntable.

[0032] The square frame 204 moves downward, driving the support plate 203 to move downward. The support plate 203 moves downward, driving the protection frame 211 to move downward. The protection frame 211 moves downward, driving the protection plate 212 to move downward. The protection plate 212 moves downward, driving the protection rod 213 to move downward. The protection rod 213 moves downward, contacts the top of the turntable and squeezes the turntable. The protection rod 213 moves upward under the reaction force of squeezing the turntable. The protection rod 213 moves upward, driving the protection plate 212 to move upward. The protection plate 212 moves upward to squeeze the liquid inside the protection frame 211. The liquid inside the protection frame 211 is squeezed by the protection plate 212 and enters the limit frame through the hose. The liquid entering the limit frame squeezes the limit plate 215. The limit plate 215 moves downward due to the squeeze of the liquid entering the limit frame. The limit plate 215 moves downward and drives the limit rod 216 to move downward. The limit rod 216 moves downward to break away from the contact with the protection groove 218 and releases the limit on the button 217. The button 217 can be pressed manually only after the limit of the button 217 is released. The button 217 is pressed to drive the hydraulic equipment 5 to operate.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent real-time monitoring device for interference fit of a turntable, comprising a working plate (1), characterized in that: Also included is a fastening device; The working plate (1) is fixedly provided with an assembly frame (2) on the top, a stabilizing rod (3) is fixedly passed through the inner and outer walls of the assembly frame (2), a displacement device (4) is slidably installed on the circumferential surface of the stabilizing rod (3), a hydraulic device (5) is fixedly installed on the front side of the displacement device (4), a sensing device (6) is fixedly installed on the front side of the displacement device (4), a diamond block (7) is arranged at the bottom of the hydraulic device (5), a square groove (8) is provided on the top of the working plate (1), a positioning plate (9) is fixedly installed on the bottom of the inner wall of the square groove (8), a limiting groove (10) is provided on the bottom of the inner wall of the square groove (8), an electric push rod (11) is fixedly passed through the inner and outer walls of the assembly frame (2), a clamping plate (12) is fixedly installed on the output end of the electric push rod (11), a button (217) is fixedly installed on the right side of the electric push rod (11), and the button (217) is electrically connected to the hydraulic device (5); The fastening device comprises a detection groove (13), a detection rod (14), a detection plate (15), a placement hole (16), a placement rod (17), a U-shaped rod (18) and an elastic telescopic block (19), wherein the detection groove (13) is provided on the left side of the clamping plate (12), the detection rod (14) slides through the inner wall of the detection groove (13), the detection plate (15) is fixedly mounted on the left side of the detection rod (14), the placement hole (16) is provided on the circumferential surface of the output end of the electric push rod (11), the placement rod (17) is fixedly mounted on the inner wall of the placement hole (16), the U-shaped rod (18) is slidably mounted on the circumferential surface of the placement rod (17), and the elastic telescopic block (19) is fixedly mounted on the bottom of the U-shaped rod (18); The surface of the clamping plate (12) is provided with a limiting device for improving the clamping effect of the clamping plate (12), and the right side of the circumferential surface of the electric push rod (11) is provided with a protective device.

2. The device for intelligent real-time monitoring of interference fit of a turntable according to claim 1, characterized in that: One end of the detection rod (14) close to the U-shaped rod (18) is arranged as a curved surface, the top of the U-shaped rod (18) is arranged as an inclined surface, and a No. 1 spring is arranged between the U-shaped rod (18) and the placement hole (16).

3. The device for intelligent real-time monitoring of interference fit of a turntable according to claim 2, characterized in that: A No. 2 spring is provided between the detection plate (15) and the detection slot (13); the free end of the elastic telescopic block (19) is provided as an inclined surface; and the U-shaped rod (18) contacts the inner wall of the placement hole (16).

4. The device for intelligent real-time monitoring of interference fit of a turntable according to claim 3, characterized in that: The limiting device comprises a support rod (201), a support disc (202), a support plate (203), a square frame (204), a load-bearing groove (205) and a load-bearing plate (206); the support rod (201) slides through the upper and lower walls of the clamping plate (12); the support disc (202) is fixedly mounted on the bottom of the support rod (201); the support plate (203) is fixedly mounted on the top of the support rod (201); the square frame (204) is fixedly mounted on the top of the support plate (203); the load-bearing groove (205) is provided on the surface of the clamping plate (12); and the load-bearing plate (206) is rotatably mounted on the inner wall of the load-bearing groove (205).

5. The device for intelligent real-time monitoring of interference fit of a turntable according to claim 4, characterized in that: A support spring (207) is provided between the support disk (202) and the clamping plate (12); the bottom of the square frame (204) is in contact with the U-shaped rod (18); the U-shaped rod (18) is located below the square frame (204); and a spring is provided between the load-bearing groove (205) and the load-bearing plate (206).

6. The device for intelligent real-time monitoring of interference fit of a turntable according to claim 5, characterized in that: The protective device comprises a protective frame (211), a protective plate (212), a protective rod (213), a hollow frame (214), a limiting plate (215), a limiting rod (216) and a protective groove (218); the protective frame (211) is fixedly mounted on the top of the support plate (203); the protective plate (212) is slidably mounted on the inner wall of the protective frame (211); the protective rod (213) is fixedly mounted on the bottom of the protective plate (212); the hollow frame (214) is fixedly mounted on the right side of the electric push rod (11); the top of the hollow frame (214) is fixedly penetrated by the limiting frame; the limiting plate (215) is slidably mounted on the inner wall of the limiting frame; the limiting rod (216) is fixedly mounted on the bottom of the limiting plate (215); the protective groove (218) is provided on the circumferential surface of the button (217); and a hose is provided between the protective frame (211) and the limiting frame.

7. The device for intelligent real-time monitoring of interference fit of a turntable according to claim 6, characterized in that: A No. 3 spring is arranged between the protection frame (211) and the protection plate (212), liquid is arranged inside the protection frame (211), and liquid is arranged inside the limit frame.

8. The device for intelligent real-time monitoring of interference fit of a turntable according to claim 7, characterized in that: The protection rod (213) penetrates the upper and lower walls of the support plate (203), the limiting rod (216) contacts the inner wall of the protection groove (218), and a rubber ring is provided between the limiting plate (215) and the limiting frame.

9. An intelligent real-time monitoring method for interference fit of a turntable, using the intelligent real-time monitoring device for interference fit of a turntable as claimed in claim 8, characterized in that: The following steps are involved: Step 1: The turntable to be assembled is placed on the top of the square groove (8), and the electric push rod (11) drives the clamping plate (12) to move in a direction close to the positioning plate (9); Step 2: The clamping plate (12) moves toward the positioning plate (9) to squeeze and fix the turntable. After the turntable to be assembled is firmly clamped, another component to be assembled is placed on the top of the turntable. Step 3: The hydraulic device (5) operates to drive the diamond block (7) to move downward, and the diamond block (7) moves downward to contact the component and squeeze the component and the turntable to perform interference assembly; Step 4: During the interference fit assembly process, the sensor device (6) simultaneously monitors the assembly process in real time.

Citation Information

Patent Citations

  • A device and assembly method for intelligent real-time monitoring of turntable interference fit.

    CN113385885B

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