Stainless steel pipe machining all-in-one machine
By designing a stainless steel pipe processing integrated machine that includes traveling tracks, instrument mechanisms and clamping seats, the problems of single function and low efficiency of existing equipment are solved, and multifunctional processing and efficient production are achieved.
Patent Information
- Application Number
- CN202411640006.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing stainless steel pipe processing equipment usually only has a single processing function. Steel pipes need to be disassembled and reassembled during switching processes, which affects the processing efficiency and can only process one steel pipe at a time.
A stainless steel pipe processing integrated machine was designed, including a traveling track, an appliance mechanism and a clamping seat. The tool mechanism is built-in polishing and cutting tools. By quickly switching tools, the traveling track structure uses a triangle bracket composed of two upper and lower layers. Ensure stability during cutting and polishing.
The polishing and cutting processing of stainless steel pipes is realized, processing efficiency is improved, equipment replacement and commissioning time is reduced, and multiple steel pipes can be processed at the same time, significantly improving the polishing efficiency.
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Figure CN119457868A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel pipe processing, and in particular to an integrated stainless steel pipe processing machine. Background Art
[0002] Stainless steel pipes are mainly made of iron, chromium, nickel and other alloy elements as raw materials. Due to their excellent corrosion resistance, high strength and sanitation, they are widely used in construction, chemical industry, food and medical fields. They have good antioxidant ability. Stainless steel pipes are suitable for use in harsh environments and can withstand greater pressure. Stainless steel pipes can be processed by welding, cutting and bending. At present, stainless steel pipe processing usually only has a single processing function, such as cutting, bending or polishing. When each process is switched, it is accompanied by the reassembly and disassembly process of the steel pipe on the new processing mechanism, which greatly affects the processing efficiency of the steel pipe, and most of the existing processing equipment can only process one steel pipe at a time. Therefore, the present invention proposes a stainless steel pipe processing all-in-one machine to solve the problems mentioned in the above background technology. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a stainless steel pipe processing integrated machine.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A stainless steel pipe processing machine comprises a travel track, a track seat is arranged at the lower part of the travel track, a pipe push seat is arranged at one end of the track seat, a clamping seat is rotatably connected to the pipe push seat, a sliding tool mechanism is arranged on the travel track, a slide seat is arranged on the upper side of the tool mechanism, the slide seat slides on the travel track, and a driving device acting on the travel track is installed on the slide seat;
[0006] The tool mechanism comprises a processing seat, the processing seat is fixedly connected to the upper sliding seat, a movable seat for sliding up and down is arranged inside the processing seat, and an upper bracket is arranged on the upper side of the processing seat, the upper bracket slides up and down in the processing seat, a plurality of polishing tools for sliding left and right are arranged inside the upper bracket, and a plurality of cutting tools are installed in the movable seat;
[0007] The front side of the processing seat is rotatably connected to the left and right sides with a support frame, the support frame is in the shape of the letter "L", and the lower end of the support frame is rotatably connected to a pressure plate, and the left and right sides of the slide seat are provided with sliding rods that slide inward and outward, and the outer ends of the sliding rods are rotatably connected to the upper ends of the corresponding support frames, and the sliding rods are sleeved with springs around the sides;
[0008] The other end of the track seat is rotatably connected with a rotating seat, the upper end of the rotating seat is rotatably connected with a rotating shaft, and a plurality of wheel brackets are evenly installed on the circumference of the rotating shaft.
[0009] Preferably, the clamping seat is internally rotatably connected with a plurality of rotating seats, an electric clamp is installed on the front side of the rotating seat, and a plurality of motors are installed on the rear side of the clamping seat, and the output shaft of the motor is fixedly connected to the corresponding rotating seat on the front side.
[0010] Preferably, a screw rod is rotatably connected inside the upper bracket, a screw block threadably connected to the screw rod is fixed to the upper ends of the plurality of polishing tools, and a knob is fixed to one end of the screw rod.
[0011] Preferably, a plurality of vertical blocks are fixed on the left and right outer sides of the upper bracket, and sliding grooves corresponding to the vertical blocks are opened on the left and right outer sides of the processing seat, and the upper bracket slides up and down inside the processing seat through the plurality of vertical blocks.
[0012] Preferably, the outer side of the processing seat 1 is rotatably connected to a plurality of spur gears 2 corresponding to the vertical block, the spur gears 2 are located on one side of the vertical block, and a bar-shaped tooth groove corresponding to the spur gears 2 is opened on one side of the vertical block.
[0013] Preferably, a spur gear 1 located in the processing seat is fixed to the inner side of the spur gear 2, and a plurality of strip-shaped tooth grooves corresponding to the spur gear 1 are formed on one side of the movable seat.
[0014] Preferably, positioning buckle blocks are slidably provided on the upper sides of the left and right ends of the movable seat, and slots corresponding to the positioning buckle blocks are provided at both ends of the external processing seat, slots corresponding to the two ends of the movable seat are opened on the left and right sides of the traveling track, and positioning pins are provided at the corresponding slot positions on the left and right outer sides of the traveling track, and the positioning pins slide inward and outward on the traveling track.
[0015] Preferably, a plurality of motors 2 are installed on the other side of the movable seat, and the output shafts of the motors 2 are fixedly connected to the corresponding cutting tools in the movable seat.
[0016] Preferably, a rotation drive mechanism is installed at the other end of the track seat, and the rotation drive mechanism is fixedly connected to the rotating seat.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The stainless steel pipe processing mechanism provided in the present invention can realize the polishing and cutting processing of the stainless steel pipe. The internal part of the device mechanism includes a plurality of polishing and cutting tools, which can quickly realize the switching of the tools to cope with different processing scenarios. In the cutting state, the device mechanism is fixed in the track to ensure the stability of the mechanism in the cutting state. In the polishing state, the device moves on the track to improve the efficiency of steel pipe polishing;
[0019] 2. The present invention is designed for the travel track structure of the tool mechanism, which consists of two layers, the upper layer is used for traction to drive the lower tool mechanism to move, and is composed of the lower tool mechanism to form a stable triangular bracket structure, which can not only stabilize the tool when cutting the steel pipe, but also ensure the stable travel of the tool mechanism when polishing the steel pipe;
[0020] 3. The track seat structure provided in the present invention has a clamping seat on which a plurality of processed steel pipes are clamped. The linear drive mechanism inside the track seat and the motor on the clamping seat can also realize the propulsion and drive rotation of the fixed steel pipe, cooperate with the cutting tool to complete the circumferential cutting of the steel pipe, and remain still in the polishing state, cooperate with the moving polishing tool to perform the polishing operation.
[0021] In summary, it has polishing and cutting functions, and can adapt to different processing needs by quickly switching tools, reducing equipment replacement and debugging time. The triangular bracket structure and track fixing mechanism ensure the stability of the equipment during cutting. In the polishing state, the tool moves on the track, which significantly improves the efficiency of steel pipe polishing. The equipment has a reasonable structure and integrated functions, and can process multiple steel pipes at the same time, which has significant advantages over traditional steel pipe processing devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of a stainless steel pipe processing integrated machine proposed by the present invention Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the structure of a stainless steel pipe processing integrated machine proposed by the present invention Figure 2 ;
[0024] Figure 3 This is a schematic diagram of the top view of the stainless steel pipe processing integrated machine proposed by the present invention;
[0025] Figure 4 A side cross-sectional view of a stainless steel pipe processing integrated machine proposed by the present invention Figure 1 ;
[0026] Figure 5 A side cross-sectional view of a stainless steel pipe processing integrated machine proposed by the present invention Figure 2 ;
[0027] Figure 6 This is a schematic cross-sectional structural diagram of a processing seat in a stainless steel pipe processing integrated machine proposed by the present invention;
[0028] Figure 7 This is a schematic diagram of the connection structure of a movable seat in a stainless steel pipe processing integrated machine proposed by the present invention.
[0029] In the figure: 1. Travel track; 2. Track seat; 3. Pipe push seat; 4. Clamping seat; 5. Motor 1;
[0030] 6. Apparatus mechanism; 601. Processing seat; 602. Polishing tool; 603. Cutting tool; 604. Upper bracket; 605. Spur gear 1; 606. Spur gear 2; 607. Vertical block; 608. Movable seat; 609. Positioning buckle block; 610. Motor 2; 611. Screw;
[0031] 7. Sliding seat; 8. Support frame; 9. Driving device; 10. Positioning pin; 11. Electric clamp; 12. Turntable; 13. Wheel support; 14. Sliding rod; 15. Spring; 16. Pressure plate. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] Reference Figure 1-7 A stainless steel pipe processing machine comprises a travel track 1, a track seat 2 is arranged at the lower part of the travel track 1, a pipe push seat 3 is arranged at one end of the track seat 2, a clamping seat 4 is rotatably connected to the pipe push seat 3, a sliding device mechanism 6 is arranged on the travel track 1, a slide seat 7 is arranged on the upper side of the device mechanism 6, the slide seat 7 slides on the travel track 1, and a driving device 9 acting on the travel track 1 is installed on the slide seat 7, one end of the stainless steel pipe to be processed is clamped by the clamping mechanism on the clamping seat 4, and the linear drive in the track seat 2 is used to drive the stainless steel pipe. The moving mechanism pushes the upper tube push seat 3, cooperates with the processing tool in the tool mechanism 6, cuts the stainless steel tube, and can also control the tool mechanism 6 on the travel track 1. The driving device 9 on the slide 7 acts on the travel track 1, and the slide 7 drives the tool mechanism 6 connected to the lower side to move, and polishes the fixed stainless steel tube. The tool mechanism 6 includes cutting and processing tools, which can be switched. When the tool mechanism 6 is fixed, it is used to cut the steel tube, and when the tool mechanism 6 moves, it is used to polish the steel tube;
[0034] Furthermore, referring to Figure 6The tool mechanism 6 includes a processing seat 601, which is fixedly connected to the upper slide seat 7. A movable seat 608 that slides up and down is arranged inside the processing seat 601, and an upper bracket 604 is arranged on the upper side of the processing seat 601. The upper bracket 604 slides up and down in the processing seat 601. A plurality of polishing tools 602 that slide left and right are arranged inside the upper bracket 604. A plurality of cutting tools 603 are installed in the movable seat 608. A plurality of vertical blocks 607 are fixed on the left and right outer sides of the upper bracket 604. Slide grooves corresponding to the vertical blocks 607 are opened on the left and right outer sides of the processing seat 601. The upper bracket 604 slides up and down in the processing seat 601 through the plurality of vertical blocks 607. The outer side of the processing seat 601 is rotatably connected to a plurality of spur gears 606 corresponding to the vertical blocks 607. The spur gears 606 are located on one side of the vertical blocks 607, and the vertical blocks 607 One side is provided with a strip-shaped tooth groove corresponding to the spur gear 2 606, and a spur gear 1 605 located in the processing seat 601 is fixed on the inner side of the spur gear 2 606. A plurality of strip-shaped tooth grooves corresponding to the spur gear 1 605 are provided on one side of the movable seat 608. The movable seat 608 inside the processing seat 601 and the upper bracket 604 on the upper side are in a relatively movable attitude. When the movable seat 608 moves downward, the spur gear 1 605 meshing through the tooth groove transmission rotates, and the spur gear 1 605 drives the outer fixed spur gear 2 606 to rotate, and the outer upper bracket 604 moves upward through the corresponding vertical block 607, thereby realizing the falling of the cutting tool 603 in the movable seat 608 and the upward movement of the polishing tool 602 on the lower side of the upper bracket 604, and realizing the switching of the cutting and polishing tools 602. Correspondingly, when it is necessary to switch to the polishing tool 602, the reverse operation as described above can be performed in the same way;
[0035] Furthermore, referring to Figure 2 , 3 7. Positioning buckle blocks 609 are slidably provided on the upper sides of the left and right ends of the movable seat 608, and slots corresponding to the positioning buckle blocks 609 are provided at both ends of the external processing seat 601. Slots corresponding to the two ends of the movable seat 608 are provided on the left and right sides of the traveling track 1, and positioning pins 10 are provided at the corresponding slot positions on the left and right outer sides of the traveling track 1. The positioning pins 10 slide inside and outside on the traveling track 1. The cutting tool 603 in this mechanism is a fixed operation, and the polishing tool 602 is a mobile operation. When it is necessary to cut the stainless steel pipe, the processing seat is moved. 601 moves to the slot position corresponding to the traveling track 1, and the positioning buckles 609 at both ends of the movable seat 608 are opened, so that the movable seat 608 is free from the restriction of falling, and the polishing tool 602 rises and hides inside the processing seat 601 due to the above-mentioned conduction relationship. At this time, the positioning pins 10 on both sides are pushed into the traveling track 1. The positioning pins 10 lock the activity of the processing seat 601 on the traveling track 1 and also lock the movable seat 608 falling into the slot in the traveling track 1, thereby realizing the locking of the cutting tool 603, and the steel pipe cutting operation can be started;
[0036] Furthermore, referring to Figure 3 , 5 , the clamping seat 4 is rotatably connected with a plurality of rotating seats, an electric clamp 11 is installed on the front side of the rotating seat, a plurality of motors 5 are installed on the rear side of the clamping seat 4, the output shaft of the motor 5 is fixedly connected with the corresponding rotating seat on the front side, the other end of the track seat 2 is rotatably connected with a rotating seat 12, the upper end of the rotating seat 12 is rotatably connected with a rotating shaft, and a plurality of wheel supports 13 are evenly installed around the rotating shaft, a rotating driving mechanism is installed at the other end of the track seat 2, and the rotating driving mechanism is fixedly connected with the rotating seat 12. After the above-mentioned cutting tool 603 is fixed, one end of the processed stainless steel pipe is clamped and fixed by the electric clamp 11 on the clamping seat 4, and the other end of the steel pipe falls on the corresponding wheel support 13, and the driving mechanism in the track seat 2 drives the pipe push seat 3 and the movement of the clamping seat 4 mechanism, and the movable seat 6 08 A plurality of motors 610 are installed on the other side, and the output shafts of the motors 610 are fixedly connected to the corresponding cutting tools 603 in the movable seat 608, so as to realize the advancement of the fixed plurality of stainless steel pipes. When the cutting position is reached, the rotation drive mechanism at the other end of the track seat 2 is controlled to work, so that the connected rotating seat 12 and the rotating shaft wheel support 13 thereon are lifted up, and the lifted part of the stainless steel pipe contacts the cutting tool 603 for cutting. The cutting tool 603 works under the drive of the motor 610, and the motor 5 on the clamping seat 4 drives the connected rotating seat to rotate, thereby driving the electric clamp 11 to rotate, and the electric clamp 11 drives the stainless steel pipe fixed at one end to rotate, and the other end of the stainless steel pipe rotates on the surface of the stainless steel pipe, and the steel pipe rotates, so that the steel pipe is cut around;
[0037] Furthermore, referring to Figure 1 , 2 4. The upper bracket 604 is internally rotatably connected with a screw rod 611. The upper ends of the polishing tools 602 are fixed with screw blocks threadedly connected with the screw rod 611, and a knob is fixed at one end of the screw rod 611. When the movable polishing process of the tool mechanism 6 is performed, the positions of the tools in the upper bracket 604 are adjusted in advance according to the diameter of the stainless steel pipe, and the adjustment is performed by rotating the screw rod 611 to adapt to the cutting of different pipe diameters and different polishing thicknesses. The front side of the processing seat 601 is rotatably connected with a support frame 8 on both sides, and the support frame 8 is in the shape of the letter "L". The lower end of the support frame 8 is rotatably connected with a pressure plate 16, and sliding rods 14 that slide inwards and outwards are arranged on the left and right sides of the slide seat 7, and the outer ends of the sliding rods 14 are rotatably connected with the upper ends of the corresponding support frames 8, and springs 15 are sleeved around the sides of the sliding rods 14. When the driving device 9 on the slide seat 7 drives the tool mechanism 6 to move, the left and right support frames 8 on the lower side are squeezed by the sliding rods 14 on both sides, and the pressure plate 16 at the lower end of the support frame 8 always maintains downward pressure on the surface of the steel pipe, which can not only ensure the stability of the tool mechanism 6 during its movement, but also have a certain stabilizing effect on the downward pressed steel pipe, thereby ensuring the cutting effect.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A stainless steel pipe processing machine, comprising a travel track (1), characterized in that: A track seat (2) is arranged at the lower part of the travel track (1), a tube push seat (3) is arranged at one end of the track seat (2), a clamping seat (4) is rotatably connected to the tube push seat (3), a sliding device mechanism (6) is arranged on the travel track (1), a slide seat (7) is arranged on the upper side of the device mechanism (6), the slide seat (7) slides on the travel track (1), and a driving device (9) acting on the travel track (1) is installed on the slide seat (7); The tool mechanism (6) comprises a processing seat (601), the processing seat (601) is fixedly connected to an upper sliding seat (7), a movable seat (608) that slides up and down is arranged inside the processing seat (601), and an upper bracket (604) is arranged on the upper side of the processing seat (601), the upper bracket (604) slides up and down in the processing seat (601), a plurality of polishing tools (602) that slide left and right are arranged inside the upper bracket (604), and a plurality of cutting tools (603) are installed in the movable seat (608); The front side of the processing seat (601) is rotatably connected to a support frame (8) on both sides, the support frame (8) is in the shape of the letter "L", and the lower end of the support frame (8) is rotatably connected to a pressure plate (16), and the left and right sides of the slide seat (7) are provided with sliding rods (14) that slide inward and outward, and the outer ends of the sliding rods (14) are rotatably connected to the upper ends of the corresponding support frames (8), and the sliding rods (14) are sleeved with springs (15) around the sides; The other end of the track seat (2) is rotatably connected to a rotating seat (12), the upper end of the rotating seat (12) is rotatably connected to a rotating shaft, and a plurality of wheel supports (13) are evenly installed around the rotating shaft.
2. The stainless steel pipe processing integrated machine according to claim 1, characterized in that: The clamping seat (4) is internally rotatably connected to a plurality of rotating seats, an electric clamp (11) is installed on the front side of the rotating seat, and a plurality of motors (5) are installed on the rear side of the clamping seat (4), and the output shaft of the motor (5) is fixedly connected to the corresponding rotating seat on the front side.
3. The stainless steel pipe processing integrated machine according to claim 1, characterized in that: The upper bracket (604) is rotatably connected with a screw rod (611) inside, and a screw block threadably connected to the screw rod (611) is fixed to the upper ends of the plurality of polishing tools (602), and a knob is fixed to one end of the screw rod (611).
4. The stainless steel pipe processing integrated machine according to claim 1, characterized in that: A plurality of vertical blocks (607) are fixed on the left and right outer sides of the upper bracket (604), and sliding grooves corresponding to the vertical blocks (607) are opened on the left and right outer sides of the processing seat (601). The upper bracket (604) slides up and down inside the processing seat (601) through the plurality of vertical blocks (607).
5. The stainless steel pipe processing integrated machine according to claim 1, characterized in that: The outer side of the processing seat (601) is rotatably connected to a plurality of spur gears (606) corresponding to the vertical block (607). The spur gears (606) are located on one side of the vertical block (607), and a strip-shaped tooth groove corresponding to the spur gears (606) is opened on one side of the vertical block (607).
6. The stainless steel pipe processing integrated machine according to claim 5, characterized in that: A spur gear one (605) located in the processing seat (601) is fixed on the inner side of the spur gear two (606), and a plurality of strip-shaped tooth grooves corresponding to the spur gear one (605) are opened on one side of the movable seat (608).
7. The stainless steel pipe processing integrated machine according to claim 1, characterized in that: Positioning buckle blocks (609) are slidably mounted on the upper sides of both left and right ends of the movable seat (608), and both ends of the external processing seat (601) are provided with slots corresponding to the positioning buckle blocks (609). Slots corresponding to the two ends of the movable seat (608) are opened on the left and right sides of the traveling track (1), and positioning pins (10) are arranged at the corresponding slot positions on the left and right outer sides of the traveling track (1), and the positioning pins (10) slide inside and outside on the traveling track (1).
8. The stainless steel pipe processing integrated machine according to claim 1, characterized in that: A plurality of motors 2 (610) are installed on the other side of the movable seat (608), and the output shafts of the motors 2 (610) are fixedly connected to the corresponding cutting tools (603) in the movable seat (608).
9. The stainless steel pipe processing integrated machine according to claim 1, characterized in that: A rotation drive mechanism is installed at the other end of the track seat (2), and the rotation drive mechanism is fixedly connected to the rotating seat (12).
