Welding equipment for hydraulic engineering pipeline support
By using the directional force to flip the chamfering knife and welding machine on the welding machine, combined with high-pressure airflow to drive the chamfering and synchronous rotation, the problem of synchronous alignment and rotation in pipeline welding is solved, thus improving welding efficiency and quality.
Patent Information
- Application Number
- CN202411818968.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-12-11
AI Technical Summary
In existing technologies, it is impossible to achieve synchronous alignment, fixation, and rotation of two pipes during the pipe welding process, resulting in low welding efficiency and the need for frequent equipment replacement.
The chamfering blade and the welding machine are rotated by the directional force of the welding machine. The chamfering blade is driven by high-pressure airflow to perform chamfering. The synchronous rotation and fixation of the pipes on both sides are achieved by tooth meshing. The high-pressure airflow is used to blow off waste and cool down.
This achieves independence and synchronization of welding and chamfering operations, improves welding efficiency, reduces equipment replacement frequency, and ensures the stability and quality of pipeline welding.
Smart Images

Figure CN119457870B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of pipeline welding, and particularly relates to a welding equipment for a water conservancy pipeline support. BACKGROUND
[0002] Various pipelines are widely used in water conservancy projects to collect, transport, distribute and regulate water resources. The pipelines are connected in various ways, and welding is one of the most common connection methods, which can provide a firm connection effect.
[0003] When welding the pipelines, it is crucial to ensure that the two pipelines are in a coaxial position, which requires centering the two pipelines. However, the prior art cannot simultaneously rotate the two pipelines after centering them, which requires workers to drill into the lower part of the pipeline for welding, which is inconvenient. Moreover, the pipelines need to be chamfered on both sides during the welding process, which requires switching between the chamfering equipment and the welding equipment, resulting in low welding efficiency.
[0004] Therefore, there is a need for a welding equipment for a water conservancy pipeline support to solve the technical problems of the prior art, such as the inability to simultaneously rotate the two pipelines after centering them and the need to replace equipment, resulting in low welding efficiency. SUMMARY
[0005] To overcome the defects of the prior art, the present application provides a welding equipment for a water conservancy pipeline support. During the welding process, the welding machine utilizes the force of the movement direction close to the two pipelines to flip the chamfering knife and the welding machine, ensuring the independence and non-interference of the welding and chamfering operations. This allows the work flow of chamfering first and then welding to be smoothly implemented without the need to replace equipment during the welding process, solving the technical problem of low welding efficiency caused by the need to replace equipment in the prior art. The high-pressure airflow drives the chamfering knife to chamfer the two pipelines. The high-pressure airflow not only cools the chamfering knife but also effectively blows off debris. After welding is completed, the high-pressure airflow drives the chamfering knife to remove burrs from the weld and cools the weld. The high-pressure airflow drives the two fixed tooth columns to rotate. Through the tooth engagement method, the connection barrels on both sides can rotate synchronously, thereby achieving synchronous fixation and rotation of the two pipelines. The synchronization between the two pipelines during chamfering and welding solves the technical problem of the prior art, which cannot simultaneously rotate the two pipelines after centering them.
[0006] In order to solve the above technical problems, the technical scheme adopted by the present application is as follows: the welding equipment for water conservancy project pipeline support provided by the present application comprises a base, a lifting assembly is fixedly connected to one side of the top wall of the base, the lifting assembly comprises a lifting support fixedly connected to one side of the top wall of the base, the lifting support is arranged in an L shape, symmetrical lifting pneumatic telescopic rods are fixedly connected to the top wall of the lifting support, lifting plates are fixedly connected to the telescopic ends of the lifting pneumatic telescopic rods, an air pump is fixedly connected to the side wall of the lifting support, the output end of the air pump is communicated with the base end of the lifting pneumatic telescopic rod through an air pipe, a one-way rotating assembly is fixedly connected to one side of the lifting plate, a pneumatic chamfering assembly and a welding machine are connected to one end of the one-way rotating assembly, the input end of the pneumatic chamfering assembly is communicated with the output end of the air pump through an air pipe, a moving assembly is connected to the base, the moving assembly comprises a connecting seat fixedly connected to the bottom wall of the base, moving pneumatic telescopic rods are fixedly connected to the two sides of the connecting seat, the base end of the moving pneumatic telescopic rod is communicated with the output end of the air pump through an air pipe, a moving plate is fixedly connected to the output end of the moving pneumatic telescopic rod, the moving plate is slidably connected in the base, a pushing plate is fixedly connected to the top wall of the moving plate, the bottom wall of the pushing plate is slidably connected with the top wall of the base, a pipeline fixing assembly is fixedly connected to the top wall of the pushing plate, a pneumatic transmission assembly is fixedly connected to one side of the lifting support, the input end of the pneumatic transmission assembly is communicated with the output end of the air pump through an air pipe, and the pneumatic transmission assembly is in transmission connection with the pipeline fixing assembly.
[0007] Preferably, the one-way rotating assembly comprises a connecting frame, a rotating rack and a rotating gear, the side wall of the connecting frame is fixedly connected with the side wall of the lifting plate, the side wall of the rotating gear is rotatably connected with the other side wall of the connecting frame, the side wall of the lifting support is fixedly connected with the rotating rack, the rotating rack is in meshing connection with the rotating gear, the number of teeth of the rotating rack is equal to half of the number of teeth of the rotating gear, one side of the rotating gear is provided with a guide groove arranged in an annular shape, the circumferential walls on the two sides of the guide groove are fixedly connected with rubber strips, and a rotating ring is rotatably connected with the inner wall of the guide groove.
[0008] Preferably, the one-way rotating assembly further comprises a rotating ratchet wheel, a connecting rod, a ratchet, a connecting spring and a rotating plate, the side wall of the rotating ratchet wheel is fixedly connected with the side wall of the rotating ring, the other side wall of the rotating ratchet wheel is rotatably connected with the inner side wall of the connecting frame, the rotating plate is fixedly connected coaxially with the rotating ratchet wheel, the side wall of the rotating plate is rotatably connected with the side wall of the rotating gear, the side wall of the rotating plate is fixedly connected with a turnover plate, the bottom wall of the welding machine is fixedly connected with the side wall of the turnover plate, the side wall of the connecting frame is hingedly connected with the connecting rod, the other side of the connecting rod is fixedly connected with the ratchet, the ratchet is in matching connection with the rotating ratchet wheel, the side wall of the connecting rod is fixedly connected with the connecting spring, and the other end of the connecting spring is fixedly connected with the side wall of the connecting frame.
[0009] Preferably, the pneumatic transmission assembly includes a transmission housing, a transmission impeller, a transmission drive gear, a support rod, a fixed gear column, a driven gear, and a transmission shaft. The side wall of the transmission housing is fixedly connected to the side wall of the lifting bracket. The transmission housing is hollow. The input end of the transmission housing is connected to the output end of the air pump through an air pipe. The side wall of the transmission impeller is rotatably connected to the inner side wall of the transmission housing. The side wall of the transmission drive gear is rotatably connected to the side wall of the transmission housing. The side wall of the transmission drive gear and the side wall of the transmission impeller are coaxially fixedly connected. The support rod is symmetrically fixedly connected to both sides of the top wall of the base. A transmission shaft is rotatably connected to the support rod on both sides. A fixed gear column is coaxially fixedly connected to both ends of the transmission shaft. One outer edge of the fixed gear column is inclined. The driven gear is fixedly connected to the transmission shaft. The driven gear meshes with the transmission drive gear.
[0010] Preferably, the pipe fixing assembly includes a support frame symmetrically fixedly connected to the top wall of the push plate. A drive shell is rotatably connected to the side wall of the support frame. The drive shell is hollow and annular. Drive toothed rings are fixedly connected to the outer circumferential walls of the drive shell on both sides. One outer edge of the drive toothed ring is inclined. The drive toothed ring meshes with the fixed toothed column during movement.
[0011] Preferably, the pipe fixing assembly further includes a planar thread fixedly connected to the inner side wall of the drive housing. A drive rod is slidably connected to one side wall of the drive housing in an annular array. The side wall of the drive rod is movably engaged with the planar thread. The planar thread pushes the drive rod to move towards the axis of the drive housing. A fixing claw is fixedly connected to the other side wall of the drive rod. The other end of the fixing claw is arc-shaped.
[0012] Preferably, the pneumatic chamfering assembly includes a tool housing, a chamfering impeller, a rotating ring, an air outlet pipe, and a chamfering blade. The side wall of the tool housing is fixedly connected to the side wall of the flipping plate. The tool housing is hollow. A rotating ring is rotatably connected to one side of the circumferential wall of the tool housing. The other end of the rotating ring is connected to the output end of the air pump through an air pipe. An air outlet pipe is fixedly connected to the other side of the circumferential wall of the tool housing. A chamfering impeller is rotatably connected to the inner bottom wall of the tool housing. A chamfering blade is rotatably connected to the bottom wall of the tool housing. One end of the chamfering blade is tapered, and the other end of the chamfering blade is coaxially and fixedly connected to the chamfering impeller.
[0013] The beneficial effects achieved by the present invention using the above structure are as follows:
[0014] 1. This application utilizes a movable pneumatic telescopic rod to move the welding machine, achieving the rotation of the chamfering blade and the welding machine, ensuring the independence and non-interference between welding and chamfering. The high-pressure airflow drives the chamfering blade to rotate, chamfering the pipes on both sides, increasing the welding area and reducing welding defects. The high-pressure airflow can also blow away the waste generated during chamfering and air-cool the chamfering blade. After welding, it can also remove the burrs of the weld and cool the weld. The high-pressure airflow drives the fixed toothed columns on both sides to rotate, and through tooth meshing, it drives the connecting cylinders on both sides to rotate synchronously, synchronously fixing the pipes on both sides and synchronously rotating the pipes, ensuring the synchronicity between the pipes on both sides during chamfering and welding.
[0015] 2. Utilizing a tooth meshing mechanism, the rotating rack and rotating gear mesh together. When the ratchet is not engaged with the rotating ratchet, the friction between the rubber strip and the rotating ring causes the rotating gear to drive the rotating ratchet to rotate, changing the orientation of the welding machine and the chamfering knife. When the ratchet is engaged with the rotating ratchet, the rotating ratchet does not drive the rotating ring and the flipping plate to flip, and does not change the orientation of the welding machine and the chamfering knife, thus meeting the requirements for chamfering and welding.
[0016] 3. The high-pressure airflow drives the chamfering impeller to rotate, which in turn drives the chamfering blade to rotate, chamfering the welding position of the pipe. The high-pressure airflow is discharged through the exhaust pipe, blowing off the waste generated during chamfering and cooling the chamfering blade. It can also remove the burrs generated at the welding position after welding is completed, and the high-pressure airflow cools the welding position during the removal process.
[0017] 4. High-pressure airflow is used to drive the transmission impeller and the drive gear to rotate. Through the transmission between the drive gear and the driven gear, the fixed gear column is driven to rotate. At the same time, the pneumatic telescopic rod is activated, which moves the support frame through the moving plate and the push plate, and moves the pipes on both sides and the drive gear ring. During the movement, the fixed gear column meshes with the drive gear ring, and the drive gear ring is driven to rotate. During the rotation, the drive shell drives the drive rod and the fixed claw to fix the pipes coaxially through the planar thread. After the pipes are fixed, the pipes on both sides rotate synchronously and move to the appropriate position, so that the gap between the pipes on both sides can be adjusted according to different welding requirements. Attached Figure Description
[0018] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the invention and do not constitute a limitation thereof.
[0019] Figure 1 This is a schematic diagram of the overall structure of a welding equipment for pipeline supports in water conservancy projects proposed in this invention;
[0020] Figure 2 This is a schematic diagram of the overall structure of a unidirectional rotating component of a welding equipment for pipeline supports in water conservancy projects, as proposed in this invention.
[0021] Figure 3 for Figure 2 A magnified structural diagram of A in the middle;
[0022] Figure 4 This is a cross-sectional schematic diagram of the unidirectional rotating component connection structure of a welding equipment for pipeline supports in water conservancy projects, as proposed in this invention.
[0023] Figure 5 This is a partial cross-sectional view of the pneumatic transmission component of a welding equipment for pipeline supports in water conservancy projects, as proposed in this invention.
[0024] Figure 6 for Figure 5 A magnified structural diagram of B in the diagram;
[0025] Figure 7 This is a schematic diagram of the overall structure of a welding equipment for pipeline supports in water conservancy projects, as proposed in this invention, from another perspective.
[0026] Figure 8 This is a partial sectional view of a welding device for pipeline supports in water conservancy projects proposed in this invention.
[0027] Figure 9 This is a partial cross-sectional view of a pipe fixing component of a welding equipment for pipe supports in water conservancy projects, as proposed in this invention.
[0028] Figure 10 This is a cross-sectional schematic diagram of another part of the pipe fixing component of a welding equipment for pipeline supports in water conservancy projects proposed in this invention.
[0029] In the attached diagram: 1. Base; 2. Moving assembly; 3. Pipe fixing assembly; 4. Lifting assembly; 5. One-way rotation assembly; 6. Pneumatic chamfering assembly; 7. Pneumatic transmission assembly; 8. Air pump; 9. Welding machine; 201. Connecting seat; 202. Moving pneumatic telescopic rod; 203. Moving plate; 204. Push plate; 301. Support frame; 303. Drive gear ring; 304. Drive housing; 306. Drive rod; 307. Fixing claw; 308. Flat thread; 401. Lifting bracket; 402. Lifting pneumatic telescopic rod; 403. Lifting plate; 501. Connecting frame; 5 02. Rotating rack, 503. Rotating gear, 504. Rotating ratchet, 505. Connecting rod, 506. Racket tooth, 507. Connecting spring, 508. Rotating plate, 509. Guide groove, 510. Rubber strip, 511. Rotating ring, 512. Flipping plate, 601. Tool housing, 602. Chamfering impeller, 603. Rotating ring, 604. Air outlet pipe, 605. Chamfering cutter, 701. Transmission housing, 702. Transmission impeller, 703. Transmission drive gear, 704. Support rod, 705. Fixed gear post, 706. Driven driven gear, 707. Transmission shaft.
[0030] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. Detailed Implementation
[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0032] Example 1, as Figures 1-10As shown, this solution proposes a welding equipment for pipeline supports in water conservancy projects, including a base 1. A lifting assembly 4 is fixedly connected to one side of the top wall of the base 1. The lifting assembly 4 includes a lifting bracket 401 fixedly connected to one side of the top wall of the base 1. The lifting bracket 401 is L-shaped. A lifting pneumatic telescopic rod 402 is symmetrically fixedly connected to the top wall of the lifting bracket 401. A lifting plate 403 is fixedly connected to the telescopic end of the lifting pneumatic telescopic rod 402. An air pump 8 is fixedly connected to the side wall of the lifting bracket 401. The output end of the air pump 8 is connected to the base end of the lifting pneumatic telescopic rod 402 through an air pipe. A one-way rotation assembly 5 is fixedly connected to one side of the lifting plate 403. A pneumatic chamfering assembly 6 and a welding machine 9 are connected to one end of the one-way rotation assembly 5. The input end of the pneumatic chamfering assembly 6 is connected to the output end of the air pump 8 through an air pipe. A movable component 2 is connected to the base 1. The movable component 2 includes a connecting seat 201 fixedly connected to the bottom wall of the base 1. Movable pneumatic telescopic rods 202 are fixedly connected to both sides of the connecting seat 201. The base end of the movable pneumatic telescopic rod 202 is connected to the output end of the air pump 8 through an air pipe. A movable plate 203 is fixedly connected to the output end of the movable pneumatic telescopic rod 202. The movable plate 203 is slidably connected to the base 1. A push plate 204 is fixedly connected to the top wall of the movable plate 203. The bottom wall of the push plate 204 is slidably connected to the top wall of the base 1. A pipe fixing component 3 is fixedly connected to the top wall of the push plate 204. A pneumatic transmission component 7 is fixedly connected to one side of the lifting bracket 401. The input end of the pneumatic transmission component 7 is connected to the output end of the air pump 8 through an air pipe. The pneumatic transmission component 7 and the pipe fixing component 3 are configured for transmission.
[0033] like Figures 1-4As shown, the unidirectional rotation assembly 5 includes a connecting frame 501, a rotating rack 502, and a rotating gear 503. The side wall of the connecting frame 501 is fixedly connected to the side wall of the lifting plate 403, and the side wall of the rotating gear 503 is rotatably connected to the other side wall of the connecting frame 501. The rotating rack 502 is fixedly connected to the side wall of the lifting bracket 401. The rotating rack 502 meshes with the rotating gear 503. The number of teeth of the rotating rack 502 is equal to half the number of teeth of the rotating gear 503. A guide groove 509 arranged in an annular shape is provided on one side of the rotating gear 503. Rubber strips 510 are fixedly connected to the two circumferential walls inside the guide groove 509. A rotating ring 511 is rotatably connected to the inner wall of the guide groove 509. The two circumferential walls of the rotating ring 511 are in contact with the circumferential walls of the rubber strips 510 on both sides. The unidirectional rotation assembly 5 also includes a rotating ratchet 5. 04. Connecting rod 505, ratchet 506, connecting spring 507, and rotating plate 508. The side wall of the rotating ratchet 504 is fixedly connected to the side wall of the rotating ring 511. The other side wall of the rotating ratchet 504 is rotatably connected to the inner side wall of the connecting frame 501. The rotating plate 508 is coaxially fixedly connected to the rotating ratchet 504. The side wall of the rotating plate 508 is rotatably connected to the side wall of the rotating gear 503. A flipping plate 512 is fixedly connected to the side wall of the rotating plate 508. The bottom wall of the welding machine 9 is fixedly connected to the side wall of the flipping plate 512. The connecting rod 505 is hinged to the side wall of the connecting frame 501. A ratchet 506 is fixedly connected to the other side of the connecting rod 505. The ratchet 506 is configured to cooperate with the rotating ratchet 504. A connecting spring 507 is fixedly connected to the side wall of the connecting rod 505. The other end of the connecting spring 507 is fixedly connected to the side wall of the connecting frame 501.
[0034] like Figure 1 and Figures 5-7 As shown, the pneumatic transmission assembly 7 includes a transmission housing 701, a transmission impeller 702, a transmission drive gear 703, a support rod 704, a fixed gear 705, a driven driven gear 706, and a transmission shaft 707. The side wall of the transmission housing 701 is fixedly connected to the side wall of the lifting bracket 401. The transmission housing 701 is hollow. The input end of the transmission housing 701 is connected to the output end of the air pump 8 through an air pipe. The side wall of the transmission impeller 702 is rotatably connected to the inner side wall of the transmission housing 701. The side wall of the transmission drive gear 703 is connected to the transmission housing 701. 01 The sidewall is rotatably connected, and the sidewall of the drive gear 703 is coaxially and fixedly connected to the sidewall of the drive impeller 702. The support rod 704 is symmetrically and fixedly connected to both sides of the top wall of the base 1. The drive shaft 707 is rotatably connected to the support rod 704 on both sides. The two ends of the drive shaft 707 are coaxially and fixedly connected to the fixed gear column 705. The outer edge of one side of the fixed gear column 705 is set with an inclined side. The driven gear 706 is fixedly connected to the drive shaft 707. The driven gear 706 is meshed with the drive gear 703.
[0035] like Figure 1 and Figures 7-10 As shown, the pipe fixing assembly 3 includes a support frame 301 symmetrically fixedly connected to the top wall of the push plate 204. A drive shell 304 is rotatably connected to the side wall of the support frame 301. The drive shell 304 is hollow and annular. Drive toothed rings 303 are fixedly connected to the outer circumferential walls of the drive shell 304 on both sides. One outer edge of the drive toothed ring 303 is inclined. The drive toothed ring 303 meshes with the fixed toothed column 705 during movement. The pipe fixing assembly 3 also includes a planar thread 308 fixedly connected to the inner side wall of the drive shell 304. A drive rod 306 is slidably connected to one side wall of the drive shell 304 in an annular array. The side wall of the drive rod 306 is movably engaged with the planar thread 308. The planar thread 308 pushes the drive rod 306 to move towards the axial position of the drive shell 304. A fixing claw 307 is fixedly connected to the other side wall of the drive rod 306. The other end of the fixing claw 307 is arc-shaped.
[0036] like Figures 1-2 and Figures 4-5 As shown, the pneumatic chamfering assembly 6 includes a tool housing 601, a chamfering impeller 602, a rotating ring 603, an air outlet pipe 604, and a chamfering blade 605. The side wall of the tool housing 601 is fixedly connected to the side wall of the flip plate 512. The tool housing 601 is hollow. The rotating ring 603 is rotatably connected to one side of the circumferential wall of the tool housing 601. The other end of the rotating ring 603 is connected to the output end of the air pump 8 through an air pipe. The air outlet pipe 604 is fixedly connected to the other side of the circumferential wall of the tool housing 601. The chamfering impeller 602 is rotatably connected to the inner bottom wall of the tool housing 601. The chamfering blade 605 is rotatably connected to the bottom wall of the tool housing 601. One end of the chamfering blade 605 is tapered, and the other end of the chamfering blade 605 is coaxially and fixedly connected to the chamfering impeller 602.
[0037] Place the device in a suitable position, insert the pipe into the hollow space on the support frame 301 and the drive housing 304, then start the air pump 8. The high-pressure airflow enters the drive housing 701, driving the drive impeller 702 to rotate. The drive impeller 702 drives the drive gear 703 to rotate, which in turn drives the driven gear 706 to rotate, causing the drive shaft 704 to rotate on the support rod 704, which in turn drives the fixed gear 705 to rotate. Simultaneously, the pneumatic telescopic rod 202 is activated, moving the moving plate 203 and the push plate 204. The push plate 204 moves the support frame 301, moving both sides... As the pipe approaches, the support frame 301 pushes the drive housing 304 to move, which in turn pushes the gear ring 303 to move. During this movement, one inclined side of the gear ring 303 gradually approaches the side of the fixed gear post 705, causing the gear ring 303 to mesh with the fixed gear post 705. The fixed gear post 705 then drives the gear ring 303 to rotate, which in turn drives the drive housing 304 to rotate. The drive housing 304 then drives the planar thread 308 to rotate, which in turn pushes the drive rod 306 and the fixing claw 307 to move centripetally. The arc-shaped end of the fixing claw 307 coaxially fixes the pipe. After the pipe is fixed, the drive ring 303... The drive housing 304 continues to rotate, driving the pipes to rotate via the drive rod 306 and the fixed claw 307. At this time, the pipes on both sides are coaxially fixed and rotate at a uniform speed. The pipes on both sides gradually move closer together. The lifting pneumatic telescopic rod 402 is activated, driving the lifting plate 403 to move away from the lifting bracket 401, driving the connecting frame 501 to move, and driving the rotating gear 503 to move. The rotating gear 503 meshes with the rotating rack 502. The rotating gear 503 drives the guide groove 509 and the rubber strip 510 to rotate. The ratchet 506 does not jam the rotating ratchet 504. The ratchet 506 drives the connecting rod 505 to swing on the connecting frame 501. The connecting rod 505 and the connecting... The frame 501 compresses the connecting spring 507. The rotating ratchet 504 drives the rotating ring 511 to not rotate with the rubber strip 510. The friction between the rubber strip 510 and the rotating ring 511 drives the rotating ratchet 504 to rotate, which in turn drives the rotating gear 503 to rotate the rotating ratchet 504. The rotating ratchet 504 drives the rotating plate 508 to rotate, and the rotating plate 508 drives the flipping plate 512 to rotate. The welding machine 9 faces the pipes on both sides. When the welding machine 9 approaches the pipes on both sides, the lifting pneumatic telescopic rod 402 stops, which makes it easy to adjust the weld distance according to the welding requirements. When the gap between the pipes on both sides moves to the welding requirements, the moving pneumatic telescopic rod 202 stops.
[0038] Example 2 is based on the previous example, but with chamfering and welding.
[0039] Specifically, when the lifting pneumatic telescopic rod 402 is activated, it moves the lifting plate 403 away from the lifting bracket 401, causing the connecting frame 501 to move, which in turn moves the rotating gear 503. The rotating gear 503 meshes with the rotating rack 502, causing the guide groove 509 and the rubber strip 510 to rotate. The ratchet 506 does not jam the rotating ratchet 504, and the ratchet 506 causes the connecting rod 505 to swing on the connecting frame 501. The connecting rod 505 and the connecting frame 501 compress the connecting spring 507, and the rotating ratchet 504 causes the rotating ring 511 to not... The rubber strip 510 rotates, and the friction between the rubber strip 510 and the rotating ring 511 drives the rotating ratchet 504 to rotate. This, in turn, drives the rotating gear 503 to rotate the rotating ratchet 504, which in turn drives the rotating plate 508 to rotate. The rotating plate 508 then drives the tilting plate 512 to rotate. The chamfering cutter 605 faces the pipes on both sides. The air pump inputs high-pressure airflow into the cutter housing 601, driving the chamfering impeller 602 to rotate, which in turn drives the chamfering cutter 605 to rotate. The chamfering cutter 605 moves closer to the pipes on both sides. When it reaches the appropriate chamfering depth, it rises and falls. When the pneumatic telescopic rod 402 stops, the welding positions of the pipes on both sides continue to rotate, chamfering is performed. Simultaneously, the high-pressure airflow inside the tool housing 601 is discharged through the air outlet 604, blowing away the waste generated during chamfering. After chamfering is completed, the lifting pneumatic telescopic rod 402 starts, moving the lifting plate 403 closer to the lifting bracket 401. The air pump stops, inputting high-pressure airflow into the tool housing 601. The rotating gear 503 meshes with the rotating rack 502, and the rotating gear 503 rotates in the opposite direction, driving the guide groove 509. As the rubber strip 510 rotates, the ratchet 506 engages the rotating ratchet 504. The ratchet 506 does not drive the connecting rod 505 to swing on the support frame 301. The connecting spring 507 pulls the ratchet 506 and the connecting rod 505, further engaging the rotating ratchet 504. The rotating ratchet 504 drives the rotating ring 511 and the rubber strip 510 to rotate. The rotating gear 503 does not drive the rotating ratchet 504 to rotate. The rotating ratchet 504 does not drive the rotating plate 508 to rotate. The rotating plate 508 does not drive the flipping plate 512 to rotate. The chamfering cutter 605 faces the pipes on both sides.
[0040] When the pneumatic telescopic rod 402 is activated, it moves the lifting plate 403 away from the lifting bracket 401, causing the connecting frame 501 to move, which in turn moves the rotating gear 503. The rotating gear 503 meshes with the rotating rack 502, causing the guide groove 509 and rubber strip 510 to rotate. This, in turn, causes the rotating gear 503 to rotate the rotating ratchet 504. The ratchet 506 does not engage the rotating ratchet 504, causing the connecting rod 505 to swing on the connecting frame 501. The connecting rod 505 and the connecting frame 501 compress the connecting spring 507. The rotating ratchet 504 causes the rotating ring 511 to not rotate with the rubber strip 510. Friction between the rubber strip 510 and the rotating ring 511 causes the rotating ratchet 504 to rotate, which in turn causes the rotating gear 503 to rotate the rotating ratchet 504. 4. Rotation: The rotating ratchet 504 drives the rotating plate 508 to rotate, and the rotating plate 508 drives the flipping plate 512 to rotate. The welding machine 9 faces the pipes on both sides. When it moves to the appropriate position, the lifting pneumatic telescopic rod 402 stops, and the welding machine 9 starts. As the pipes on both sides continue to rotate, the welding position of the pipes on both sides after chamfering is welded. After welding is completed, the lifting pneumatic telescopic rod 402 starts, driving the lifting plate 403 to move closer to the lifting bracket 401. The rotating gear 503 does not drive the rotating ratchet 504 to rotate, the rotating ratchet 504 does not drive the rotating plate 508 to rotate, and the rotating plate 508 does not drive the flipping plate 512 to rotate. The welding machine 9 faces the pipes on both sides, and the lifting pneumatic telescopic rod 402 stops. After welding is completed, the pipes on both sides continue to rotate to cool the welded position of the pipes.
[0041] When the pneumatic telescopic rod 402 is activated, it moves the lifting plate 403 away from the lifting bracket 401, causing the connecting frame 501 to move, which in turn moves the rotating gear 503. The rotating gear 503 meshes with the rotating rack 502, causing the guide groove 509 and the rubber strip 510 to rotate. This, in turn, causes the rotating gear 503 to rotate the rotating ratchet 504. The ratchet 506 does not engage the rotating ratchet 504, causing the connecting rod 505 to swing on the connecting frame 501. The connecting rod 505 and the connecting frame 501 compress the connecting spring 507. The rotating ratchet 504 causes the rotating ring 511 to not rotate with the rubber strip 510. Friction between the rubber strip 510 and the rotating ring 511 causes the rotating ratchet 504 to rotate, which in turn causes the rotating gear 503 to rotate the rotating ratchet 504. The rotating ratchet 504 then rotates the rotating plate 508, which in turn rotates the tilting plate 512. The welding machine 9 then moves towards the pipes on both sides. When the tool reaches the appropriate position, the lifting pneumatic telescopic rod 402 stops, and the air pump inputs high-pressure airflow into the tool housing 601, driving the chamfering impeller 602 to rotate, which in turn drives the chamfering blade 605 to rotate. The chamfering blade 605 moves closer to the pipes on both sides. When it reaches the appropriate chamfering depth, the lifting pneumatic telescopic rod 402 stops. As the pipes on both sides continue to rotate, the burrs at the welded position are removed. At the same time, the high-pressure airflow in the tool housing 601 is discharged from the tool housing 601 through the air outlet pipe 604, blowing off the waste chips generated during burr removal and further reducing the temperature. After the burrs are removed, the lifting pneumatic telescopic rod 402 starts, driving the lifting plate 403 to move closer to the lifting bracket 401. The air pump stops inputting high-pressure airflow into the tool housing 601. The rotating gear 503 does not drive the rotating ratchet 504 to rotate, the rotating ratchet 504 does not drive the rotating plate 508 to rotate, and the rotating plate 508 does not drive the flipping plate 512 to rotate. The chamfering blade 605 faces the pipes on both sides.
[0042] Example 3, based on the previous example, involves loosening the pipe.
[0043] Specifically, the air pump 8 draws air from the transmission housing 701, and the external air enters the transmission housing 701, causing the transmission impeller 702 to rotate in the opposite direction. The transmission impeller 702 drives the transmission drive gear 703 to rotate in the opposite direction, which in turn drives the driven gear 706 to rotate in the opposite direction. The driven gear drives the transmission shaft 704 to rotate in the opposite direction on the support rod 704. The transmission shaft 707 drives the fixed gear column 705 to rotate in the opposite direction, which in turn drives the gear ring 303 to rotate in the opposite direction, causing the transmission housing 304 to rotate in the opposite direction. The transmission housing 304 then drives the planar thread 308 to rotate in the opposite direction, and the planar thread 308 pushes the drive rod 3... 06 and the fixed claw 307 move centrifugally, the fixed claw 307 loosens the pipe, the air pump 8 stops drawing air from the transmission housing 701, then the pneumatic telescopic rod 202 starts, the pneumatic telescopic rod 202 drives the moving plate 203 and the pushing plate 204 to move, the pushing plate 204 drives the support frame 301 to move away from the welding position of the pipes on both sides, the support frame 301 pushes the housing 304 and the connecting cylinder 302 to move, the connecting cylinder 302 pushes the toothed ring 303 to move, causing the toothed ring 303 to disengage from the fixed toothed column 705, then the pneumatic telescopic rod stops, thus achieving the function of loosening and holding the pipe after welding.
[0044] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.
Claims
1. A welding device for pipeline supports in water conservancy projects, comprising a base (1), characterized in that: A lifting assembly (4) is fixedly connected to one side of the top wall of the base (1). The lifting assembly (4) includes a lifting bracket (401) fixedly connected to one side of the top wall of the base (1). The lifting bracket (401) is L-shaped. A lifting pneumatic telescopic rod (402) is symmetrically fixedly connected to the top wall of the lifting bracket (401). A lifting plate (403) is fixedly connected to the telescopic end of the lifting pneumatic telescopic rod (402). An air pump (8) is fixedly connected to the side wall of the lifting bracket (401). The output end of the air pump (8) is connected to the base end of the lifting pneumatic telescopic rod (402) through an air pipe. A one-way rotating assembly (5) is fixedly connected to one side of the lifting plate (403). A pneumatic chamfering assembly (6) and a welding machine (9) are connected to one end of the one-way rotating assembly (5). The input end of the pneumatic chamfering assembly (6) is connected to the output end of the air pump (8) through an air pipe. A moving assembly (2) is connected to the base (1). The moving component (2) includes a connecting seat (201) fixedly connected to the bottom wall of the base (1). A movable pneumatic telescopic rod (202) is fixedly connected to both sides of the connecting seat (201). The base end of the movable pneumatic telescopic rod (202) is connected to the output end of the air pump (8) through an air pipe. A movable plate (203) is fixedly connected to the output end of the movable pneumatic telescopic rod (202). The movable plate (203) is slidably connected to the base (1). A push plate (204) is fixedly connected to the top wall of the movable plate (203). The bottom wall of the push plate (204) is slidably connected to the top wall of the base (1). A pipe fixing component (3) is fixedly connected to the top wall of the push plate (204). A pneumatic transmission component (7) is fixedly connected to one side of the lifting bracket (401). The input end of the pneumatic transmission component (7) is connected to the output end of the air pump (8) through an air pipe. The pneumatic transmission component (7) and the pipe fixing component (3) are connected in a transmission configuration. The unidirectional rotating component (5) includes a connecting frame (501), a rotating rack (502), and a rotating gear (503). The side wall of the connecting frame (501) is fixedly connected to the side wall of the lifting plate (403). The side wall of the rotating gear (503) is rotatably connected to the other side wall of the connecting frame (501). The rotating rack (502) is fixedly connected to the side wall of the lifting bracket (401). The rotating rack (502) meshes with the rotating gear (503). The number of teeth of the rotating rack (502) is equal to half the number of teeth of the rotating gear (503). A guide groove (509) is provided on one side of the rotating gear (503) in an annular arrangement. Rubber strips (510) are fixedly connected to the two circumferential walls inside the guide groove (509). A rotating ring (511) is rotatably connected to the inner wall of the guide groove (509). The two circumferential walls of the rotating ring (511) are in contact with the circumferential walls of the rubber strips (510) on both sides. The unidirectional rotating assembly (5) further includes a rotating ratchet (504), a connecting rod (505), a ratchet tooth (506), a connecting spring (507), and a rotating plate (508). The side wall of the rotating ratchet (504) is fixedly connected to the side wall of the rotating ring (511), and the other side wall of the rotating ratchet (504) is rotatably connected to the inner side wall of the connecting frame (501). The rotating plate (508) is coaxially fixedly connected to the rotating ratchet (504), and the side wall of the rotating plate (508) is rotatably connected to the side wall of the rotating gear (503). A flip plate (512) is fixedly connected to the side wall of the rotating plate (508). The bottom wall of the welding machine (9) is fixedly connected to the side wall of the flip plate (512). A connecting rod (505) is hinged to the side wall of the connecting frame (501). A ratchet (506) is fixedly connected to the other side of the connecting rod (505). The ratchet (506) is configured to cooperate with the rotating ratchet (504). A connecting spring (507) is fixedly connected to the side wall of the connecting rod (505). The other end of the connecting spring (507) is fixedly connected to the side wall of the connecting frame (501).
2. The welding equipment for pipeline supports in water conservancy projects according to claim 1, characterized in that: The pneumatic transmission assembly (7) includes a transmission housing (701), a transmission impeller (702), a transmission drive gear (703), a support rod (704), a fixed gear column (705), a driven driven gear (706), and a transmission shaft (707). The side wall of the transmission housing (701) is fixedly connected to the side wall of the lifting bracket (401). The transmission housing (701) is hollow. The input end of the transmission housing (701) is connected to the output end of the air pump (8) through an air pipe. The side wall of the transmission impeller (702) is rotatably connected to the inner side wall of the transmission housing (701). The side wall of the transmission drive gear (703) is connected to the transmission housing (704). 701) The side wall is rotatably connected, the side wall of the drive gear (703) is coaxially fixedly connected to the side wall of the drive impeller (702), the support rod (704) is symmetrically fixedly connected to both sides of the top wall of the base (1), the support rod (704) on both sides is rotatably connected to the drive shaft (707), the two ends of the drive shaft (707) are coaxially fixedly connected to the fixed gear column (705), the outer edge of one side of the fixed gear column (705) is set as an inclined side, the driven gear (706) is fixedly connected to the drive shaft (707), and the driven gear (706) is meshed with the drive gear (703).
3. The welding equipment for pipeline supports in water conservancy projects according to claim 2, characterized in that: The pipe fixing assembly (3) includes a support frame (301) symmetrically fixedly connected to the top wall of the push plate (204). The side wall of the support frame (301) is rotatably connected to a drive shell (304). The drive shell (304) is hollow and annular. Drive toothed rings (303) are fixedly connected to the outer circumferential walls of the drive shells (304) on both sides. The outer edge of one side of the drive toothed ring (303) is inclined. The drive toothed ring (303) meshes with the fixed toothed column (705) during movement.
4. The welding equipment for pipeline supports in water conservancy projects according to claim 3, characterized in that: The pipe fixing assembly (3) also includes a planar thread (308) fixedly connected to the inner side wall of the drive housing (304). A drive rod (306) is slidably connected to one side wall of the drive housing (304) in an annular array. The side wall of the drive rod (306) is movably engaged with the planar thread (308). The planar thread (308) pushes the drive rod (306) to move towards the axial position of the drive housing (304). A fixing claw (307) is fixedly connected to the other side wall of the drive rod (306). The other end of the fixing claw (307) is arc-shaped.
5. The welding equipment for pipeline supports in water conservancy projects according to claim 4, characterized in that: The pneumatic chamfering assembly (6) includes a tool housing (601), a chamfering impeller (602), a rotating ring (603), an air outlet pipe (604), and a chamfering blade (605). The side wall of the tool housing (601) is fixedly connected to the side wall of the flip plate (512). The tool housing (601) is hollow. The rotating ring (603) is rotatably connected to one side of the circumferential wall of the tool housing (601). The other end of the rotating ring (603) is connected to the output end of the air pump (8) through an air pipe. The air outlet pipe (604) is fixedly connected to the other side of the circumferential wall of the tool housing (601). The chamfering impeller (602) is rotatably connected to the inner bottom wall of the tool housing (601). The chamfering blade (605) is rotatably connected to the bottom wall of the tool housing (601). One end of the chamfering blade (605) is conical. The other end of the chamfering blade (605) is coaxially fixedly connected to the chamfering impeller (602).
Citation Information
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