Automatic production line for standing pouches with top suction nozzles
By designing the built-in drive assembly and sprocket chain transmission method of the main frame in the automatic production line with ceiling suction nozzle, the synchronous operation of multiple equipment is achieved, solving the problem of high power consumption in the existing production line, improving production efficiency and reducing energy consumption.
Patent Information
- Application Number
- CN202411908571.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-02-18
AI Technical Summary
The existing automatic production line with ceiling nozzle stand-up bags requires multiple motors to drive during operation, resulting in a large amount of power consumption and increasing the energy consumption cost of the enterprise.
An automated production line with a top suction nozzle is designed, and the main frame is built-in driving components to achieve synchronous operation of multiple devices through the transmission method of sprockets and chains, reducing the number of motors and energy consumption.
Through highly automated production processes, production efficiency is significantly improved, manual intervention and error rates are reduced, and energy consumption and enterprise energy consumption costs are reduced.
Smart Images

Figure CN119459030A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stand-up bag production, in particular to an automatic production line for stand-up bags with a top suction nozzle. Background Art
[0002] The stand-up pouch with top spout combines the features of a stand-up pouch and a spout pouch. Its self-supporting structure enables it to stand on its own without relying on any support, while the spout on the top facilitates pouring or sucking the contents. This type of packaging bag is usually laminated from composite materials such as PET / PET / PE, and an oxygen barrier protective layer can be added as needed to reduce the oxygen permeability and extend the shelf life of the product. Therefore, an automated production line is used in the production of stand-up pouches with top spouts.
[0003] Automated production lines usually include cutting machines, nozzle hot pressing machines and conveyors. Since the equipment of automated production lines is complex and usually consists of multiple modules, multiple motors are required to drive them during operation, consuming a lot of electricity, which increases the energy consumption cost of the enterprise. Therefore, an automated production line for self-supporting bags with top nozzles is proposed to solve the above-mentioned problems. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the present invention provides an automated production line for self-supporting bags with a top suction nozzle, which has the advantages of reducing power consumption and solving the problem of requiring multiple motor drives during operation, consuming a large amount of power, and increasing the energy consumption cost of the enterprise.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of reducing power consumption, the present invention provides the following technical solutions: an automatic production line of a self-supporting bag with a top suction nozzle, comprising a main frame, a raw material placement place, a cutting machine, a suction nozzle hot pressing machine, an upper and lower main film alignment machine, a side film cutting machine, a main film conveying roller, a self-supporting bottom knife hot pressing bottom, a top processing machine, a bottom edge inward folding machine and a side disc assembly, wherein a driving assembly is fixedly installed inside the main frame;
[0008] The driving assembly includes a driving motor fixedly mounted on the outer surface of a main frame, three rotating rods are rotatably mounted inside the main frame, sprockets are fixedly mounted on both ends of the outer surfaces of the three rotating rods, each of the three sprockets is connected by a chain transmission, eccentric wheels are fixedly mounted on both ends of the outer surfaces of the three rotating rods, a placing plate is fixedly mounted on the top of the main frame, a connecting rod is fixedly mounted on the outer surface of each of the eccentric wheels, guide plates are movably mounted on both ends of the main frame, connecting blocks are fixedly mounted on both ends of the tops of the two guide plates, a cross plate is fixedly mounted between the tops of the four connecting blocks, fixing rods are mounted at the four inner corners of the cross plate, reset springs are adjusted on the outer surfaces of the four fixing rods, and cross beams are fixedly mounted between the tops of the four fixing rods.
[0009] Preferably, the right side of the main frame is set as a raw material placement place, the left side of the raw material placement place is set as a cutting machine, the left side of the cutting machine is set as a nozzle hot pressing machine, the left side of the nozzle hot pressing machine is set as an upper and lower main film alignment machine, and the left side of the upper and lower main film alignment machine is set as a side film cutting machine.
[0010] Preferably, the left side of the edge film cutting machine is set as the main film conveying roller, the left side of the main film conveying roller is set as the self-supporting bottom knife ironing bottom, the left side of the self-supporting bottom knife ironing bottom is set as the top processing machine, the left side of the top processing machine is set as the bottom edge inward folding machine, the left side of the bottom edge inward folding machine is set as the side disc assembly, and the left side of the side disc assembly is set as a discharge placement table.
[0011] Preferably, each of the chains is meshed with three sprockets, wherein one end of the rotating rod is fixedly connected to the output shaft of the driving motor.
[0012] Preferably, one end of the two groups of connecting rods away from the eccentric wheel is fixedly connected to the surface of the guide plate.
[0013] Preferably, movable grooves adapted to the fixing rod are provided at the four inner corners of the placement plate, and the interiors of the four movable grooves are slidably connected to the surface of the fixing rod.
[0014] Preferably, the four return springs are installed between the placement plate and the crossbeam.
[0015] Preferably, the two guide plates are located at the front and rear ends of the main frame.
[0016] Preferably, the self-supporting bottom knife pressing bottom, the top processing machine and the bottom edge inward folding machine are all equipped with drive components.
[0017] Beneficial Effects
[0018] Compared with the prior art, the present invention provides an automatic production line for stand-up pouches with a top nozzle, which has the following beneficial effects:
[0019] 1. The automatic production line of the stand-up pouch with top nozzle has a series of automated operations, including raw material placement, cutting, nozzle hot pressing, upper and lower main film alignment, side film cutting, main film conveying, self-supporting bottom knife hot pressing, top processing, bottom edge folding inwards, side disc processing and material placement. This highly automated production process significantly improves production efficiency, reduces manual intervention, reduces error rate, and makes production more stable and reliable.
[0020] 2. The automatic production line of self-supporting bags with top suction nozzle has a clever design of driving components. Through the transmission method of sprockets and chains, it realizes the synchronous operation of multiple devices. This design not only simplifies the control logic of the equipment and reduces the coordination time between equipment, but also effectively reduces the energy consumption of the entire production line. In addition, due to the use of a unified driving component to provide power for key equipment such as the self-supporting bottom knife hot pressing bottom, top processing machine and bottom edge inward folding machine, the number of motors is further reduced, thereby reducing energy consumption and the company's energy consumption costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a top view of the production line of the structure of the present invention;
[0022] Figure 2 It is a three-dimensional diagram of the local structure of the present invention;
[0023] Figure 3 A top view of the local structure of the drive assembly of the present invention;
[0024] Figure 4 It is a schematic diagram of the sprocket and chain structure of the present invention;
[0025] Figure 5 For the present invention Figure 2 A magnified view of the structure at center;
[0026] Figure 6 It is a flow chart of the production line structure of the present invention.
[0027] In the figure: 1. Main frame; 2. Driving assembly; 201. Driving motor; 202. Rotating rod; 203. Sprocket; 204. Chain; 205. Eccentric wheel; 206. Placing plate; 207. Connecting rod; 208. Guide plate; 209. Connecting block; 210. Cross plate; 211. Fixed rod; 212. Return spring; 213. Cross beam; 3. Raw material placement; 4. Cutting machine; 5. Suction nozzle hot pressing machine; 6. Upper and lower main film alignment machine; 7. Side film cutting machine; 8. Main film conveying roller; 9. Self-supporting bottom knife hot pressing bottom; 10. Top processing machine; 11. Bottom edge inward folding machine; 12. Side disc assembly. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-6 An automatic production line for a stand-up bag with a top suction nozzle comprises a main frame 1, a raw material placement place 3, a cutting machine 4, a suction nozzle hot pressing machine 5, an upper and lower main film alignment machine 6, a side film cutting machine 7, a main film conveying roller 8, a stand-up bottom knife hot pressing bottom 9, a top processing machine 10, a bottom edge inward folding machine 11 and a side disc assembly 12. A driving assembly 2 is fixedly installed inside the main frame 1.
[0030] The right side of the main frame 1 is set as a raw material placement place 3, the left side of the raw material placement place 3 is set as a cutting machine 4, the left side of the cutting machine 4 is set as a nozzle hot pressing machine 5, the left side of the nozzle hot pressing machine 5 is set as an upper and lower main film alignment machine 6, the left side of the upper and lower main film alignment machine 6 is set as a side film cutting machine 7, the left side of the side film cutting machine 7 is set as a main film conveying roller 8, the left side of the main film conveying roller 8 is set as a self-supporting bottom knife hot pressing bottom 9, the left side of the self-supporting bottom knife hot pressing bottom 9 is set as a top processing machine 10, the left side of the top processing machine 10 is set as a bottom edge inward folding machine 11, the left side of the bottom edge inward folding machine 11 is set as a side disc assembly 12, and the left side of the side disc assembly 12 is set as a material discharge placement table.
[0031] Specifically, the main frame 1 is used as the supporting structure of the entire production line. A driving component 2 is fixedly installed inside the main frame 1. The driving component 2 provides power for various devices on the production line. The raw material placement 3 is used to store raw materials to be processed, such as composite film rolls such as PET / PET / PE. The raw materials are accurately cut by a cutting machine 4 to form film segments of required size and shape. The suction nozzle is hot-pressed on the cut edge film and fixed on the edge film. Then, the upper and lower main film alignment machines 6 are used to ensure that the upper and lower layers of the film are aligned during the processing, providing accurate positions for subsequent compounding and sealing. The excess part of the edge of the film is removed by the edge film cutting machine 7 to make the product more Beautiful and neat, the main film conveying roller 8 is responsible for conveying the film from one end to the other end to ensure the continuity of the entire production process, the self-standing bottom knife 9 embosses the shape of the self-standing structure at the bottom of the film to enable the product to stand on its own, the top processing machine 10 processes the top of the film, such as sealing, punching, etc., to ensure the sealing and ease of use of the product, the bottom edge inward folding machine 11 folds the bottom edge of the film inward to form the bottom structure of the self-supporting bag, the side disc assembly 12 processes the side edges of the self-supporting bag, such as flattening, hot sealing, etc., to enhance the stability and aesthetics of the product, and finally the discharge placement table is used to store the processed self-supporting bags with top suction nozzles, which is convenient for subsequent packaging and transportation.
[0032] Specifically, the drive assembly 2 fixedly installed inside the main frame 1 provides power for various equipment on the production line, realizing the automatic operation of a series of working steps such as automatic cutting of raw materials, hot pressing of suction nozzles, alignment of upper and lower main films, cutting of side films, main film transportation, hot pressing of self-supporting bottom knives, top processing, folding of bottom edges inwards, side disc processing and placement of discharge materials. This highly automated production process not only improves production efficiency, but also reduces labor costs and error rates.
[0033] Specifically, the bottom 9 is hot-pressed by a self-standing bottom knife, the top processing machine 10 processes the top of the film such as sealing and punching, the bottom edge inward folding machine 11 folds the bottom edge of the film inward, and the side disc assembly 12 processes the side of the self-standing bag such as flattening and hot-sealing, so that the finally produced self-standing bag with a top suction nozzle has good sealing, stability and aesthetics. In addition, the edge film cutting machine 7 that removes the excess part of the edge of the film also makes the product more regular and beautiful.
[0034] Specifically, since the entire production process has been automated and standardized, the maintenance and management of the equipment has become simpler and more convenient. Operators can use the monitoring system to understand the operating status of the production line in real time, discover and solve problems in a timely manner, and ensure the stable operation of the production line.
[0035] The driving assembly 2 includes a driving motor 201 fixedly mounted on the outer surface of the main frame 1, three rotating rods 202 are rotatably mounted inside the main frame 1, sprockets 203 are fixedly mounted on both ends of the outer surfaces of the three rotating rods 202, and each of the three sprockets 203 is connected by a chain 204, eccentric wheels 205 are fixedly mounted on both ends of the outer surfaces of the three rotating rods 202, a placing plate 206 is fixedly mounted on the top of the main frame 1, and a connecting rod 207 is fixedly mounted on the outer surface of each eccentric wheel 205 Guide plates 208 are movably installed at both ends of the main frame 1, connecting blocks 209 are fixedly installed at both ends of the tops of the two guide plates 208, a cross plate 210 is fixedly installed between the tops of the four connecting blocks 209, fixing rods 211 are installed at the four inner corners of the cross plate 210, and the outer surfaces of the four fixing rods 211 are adjusted with return springs 212, and a cross beam 213 is fixedly installed between the tops of the four fixing rods 211, and the top of the placement plate 206 is fixedly connected to the bottom of the cross plate 210.
[0036] The self-supporting bottom knife pressing bottom 9, the top processing machine 10 and the bottom edge inward folding machine 11 are all equipped with a driving assembly 2 inside.
[0037] Specifically, in the automated production line, the self-supporting bottom knife pressing bottom 9, the top processing machine 10 and the bottom edge inward folding machine 11 all involve pressing the plastic film, and therefore are uniformly driven by the driving component 2 to achieve synchronous operation of the entire production line and improve production efficiency. This unified driving method simplifies the control logic of the equipment, reduces the coordination time between devices, and makes the production process smoother.
[0038] Specifically, when the driving motor 201 is turned on, the cooperation between the sprocket 203 and the chain 204 can drive the rotating rod 202 to rotate, and the rotation of the rotating rod 202 can drive the eccentric wheel 205 to rotate. The rotation of the eccentric wheel 205 can drive the guide plate 208, the connecting block 209 and the cross beam 213 to move up and down through the connecting rod 207, and the cross beam 213 squeezes the reset spring 212 during the movement, thereby achieving the purpose of up and down reset remote motion.
[0039] In summary, the automatic production line of self-supporting bags with top suction nozzles has a series of automated operations, including raw material placement, cutting, suction nozzle hot pressing, upper and lower main film alignment, side film cutting, main film conveying, self-supporting bottom knife hot pressing, top processing, bottom edge folding inwards, side disc processing and material placement. This highly automated production process has significantly improved production efficiency, reduced manual intervention, reduced error rate, and made production more stable and reliable.
[0040] Moreover, through the clever design of the driving component 2 and the transmission method of the sprocket 203 and the chain 204, the synchronous operation of multiple devices is achieved. This design not only simplifies the control logic of the equipment and reduces the coordination time between devices, but also effectively reduces the energy consumption of the entire production line. In addition, since a unified driving component 2 is used to provide power for key equipment such as the self-supporting bottom knife pressing bottom 9, the top processing machine 10 and the bottom edge inward folding machine 11, the number of motors is further reduced, thereby reducing energy consumption and the company's energy consumption costs.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic production line for stand-up pouches with a top suction nozzle, comprising a main frame (1), a raw material placement place (3), a cutting machine (4), a suction nozzle hot pressing machine (5), an upper and lower main film alignment machine (6), a side film cutting machine (7), a main film conveying roller (8), a stand-up bottom knife hot pressing bottom (9), a top processing machine (10), a bottom edge inward folding machine (11) and a side edge disc assembly (12), characterized in that: A driving assembly (2) is fixedly installed inside the main frame (1); The driving assembly (2) comprises a driving motor (201) fixedly mounted on the outer surface of a main frame (1); three rotating rods (202) are rotatably mounted inside the main frame (1); sprockets (203) are fixedly mounted on both ends of the outer surfaces of the three rotating rods (202); each of the three sprockets (203) is connected to each other by a chain (204); eccentric wheels (205) are fixedly mounted on both ends of the outer surfaces of the three rotating rods (202); a placement plate (206) is fixedly mounted on the top of the main frame (1); and each eccentric wheel (205) is Connecting rods (207) are fixedly installed on the outer surfaces, guide plates (208) are movably installed at both ends of the main frame (1), connecting blocks (209) are fixedly installed at both ends of the tops of the two guide plates (208), a cross plate (210) is fixedly installed between the tops of the four connecting blocks (209), fixed rods (211) are installed at the four inner corners of the cross plate (210), the outer surfaces of the four fixed rods (211) are adjusted with return springs (212), and a cross beam (213) is fixedly installed between the tops of the four fixed rods (211).
2. The automatic production line of a stand-up pouch with a top nozzle according to claim 1 is characterized by: The right side of the main frame (1) is set as a raw material placement place (3), the left side of the raw material placement place (3) is set as a cutting machine (4), the left side of the cutting machine (4) is set as a nozzle hot pressing machine (5), the left side of the nozzle hot pressing machine (5) is set as an upper and lower main film alignment machine (6), and the left side of the upper and lower main film alignment machine (6) is set as a side film cutting machine (7).
3. The automatic production line of a stand-up pouch with a top nozzle according to claim 1 is characterized by: The left side of the film cutting machine (7) is provided with a main film conveying roller (8), the left side of the main film conveying roller (8) is provided with a self-supporting bottom knife ironing bottom (9), the left side of the self-supporting bottom knife ironing bottom (9) is provided with a top processing machine (10), the left side of the top processing machine (10) is provided with a bottom edge inward folding machine (11), the left side of the bottom edge inward folding machine (11) is provided with a side disc assembly (12), and the left side of the side disc assembly (12) is provided with a material discharge placement table.
4. The automatic production line of a stand-up pouch with a top nozzle according to claim 1 is characterized by: Each of the chains (204) is meshed with three sprocket wheels (203), wherein one end of the rotating rod (202) is fixedly connected to the output shaft of the driving motor (201).
5. The automatic production line of a stand-up pouch with a top nozzle according to claim 1 is characterized in that: One end of the two groups of connecting rods (207) away from the eccentric wheel (205) is fixedly connected to the surface of the guide plate (208).
6. The automatic production line of a stand-up pouch with a top nozzle according to claim 1, characterized in that: The four inner corners of the placement plate (206) are all provided with movable grooves adapted to the fixing rod (211), and the interiors of the four movable grooves are all slidably connected to the surface of the fixing rod (211).
7. The automatic production line of a stand-up pouch with a top nozzle according to claim 1 is characterized by: The four return springs (212) are installed between the placement plate (206) and the crossbeam (213).
8. The automatic production line of a stand-up pouch with a top nozzle according to claim 1 is characterized by: The two guide plates (208) are both located at the front and rear ends of the main frame (1).
9. The automatic production line of a stand-up pouch with a top nozzle according to claim 1, characterized in that: The self-supporting bottom knife pressing bottom (9), the top processing machine (10) and the bottom edge inward folding machine (11) are all equipped with a driving assembly (2) inside.