Engineering machinery frame mechanism and engineering machinery
By designing a frame mechanism with a box structure, the torque resistance of the frame is improved by using the integrated molding process, the problem of insufficient torque resistance and rigidity of the existing frame is solved, and higher stability and durability are achieved, reducing the Operating costs.
Patent Information
- Application Number
- CN202411759597.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-18
AI Technical Summary
The existing articulated road roller frame has limited torsional rigidity, which is prone to problems such as local stress concentration and insufficient overall rigidity, resulting in unstable frames, and the welds and stress concentration areas are prone to fatigue failure, increasing operating costs.
The frame mechanism of a box structure is designed using an integrated molding process. Through the box structure formed by the first wheel body accommodating part and the body part, the overall stiffness and torsion resistance of the frame are improved, and the welding and assembly steps are reduced, and the welding and assembly steps are optimized. Manufacturing process.
It significantly improves the fatigue resistance and durability of the frame, avoids frequent inspections and maintenance, reduces operating costs, improves the overall stability and safety of the frame, and extends the service life.
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Figure CN119459888A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of engineering machinery, and in particular to an engineering machinery frame mechanism and an engineering machinery. Background Art
[0002] At present, the frame of the articulated roller adopts a steel plate welded structure. This type of structure has undergone many technical iterations and has become very mature in design and process. It has the advantages of more flexible design structure and easy maintenance and replacement. However, its performance development has also encountered bottlenecks that are difficult to break through.
[0003] First, the torsional rigidity of the steel plate welded structure has certain design limitations, and it is easy to have problems of local stress concentration or insufficient overall rigidity, which will affect the overall stability of the frame, especially in the uneven road working environment, this problem is more prominent; secondly, because the frame is welded from multiple steel plates, the welds and joints are prone to become stress concentration areas, especially under complex load conditions, such as turning or driving on uneven roads, stress concentration will accelerate the fatigue failure of local structures; finally, under long-term high load conditions, fatigue cracks are prone to occur in the welds and stress concentration areas of the frame. These cracks may not be easy to detect in the early stage, but over time, crack expansion will cause sudden failure of the frame. At the same time, the fatigue life of the steel plate welded structure is greatly affected by the quality of the welds, stress concentration and residual stress. In order to ensure the safety of the frame, more frequent inspections and maintenance are usually required, which increases the operating cost of the equipment. Summary of the invention
[0004] The embodiments of the present disclosure provide an engineering machinery frame mechanism and an engineering machinery, which can improve the rigidity of the engineering machinery frame mechanism.
[0005] According to a first aspect of the present disclosure, a construction machinery frame mechanism is provided, comprising a first frame, the first frame comprising:
[0006] A first wheel body accommodating portion includes a first arcuate wall, the first arcuate wall is used to accommodate at least a portion of the first wheel body; and
[0007] The body portion includes a first side wall, a second side wall and a third side wall. The first side wall and the second side wall are opposite to each other and spaced apart along a first direction. The third side wall is connected between the first side wall and the second side wall, and the third side wall and the first arc-shaped wall are spaced apart along a second direction. The second direction is perpendicular to the first direction. A first accommodating hole is provided on the third side wall. The first accommodating hole is used to accommodate a hinge device. The body portion and the first wheel body accommodating portion are integrally formed into a box structure closed along the circumferential direction.
[0008] In some embodiments, the first side wall and / or the second side wall comprises stairs, and the stairs are located on the outer side of the first side wall and / or the second side wall.
[0009] In some embodiments, the first wheel body accommodating portion also includes a first guard plate mounting portion and a second guard plate mounting portion, the first guard plate mounting portion and the second guard plate mounting portion are respectively connected to both sides of the first arc-shaped wall along the first direction, the first guard plate mounting portion and the second guard plate mounting portion are both used to install the first wheel body guard plate, and the first frame also includes a crossbeam portion, the crossbeam portion is located in the box structure and connected between the first guard plate mounting portion and the second guard plate mounting portion. In some embodiments,
[0010] A first accommodating cavity is formed between the first wheel body accommodating portion and the cross beam portion, and the first accommodating cavity is used to accommodate the oil tank; and / or
[0011] A second accommodating cavity is formed between the cross beam portion and the third side wall, and the second accommodating cavity is used to accommodate the water tank.
[0012] In some embodiments, a reinforcing rib is provided on the inner side surface of at least one of the first guard plate mounting portion, the second guard plate mounting portion, the first side wall, the second side wall and the third side wall.
[0013] In some embodiments, weight-reducing holes and / or line through holes are provided on the crossbeam portion.
[0014] In some embodiments, the first frame further includes four mounting columns for mounting the cockpit, wherein the mounting columns are located in the box structure and extend along a third direction, and the third direction is perpendicular to the first direction and the second direction.
[0015] In some embodiments, the first wheel body accommodating portion also includes a first guard plate mounting portion and a second guard plate mounting portion, and the first guard plate mounting portion and the second guard plate mounting portion are respectively connected to both sides of the first arc-shaped wall along the first direction, and the first frame also includes a crossbeam portion, which is located in the box structure and connected between the first guard plate mounting portion and the second guard plate mounting portion, and a first mounting hole is provided at the top end of the mounting column, and two first mounting holes are provided on the crossbeam portion, and the column bodies of the mounting columns corresponding to the two first mounting holes are configured to simultaneously support the crossbeam portion, and the other two mounting columns are respectively located at two corners of the vehicle body away from the first wheel body accommodating portion.
[0016] In some embodiments, the first frame further includes a first bottom plate, on which is disposed a crab oil cylinder cabin for accommodating a crab oil cylinder, and a cabin wall of the crab oil cylinder cabin is arched and recessed into the box structure.
[0017] In some embodiments, the second side wall includes a second receiving hole, the second receiving hole is used to receive a pump box, the pump box is used to spray the liquid separating the first wheel body and the paving material onto the first wheel body.
[0018] In some embodiments, the engineering machinery frame structure further includes a second frame, the second frame is hinged to the first frame through a hinge device, and the second frame includes:
[0019] A second arc-shaped wall, used to accommodate at least a portion of the second wheel body;
[0020] The fourth side wall and the fifth side wall are respectively connected to two sides of the second arc-shaped wall along the first direction;
[0021] A hinge plate connected between the fourth side wall and the fifth side wall, the hinge plate and the second arc-shaped wall are spaced apart along the second direction; and
[0022] The second bottom plate, together with the second arc-shaped wall, the fourth side wall, the fifth side wall and the hinge plate, forms a storage space for accommodating the driving system. The second arc-shaped wall, the fourth side wall, the fifth side wall, the hinge plate and the second bottom plate are formed integrally.
[0023] In some embodiments, a reinforcing rib plate is provided on the inner side surface of at least one of the fourth side wall, the fifth side wall and the hinge plate.
[0024] In some embodiments, the second frame further includes a mounting support, the mounting support is located on a side of the second arc-shaped wall away from the second wheel body, and an intercooler mounting hole and / or a cooling fan mounting hole are provided on the mounting support.
[0025] In some embodiments, the first frame and / or the second frame are integrally cast from aluminum alloy.
[0026] According to a second aspect of the present disclosure, an engineering machine is provided, comprising the engineering machine frame mechanism of the above-mentioned embodiment.
[0027] In some embodiments, the construction machine includes a road roller.
[0028] Based on the above technical scheme, the engineering machinery frame mechanism of the disclosed embodiment is formed in one piece by the first wheel body accommodating portion and the body portion, which can overcome the shortcomings of the traditional steel plate welding structure, improve fatigue resistance and durability, avoid frequent inspection and maintenance of the equipment, reduce the operating cost of the equipment, and improve the overall stability and safety of the frame mechanism, thereby improving the overall performance of the engineering machinery; the use of an integrated molding process can reduce welding and assembly steps, optimize the manufacturing process, improve manufacturing efficiency, improve manufacturing accuracy and product consistency, reduce human errors and stress concentration problems, and reduce material consumption and production costs; the box structure can evenly distribute the load, reduce stress concentration, extend service life, and improve the overall stiffness and torsional resistance of the engineering machinery frame, thereby improving the stability and operation quality of the engineering machinery. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The drawings described herein are used to provide a further understanding of the present disclosure and constitute a part of the present application. The illustrative embodiments of the present disclosure and their descriptions are used to explain the present disclosure and do not constitute an improper limitation on the present disclosure. In the drawings:
[0030] Figure 1It is a schematic structural diagram of some embodiments of the first frame of the engineering machinery frame structure disclosed in the present invention.
[0031] Figure 2 It is a schematic structural diagram of some embodiments of the second frame of the engineering machinery frame mechanism disclosed in the present invention.
[0032] Figure 3 It is a schematic structural diagram of some embodiments of the hinged connection between the first frame and the second frame of the engineering machinery frame mechanism disclosed in the present invention. Description of Reference Numerals
[0033] 100, first frame; 200, second frame; 300, hinge device; 1, first wheel body accommodating portion; 10, first arc-shaped wall; 11, first guard plate mounting portion; 12, second guard plate mounting portion; 13, reinforcing rib plate; 2, vehicle body; 20, first accommodating cavity; 21, first side wall; 210, stairs; 22, second side wall; 220, second accommodating hole; 23, third side wall; 230, first accommodating hole; 3, crossbeam; 30, second accommodating cavity; 31 , weight-reducing hole; 32, line through hole; 4, mounting column; 40, first mounting hole; 50, crab-type oil cylinder compartment; 51, first bottom plate; 52, second bottom plate; 6, second arc-shaped wall; 71, fourth side wall; 72, fifth side wall; 8, hinged plate; 81, assembly surface; 82, position locking hole; 83, support member; 201, mounting support; 202, intercooler mounting hole; 203, cooling fan mounting hole; x, first direction; y, second direction; z, third direction. DETAILED DESCRIPTION
[0034] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present disclosure and its application or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.
[0035] The words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprise" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0036] In the present disclosure, when a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device. When a specific device is described as being connected to other devices, the specific device may be directly connected to the other device without an intermediate device, or may not be directly connected to the other device but have an intermediate device.
[0037] All terms (including technical terms or scientific terms) used in the present disclosure have the same meanings as those understood by ordinary technicians in the field to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
[0038] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0039] Based on the above-mentioned embodiments of the present disclosure, in the absence of explicit negation or conflict, the technical features of one embodiment may be beneficially combined with one or more other embodiments.
[0040] Firstly, the present disclosure provides a construction machinery frame mechanism. The construction machinery of the present disclosure may be any articulated construction machinery. The following embodiments are described using an “articulated roller” as an example.
[0041] In some embodiments, Figures 1 to 3 As shown, the construction machinery frame structure includes a first frame 100, and the first frame 100 includes:
[0042] The first wheel body accommodating portion 1 comprises a first arcuate wall 10, and the first arcuate wall 10 is used to accommodate at least a part of the first wheel body; and
[0043] The body portion 2 includes a first side wall 21, a second side wall 22 and a third side wall 23. The first side wall 21 and the second side wall 22 are opposite to each other and spaced apart along a first direction x. The third side wall 23 is connected between the first side wall 21 and the second side wall 22, and the third side wall 23 and the first arc-shaped wall 10 are spaced apart along a second direction y. The second direction y is perpendicular to the first direction x. A first accommodating hole 230 is provided on the third side wall 23. The first accommodating hole 230 is used to accommodate the hinge device 300. The body portion 2 and the first wheel body accommodating portion 1 are integrally formed into a box structure that is closed along the circumferential direction.
[0044] In the related art, the vehicle frame is welded by steel plates and then the vehicle body skin is installed on the frame. However, the present invention integrates the vehicle body skin with the frame to form a closed structure with the vehicle body portion 2 and the first wheel body accommodating portion 1 as one, which can significantly improve the overall stiffness and torsional resistance of the first frame 100. The box structure can effectively disperse stress and resist vibration, especially under the action of exciting force, and can avoid deformation and damage caused by insufficient material properties.
[0045] Specifically, a hinged mounting portion is provided on one side of the first arc-shaped wall 10 away from the first wheel body, the hinged mounting portion is located in the box structure, a hinged assembly surface is provided on the hinged mounting portion, the hinged device 300 passes through the first accommodating hole 230, and the first end of the hinged device 300 is hinged to the hinged assembly surface. In the articulated roller, the first frame 100 is the front frame, and the first wheel body is the front steel wheel for compacting the road surface.
[0046] Optionally, the first frame 100 may be integrally formed by an integral casting process, and the casting material of the first frame 100 may be a material with low density and good corrosion resistance, such as aluminum alloy.
[0047] The construction machinery frame mechanism of this embodiment is formed in one piece by the first wheel body accommodating portion 1 and the body portion 2, which can overcome the shortcomings of the traditional steel plate welding structure, improve fatigue resistance and durability, avoid frequent inspection and maintenance of the equipment, reduce the operating cost of the equipment, and can improve the overall stability and safety of the frame mechanism, and improve the overall performance of the construction machinery; the use of an integrated molding process can reduce welding and assembly steps, optimize the manufacturing process, improve manufacturing efficiency, improve manufacturing accuracy and product consistency, reduce human errors and stress concentration problems, and reduce material consumption and production costs; the box structure can evenly distribute the load, reduce stress concentration, extend the service life, and improve the overall stiffness and torsional resistance of the construction machinery frame, thereby improving the stability and operation quality of the construction machinery.
[0048] In some embodiments, Figure 1 and Figure 3 As shown, the first side wall 21 and / or the second side wall 22 includes a staircase 210 , and the staircase 210 is located on the outer side of the first side wall 21 and / or the second side wall 22 .
[0049] This embodiment can achieve the integration of structural functions by integrating the design of the staircase 210 into the reinforcement structure of the side wall of the first frame 100; through integrated design, the material usage and manufacturing complexity can be reduced, and the functionality and space utilization efficiency of the structure can be improved; it can also strengthen the lateral strength of the first frame 100, which helps to resist lateral stress.
[0050] In some embodiments, Figure 1As shown, the first wheel body accommodating portion 1 also includes a first guard plate mounting portion 11 and a second guard plate mounting portion 12, the first guard plate mounting portion 11 and the second guard plate mounting portion 12 are respectively connected to the two sides of the first arc-shaped wall 10 along the first direction x, the first guard plate mounting portion 11 and the second guard plate mounting portion 12 are both used to install the first wheel body guard plate, and the first frame 100 also includes a crossbeam portion 3, the crossbeam portion 3 is located in the box structure and connected between the first guard plate mounting portion 11 and the second guard plate mounting portion 12.
[0051] Specifically, the first wheel body is connected to the first guard plate mounting portion 11 and the second guard plate mounting portion 12 of the first frame 100 through the first wheel body guard plate. The first guard plate mounting portion 11 and the second guard plate mounting portion 12 both include a plurality of mounting holes for mounting the first wheel body guard plate, or the side hanging guard plate. The first guard plate mounting portion 11 and the second guard plate mounting portion 12 are both located on the upper side of the first wheel body accommodating portion 1, and are both located on the side of the first arc-shaped wall 10 away from the first wheel body. The cross beam portion 3, the first wheel body accommodating portion 1 and the vehicle body portion 2 are formed integrally.
[0052] Specifically, the first guard plate mounting portion 11 and the first side wall 21 constitute the first side of the first frame 100, and the second guard plate mounting portion 12 and the second side wall 22 constitute the second side of the first frame 100. The vibration source comes from the polarization motor inside the first wheel body such as the steel wheel, and after being transmitted to the first frame 100 via the first wheel body guard plate, when the excitation force is horizontal, it will generate an inward squeezing force on the first frame 100, and at this time, the cross beam portion 3 can effectively curb the internal collapse trend of the first frame 100. Optionally, the cross beam portion can participate in supporting the cockpit.
[0053] The first guard plate mounting portion 11 and the second guard plate mounting portion 12 of this embodiment can be used to install the first wheel body guard to install the first wheel body. The crossbeam portion 3 is located in the box structure and connected between the first guard plate mounting portion 11 and the second guard plate mounting portion 12. It can optimize the load distribution, vibration transmission and stress distribution, effectively resist the internal collapse tendency of the first frame 100 under the action of horizontal exciting force, maintain the integrity of the first frame 100, extend the service life of the first frame 100, and improve the safety and operating comfort of the construction machinery.
[0054] In some embodiments, Figure 1 As shown,
[0055] A first accommodating cavity 20 is formed between the first wheel accommodating portion 1 and the cross beam portion 3, and the first accommodating cavity 20 is used to accommodate the oil tank; and / or
[0056] A second accommodating cavity 30 is formed between the cross beam portion 3 and the third side wall 23 , and the second accommodating cavity 30 is used to accommodate a water tank.
[0057] Specifically, the oil tank is used to store fuel, and the water tank is used to store liquid, such as water, which is used as a steel wheel isolation fluid when the roller is operating.
[0058] This embodiment accommodates the oil tank in the first accommodating cavity 20 and the water tank in the second accommodating cavity 30, thereby optimizing the spatial layout in the box structure of the first frame 100 and improving the safety and stability of the oil tank and the water tank during operation.
[0059] In some embodiments, Figure 1 As shown, the inner side surface of at least one of the first guard plate mounting portion 11, the second guard plate mounting portion 12, the first side wall 21, the second side wall 22 and the third side wall 23 is provided with a reinforcing rib plate 13. Optionally, the reinforcing rib plate 13 may include staggered horizontal rib plates, vertical rib plates or inclined rib plates.
[0060] This embodiment can significantly improve the overall rigidity and torsional resistance of the first frame 100 by providing a reinforcing rib 13 on the inner side surface of at least one of the first guard plate mounting portion 11, the second guard plate mounting portion 12, the first side wall 21, the second side wall 22 and the third side wall 23.
[0061] In some embodiments, Figure 1 As shown, the cross beam portion 3 is provided with weight-reducing holes 31 and / or line through holes 32 .
[0062] Specifically, the position of the line through hole 32 along the third direction z is higher than the weight-reducing hole 31, and the third direction z is perpendicular to the first direction x and the second direction y. Correspondingly, the cross beam 3 includes a first section, a second section and a third section arranged in sequence from the first side surface to the second side surface, the first section and the third section are flush with each other in height along the third direction z, the height of the second section is lower than that of the first section and the third section, the weight-reducing hole 31 is located in the second section, and the line through hole 32 is located in the first section and / or the third section, so that the pipelines of the first frame 100 are all concentrated in the area close to the side wall.
[0063] Optionally, one or more weight-reducing holes 31 may be provided, for example, three holes may be provided at intervals along the first direction x. Optionally, one or more line through holes 32 may be provided, for example, two holes may be provided symmetrically about the center line along the first direction x.
[0064] This embodiment provides weight-reducing holes 31 on the cross beam 3 to reduce material consumption of the cross beam 3 and reduce production costs of the first frame 100 ; and provides line through holes 32 on the cross beam 3 to optimize the spatial layout of lines in the first frame 100 and centrally constrain and manage pipelines in the first frame 100 .
[0065] In some embodiments, Figure 1 and Figure 3As shown, the first frame 100 further includes four mounting columns 4 for mounting the cockpit. The mounting columns 4 are located in the box structure and extend along a third direction z. The third direction z is perpendicular to the first direction x and the second direction y.
[0066] Specifically, the four mounting columns 4 have the same height along the third direction z, the bottoms of the columns of the four mounting columns 4 are connected to the first bottom plate 51 of the first frame 100, the mounting columns 4 and the first bottom plate 51 are integrally formed, and the four mounting columns 4 together constitute a cockpit mounting seat. Optionally, from top to bottom along the third direction z, the diameter of the column of the mounting column 4 may remain unchanged or may gradually increase to improve the stability of the mounting column 4.
[0067] This embodiment adopts a column-type cockpit mounting seat to replace the existing cantilever-type mounting seat design, which can reduce the stress concentration and material consumption caused by the cantilever and reduce the mold development cost of the cantilever-type mounting seat; at the same time, the column-type cockpit mounting seat can ensure the stability and safety of the cockpit, which helps to improve the service life of the construction machinery and the riding comfort of the driver.
[0068] In some embodiments, Figure 1 and Figure 3 As shown, the first wheel body accommodating portion 1 also includes a first guard plate mounting portion 11 and a second guard plate mounting portion 12, and the first guard plate mounting portion 11 and the second guard plate mounting portion 12 are respectively connected to the two sides of the first arc-shaped wall 10 along the first direction x, and the first frame 100 also includes a crossbeam portion 3, the crossbeam portion 3 is located in the box structure and connected between the first guard plate mounting portion 11 and the second guard plate mounting portion 12, a first mounting hole 40 is provided at the top end of the mounting column 4, and two first mounting holes 40 are provided on the crossbeam portion 3, and the column bodies of the mounting columns 4 corresponding to the two first mounting holes 40 are configured to simultaneously support the crossbeam portion 3, and the other two mounting columns 4 are respectively located at the two corners of the vehicle body portion 2 away from the first wheel body accommodating portion 1.
[0069] Specifically, the columns of the two mounting columns 4 located at the two corners away from the first wheel body accommodating portion 1 pass through the reinforcing rib plate 13 to improve the supporting strength of the mounting columns 4. The two mounting columns 4 located at the two corners away from the first wheel body accommodating portion 1 are at least partially abutted against the side walls of the first frame 100, and the columns of the two mounting columns 4 located below the cross beam portion 3 are at least partially abutted against the two sides of the hinged mounting portion along the first direction x. The two first mounting holes 40 on the cross beam portion 3 are located in the second section of the cross beam portion 3, and are respectively located on the two sides of the weight reduction hole 31 along the first direction x.
[0070] In this embodiment, the two mounting columns 4 located in the cross beam area are integrated with the cross beam, and the column body of the mounting columns 4 can support both the cockpit and the cross beam, which can further improve the stability of the first frame 100; by arranging two mounting columns 4 in the cross beam area and two mounting columns 4 in the corner area, the position layout of the mounting columns 4 can ensure the stability and safety of the cockpit, which helps to improve the service life of the construction machinery and the riding comfort of the driver.
[0071] In some embodiments, Figure 1 and Figure 3 As shown, the first vehicle frame 100 further includes a first bottom plate 51, on which a crab oil cylinder compartment 50 for accommodating a crab oil cylinder is disposed, and a compartment wall of the crab oil cylinder compartment 50 is an arched recessed box structure.
[0072] Specifically, the crab-slip cylinder is used to realize the crab-slip action of the engineering machinery. The first wheel body accommodating portion 1, the vehicle body portion 2, the cross beam portion 3, the mounting column 4 and the first bottom plate 51 are formed in one piece.
[0073] This embodiment provides a crab cylinder compartment 50 on the first bottom plate 51 for accommodating a crab cylinder, so that the crab cylinder can be easily removed from the outside of the box structure for maintenance or replacement, thereby avoiding the problems of difficulty in disassembly and maintenance of the first frame 100 due to its integral formation.
[0074] In some embodiments, Figure 1 As shown, the second side wall 22 includes a second receiving hole 220, and the second receiving hole 220 is used to receive a pump box, and the pump box is used to spray liquid that separates the first wheel body and the paving material onto the first wheel body.
[0075] Specifically, the liquid sprayed by the pump box comes from a water tank, such as water, etc. Optionally, the pump box can be a plug-in pump box.
[0076] This embodiment provides a second receiving hole 220 for receiving the pump box on the second side wall 22, so that the pump box can be easily disassembled from the second side wall 22, thereby avoiding the problem that the first frame 100 is difficult to disassemble due to its integral formation.
[0077] In some embodiments, Figure 2 and Figure 3 As shown, the construction machinery frame structure further includes a second frame 200, the second frame 200 is hinged to the first frame 100 through an articulation device 300, and the second frame 200 includes:
[0078] A second arc-shaped wall 6, used to accommodate at least a portion of the second wheel body;
[0079] The fourth side wall 71 and the fifth side wall 72 are respectively connected to two sides of the second arc-shaped wall 6 along the first direction x;
[0080] A hinge plate 8 connected between the fourth side wall 71 and the fifth side wall 72, the hinge plate 8 and the second arc-shaped wall 6 are spaced apart along the second direction y; and
[0081] The second bottom plate 52, together with the second arc-shaped wall 6, the fourth side wall 71, the fifth side wall 72 and the hinge plate 8, forms a storage space for accommodating the driving system. The second arc-shaped wall 6, the fourth side wall 71, the fifth side wall 72, the hinge plate 8 and the second bottom plate 52 are formed integrally.
[0082] Specifically, the fourth side wall 71 includes a third guard plate mounting portion, and the fifth side wall 72 includes a fourth guard plate mounting portion. The third guard plate mounting portion and the fourth guard plate mounting portion are both located on the upper side of the second frame 200. The third guard plate mounting portion and the fourth guard plate mounting portion both include a plurality of mounting holes for mounting a second wheel body guard, or a side hanging guard. The second wheel body is connected to the fourth side wall 71 and the fifth side wall 72 (the third guard plate mounting portion and the fourth guard plate mounting portion) of the second frame 200 through the second wheel body guard.
[0083] Specifically, the hinge plate 8 includes an assembly surface 81 and a position locking hole 82, wherein the assembly surface 81 is used to connect the hinge device 300, and the position locking hole 82 is used to lock the hinge device 300 during the transfer process of the engineering machinery, even if the positions of the first frame 100 and the second frame 200 are relatively fixed. Optionally, the second frame 200 may include a plurality of support members 83 to support the hinge plate 8, the fourth side wall 71, and the fifth side wall 72, etc. For example, the support member 83 may be provided between the second bottom plate 52 and the hinge plate 8, between the second arc-shaped wall 6 and the fourth side wall 71, or between the second arc-shaped wall 6 and the fifth side wall 72.
[0084] Specifically, the articulated device 300 is used to connect the first frame 100 and the second frame 200, and realize the turning of the engineering machinery. The articulated device 300 is articulated between the articulated mounting portion of the first frame 100 and the articulated plate 8 of the second frame 200. In the articulated roller, the second frame 200 is the rear frame, and the second wheel body is the rear steel wheel for compacting the road surface. The drive system includes an engine such as a diesel engine set and a hydraulic drive system.
[0085] The second frame 200 of this embodiment is hinged to the first frame 100 through the hinge device 300, which can ensure that the loads of the first frame 100 and the second frame 200 are evenly distributed when the engineering machinery is working, thereby improving the flexibility of the engineering machinery and making the engineering machinery suitable for narrow or complex construction environments; the second bottom plate 52, the second arc-shaped wall 6, the fourth side wall 71, the fifth side wall 72 and the hinge plate 8 are formed in one piece, which can overcome the shortcomings of the traditional steel plate welding structure, improve fatigue resistance and durability, optimize the manufacturing process, improve manufacturing efficiency, improve manufacturing accuracy and product consistency, and reduce material consumption and production costs; the accommodating space of the second frame 200 can meet the stable wrapping of the drive system, so that the load is evenly distributed, and stress concentration is reduced, thereby improving the stability and operation quality of the engineering machinery.
[0086] In some embodiments, Figure 2 and Figure 3 As shown, the inner side surface of at least one of the fourth side wall 71, the fifth side wall 72 and the hinge plate 8 is provided with a reinforcing rib plate 13. Optionally, the reinforcing rib plate 13 may include staggered horizontal rib plates, vertical rib plates or inclined rib plates.
[0087] This embodiment can significantly improve the overall rigidity and torsional resistance of the second frame 200 by providing a reinforcing rib plate 13 on the inner side surface of at least one of the fourth side wall 71 , the fifth side wall 72 and the hinge plate 8 .
[0088] In some embodiments, Figure 2 and Figure 3 As shown, the second frame 200 further includes a mounting support 201 , which is located on a side of the second arc-shaped wall 6 away from the second wheel body, and an intercooler mounting hole 202 and / or a cooling fan mounting hole 203 are provided on the mounting support 201 .
[0089] Specifically, the intercooler and the cooling fan are used to dissipate heat from the engine. A battery compartment and a starter compartment are provided on both sides of the intercooler mounting hole 202 along the first direction x, for mounting the battery and the starter, respectively.
[0090] Optionally, the intercooler mounting hole 202 may be a square hole, the cooling fan mounting hole 203 may be a circular hole, and the intercooler mounting hole 202 and the cooling fan mounting hole 203 are arranged through. Optionally, the mounting support 201 may be formed by topological deformation of the second arc-shaped wall at a position of 45° with the ground.
[0091] This embodiment can control the temperature of the engine and improve the overall performance of the engineering machinery by arranging an intercooler and a cooling fan on the mounting support 201 for heat dissipation of the engine.
[0092] In some embodiments, the first frame 100 and / or the second frame 200 are integrally cast by aluminum alloy.
[0093] Specifically, the low density and good corrosion resistance of aluminum alloy can reduce the weight of the frame and extend its service life. Although the strength and rigidity of cast aluminum alloy are relatively low, by being applied to the first frame 100 and the second frame 200 of the above-mentioned embodiment, it can give full play to its advantages in weight, corrosion resistance and manufacturing process, and meet various performance requirements of engineering machinery in the working environment.
[0094] Specifically, the first frame 100 and / or the second frame 200 are integrally casted with aluminum alloy, which can reduce manufacturing processes and optimize the use of materials, and can further reduce material consumption and production costs. The integral casting process of the aluminum alloy adopts a low-pressure casting process, the mold adopts a vertical seam system perpendicular to the ground, and the aluminum casting temperature can be set at 700°C to 720°C.
[0095] The first frame 100 and / or the second frame 200 of this embodiment are integrally cast with aluminum alloy, which can give full play to the advantages of aluminum alloy in terms of weight, corrosion resistance and manufacturing process, achieve a balance between frame lightweight and structural strength, and further improve the overall performance of the engineering machinery frame structure.
[0096] Secondly, the present disclosure also proposes an engineering machinery, including the engineering machinery frame mechanism of the above embodiment.
[0097] The frame structure of the engineering machinery of this embodiment overcomes the shortcomings of the traditional steel plate welding structure through an integrated molding process, improves fatigue resistance and durability, can avoid frequent inspection and maintenance of the engineering machinery, reduce the operating cost of the engineering machinery, and improve the overall performance of the engineering machinery; the load distribution of the engineering machinery is uniform, the service life is long, the engineering machinery is highly stable, and the operating quality is good.
[0098] In some embodiments, the construction machine includes a road roller.
[0099] The roller of this embodiment can overcome the shortcomings of the traditional steel plate assembly welding structure by adopting the engineering machinery frame structure of the above embodiment, especially improve fatigue resistance and durability while improving the overall performance of the roller.
[0100] The above is a detailed introduction to an engineering machinery frame mechanism and engineering machinery provided by the present disclosure. Specific embodiments are used in this article to illustrate the principles and implementation methods of the present disclosure. The description of the above embodiments is only used to help understand the method and core idea of the present disclosure. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present disclosure, several improvements and modifications can be made to the present disclosure, and these improvements and modifications also fall within the scope of protection of the claims of the present disclosure.
Claims
1. A construction machinery frame structure, characterized in that: The invention comprises a first frame (100), wherein the first frame (100) comprises: A first wheel body accommodating portion (1) comprises a first arcuate wall (10), wherein the first arcuate wall (10) is used to accommodate at least a portion of the first wheel body; and The vehicle body (2) comprises a first side wall (21), a second side wall (22) and a third side wall (23), wherein the first side wall (21) and the second side wall (22) are arranged opposite to each other and spaced apart along a first direction (x), the third side wall (23) is connected between the first side wall (21) and the second side wall (22), and the third side wall (23) and the first arc-shaped wall (10) are spaced apart along a second direction (y), the second direction (y) being perpendicular to the first direction (x), the third side wall (23) being provided with a first accommodating hole (230), the first accommodating hole (230) being used to accommodate a hinge device (300), and the vehicle body (2) and the first wheel accommodating portion (1) are integrally formed into a box structure closed in a circumferential direction.
2. The construction machinery frame structure according to claim 1, characterized in that: The first side wall (21) and / or the second side wall (22) comprises a staircase (210), and the staircase (210) is located on an outer side surface of the first side wall (21) and / or the second side wall (22).
3. The construction machinery frame structure according to claim 1, characterized in that: The first wheel body accommodating portion (1) further comprises a first guard plate mounting portion (11) and a second guard plate mounting portion (12), the first guard plate mounting portion (11) and the second guard plate mounting portion (12) being respectively connected to two sides of the first arc-shaped wall (10) along the first direction (x), the first guard plate mounting portion (11) and the second guard plate mounting portion (12) being both used for mounting a first wheel body guard plate, and the first vehicle frame (100) further comprises a crossbeam portion (3), the crossbeam portion (3) being located in the box structure and connected between the first guard plate mounting portion (11) and the second guard plate mounting portion (12).
4. The construction machinery frame structure according to claim 3, characterized in that: A first accommodating cavity (20) is formed between the first wheel body accommodating portion (1) and the cross beam portion (3), and the first accommodating cavity (20) is used to accommodate an oil tank; and / or A second accommodating cavity (30) is formed between the cross beam portion (3) and the third side wall (23), and the second accommodating cavity (30) is used to accommodate a water tank.
5. The construction machinery frame structure according to claim 3, characterized in that: A reinforcing rib plate (13) is provided on the inner side surface of at least one of the first guard plate mounting portion (11), the second guard plate mounting portion (12), the first side wall (21), the second side wall (22) and the third side wall (23).
6. The construction machinery frame structure according to claim 3, characterized in that: The crossbeam portion (3) is provided with a weight-reducing hole (31) and / or a line through hole (32).
7. The construction machinery frame structure according to claim 1, characterized in that: The first vehicle frame (100) further comprises four mounting columns (4) for mounting a cockpit, wherein the mounting columns (4) are located in the box structure and extend along a third direction (z), wherein the third direction (z) is perpendicular to the first direction (x) and the second direction (y).
8. The construction machinery frame structure according to claim 7, characterized in that: The first wheel body accommodating portion (1) further comprises a first guard plate mounting portion (11) and a second guard plate mounting portion (12), wherein the first guard plate mounting portion (11) and the second guard plate mounting portion (12) are respectively connected to the first arc-shaped wall (10) on both sides along the first direction (x); the first frame (100) further comprises a crossbeam portion (3), wherein the crossbeam portion (3) is located in the box structure and connected between the first guard plate mounting portion (11) and the second guard plate mounting portion (12); a first mounting hole (40) is provided at the top end of the mounting column (4); two first mounting holes (40) are provided on the crossbeam portion (3); the two first mounting holes (40) correspond to the column bodies of the mounting columns (4) and are configured to simultaneously support the crossbeam portion (3); and the other two mounting columns (4) are respectively located at two corners of the vehicle body portion (2) away from the first wheel body accommodating portion (1).
9. The construction machinery frame structure according to claim 1, characterized in that: The first vehicle frame (100) further comprises a first bottom plate (51), on which a crab oil cylinder compartment (50) for accommodating a crab oil cylinder is provided, wherein a compartment wall of the crab oil cylinder compartment (50) is arched and recessed into the box structure.
10. The construction machinery frame structure according to claim 1, characterized in that: The second side wall (22) comprises a second receiving hole (220), wherein the second receiving hole (220) is used to receive a pump box, wherein the pump box is used to spray a liquid that separates the first wheel body from paving materials onto the first wheel body.
11. The construction machinery frame structure according to any one of claims 1 to 10, characterized in that: It also includes a second frame (200), wherein the second frame (200) is hinged to the first frame (100) via the hinge device (300), and the second frame (200) includes: A second arc-shaped wall (6) is used to accommodate at least a portion of the second wheel body; A fourth side wall (71) and a fifth side wall (72), respectively connected to two sides of the second arc-shaped wall (6) along the first direction (x); a hinge plate (8) connected between the fourth side wall (71) and the fifth side wall (72), the hinge plate (8) and the second arc-shaped wall (6) being arranged at intervals along the second direction (y); and The second bottom plate (52) forms a storage space for accommodating the drive system together with the second arc-shaped wall (6), the fourth side wall (71), the fifth side wall (72) and the hinge plate (8); the second arc-shaped wall (6), the fourth side wall (71), the fifth side wall (72), the hinge plate (8) and the second bottom plate (52) are formed integrally.
12. The construction machinery frame structure according to claim 11, characterized in that: A reinforcing rib plate (13) is provided on the inner side surface of at least one of the fourth side wall (71), the fifth side wall (72) and the hinge plate (8).
13. The construction machinery frame structure according to claim 11, characterized in that: The second vehicle frame (200) further comprises a mounting support (201), the mounting support (201) being located on a side of the second arc-shaped wall (6) away from the second wheel body, and the mounting support (201) being provided with an intercooler mounting hole (202) and / or a cooling fan mounting hole (203).
14. The construction machinery frame structure according to claim 11, characterized in that: The first vehicle frame (100) and / or the second vehicle frame (200) are integrally cast from an aluminum alloy.
15. An engineering machine, characterized in that: It comprises the construction machinery frame structure as described in any one of claims 1 to 14.
16. The engineering machine according to claim 15, characterized in that: Including rollers.