Trailer type material bagging machine

Abstract

The invention relates to the technical field of rescue and disaster relief equipment, in particular to a trailer type material bagging machine which comprises a trailer and a material bagging machine body, the trailer comprises a frame, a lodging lighting system, a trailer chassis traction rod, walking wheels and operation supporting legs, and the walking wheels are installed at the bottom of the frame; the material bagging machine and the lodging lighting system are installed on the top of the frame, a trailer chassis traction rod is fixedly installed at the front end of the frame, and operation supporting legs are installed at the four corners of the frame. According to the trailer type material bagging machine, flexible movement and rapid deployment of material bagging operation, night and low-light environment operation capacity, blockage prevention, easy maintenance, multifunctionality and wide application are organically combined, and a comprehensive and reliable solution is provided for the material bagging operation.

Description

Technical Field

[0001] The invention relates to the technical field of emergency and disaster relief equipment, and in particular to a trailer-type material bagging machine. Background Art

[0002] In disaster relief, construction, and agricultural operations, handling bulk materials such as sand is a common and important task. Traditional bagging of sand relies on manual operation, which is not only inefficient and labor-intensive, but also often fails to meet actual needs when faced with large amounts of sand that needs to be handled urgently. Especially at night or in low-light environments, the efficiency and safety of manual bagging are greatly reduced.

[0003] Although there are some mechanized or semi-mechanized bagging equipment on the market, these equipment often have problems such as inconvenient movement, poor adaptability, and easy clogging when dealing with bulk materials such as sand and soil. In addition, the lighting problem of these equipment at night or in bad weather is often overlooked, further limiting their effectiveness.

[0004] In order to solve the above problems, the present invention proposes a trailer-type material bagging machine, which is particularly suitable for the rapid bagging of materials such as sand and soil. Summary of the invention

[0005] In order to solve the above problems, the present invention provides a trailer-type material bagging machine, which realizes flexible movement and rapid deployment of material bagging operations, the ability to operate at night and in low-light environments, anti-blocking and easy maintenance, and an organic combination of versatility and wide application, providing a comprehensive and reliable solution for material bagging operations.

[0006] The technical solution of the present invention is as follows: A trailer-type material bagging machine comprises a trailer and the material bagging machine, wherein the trailer comprises a frame, a lodging lighting system, a trailer chassis traction rod, walking wheels and working support legs, the walking wheels are installed at the bottom of the frame, the material bagging machine and the lodging lighting system are installed at the top of the frame, the trailer chassis traction rod is fixedly installed at the front end of the frame, and the working support legs are installed at the four corners of the frame.

[0007] The running wheels include a trailer front support wheel arranged on the front side of the frame and two axle tires arranged on the rear side of the frame.

[0008] The working support legs are retractable support legs.

[0009] The material bagging machine includes a bag conveyor belt, a silo, a material conveyor belt and a discharge hopper. The silo is fixedly mounted on the top of the frame. The silo is a shell-like structure with openings at the upper and lower parts. The material conveyor belt is installed at the lower opening of the silo. The discharge hopper is fixedly mounted just below the discharge end of the material conveyor belt, and the bag conveyor belt is arranged just below the hopper.

[0010] A material conveyor belt driving shaft and a material conveyor belt driven shaft are connected to the upper shaft of the silo, the material conveyor belt is sleeved on the material conveyor belt driving shaft and the material conveyor belt driven shaft, the power input end of the material conveyor belt driving shaft is fixedly connected to the output shaft of the material conveyor belt motor, and the material conveyor belt motor is fixedly installed on the silo.

[0011] A filter screen is installed in the middle of the silo.

[0012] A stirring device is arranged above the filter screen.

[0013] The stirring device includes a stirring shaft, a stirring plate and an anti-blocking stirring shaft driving motor. Both ends of the stirring shaft are rotatably installed on the silo. Several stirring plates are evenly distributed on the stirring shaft. The anti-blocking stirring shaft driving motor is fixed on the silo. The output shaft of the anti-blocking stirring shaft driving motor is fixedly connected to one end of the stirring shaft.

[0014] The stirring device also has an intelligent adjustment mechanism; the intelligent adjustment mechanism includes a sensor integration unit, an intelligent control unit and an execution drive unit; The sensor integration unit is integrated inside and around the stirring device, including weight sensors, vibration sensors and temperature sensors, which are used to monitor the weight change, flow state and temperature of the material in real time; The intelligent control unit receives data from the sensor integrated unit and analyzes and processes the data through the built-in algorithm. The built-in algorithm automatically calculates the appropriate stirring intensity and speed parameters according to the preset material characteristics and bagging efficiency requirements. The intelligent control unit also has a learning function, which can continuously optimize and adjust the strategy according to historical operation data to improve the stirring effect and bagging efficiency. The execution drive unit is composed of an anti-blocking stirring shaft drive motor and its supporting transmission mechanism. It accurately adjusts the movement state of the stirring shaft and stirring plate according to the instructions of the intelligent control unit.

[0015] The trailer-type material bagging machine also includes an intelligent control system, which is equipped with remote control and fault diagnosis functions, and the remote control and fault diagnosis functions are jointly realized by a remote communication module, a control instruction parsing and execution module, and a fault diagnosis and early warning module; The remote communication module is built into the intelligent control system and supports wireless communication standards; The control instruction parsing and execution module receives the control instruction transmitted by the remote communication module, parses it and converts it into an operation instruction recognizable by the device, and sends the operation instruction to the execution mechanism; Fault diagnosis and early warning module: Continuously monitors the operating parameters and status information of the equipment. Once an abnormality or fault sign is detected, the module immediately starts the fault diagnosis algorithm, analyzes and processes the abnormal data, determines the cause of the fault, and sends early warning information to the smart terminal through the remote communication module.

[0016] The beneficial effects of the present invention are: 1. The present invention discloses a trailer-type material bagging machine, which realizes efficient and automated bagging: through an integrated material conveyor belt, a discharge hopper and a bag conveyor belt system, an automated material transmission and filling process from a silo to a packaging bag is realized, which significantly improves bagging efficiency, reduces manual intervention, and reduces labor intensity.

[0017] 2. The present invention discloses a trailer-type material bagging machine, which realizes flexible movement and rapid deployment: the trailer-type design gives the equipment good mobility and flexibility, and can be freely moved between different sites, and connected to the towing vehicle through the trailer chassis towing rod, so as to facilitate rapid deployment to the work site. At the same time, the retractable design of the working support legs further enhances the adaptability and stability of the equipment on different terrains.

[0018] 3. The present invention discloses a trailer-type material bagging machine, which has the ability to operate at night and in low-light environments: the provision of a lodging lighting system ensures that the equipment can operate normally at night or in low-light environments, provides a clear field of vision for operators, and improves the safety and continuity of operations.

[0019] 4. The present invention discloses a trailer-type material bagging machine, which is anti-blocking: the filter screen in the middle of the silo effectively filters the impurities in the material and prevents the occurrence of blockage. At the same time, the stirring device continuously turns the material through the rotation of the stirring shaft and the stirring plate, preventing the material from agglomerating and clogging, and ensuring the smooth progress of the bagging operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only for the purpose of illustrating the preferred embodiment and are not to be considered as limiting the present invention.

[0021] In the attached picture: Figure 1 It is a front view of a trailer-type material bagging machine according to an embodiment of the present invention; Figure 2A top view of a trailer-type material bagging machine according to an embodiment of the present invention; Figure 3 A side view of a trailer-type material bagging machine according to an embodiment of the present invention; Figure 4 for Figure 1 Middle AA section view; The components represented by the reference numerals in the figure are: The present invention includes: 1. a lodging lighting system, 2. a trailer chassis traction rod, 3. a trailer front support wheel, 4. tires on both axles, 5. working support legs, 6. a frame, 7. a bag conveyor belt, 8. an anti-blocking stirring shaft driving motor, 9. a silo, 10. a bag conveyor belt driving motor, 11. a material conveyor belt motor, 12. a stirring plate, 13. a filter screen, 14. a stirring shaft, 15. a material conveyor belt, 16. a material conveyor belt driving shaft, 17. a material conveyor belt driven shaft, and 18. a discharge hopper. DETAILED DESCRIPTION

[0022] like Figures 1 to 4 As shown, the trailer-type material bagging machine includes a trailer and a material bagging machine.

[0023] Among them, the trailer includes a frame 6, a lodging lighting system 1, a trailer chassis traction rod 2, walking wheels and working support legs 5. The walking wheels are installed at the bottom of the frame 6, the material bagging machine and the lodging lighting system 1 are installed on the top of the frame 6, the trailer chassis traction rod 2 is fixedly installed at the front end of the frame 6, and the working support legs 5 are installed on the four corners of the frame 6.

[0024] The inverted lighting system is a lighting device designed for nighttime or low-light environments, which can radiate light in all directions to provide sufficient lighting for the work area. The inverted lighting system may contain multiple lighting fixtures with adjustable angles to ensure that the light covers the entire work area. As a special lighting device, the main feature of the inverted lighting system is that it has the function of automatic inversion and lifting, and can flexibly adapt to different lighting needs and environmental conditions.

[0025] The inverted lighting system usually consists of lamp components, lifting rods (which may be pneumatic or electric), rotating pan and tilt platforms, and control systems. The system can lift the lamp components to a certain height and rotate them horizontally and vertically through the rotating pan and tilt platform, thereby expanding the illumination range and accurately positioning the lighting area.

[0026] The trailer chassis drawbar is a key component used to connect the trailer to the towing vehicle (such as a tractor, truck, etc.). It allows the trailer to be towed by the towing vehicle, allowing for quick movement and deployment. The drawbar is usually made of strong metal material and is able to withstand the combined weight of the trailer and the material bagger.

[0027] The running wheels include the trailer front support wheels 3 arranged on the front side of the frame 4 and the two-axle tires 4 on the rear side of the frame 4. The trailer front support wheels are usually located at the front end of the frame, playing the role of auxiliary support and guidance; while the two-axle tires are installed on the rear side of the frame, responsible for the main load-bearing and driving functions. These running wheels enable the trailer to move easily on different grounds, such as flat roads, rugged fields, etc.

[0028] The operation support leg 5 is a retractable support leg. The operation support leg usually refers to a support component on equipment such as a crane, a truck crane, and a truck-mounted crane, which is used to provide a stable support foundation during the operation process to ensure the safety and stability of the equipment.

[0029] The material bagging machine can use any material bagging machine with any structure in the prior art. This embodiment also provides a specific structure of the material bagging machine as follows: The material bagging machine includes a bag conveyor belt 7, a silo 9, a material conveyor belt 15 and a discharge hopper 18. The silo 9 is fixedly mounted on the top of the frame 6. The silo 9 is a shell-like structure with upper and lower openings. The material conveyor belt 15 is installed at the lower opening of the silo 9. The discharge hopper 18 is fixedly mounted just below the discharge end of the material conveyor belt 15. The bag conveyor belt 7 is arranged just below the discharge hopper 18. The bag conveyor belt 7 is driven to rotate by the bag conveyor belt drive motor 10 to transport the sandbags placed on the bag conveyor belt 7. Similarly, a material conveyor belt drive shaft 16 and a material conveyor belt driven shaft 17 are rotatably mounted on the silo 9. The material conveyor belt 15 is sleeved on the material conveyor belt drive shaft 16 and the material conveyor belt driven shaft 17. The power input end of the material conveyor belt drive shaft 16 is fixedly connected to the output shaft of the material conveyor belt motor 11. The material conveyor belt motor 11 is fixedly mounted on the silo 9.

[0030] A filter screen 13 is installed in the middle of the silo 9 .

[0031] A stirring device is provided above the filter screen 13 .

[0032] The stirring device includes a stirring shaft 14, a stirring plate 12 and an anti-blocking stirring shaft driving motor 8. Both ends of the stirring shaft 14 are rotatably mounted on the silo 9. Several stirring plates 12 are evenly distributed on the stirring shaft 14. The anti-blocking stirring shaft driving motor 8 is fixed on the silo 9. The output shaft of the anti-blocking stirring shaft driving motor 8 is fixedly connected to one end of the stirring shaft 14.

[0033] In addition, it should be noted that a generator is also provided on the frame 6, and the generator provides power to other modules of the trailer-type material bagging machine.

[0034] The working process of the trailer material bagging machine is as follows: Preparation stage: First, connect the trailer-type material bagger to the towing vehicle through the trailer chassis tow bar, and adjust the lighting angle and brightness of the lodging lighting system according to the needs of the operation. Then, place the empty sandbags on the bag conveyor belt and start the generator to power the entire system.

[0035] Loading stage: Start the material conveyor belt motor and the stirring device motor, and the material falls from the silo through the filter screen onto the material conveyor belt. The stirring device rotates continuously to prevent the material from agglomerating or clogging. The material conveyor belt evenly transports the material to the discharge hopper and falls into the sandbag below.

[0036] Conveying stage: As the material is continuously added, the sandbags are gradually filled. When the sandbags reach the preset weight or volume, the bag conveyor starts and transports the sandbags filled with materials to the designated location for stacking or further processing.

[0037] Circular operation: Repeat the above loading and conveying process to achieve continuous and efficient material bagging operation. During the operation, the material conveying speed and the speed of the stirring device can be adjusted as needed to adapt to the characteristics of different materials and operation requirements.

[0038] Ending stage: After the operation is completed, turn off the material conveyor belt motor, mixing device motor and generator, and disconnect the connection with the towing vehicle. Move the trailer-type material bagging machine to a safe area for maintenance and preparation for the next operation.

[0039] In the mixing device of the trailer-mounted material bagger, the intelligent adjustment mechanism is designed to automatically adjust the mixing force and speed according to the real-time status of the material to optimize bagging efficiency and material handling quality.

[0040] The intelligent regulating mechanism comprises a sensor integration unit, an intelligent control unit and an execution driving unit.

[0041] Sensor integration unit: Inside the stirring device, multiple weight sensors are installed near the stirring shaft and stirring plate to monitor the weight change of the material during the stirring process, thereby indirectly reflecting the mixing uniformity of the material.

[0042] Vibration sensors are installed on the side walls and bottom of the stirring device. These sensors can capture the vibration signals generated by the material during the stirring process and are used to evaluate the fluidity and stirring effect of the material.

[0043] A temperature sensor is also installed inside the stirring device to monitor the temperature of the material and the stirring environment to ensure that the stirring process is carried out within an appropriate temperature range and to prevent overheating or overcooling from affecting the quality of the material.

[0044] Intelligent control unit: The intelligent control unit uses a high-performance microprocessor as its core, with built-in advanced algorithms and programs to receive data transmitted by the sensor integrated unit and perform real-time analysis and processing.

[0045] The algorithm automatically calculates the optimal stirring intensity and speed parameters based on preset material properties (such as particle size, humidity, viscosity, etc.) and bagging efficiency requirements, combined with historical operation data and real-time monitoring data.

[0046] The intelligent control unit also has a learning function. By continuously accumulating and analyzing operating data, it automatically optimizes and adjusts the strategy to adapt to the mixing requirements of different materials.

[0047] Execution drive unit: The executive drive unit consists of an anti-blocking stirring shaft drive motor and its supporting transmission mechanism. The motor adopts variable frequency speed regulation technology and can accurately adjust the output power and speed according to the instructions of the intelligent control unit.

[0048] The transmission mechanism transmits the power of the motor to the stirring shaft, and by adjusting the output parameters of the motor, the movement state of the stirring shaft and the stirring plate can be precisely controlled. For example, when the material is severely agglomerated, the stirring force and speed can be increased, while when the material has good fluidity, the stirring force and speed can be appropriately reduced.

[0049] The intelligent control system of the trailer-type material bagging machine integrates remote control and fault diagnosis functions, allowing users to remotely monitor the equipment's operating status, send control commands, and receive fault warning information in a timely manner. It is jointly implemented by the remote communication module, the control command parsing and execution module, and the fault diagnosis and warning module.

[0050] Remote communication module: The intelligent control system has a built-in 4G / 5G wireless communication module (or other wireless communication technologies can be selected according to actual needs) to establish a remote connection with smart terminals (such as mobile phones, tablets or computers).

[0051] The communication module supports stable data transmission and remote command reception, ensuring that users can view the equipment's operating status, operating parameters and bagging progress in real time.

[0052] Control instruction parsing and execution module: The user sends control instructions to the intelligent control system through a smart terminal (such as a mobile phone APP), and the instructions are transmitted to the control instruction parsing and execution module through the remote communication module.

[0053] The parsing module parses the received instructions and converts them into operation instructions that can be recognized by the device, such as starting / stopping the stirring device, adjusting the stirring intensity and speed, etc.

[0054] The execution module receives the parsed operation instructions and sends them to the corresponding actuators (such as stirring devices, material conveyor belts, etc.) to achieve remote control of the equipment.

[0055] Fault diagnosis and early warning module: The fault diagnosis and early warning module continuously monitors various operating parameters and status information of the equipment, including motor temperature, sensor status, material flow conditions, etc.

[0056] Once abnormal data or signs of fault (such as motor overheating, sensor failure, material blockage, etc.) are detected, the module immediately starts the fault diagnosis algorithm, analyzes and processes the abnormal data, and determines the cause of the fault.

[0057] The warning information is sent to the smart terminal through the remote communication module, prompting the user to take appropriate measures for troubleshooting or maintenance. The warning information may include detailed information such as the fault type, location, and recommended solutions.

Claims

1. A trailer-type material bagging machine, characterized in that: The invention comprises a trailer and a material bagging machine, wherein the trailer comprises a frame (6), a lodging lighting system (1), a trailer chassis traction rod (2), running wheels and an operation support leg (5), wherein the running wheels are installed at the bottom of the frame (6), the material bagging machine and the lodging lighting system (1) are installed at the top of the frame (6), the trailer chassis traction rod (2) is fixedly installed at the front end of the frame (6), and the operation support legs (5) are installed at the four corners of the frame (6).

2. A trailer-type material bagging machine according to claim 1, characterized in that: The traveling wheels include a trailer front supporting wheel (3) arranged on the front side of the vehicle frame (4) and two-axle tires (4) on the rear side of the vehicle frame (4).

3. The trailer-type material bagging machine according to claim 1, characterized in that: The working support leg (5) is a telescopic support leg.

4. The trailer-type material bagging machine according to claim 1, characterized in that: The material bagging machine comprises a bag conveyor belt (7), a silo (9), a material conveyor belt (15) and a discharge hopper (18); the silo (9) is fixedly mounted on the top of a vehicle frame (6); the silo (9) is a shell-shaped structure with upper and lower openings; the material conveyor belt (15) is mounted at the lower opening of the silo (9); the discharge hopper (18) is fixedly mounted directly below the discharge end of the material conveyor belt (15); and the bag conveyor belt (7) is arranged directly below the hopper (18).

5. The trailer-type material bagging machine according to claim 4, characterized in that: A material conveyor belt drive shaft (16) and a material conveyor belt driven shaft (17) are axially connected to the silo (9), and the material conveyor belt 15 is sleeved on the material conveyor belt drive shaft (16) and the material conveyor belt driven shaft (17). The power input end of the material conveyor belt drive shaft 16 is fixedly connected to the output shaft of the material conveyor belt motor (11), and the material conveyor belt motor 11 is fixedly installed on the silo (9).

6. The trailer-type material bagging machine according to claim 4, characterized in that: A filter screen (13) is installed in the middle of the silo (9).

7. The trailer-type material bagging machine according to claim 6, characterized in that: A stirring device is provided above the filter screen (13).

8. The trailer-type material bagging machine according to claim 6, characterized in that: The stirring device comprises a stirring shaft (14), a stirring plate (12) and an anti-blocking stirring shaft driving motor (8); both ends of the stirring shaft (14) are rotatably mounted on a silo (9); a plurality of stirring plates (12) are evenly distributed on the stirring shaft (14); the anti-blocking stirring shaft driving motor (8) is fixed on the silo (9); and the output shaft of the anti-blocking stirring shaft driving motor (8) is fixedly connected to one end of the stirring shaft (14).

9. The trailer-type material bagging machine according to claim 7, characterized in that: The stirring device is also provided with an intelligent adjustment mechanism; the intelligent adjustment mechanism comprises a sensor integration unit, an intelligent control unit and an execution drive unit; The sensor integration unit is integrated inside and around the stirring device, including weight sensors, vibration sensors and temperature sensors, which are used to monitor the weight change, flow state and temperature of the material in real time; The intelligent control unit receives data from the sensor integrated unit and analyzes and processes the data through the built-in algorithm. The built-in algorithm automatically calculates the appropriate stirring intensity and speed parameters according to the preset material characteristics and bagging efficiency requirements. The intelligent control unit also has a learning function, which can continuously optimize and adjust the strategy according to historical operation data to improve the stirring effect and bagging efficiency. The execution drive unit is composed of an anti-blocking stirring shaft drive motor and its supporting transmission mechanism. It accurately adjusts the movement state of the stirring shaft and stirring plate according to the instructions of the intelligent control unit.

10. The trailer-type material bagging machine according to claim 8, characterized in that: The material bagging machine also includes an intelligent control system, which is equipped with remote control and fault diagnosis functions, which are jointly implemented by a remote communication module, a control instruction parsing and execution module, and a fault diagnosis and early warning module; The remote communication module is built into the intelligent control system and supports wireless communication standards; The control instruction parsing and execution module receives the control instruction transmitted by the remote communication module, parses it and converts it into an operation instruction recognizable by the device, and sends the operation instruction to the execution mechanism; Fault diagnosis and early warning module: Continuously monitors the operating parameters and status information of the equipment. Once an abnormality or fault sign is detected, the module immediately starts the fault diagnosis algorithm, analyzes and processes the abnormal data, determines the cause of the fault, and sends early warning information to the smart terminal through the remote communication module.

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