Cloth roll stacking device

Abstract

This invention discloses a fabric roll stacking and storage device, belonging to the field of fabric roll stacking technology. The device includes a frame, a Y-axis displacement assembly, an X-axis displacement assembly, a Z-axis displacement assembly, and a clamping assembly. The clamping assembly includes a first clamping plate and a second clamping plate for radially clamping the fabric roll. The clamping assembly of this invention grips the fabric roll radially, while the side-pushing assembly pushes the fabric roll axially, thereby enabling the stacking and storage of fabric rolls. It is suitable for stacking racks and shelves with top or side openings, and has a wide range of applications. The fabric roll can be placed on the shelf without the components of the clamping assembly and side-pushing assembly needing to enter the shelf, allowing the fabric roll to be placed in a storage compartment with a diameter close to its own. It has good adaptability to the installation environment and can simultaneously classify and store multiple fabric rolls on different shelves.

Description

Technical Field

[0001] This invention belongs to the field of fabric roll stacking technology, and specifically relates to a fabric roll stacking and storage device. Background Technology

[0002] In textile production, after fabric is rolled into rolls, it is usually necessary to use a palletizer to classify and place the rolls on stacking racks for unified storage or transportation. In order to place the rolls from the top and side of the stacking racks or shelves, the applicant has previously conducted research and applied for an invention patent entitled "A Fabric Roll Stacking Device", publication number: CN118833615A. This device uses a clamping component to stack from above and place the rolls on the stacking racks or shelves from the side. However, this device still has some problems. When placing the rolls from the side, some parts of the clamping component need to enter the stacking racks or shelves, and some storage compartments on the stacking racks or shelves do not have extra space. When the diameter of the roll is close to the reserved height of the storage space, the clamping component cannot enter the storage space of the stacking rack or shelf, resulting in the inability to place the rolls. Summary of the Invention

[0003] In view of the above-mentioned problems in the prior art, the technical problem to be solved by the present invention is to provide a fabric roll stacking and storage device that can expand the range of applicable shelves and facilitate the storage of fabric rolls.

[0004] Technical Solution: To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A fabric roll stacking and storage device includes a frame, a Y-axis displacement component connected to the frame, an X-axis displacement component connected to the Y-axis displacement component, a Z-axis displacement component connected to the X-axis displacement component, and a clamping component connected to the Z-axis displacement component. The clamping component includes a first clamping plate and a second clamping plate for radially clamping the fabric roll from the fabric roll.

[0006] Preferably, the clamping assembly further includes a base plate connected to the Z-axis displacement assembly, two first limiting plates symmetrically arranged on the base plate, a third lead screw disposed between the two first limiting plates and rotatably connected to the two first limiting plates, and a third driving member connected to the third lead screw. When the third lead screw rotates, it drives the first clamping plate and the second clamping plate to move towards each other to clamp the fabric roll.

[0007] Preferably, the clamping assembly is connected to a side-pushing assembly, which is used to push the fabric roll axially.

[0008] Preferably, the side-pushing assembly includes two second limiting plates disposed on the base plate, a fourth lead screw rotatably connected to the two second limiting plates, a fourth driving member connected to the fourth lead screw, a sliding plate rotatably connected to the fourth lead screw, and a push plate connected to the sliding plate, the push plate being used to push the fabric roll axially from the fabric roll.

[0009] Preferably, the Y-axis displacement component includes two symmetrically arranged self-propelled trolleys, and the frame includes two first guide rails arranged along the Y-axis direction, and the self-propelled trolleys move along the first guide rails.

[0010] Preferably, the X-axis displacement assembly includes a crossbeam and a first slide table movably connected to the crossbeam, the crossbeam being connected to the self-propelled trolley.

[0011] Preferably, the first slide includes a base, a turntable rotatably connected to the base, and a rotary motor for driving the turntable to rotate.

[0012] Preferably, the Z-axis displacement assembly includes a first cylinder and a first piston rod movably connected to the first cylinder.

[0013] Preferably, the first cylinder is connected to the turntable via a weighing sensor.

[0014] Preferably, the push plate is connected to the slide plate via an extension rod, and the push plate moves from one side of the clamping assembly to the other side of the clamping assembly when it moves.

[0015] Beneficial effects: Compared with the prior art, the present invention has the following advantages:

[0016] 1. By setting up a clamping component and a side pushing component, the clamping component grips the fabric roll radially, and the side pushing component pushes the fabric roll axially, thereby enabling the stacking and storage of fabric rolls. It is suitable for stacking racks and shelves with top or side openings, and has a wide range of applications.

[0017] 2. The gripping component grips the fabric roll radially, allowing the front end of the fabric roll to be placed directly onto the shelf. The pusher plate of the side push component pushes the fabric roll from the rear end. The fabric roll can be placed on the shelf without the components of the gripping component and the side push component needing to enter the shelf. The fabric roll can be placed into a storage compartment with a diameter close to that of the fabric roll.

[0018] 3. The turntable of the first slide can drive the clamping component to rotate in all directions, thereby adapting to the fabric roll conveyor belt at various angles. It has good adaptability to the installation environment. The weighing sensor can weigh the fabric roll after clamping it, and quickly classify the fabric roll by weight. Multiple fabric rolls can be classified and stored on shelves at the same time.

[0019] 4. The two clamping plates of the clamping assembly clamp the fabric roll radially, preventing wrinkles that occur when the fabric roll is not clamped axially;

[0020] 5. The push plate of the side push assembly is connected to the slide plate through the extension plate. The push plate can move from one side area of ​​the clamping assembly to the other side area, and can push the entire fabric roll into the shelf. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of the front structure of the clamping component in this embodiment;

[0023] Figure 3 This is a bottom view of the substrate structure in the embodiment;

[0024] Figure 4 This is a schematic diagram of the working state structure of the clamping component in the embodiment;

[0025] Figure 5 This is a schematic diagram of the working state structure of the side-push component in the embodiment;

[0026] Figure 6 This is a schematic diagram of the first slide structure in the embodiment;

[0027] Figure 7 This is a top view of the structure of an embodiment;

[0028] Figure 8 This is a schematic diagram of the shelf structure in an embodiment. Detailed Implementation

[0029] The present invention will be further illustrated below with reference to specific embodiments. These embodiments are implemented based on the technical solutions of the present invention, and it should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0030] like Figure 1 and Figure 7As shown, a fabric roll stacking device includes a frame 1, an X-axis displacement assembly 2, a Y-axis displacement assembly 3, a Z-axis displacement assembly 4, a clamping assembly 5, a weighing sensor 6, and a side-pushing assembly 7. The frame 1 is a rectangular frame, including a top rectangular frame and four support columns 13 connected to the four corners of the rectangular frame. The support columns 13 support the upper rectangular frame. The Y-axis displacement assembly 3 is connected to the frame 1 and includes two symmetrically arranged self-propelled trolleys 31. The self-propelled trolleys 31 are existing hoist trolleys, such as the hoist trolley produced by Shanghai Tuoqi Lifting Equipment Co., Ltd., part number: MT-01, suitable for track types of 80-160mm. The self-propelled trolley 31 includes a self-propelled motor 311 and a self-propelled motor 312. The frame 1, consisting of a connected drive wheel and a corresponding driven wheel, comprises a rectangular frame with two first guide rails 11 and two second guide rails 12. The two first guide rails 11 are arranged along the Y-axis, and the two second guide rails 12 are connected between the two first guide rails 11 and arranged along the X-axis. The drive wheel and driven wheel are symmetrically arranged on both sides of the first guide rails 11 and roll on them. The self-propelled motor 311 drives the drive wheel to roll via gears. When the self-propelled motor 311 is working, the two self-propelled trolleys 31 move in the same direction along the Y-axis on the first guide rails 11. The Y-axis displacement assembly 3 can also be an existing trolley end beam to provide displacement in the Y-axis direction.

[0031] like Figure 1 , Figure 6 and Figure 7 As shown, the X-axis displacement assembly 2 is connected to the Y-axis displacement assembly 3. The X-axis displacement assembly 2 includes a crossbeam 21, a first slide 22, and a first displacement motor 23. The crossbeam 21 extends along the X-axis direction, and both ends of the crossbeam 21 are connected to a self-propelled trolley 31. When the two self-propelled trolleys 31 are working, they drive the crossbeam 21 to move along the X-axis direction. A first lead screw is provided inside the crossbeam 21. The first displacement motor 23 is used to drive the first lead screw to rotate. The first slide 22 is movably connected to the first lead screw, so that when the first lead screw rotates, it drives the first slide 22 to slide along the crossbeam 21. The first slide table 22 includes a base 221, a turntable 222, and a rotary motor 223. The base 221 is located at the top and is movably connected to the first lead screw. The turntable 222 is located at the bottom and is rotatably connected to the base 221 through an intermediate shaft. A gear ring is provided on the intermediate shaft of the turntable 222. The rotary motor 223 is located inside the base 221. A gear corresponding to the gear ring is provided on the output shaft of the rotary motor 223. The rotary motor 223 drives the turntable 222 to rotate through a multi-stage gear.

[0032] like Figure 1 and Figure 6As shown, the Z-axis displacement assembly 4 is connected to the X-axis displacement assembly 2 via a weighing sensor 6. The Z-axis displacement assembly 4 uses an existing electric cylinder and includes a first cylinder body 41, a first piston rod 42, and a second displacement motor 43. The top of the first cylinder body 41 is connected to the bottom of the turntable 222 via the weighing sensors 6. Three weighing sensors 6 are provided, and the weighing sensors 6 are LASCAUX 0.5tSQB-SS cantilever beam weighing sensors with a comprehensive accuracy of ±0.02% RO. The weighing sensors 6 are used to weigh the gripped fabric roll 9, facilitating the classification of the fabric roll 9 according to its weight. The first piston rod 42 is movably connected to the first cylinder body 41. Driven by the second displacement motor 43, the first piston rod 42 moves upward or downward. Since the first cylinder body 41 is connected to the turntable 222, the Z-axis displacement assembly 4 can rotate and adjust its angle under the drive of the turntable 222.

[0033] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the clamping assembly 5 is connected to the Z-axis displacement assembly 4. The clamping assembly 5 includes a first clamping plate 51, a second clamping plate 52, a base plate 53, two first limiting plates 54, a third lead screw 55, a third driving member 56, and two guide rods 551. The base plate 53 is connected to the lower end of the first piston rod 42 of the Z-axis displacement assembly 4. The two first limiting plates 54 are symmetrically arranged on the lower surface of the base plate 53. The third lead screw 55 is disposed between the two first limiting plates 54 and is rotatably connected to the two first limiting plates 54 through bearings. One end of the third lead screw 55 passes through the left first limiting plate 54. The third driving member 56 is connected to one end of the third lead screw 55. The third driving member 56 uses an existing motor and a reversing reducer. When the third driving member 56 is working, it drives the third lead screw 55 to rotate. The third lead screw 55 is provided with a first external thread corresponding to the first clamping plate 51 and a second external thread corresponding to the second clamping plate 52. The external threads, the first external thread and the second external thread have opposite directions of rotation. The first clamping plate 51 and the second clamping plate 52 are rotatably connected to the third lead screw 55 through threads. When the third lead screw 55 rotates, it drives the first clamping plate 51 and the second clamping plate 52 to move towards each other, so that they get closer and closer, or to move away from each other, so that they get further and further apart. When the first clamping plate 51 and the second clamping plate 52 move towards each other, they are used to clamp the fabric roll 9 radially. Two guide rods 551 are also provided between the two first limiting plates 54. The first clamping plate 51 and the second clamping plate 52 are respectively provided with through holes corresponding to the two guide rods 551. The guide rods 55 play a guiding and supporting role for the two clamping plates.

[0034] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a side-pushing assembly 7 is connected to the clamping assembly 5. The side-pushing assembly 7 includes two second limiting plates 71, a fourth lead screw 72, a fourth driving member 73, a sliding plate 74, a push plate 75, and an extension rod 76. The base plate 53 includes a first straight plate 531 and a second straight plate 532 integrally connected. The second straight plate 532 is arranged perpendicular to the first straight plate 531, thus forming a T-shaped plate on the base plate 53. The clamping assembly 5 is disposed on the first straight plate 531. The two second limiting plates 71 are symmetrically arranged on the upper surface of the second straight plate 532. The fourth lead screw 72 is disposed between the two second limiting plates 71 and rotatably connected to the two second limiting plates 71. The fourth driving member 73 is disposed on the upper surface of the base plate 53 and connected to the fourth lead screw 72. The fourth driving member 73 uses an existing motor and reducer. When the fourth driving member 73 drives the fourth lead screw 72 to rotate, the sliding plate 74 is rotatably connected to the fourth lead screw 72, and the second straight plate 53... 2. A strip-shaped through hole 533 is provided in the middle position. The slide plate 74 passes through the strip-shaped through hole 533 and penetrates the second straight plate 532. The push plate 75 is connected to the slide plate 74 through the extension rod 76. The push plate 75 is a circular plate and is located on the side of the slide plate 74 near the fabric roll 9. The push plate 75 is used to push the fabric roll 9 from the axial direction. The extension rod 76 is parallel to the base plate 53. When the fourth lead screw 72 rotates, the slide plate 74 moves back and forth under the drive of the fourth lead screw 72. When the slide plate 74 moves towards the clamping assembly 5, the push plate 75 moves towards the fabric roll 9. Since the extension rod 76 is provided, the push plate 75 can move from one side of the clamping assembly 5 to the other side of the clamping assembly 5 when it moves. Before use, the side-pushing component 7 pushes one end of the fabric roll 9 away from the area directly below the base plate 53. The first clamping plate 51 and the second clamping plate 52 of the clamping component 5 clamp the fabric roll 9 from the middle part. After clamping the fabric roll 9, the weighing sensor 6 weighs the fabric roll 9. Based on the weight, the corresponding storage shelf 91 is selected. Then, the X-axis displacement component 2 and the Y-axis displacement component 3 work to move the fabric roll 9 to the front of the storage shelf 91. The Z-axis displacement component 4 works to move the fabric roll 9 to the height of the corresponding storage compartment on the storage shelf 91. The X-axis displacement component 2 works (in this embodiment, the storage compartments of the storage shelf 91 are set along the X-axis). Therefore, the X-axis displacement component 2 drives the fabric roll 9 forward. If the storage compartment of the storage shelf 91 is set along the Y-axis, the Y-axis displacement component 3 drives the fabric roll 9 forward. As the clamping component 5 approaches the shelf 91, the front end of the fabric roll 9 enters the storage compartment of the storage shelf 91. At this time, the side push component 7 works, and the slide plate 74 drives the push plate 75 forward to press against the rear end of the fabric roll 9. The first clamping plate 51 and the second clamping plate 52 gradually move away from each other, thus releasing the fabric roll 9. The push plate 75 continues to move forward until it moves to the other side of the clamping component 5, pushing the entire fabric roll 9 into the storage compartment of the storage shelf 91 (e.g., Figure 5As shown, after the storage rack 91 is filled with fabric rolls 9, a forklift is used to insert it through the bottom insertion hole 901 of the storage rack 91 to move the entire storage rack 91 to the designated position. The fabric rolls 9 are then placed onto the storage rack 91 from the side using the gripping component 5 and the side pushing component 7. The components of the gripping component 5 and the side pushing component 7 do not need to enter the rack, allowing fabric rolls 9 with a diameter similar to the height of the storage compartment to be placed into the storage compartment of the storage rack 91. When loading stacking racks and shelves with some top openings, the gripping component 5 can be used alone to stack the fabric rolls 9 layer by layer on the shelf from above. Since the Z-axis displacement component 4 and the gripping component 5 can rotate and adjust their angles under the drive of the turntable 222, it is convenient for the fabric roll conveyor belt 8 to enter the underside of the frame 1 from the front, back, left, or right sides. The gripping component 5 can grip the fabric rolls 9 on the fabric roll conveyor belt regardless of the direction of the fabric roll conveyor belt 8, making it suitable for different on-site environments.

[0035] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A fabric roll stacking and storage device, characterized in that, The assembly includes a frame (1), a Y-axis displacement assembly (3) connected to the frame (1), an X-axis displacement assembly (2) connected to the Y-axis displacement assembly (3), a Z-axis displacement assembly (4) connected to the X-axis displacement assembly (2), and a clamping assembly (5) connected to the Z-axis displacement assembly (4). The clamping assembly (5) includes a first clamping plate (51) and a second clamping plate (52) for radially clamping the fabric roll. The clamping assembly (5) also includes a base plate (53) connected to the Z-axis displacement assembly (4) and two first clamping plates symmetrically arranged on the base plate (53). The device includes a limiting plate (54), a third lead screw (55) disposed between two first limiting plates (54) and rotatably connected to the two first limiting plates (54), and a third driving member (56) connected to the third lead screw (55). The third lead screw (55) is provided with a first external thread corresponding to the first clamping plate (51) and a second external thread corresponding to the second clamping plate (52). The first external thread and the second external thread have opposite directions of rotation. When the third lead screw (55) rotates, it drives the first clamping plate (51) and the second clamping plate (52) to move towards each other to clamp the fabric roll. The clamping assembly (5) has... A side-push assembly (7) is connected to the fabric roll, which is used to push the fabric roll axially. The side-push assembly (7) includes two second limiting plates (71) disposed on the base plate (53), a fourth lead screw (72) rotatably connected to the two second limiting plates (71), a fourth drive member (73) connected to the fourth lead screw (72), a slide plate (74) rotatably connected to the fourth lead screw (72), and a push plate (75) connected to the slide plate (74). The base plate (53) is a T-shaped plate, and the base plate (53) includes a first straight plate integrally connected to the base plate. (531) and the second straight plate (532), two second limiting plates (71) are symmetrically arranged on the upper surface of the second straight plate (532), and a strip-shaped through hole (533) is provided in the middle of the second straight plate (532). The sliding plate (74) passes through the second straight plate (532) downward through the strip-shaped through hole (533). The push plate (75) is used to push the fabric roll from the axial direction of the fabric roll. The push plate (75) is connected to the sliding plate (74) through the extension rod (76). When the push plate (75) moves, it moves from one side of the clamping assembly (5) to the other side of the clamping assembly (5).

2. The fabric roll stacking and storage device according to claim 1, characterized in that, The Y-axis displacement component (3) includes two symmetrically arranged self-propelled trolleys (31), and the frame (1) includes two first guide rails (11) arranged along the Y-axis direction. The self-propelled trolleys (31) move along the first guide rails (11).

3. The fabric roll stacking and storage device according to claim 2, characterized in that, The X-axis displacement assembly (2) includes a crossbeam (21) and a first slide (22) movably connected to the crossbeam (21), the crossbeam (21) being connected to the self-propelled trolley (31).

4. The fabric roll stacking and storage device according to claim 3, characterized in that, The first slide (22) includes a base (221), a turntable (222) rotatably connected to the base (221), and a rotary motor (223) that drives the turntable (222) to rotate.

5. The fabric roll stacking and storage device according to claim 4, characterized in that, The Z-axis displacement assembly (4) includes a first cylinder (41) and a first piston rod (42) movably connected to the first cylinder (41).

6. The fabric roll stacking and storage device according to claim 5, characterized in that, The first cylinder (41) is connected to the turntable (222) via a weighing sensor (6).

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