Disintegrating device for flexible materials and using method thereof
By designing a flexible material dissolution device including rollers, scatterers and drivers, the problem of flexible material being easily blocked during the transportation process is solved, the effective dissolution and transportation of materials are achieved, and the system efficiency is improved.
Patent Information
- Application Number
- CN202411761560.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-02-18
AI Technical Summary
During the transportation process, flexible materials are prone to blockage of the conveying system due to poor fluidity, easy to aggregate and easy to wrap.
A flexible material dissolution device is designed, including a roller, a dripper, a driver and a lifting mechanism. The dissolution and transportation of the material is achieved through the cooperation of the dripper (measuring teeth and a dicing plate) with the roller.
Effectively dissipate flexible materials, prevent blockage, and improve the efficiency and reliability of the conveying system.
Smart Images

Figure CN119460797A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of flexible material conveying, and in particular to a flexible material dispersing device and a use method thereof. Background Art
[0002] As the world pays more and more attention to environmental protection and sustainable development, the circular economy is on the agenda, and the recycling rate of various industrial and agricultural by-products and wastes is getting higher and higher. This includes a large amount of biomass resources, waste textiles, waste plastics and other flexible materials. Most of these materials have the characteristics of poor fluidity, easy agglomeration, and easy entanglement, which often cause blockage of the conveying system. Summary of the invention
[0003] The object of the present invention is to provide a flexible material dispersing device, which is arranged in a material conveying line and can effectively disperse the material.
[0004] In order to achieve the above-mentioned object, the present invention provides a dispersing device for flexible materials, the dispersing device for flexible materials comprising a body, a roller, a driver connected to the roller, a lifting mechanism rotatably connected to the roller, and a scatterer detachably connected to the surface of the roller, wherein the lifting mechanism is fixedly connected to the body;
[0005] The scatterer comprises a plurality of material stripping teeth and / or material stripping plates.
[0006] Preferably, the material-diverting teeth and the material-diverting plate are arranged along the radial direction of the roller, the material-diverting teeth are arranged in a pointed cone shape, and the material-diverting plate and the surface of the roller form a storage space.
[0007] Preferably, the lifting mechanism includes a screw-nut mechanism, a slider and a slide rail cooperating with the slider, the slide rail is fixedly connected to the body, the screw-nut mechanism is fixedly connected to the slider, and the roller is rotatably connected to the slider.
[0008] The present invention also provides a method for using the flexible material dispersing device, the method comprising:
[0009] Step 1, installing the scatterer, and adjusting the height of the roller by the lifting mechanism;
[0010] Step 2, turning on the driver, and at the position where the roller contacts the material, the movement direction of the roller is opposite to the movement direction of the material;
[0011] Step 3: After the production is completed, the dispersing device of the flexible material is cleaned.
[0012] Preferably, in step 1, the lifting height of the roller is controlled by controlling the number of turns of the screw nut mechanism.
[0013] Preferably, in step 1, installing the scatterer includes three ways: installing only the material-dividing teeth, installing only the material-dividing plate, and installing the material-dividing teeth and the material-dividing plate.
[0014] Preferably, the stripping teeth and the stripping plate are detachably connected to the roller 1 .
[0015] Preferably, the roller is configured as a polyhedron, and the surface of the roller connected to the stripper teeth and the stripper plate is configured as a plane.
[0016] Preferably, in step 2, the conveying speed of the flexible material dispersing device can be controlled by adjusting the rotation speed of the driver.
[0017] According to the above technical solution, both ends of the roller of the present invention are rotatably connected to the body through a support shaft, and the driving motor is transmission-connected to the support shaft and drives the roller to rotate. The rotation of the roller can drive the scatterer to scatter the material.
[0018] When the material is not seriously clumped, the dispersing device can be set as a material stripping plate. When the material stripping plate contacts the material, it will produce a certain shearing effect on the material. If the material at the contact position does not form a sufficiently tight connection, under the action of the shearing force, the material will be separated into two parts at the position of the material stripping plate. Therefore, for some materials with loose internal connections, the material stripping plate alone can achieve the dispersal of the material.
[0019] If the materials are tightly connected, the stripper plate cannot separate the materials immediately when it contacts them. In this case, you need to use the stripper teeth to tear the materials apart with their sharp stripper teeth.
[0020] When the disperser is set as a material-dispersing tooth, when the material moves to the position of the dispersing device of the flexible material, it will encounter the reverse-rotating material-dispersing tooth, which will shift and pick up the material. Therefore, when the material encounters the dispersing device of the flexible material, it will be subjected to the force applied by the material-dispersing tooth in the opposite direction of its movement, and then begin to rotate upward with the roller. During the process, the material is affected by its own gravity and the friction between the materials. Under the action of these forces, the originally aggregated materials will tend to separate from each other. Therefore, the dispersing device of the flexible material can achieve the effect of dispersing the material during the working process.
[0021] Specifically, as the roller starts to rotate upward, the materials picked up by the material-selecting teeth begin to be stratified due to different contact areas or different degrees of entanglement. Materials that are not tightly combined with the surrounding materials may fall off under the action of their own gravity, while materials that are tightly combined with the surrounding materials will be pulled upward by the materials above them and downward by the materials below them. Therefore, under the action of the friction between the materials and their own gravity, these materials will move relative to each other, destroying the original connection relationship and loosening the connection between the materials. As the roller continues to rotate, these materials will continue to separate.
[0022] Preferably, at the position where the roller contacts the material, the movement direction of the roller is opposite to the movement direction of the material, so that when the material encounters the roller, the speed difference between the two is greater, thereby making the interaction force between the disperser and the material greater, and obtaining a better disperser effect.
[0023] When the movement direction of the roller is opposite to that of the material, preferably, the material can be turned over and transported by using the material-digging teeth in combination with the material-digging plate. When the material-digging teeth come into contact with the material, the sharp end is used to tear the material apart first, and the torn material is picked up by the material-digging teeth. Since the connection between the materials becomes loose at this time, the material may fall off the material-digging teeth. At this time, a material-digging plate can be arranged under the material-digging teeth, and the storage space formed between the material-digging plate and the outer surface of the roller is used to receive the fallen material, and as the roller rotates. The material-digging plate turns the material over and transports it to the other side of the dispersing device of the flexible material.
[0024] Therefore, the scatterer of the flexible material dispersing device can achieve the dispersing effect on the material.
[0025] Preferably, the circumscribed circle diameter of the roller is greater than three times the maximum size of the material.
[0026] Flexible materials such as biomass resources, waste textiles, and waste plastics usually have a certain length and are prone to entanglement. Therefore, the size of the roller needs to be set large enough to prevent the material from being entangled on the outer surface of the roller and affecting the normal use of the feed teeth.
[0027] If the diameter of the circumscribed circle of the roller is not significantly larger than the length of the material, the material may be entangled on the outer surface of the roller and cannot be effectively peeled off by itself. Over time, the material will be entangled too much, reducing the effective use height of the disperser, which may affect the disperser's ability to reliably disperse the material.
[0028] According to the different processing volume of the conveyor line and the characteristics of the processed materials, the distance between the roller and the material needs to be set differently. For example, when the conveyed material is large and loose, the distance between the roller and the material needs to be larger, and a scatterer is added to achieve a better scattering effect. When the conveyed material is small and tightly combined, the distance between the roller and the material needs to be set smaller, and a stronger and sharper end pick is configured.
[0029] In order to ensure that the flexible material dispersing device can meet more production requirements, the flexible material dispersing device also includes a lifting structure that can adjust the height of the roller. At the same time, the disperser and the roller are detachably connected to facilitate the replacement of the disperser.
[0030] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0032] Figure 1 It is a structural schematic diagram of a dispersing device for flexible materials;
[0033] Figure 2 It is the AA section view;
[0034] Figure 3 yes Figure 1 Right view of .
[0035] Description of Reference Numerals
[0036] 1 roller 2 feeding teeth
[0037] 3 support shaft 4 body
[0038] 5 stripper plate 61 slide rail
[0039] 62 slider 63 screw
[0040] 64 Nut 10 Driver DETAILED DESCRIPTION
[0041] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0042] In the present invention, unless otherwise specified, directional words contained in terms such as "coaxial, opposite, outer surface, busbar, axial" merely represent the orientation of the term in normal use, or are common names understood by those skilled in the art, and should not be regarded as limitations on the term.
[0043] See also Figure 1-3 A dispersing device for flexible materials, the dispersing device for flexible materials comprises a body 4, a roller 1, a driver 10 connected to the roller 1, a lifting mechanism rotatably connected to the roller 1, and a scatterer detachably connected to the surface of the roller 1, the lifting mechanism is fixedly connected to the body 4;
[0044] The scatterer comprises a plurality of stripping teeth 2 and / or stripping plates 5 .
[0045] Through the implementation of the above technical solution, the two ends of the roller 1 are rotatably connected to the main body 4 through the support shaft 3, the drive motor 10 is transmission-connected to the support shaft 3 and drives the roller 1 to rotate, and the rotation of the roller 1 can drive the scatterer to scatter the material.
[0046] When the material is not seriously clumped, the dispersing device can be set as the material stripping plate 5. When the material stripping plate 5 contacts the material, it will produce a certain shearing effect on the material. If the material at the contact position does not form a sufficiently tight connection, under the action of the shearing force, the material will be separated into two parts at the position of the material stripping plate 5. Therefore, for some materials with loose internal connections, the material stripping plate 5 alone can achieve the dispersal of the material.
[0047] If the materials are closely connected, the material stripping plate 5 cannot separate the materials immediately when it contacts the materials. In this case, the material stripping teeth 2 need to be used to tear the materials apart with the sharp material stripping teeth 2 .
[0048] When the disperser is set as the material-dispersing tooth 2, when the material moves to the position of the dispersing device of the flexible material, it will encounter the material-dispersing tooth 2 rotating in the opposite direction, and the material-dispersing tooth 2 will shift and pick up the material. Therefore, when the material encounters the dispersing device of the flexible material, it will be subjected to the force exerted by the material-dispersing tooth 2 in the opposite direction of its movement, and then begin to rotate upward with the roller 1. During the process, the material is subjected to its own gravity and the friction between the materials. Under the action of these forces, the originally aggregated materials will show a tendency to separate from each other. Therefore, the dispersing device of the flexible material can achieve the effect of dispersing the material during the working process.
[0049] Specifically, as the roller 1 starts to rotate upward, the materials picked up by the material-selecting teeth 2 begin to be stratified due to different contact areas or different degrees of winding tightness. Materials that are not tightly combined with the surrounding materials may fall off under the action of their own gravity, while materials that are tightly combined with the surrounding materials will be pulled upward by the materials above them and downward by the materials below them. Therefore, under the action of the friction between the materials and their own gravity, these materials will move relative to each other, so that the originally formed connection relationship is destroyed and the connection between the materials becomes loose. As the roller 1 continues to rotate, these materials will continue to separate.
[0050] Preferably, at the position where the roller 1 contacts the material, the movement direction of the roller 1 is opposite to the movement direction of the material, so that when the material encounters the roller 1, the speed difference between the two is greater, thereby making the interaction force between the disperser and the material greater, and obtaining a better disperser effect.
[0051] When the movement direction of the roller 1 is opposite to that of the material, preferably, the material can be turned over and transported by using the material-digging teeth 2 in combination with the material-digging plate 5. When the material-digging teeth 2 come into contact with the material, the sharp end is used to tear the material apart first, and the torn material is picked up by the material-digging teeth 2. Since the connection between the materials becomes loose at this time, the material may fall off the material-digging teeth 2. At this time, a material-digging plate 5 can be arranged under the material-digging teeth 2, and the storage space formed between the material-digging plate 5 and the outer surface of the roller 1 is used to receive the fallen material, and as the roller 1 rotates. The material-digging plate 5 turns the material over and transports it to the other side of the dispersing device of the flexible material.
[0052] Therefore, the scatterer of the flexible material dispersing device can achieve the dispersing effect on the material.
[0053] Preferably, the circumscribed circle diameter of the roller 1 is greater than three times the maximum size of the material.
[0054] Flexible materials such as biomass resources, waste textiles, and waste plastics usually have a certain length and are prone to entanglement. Therefore, the size of the roller 1 needs to be set to be large enough to prevent the material from being entangled on the outer surface of the roller 1 and affecting the normal use of the feed tooth 2.
[0055] If the diameter of the circumscribed circle of roller 1 is not significantly larger than the length of the material, the material may be entangled on the outer surface of roller 1 and cannot be effectively peeled off by itself. Over time, the material will be entangled too much, reducing the effective use height of the disperser, which may affect the disperser's ability to reliably disperse the material.
[0056] According to the different processing volume of the conveyor line and the characteristics of the processed materials, the distance between the roller 1 and the material needs to be set differently. For example, when the conveyed material is large and loose, the distance between the roller 1 and the material needs to be larger, and a scatterer is added to achieve a better scattering effect. When the conveyed material is small and tightly combined, the distance between the roller and the material needs to be set smaller, and a stronger and sharper end pick tooth 2 needs to be configured.
[0057] In order to ensure that the flexible material dispersing device can meet more production requirements, the flexible material dispersing device also includes a lifting structure that can adjust the height of the roller 1. At the same time, the disperser is detachably connected to the roller 1 to facilitate the replacement of the disperser.
[0058] In this embodiment, preferably, the material-diverting teeth 2 and the material-diverting plate 5 are arranged along the radial direction of the roller 1 , the material-diverting teeth 2 are arranged in a pointed cone shape, and a storage space is formed between the material-diverting plate 5 and the surface of the roller 1 .
[0059] The material-picking tooth 2 is set to a pointed cone shape, so that the end of the material-picking tooth 2 is sharper. At the moment of contact with the material, the material-picking tooth 2 is easier to penetrate into the material. Along the position where the material-picking tooth 2 is inserted, the material in front of the material-picking tooth 2 continues to move forward, while the material behind the material-picking tooth 2 is blocked by the material-picking tooth 2 and begins to move backward under the thrust of the material-picking tooth 2. At this time, the material at the position of the material-picking tooth 2 begins to separate. Afterwards, as the relative movement between the two continues, the tearing effect on the material is achieved, thereby preliminarily achieving the effect of breaking up the material.
[0060] In addition to applying shear force to relatively loose materials, the material stripping plate 5 can also cooperate with the outer surface of the roller 1 to form a storage space, and use the storage space to receive materials falling from above, and as the roller 1 rotates, these materials are flipped and transported to the other side of the flexible material dispersing device. Therefore, a storage space is formed between the material stripping plate 5 and the surface of the roller 1, which can realize the flipping and transportation of materials.
[0061] Preferably, the flexible material dispersing device is fixed to the outlet of the silo or the end of the conveying equipment through the body 4. During the rotation of the roller 1, the material picking teeth 2 pick up the material, and the material rotates with the roller 1, and after crossing the highest position of the roller 1, it moves downward and finally falls into the next process. Therefore, the flexible material dispersing device can not only realize the dispersing of the material during transportation, but also realize the flipping transportation of the material.
[0062] Preferably, a plurality of material-stripping teeth 2 are provided on the surface of the roller 1, and the plurality of material-stripping teeth 2 are evenly arranged along the outer surface of the roller 1, so that the dispersing device of the flexible material can achieve a uniform dispersing effect on the conveyed material.
[0063] Preferably, the material-dividing teeth 2 are arranged in multiple rows evenly distributed, each row includes multiple evenly distributed material-dividing teeth 2, and multiple material-dividing teeth 2 in each row are evenly distributed along the generatrix of the roller 1. In this way, multiple material-dividing teeth 2 in the same row can contact the material at the same time and be inserted into the material at the same time, so that multiple material-dividing teeth 2 in the same row can divide and scatter the material along the cross section of the conveyor line.
[0064] Preferably, the stripping plate 5 is arranged along the generatrix direction of the roller 1 throughout its length.
[0065] The material stripping plate 5 is arranged along the generatrix direction of the roller 1, so that the height of each position of the material stripping plate 5 can always remain consistent during the rotation of the roller 1, so that the material falling into the storage space between the material stripping plate 5 and the roller 1 can be effectively carried. Since there is no slope in the storage space, the material will remain relatively still in the storage space, will not slide due to the height difference, and will not fall out of the dispersing device of the flexible material.
[0066] The material-diverting plate 5 is arranged along the generatrix direction of the roller 1 , so that the entire material-diverting plate 5 can reliably support the material in the direction of the entire conveying cross section, avoid the material from falling, and improve the efficiency of the overturning transportation.
[0067] Therefore, preferably, a plurality of material-dispensing plates 5 evenly distributed along the circumference of the roller 1 can provide reliable support for the material, greatly improving the conveying efficiency of the flexible material dispersing device.
[0068] Multiple material stripping plates 5 can form multiple storage spaces on the surface of the roller 1. These storage spaces can evenly distribute the materials to be transported in each storage space during the material conveying process of the flexible material dispersing device, thereby avoiding the accumulation of a large amount of materials to produce new adhesions.
[0069] The material-diverting plate 5 is arranged close to the material-diverting tooth 2 , and can also effectively prevent the material from being entangled around the bottom end of the material-diverting tooth 2 .
[0070] The height of the material-dividing teeth 2 is greater than that of the material-dividing plate 5, so that the tip of the material-dividing teeth 2 can be effectively inserted into the aggregated material to achieve forced separation of the material, which is particularly suitable for materials with severe agglomeration.
[0071] In this embodiment, preferably, the lifting mechanism includes a screw nut mechanism, a slider 62 and a slide rail 61 cooperating with the slider 62, the slide rail 61 is fixedly connected to the body 4, the screw nut mechanism is fixedly connected to the slider 62, and the roller 1 is rotatably connected to the slider 62.
[0072] The slide rail 61 is fixedly connected to the body 4, and the screw nut mechanism drives the slider 62 to slide along the slide rail 61 to achieve lifting, and the roller 1 is rotatably connected to the slider 62 through the support shaft 3. Therefore, as the slider 62 is lifted and lowered, the roller 1 is also lifted and lowered.
[0073] Preferably, the lifting mechanism is provided at both ends of the support shaft 3. By synchronously controlling the lifting mechanisms at both ends, the support shaft 3 can be lifted and lowered synchronously, thereby ensuring the reliable position of the roller 1.
[0074] In one embodiment, the screw-nut mechanism includes a screw and a nut cooperating with the screw, the nut is fixed at one end of the slider 62, when the screw rotates, the nut moves up and down along the screw, and the corresponding slider 62 moves up and down along the slide rail 61, driving the roller 1 to move up and down at the same time.
[0075] When the lifting mechanism is driven by a screw rod, the screw rod can be connected to the motor transmission, and the motor is used to drive the screw rod. At this time, the rotation speed and the number of rotations of the screw rod can be adjusted, which is very convenient to use.
[0076] However, when the slider 62 moves up and down, the screw rod will also expand and contract inside the slider 62 , so a through hole that cooperates with the screw rod needs to be provided in the slider 62 , and providing the through hole may affect the structural strength of the slider 62 .
[0077] Another embodiment is: the screw-nut mechanism includes a screw 63 and a nut 64 cooperating with the screw 63, the slide rail 61 is fixedly connected to the main body 4, the support shaft 3 is rotatably connected to the slider 62, the nut 64 is rotatably connected to the main body 4, one end of the screw 63 is fixedly connected to the slider 62, and the other end cooperates with the nut 64 to achieve lifting, and the nut 64 rotates to drive the screw 63 to lift.
[0078] The nut 64 cooperates with the screw rod 63 to form a screw rod nut structure, through which the rotation of the nut 64 can be converted into a linear motion of the screw rod 63. Figure 3 As shown, the nut on the rotating displacement body 4 can adjust the height of the screw rod 63, thereby driving the slider 62 to slide in the slide rail 61. Since the support shaft 3 is connected to the slider 62, the support shaft 3 is lifted and lowered during the sliding process of the slider 62.
[0079] When the nut 64 is used to rotate and drive the lifting structure, the rotation of the nut 64 can only be adjusted manually. However, during manual adjustment, it is difficult to measure the number of rotations, and the reliability of the adjustment is also difficult to ensure.
[0080] Preferably, a first mark is provided on the body 4, and a second mark is also provided on the nut 64 corresponding to the first mark. The cooperation between the first mark and the second mark can easily realize the rotation of the nut 64 for a complete circle. When the nut 64 rotates one circle, the screw rod 63 rises or falls one pitch. Therefore, in the case where the height of the roller 1 needs to be manually adjusted, it is only necessary to convert the required lifting height into the number of circles that the nut 64 needs to rotate, and then the first mark and the second mark can be used to achieve a reliable guarantee of the required lifting height, and it is also easy to achieve the same height at both ends of the support shaft 3.
[0081] A method for using a flexible material dispersing device, the method comprising:
[0082] Step 1: adjust the height of the roller 1 through the lifting mechanism and install the scatterer;
[0083] Step 2, turn on the driver 10, the roller 1 is in contact with the material, and the movement direction of the roller 1 is opposite to the movement direction of the material;
[0084] Step 3: After production is completed, clean the dispersing device of the flexible material.
[0085] Before production, it is necessary to select a suitable scatterer and adjust the height of the roller 1 according to the material conveying conditions and the characteristics of the material itself. When the scatterer is installed and the height of the roller 1 is adjusted, the driver 10 can be started.
[0086] At the position where the roller 1 contacts the material, the movement direction of the roller 1 is opposite to that of the material, so that when the material encounters the roller 1, the speed difference between the two is greater, thereby making the interaction force between the disperser and the material greater, and achieving a better disperser effect.
[0087] After the production is finished, the materials wound around the roller 1 or the surface of the scatterer can be cleaned up according to the actual situation.
[0088] In this embodiment, preferably, in step 1, the lifting height of the roller 1 is controlled by controlling the number of turns of the screw nut mechanism.
[0089] When the lifting mechanism is driven by the screw, the screw can be connected to the motor transmission. The number of revolutions of the motor can correspond to the height to which the lifting mechanism needs to be lifted. Therefore, the lifting height of the roller can be controlled by controlling the number of revolutions of the motor, which is very easy to achieve.
[0090] If the nut 64 is rotated to drive the lifting mechanism to rise and fall, the nut 64 needs to be rotated manually. Similarly, the height of the lifting mechanism is adjusted by controlling the number of turns of the nut 64. Every time the nut 64 rotates one circle, the screw rod 63 rises and falls by one pitch.
[0091] In actual production, when the nut 64 is turned manually, it is difficult to measure the number of turns of the nut 64. Preferably, in order to more accurately control the number of turns of the nut 64, a first mark can be made on the nut, and a second mark can be made on the body 4 corresponding to the first mark, for example, by drawing a line with a marker. In the initial position, the first mark is aligned with the second mark. When the height of the roller 1 needs to be adjusted, the nut 64 is turned manually. Every time the first mark turns back to the position aligned with the second mark, the nut turns one circle. Therefore, this method can easily quantify the number of turns of the nut 64.
[0092] Preferably, the lifting mechanisms on both sides of the roller 1 need to be adjusted synchronously.
[0093] In this embodiment, preferably, in step 1, installing the scatterer includes three ways: installing only the material-dividing teeth 2 , installing only the material-dividing plate 5 , and installing both the material-dividing teeth 2 and the material-dividing plate 5 .
[0094] When the material is not seriously clumped, the dispersing device can be set to use only the material stripping plate 5. When the material stripping plate 5 contacts the material, it will produce a certain shearing effect on the material. If the material at the contact position does not form a sufficiently tight connection, under the action of the shearing force, the material will be separated into two parts at the position of the material stripping plate 5. Therefore, for some materials with loose internal connections, the material stripping plate 5 alone can achieve the dispersal of the material. The dispersed material falls into the storage space formed between the material stripping plate 5 and the roller 1 as the roller 1 rotates, and turns to the other side of the roller 1 as the roller 1 rotates, and finally falls into the next process.
[0095] If the materials are closely connected, the material stripping plate 5 cannot separate the materials immediately when it contacts the materials, and it is necessary to install the material stripping teeth 2 to tear the materials apart with the sharp material stripping teeth 2 .
[0096] When the disperser is set to use only the material-selecting teeth 2, when the material moves to the position of the dispersing device of the flexible material, it will encounter the material-selecting teeth 2 rotating in the opposite direction, and the material-selecting teeth 2 will select and pick up the material. Therefore, when the material encounters the dispersing device of the flexible material, it will be subjected to the force applied by the material-selecting teeth 2 in the opposite direction of its movement, and then begin to rotate upward with the roller 1. During the process, the material is subjected to its own gravity and the friction between the materials. Under the action of these forces, the originally aggregated materials will tend to separate from each other. Therefore, the dispersing device of the flexible material can achieve the effect of dispersing the material during the working process.
[0097] However, since the material-discharging teeth 2 are discretely distributed on the outer surface of the roller 1, the material conveying efficiency is low when only the material-discharging teeth 2 are used. This method is suitable for situations where there is no requirement for conveying efficiency but a high requirement for the breaking effect. By adjusting the rotation speed of the driver 10 to a higher value, the roller 1 can obtain a relatively high rotation speed. On the one hand, a greater force can be obtained when the material-discharging teeth 2 break up the material. On the other hand, a greater conveying speed can be obtained by increasing the rotation speed.
[0098] When the dispersing device is configured to use the material-dividing teeth 2 and the material-dividing plate 5, when the material-dividing teeth 2 come into contact with the material, the sharp end is first used to tear the material apart, and the torn material is then picked up by the material-dividing teeth 2. Since the connection between the materials becomes loose at this time, the material may fall off the material-dividing teeth 2. At this time, a material-dividing plate 5 can be provided under the material-dividing teeth 2, and the storage space formed between the material-dividing plate 5 and the outer surface of the roller 1 is used to receive the fallen material, and as the roller 1 rotates, the material-dividing plate 5 turns over and transports the material to the other side of the dispersing device of the flexible material.
[0099] In this embodiment, preferably, the stripper teeth 2 and the stripper plate 5 are detachably connected to the roller 1 .
[0100] Corresponding to materials with different characteristics and different conveying needs of equipment, it is necessary to adapt the material teeth 2 and the material plates 5 of different sizes. The material teeth 2 and the material plates 5 are arranged to be detachably connected to the roller 1, which can facilitate the dispersal device of the flexible material to meet different production conditions by replacing spare parts.
[0101] For example, some materials are seriously agglomerated and need to be adapted with a longer stripper tooth 2. Preferably, the length of the stripper tooth 2 is set to 150-250 mm.
[0102] Some materials have a greater deadweight or a larger volume and therefore require a wider material-diverting plate 5. Preferably, the height of the material-diverting plate is set to 50-150 mm.
[0103] In this embodiment, preferably, the roller 1 is configured as a polyhedron, and the surface of the roller 1 connected to the stripper teeth 2 and the stripper plate 5 is configured as a plane.
[0104] The roller 1 is configured as a polyhedron, and the planes for installing the material-diverting teeth 2 and the material-diverting plate 5 are both configured as planes, so that the installation of the material-diverting teeth 2 and the material-diverting plate 5 is well fitted, and the operation is more convenient, and the purpose of rapid replacement can be achieved.
[0105] The cylinder body is provided with bolt holes for installing the material-diverting teeth B and the material-diverting plate C. The bolt connection method can realize the quick installation of the material-diverting teeth B and the material-diverting plate C. In different use environments, if some bolt holes are not used temporarily, the bolt holes need to be sealed with matching bolts to prevent materials from entering the roller 1 during use, which affects the stability of the roller 1 in the subsequent production process.
[0106] In this embodiment, preferably, in step 2, the conveying speed of the flexible material dispersing device can be controlled by adjusting the rotation speed of the driver 10 .
[0107] Adjusting the rotation speed of the driving motor 10 can change the rotation speed of the supporting shaft 3, thereby realizing the adjustment of the conveying speed of the dispersing device of the flexible material.
[0108] The material stripping plate 5 is arranged along the radial direction of the roller 1, and always has an angle with the outer surface of the roller 1. The angle can be used to accommodate the fallen materials, thereby improving the efficiency of the flexible material dispersing device in transporting materials. Therefore, when the speed of the driving motor 10 remains unchanged, the material stripping plate 5 can be arranged to prevent the materials that have been picked up by the material stripping teeth 2 from falling again, thereby increasing the material conveying capacity of the flexible material dispersing device per unit time.
[0109] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, a variety of simple modifications can be made to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.
[0110] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
[0111] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A flexible material dispersing device, characterized in that: The flexible material dispersing device comprises a body (4), a roller (1), a driver (10) connected to the roller (1), a lifting mechanism rotatably connected to the roller (1), and a scatterer detachably connected to the surface of the roller (1), wherein the lifting mechanism is fixedly connected to the body (4); The scatterer comprises a plurality of material stripping teeth (2) and / or material stripping plates (5).
2. The flexible material dispersing device according to claim 1, characterized in that: The material-diverting teeth (2) and the material-diverting plate (5) are arranged along the radial direction of the roller (1); the material-diverting teeth (2) are arranged in a pointed cone shape; and a storage space is formed between the material-diverting plate (5) and the surface of the roller (1).
3. The flexible material dispersing device according to claim 1, characterized in that: The lifting mechanism comprises a screw nut mechanism, a slider (62) and a slide rail (61) matched with the slider (62); the slide rail (61) is fixedly connected to the body (4); the screw nut mechanism is fixedly connected to the slider (62); and the roller (1) is rotatably connected to the slider (62).
4. A method for using the flexible material dispersing device according to any one of claims 1 to 3, characterized in that: The method of use includes: Step 1, installing the scatterer, and adjusting the height of the roller (1) by means of the lifting mechanism; Step 2, turning on the driver (10), and at the position where the roller (1) contacts the material, the movement direction of the roller (1) is opposite to the movement direction of the material; Step 3: After the production is completed, the dispersing device of the flexible material is cleaned.
5. The method of use according to claim 4, characterized in that: In step 1, the lifting height of the roller (1) is controlled by controlling the number of turns of the screw nut mechanism.
6. The method of use according to claim 4, characterized in that: In step 1, the installation of the scatterer includes three methods: installing only the material-dividing tooth (2), installing only the material-dividing plate (5), and installing the material-dividing tooth (2) and the material-dividing plate (5).
7. The method of use according to claim 6, characterized in that: The material stripping teeth (2) and the material stripping plate (5) are detachably connected to the roller 1.
8. The method of use according to claim 6, characterized in that: The roller (1) is configured as a polyhedron, and the surface of the roller (1) connected to the material stripping teeth (2) and the material stripping plate (5) is configured as a plane.
9. The method of use according to claim 4, characterized in that: In step 2, the conveying speed of the flexible material dispersing device can be controlled by adjusting the rotation speed of the driver (10).
Citation Information
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