Winding device and method for capacitor film production

By using the combination of the winding wheel and the pressing wheel in the capacitor film production equipment, combined with the automatic adjustment function of the detection head and the electric pusher, the problems of offset and wrinkles during the film coiling process are solved, and high-quality film coiling is achieved.

CN119460847BActive Publication Date: 2025-04-11YIYANG SUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202510055291.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-04-11
Estimated Expiration
2045-01-14

AI Technical Summary

Technical Problem

Existing winding equipment is prone to offset and wrinkles during the film rolling process, resulting in insufficient compression of the film roll volume and affecting the film quality.

Method used

A winding equipment for capacitor film production is designed, and the film is winded by the combination of the winding wheel and the pressing wheel. Through the coordination of the detection head and the electric pusher, the angle and thickness of the film are detected in real time, and the position and angle of the film are automatically adjusted to prevent offset and wrinkles.

Benefits of technology

Effectively prevent the film from being offset and wrinkled during the winding process, ensure that the film is flat and curled, and improve the quality and production efficiency of the film.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a winding device and method for capacitor film production, and relates to the technical field of winding device, including a panel. The invention facilitates flattening of a film to prevent folding through the cooperation of a winding wheel and a pressure wheel, thereby realizing the ability of the film to be flatly rolled up. The cooperation of a detection head and an electric push rod facilitates the detection of the film rolling posture and adjustment of alignment. The angle detection module accurately captures the slight position change of the film during the winding process, and transmits data to a controller when it is detected that the film has a tendency to deviate. The controller controls the telescopic rod of the electric push rod to extend and retract to drive a connecting shaft. The change in the front and rear position of the connecting shaft drives the correction plate to rotate around the rotating shaft, thereby realizing accurate adjustment of the relative angle between the correction wheel and the pressure wheel, and effectively avoiding the deviation of the film caused by its own angle deflection.
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Description

Technical Field

[0001] The present invention relates to the technical field of winding equipment, and in particular to a winding equipment and method for producing capacitor films. Background Art

[0002] Film capacitors are also called plastic film capacitors. They use plastic film as dielectric. Film capacitors use metal foil as electrodes. They overlap plastic films such as polyethylene, polypropylene, polystyrene or polycarbonate at both ends and are rolled into a cylindrical capacitor. Depending on the type of plastic film, they are called polyethylene capacitors (also called Mylar capacitors), polypropylene capacitors (also called PP capacitors), polystyrene capacitors (also called PS capacitors) and polycarbonate capacitors.

[0003] In the prior art, when the film is offset during film winding operation, manual adjustment of the offset film is required. Manual adjustment has large manual errors, and the rolled film may still be offset after the adjustment is completed. When the film is rolled, wrinkles may occur due to changes in the tension on the film surface, resulting in insufficient compression of the rolled film roll and affecting the quality of the film.

[0004] Therefore, the present invention improves the existing equipment in view of the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a winding device and method for capacitor film production.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a winding device and method for capacitor film production, including a panel, a bottom plate is horizontally fixed to the lower end of the back side of the panel, side plates are vertically symmetrically installed and fixed on both sides of the bottom plate, a winding assembly is arranged between the side plates, a dust cover is installed and fixed on one side of the side plate, a controller is installed on the rear end of the top surface of the dust cover, a mounting plate is horizontally arranged on the rear end of the top surface of the side plate, a tripod is arranged between the bottom surface of the mounting plate and the back of the side plate, and a correction assembly is arranged on the top surface of the mounting plate.

[0007] Preferably, the winding assembly includes a motor, which is horizontally installed and fixed on one side of the top surface of the bottom plate close to the dust cover, one side of the motor passes through the side plate through a coupling and is connected to a pulley, a winding wheel is horizontally provided at the front end between the opposite surfaces of the side plates, both ends of the winding wheel are installed and fixed on the side plates, a pressure wheel is provided behind the winding wheel, and both ends of the pressure wheel are rotatably connected to the side plates.

[0008] Preferably, the side of the winding wheel and the pressure wheel close to the dust cover both penetrate the side plate and extend out of the rotating wheel, a first belt is sleeved between the pulley and the rotating wheel on the winding wheel side, and a second belt is sleeved between the rotating wheel on the winding wheel side and the rotating wheel on the pressure wheel side.

[0009] Preferably, the correction component includes a detection head, which is horizontally and symmetrically installed and fixed on both sides of the front end of the mounting plate, and the detection head is composed of a U-shaped clamp and a sensor.

[0010] Preferably, one side of the top surface of the mounting plate is rotatably connected to a rotating shaft via a rotating seat, one side of the rotating shaft is provided with an electric push rod, the electric push rod is installed and fixed at the rear end of the middle part of the mounting plate, the top end of the telescopic rod of the electric push rod is fixed with a rotating sleeve, and a connecting shaft is rotatably connected inside the rotating sleeve.

[0011] Preferably, the connecting shaft is symmetrical with the rotating shaft, and a correction plate is horizontally provided on the connecting shaft and the top surface of the rotating shaft. Correction side plates are vertically installed on the left and right sides of the correction plate, and correction wheels are horizontally provided at the front and rear ends between the opposite surfaces of the correction side plates, and both ends of the correction wheel are rotatably connected to the correction side plates.

[0012] Preferably, a control component is also provided inside the controller, and the control component includes an angle detection module and a thickness detection module;

[0013] An angle detection module detects the deviation angle data of the film and analyzes the detected deviation angle data to analyze whether the film has angle deviation, and then adjusts the deviation film after determining that the film has angle deviation;

[0014] The thickness detection module detects the thickness data of the film and analyzes the detected thickness data to determine whether the film has wrinkles. After determining that wrinkles have occurred, the warning light is used to warn the staff to adjust the film wrinkles.

[0015] Preferably, the angle detection module performs the following steps to analyze the angle data:

[0016] Step 1: Detect the distance detection points at the four corners of the correction side plate. The detection points detect the distance data between the film on the correction side plate and the correction side plate. The detected distance data is recorded as , , and , the length data of the corrected side plate is L;

[0017] Step 2: Use the corrected side panel length, film edge and deviation distance to form a right triangle. , then calculate the deviation angle When the film is smoothly transferred at the middle position of the two correction side plates, a reference line is established with the edge of the film, and the angle sensor detects the angle data between the edge of the film and the reference line. The mean a and standard deviation b of the angle data detected at the same time are calculated. The fluctuation range of the angle data is set to [a-2b, a+2b] according to the standard deviation and the mean. The angle data that is not within the fluctuation range is judged as an abnormal value. After the abnormal value is removed, the mean of the remaining data is calculated, and the calculated mean is recorded as the detection deviation angle ;

[0018] Step 3: If , the film position deviation is determined, the winding operation is stopped, and the film adjustment operation is performed; the correction plate is angled under the rotation of the rotating shaft. If , then the rotation axis is controlled to rotate clockwise; if , the rotating shaft is controlled to rotate counterclockwise; otherwise, the film deviation angle data is re-detected.

[0019] Preferably, the thickness detection module performs the following steps to analyze the thickness data:

[0020] Step 1: Preset the film thickness data as , the film thickness data detected is , then the thickness change rate of the film , when the calculated thickness change rate at the corresponding time exceeds the preset thickness change threshold, it is determined that wrinkles appear at the film detection position;

[0021] Step 2: Preset the film surface tension data as , the film tension data detected is , then the rate of change of film tension , the fluctuation range of the tension change rate of the preset film surface is , when the calculated rate of change of the film surface tension is not within the preset fluctuation range, it is determined that wrinkles appear at the film detection position;

[0022] Step 3: Establish a parallel surface on the surface of the correction plate, randomly select several monitoring points on the parallel surface corresponding to the film position, and detect the flatness of the film surface; calculate the mean of the detected film height data, and calculate the mean of the difference between the detected film height data and the film height mean data, and then perform square root calculation on the mean, and the calculated value is recorded as the root mean square error RMS. When the calculated root mean square error is greater than the preset error threshold, it is determined that wrinkles appear at the film detection position;

[0023] Step 4: retrieve the historical change data of thickness, tension and root mean square error during the film winding process, sort these data according to the size of the data, and remove the outliers. After removing the outliers, take the maximum and minimum values ​​of the remaining data to establish the fluctuation range; normalize the thickness data, tension data and root mean square error data to obtain , and , preset the weight coefficient of thickness data, tension data and root mean square error data on film wrinkles , and , then the comprehensive influence on film wrinkles , when the preset impact threshold When the film is creased at the detection position, it is determined that wrinkles appear;

[0024] Step 5: After determining that wrinkles appear at the film detection position, the winding device stops the winding operation and issues a warning light to notify the staff to adjust the film wrinkles.

[0025] Preferably, the winding method of the winding device for capacitor film production comprises the following steps:

[0026] Step 1: One end of the film passes over the correction wheel and moves downward, passes between the U-shaped clamps installed at the detection head position, passes under the pressure wheel, and then sticks upward to the surface of the winding wheel to complete the preparation work of the winding operation; the motor starts to drive the winding wheel to rotate through the first belt, and the winding wheel drives the pressure wheel to rotate through the second belt to carry out the film winding work;

[0027] Step 2: While the winding work is in progress, the distance sensor on the correction side plate and the angle sensor on the correction plate monitor the angle change of the film, and transmit the monitoring data to the control component inside the controller. The control component analyzes and processes the transmitted distance data and angle data to determine whether the film has an angle deviation. If an angle deviation occurs, the size of the angle deviation is calculated and the calculated angle data is transmitted to the controller. The controller controls the electric push rod to change its length. The change in the length of the electric push rod causes the rotating sleeve connected to one end of the electric push rod to drive the connecting shaft to rotate the angle, so that the rotating shaft connected to the connecting shaft drives the correction plate to rotate synchronously, so that the angle of the correction wheel on the correction plate changes, and the relative angle between the correction wheel and the pressure wheel changes, so that the film that is offset on the winding wheel is reset;

[0028] Step three: The thickness detection module of the control component determines whether the film is wrinkled from three aspects: the change of film thickness, the change of film surface tension and the change of flatness. If it is determined that wrinkles are present at the film detection position, the controller controls the winding device to stop the winding operation, and issues a warning through the warning light to notify the staff to adjust the film wrinkles; if wrinkles are not detected at the film detection position in terms of the change of film thickness, the change of film surface tension and the change of flatness, a comprehensive analysis is performed on the three aspects of film thickness change, film surface tension change and flatness to estimate whether the film will be wrinkled, and if wrinkles are determined to be present at the film detection position, a warning operation is performed in advance.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] 1. Through the cooperation of the winding wheel and the pressure wheel, the film can be flattened to prevent folding, and the film can be flattened. Through the cooperation of the detection head and the electric push rod, the film winding posture can be detected and the alignment can be adjusted to prevent the film roll from wrinkling. Finally, the problem that the film roll rolled out by the existing winding equipment often has wrinkles or deviations, resulting in insufficient compression of the film roll volume and affecting the film quality is solved;

[0031] 2. The angle detection module accurately captures the subtle position changes of the film during the winding process. When the film is detected to have a tendency to deviate, the data is transmitted to the controller. The controller controls the telescopic rod of the electric push rod to extend and retract to drive the connecting shaft. The change in the front and rear position of the connecting shaft drives the correction plate to rotate around the rotation axis, thereby achieving precise adjustment of the relative angle between the correction wheel and the pressure wheel, effectively avoiding the deviation of the film caused by its own angle deflection;

[0032] 3. The thickness detection module detects changes in the film thickness data, tension data and flatness. After determining that wrinkles appear at the film detection position, the winding operation of the winding equipment is stopped, and a warning light is used to notify the staff to adjust the film wrinkles. The film thickness, tension and flatness data are used to determine whether wrinkles will occur in the film, so as to prevent the wrinkled film from being insufficiently compressed after winding, thereby affecting the quality of the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0034] Figure 1 This is a three-dimensional schematic diagram of the overall appearance of the device proposed by the present invention;

[0035] Figure 2 This is a schematic top view of the overall appearance of the device proposed by the present invention;

[0036] Figure 3 A schematic side view of the overall appearance of the device proposed by the present invention;

[0037] Figure 4 This is a three-dimensional schematic diagram of the winding assembly structure proposed by the present invention;

[0038] Figure 5 A side view schematic diagram of the correction assembly structure proposed by the present invention;

[0039] Figure 6 It is a front view schematic diagram of the correction component structure proposed by the present invention;

[0040] Figure 7 is a system flow chart of the present invention;

[0041] Figure 8 It is a bottom view of the correction component of the present invention.

[0042] Serial numbers in the figure: 1. panel; 2. side panel; 3. dust cover; 4. controller; 5. mounting plate; 6. motor; 7. take-up wheel; 8. pressure wheel; 9. first belt; 10. second belt; 11. detection head; 12. rotating shaft; 13. electric push rod; 14. rotating sleeve; 15. connecting shaft; 16. correction side panel; 17. correction wheel. DETAILED DESCRIPTION

[0043] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0044] Example: See Figure 1-6The winding device and method for capacitor film production in the present invention include a panel 1, a bottom plate is fixedly connected to the lower end of the back of the panel 1, side plates 2 are vertically symmetrically installed and fixed on both sides of the bottom plate, a winding assembly is arranged between the side plates 2, a dust cover 3 is fixedly installed on one side of the side plate 2, a controller 4 is installed on the rear end of the top surface of the dust cover 3, a mounting plate 5 is horizontally arranged on the rear end of the top surface of the side plate 2, a tripod is arranged between the bottom surface of the mounting plate 5 and the back of the side plate 2, a correction assembly is arranged on the top surface of the mounting plate 5, and the modular design facilitates equipment maintenance and upgrading, and improves practicality; the winding assembly includes a motor 6, the motor 6 is horizontally installed and fixed on one side of the top surface of the bottom plate close to the dust cover 3, and one side of the motor 6 passes through the side coupling The plate 2 is connected with a pulley, and a winding wheel 7 is horizontally provided at the front end between the opposite surfaces of the side plate 2. Both ends of the winding wheel 7 are installed and fixed on the side plate 2. A pressure wheel 8 is provided behind the winding wheel 7. Both ends of the pressure wheel 8 are rotatably connected to the side plate 2. Through the cooperation of the winding wheel and the pressure wheel 8, it is convenient to flatten the film to prevent folding, which improves practicality; the winding wheel 7 and the pressure wheel 8 on the side close to the dust cover 3 both penetrate the side plate 2 and extend out of the rotating wheel, and a first belt 9 is provided between the pulley and the rotating wheel on one side of the winding wheel 7, and a second belt 10 is provided between the rotating wheel on one side of the winding wheel 7 and the rotating wheel on one side of the pressure wheel 8. Through the cooperation of the first belt 9 and the second belt 10, it is convenient to drive the winding wheel and the pressure wheel 8 to rotate in the opposite direction, which improves practicality.

[0045] In the present invention, the correction component includes a detection head 11, which is horizontally symmetrically installed and fixed on both sides of the front end of the mounting plate 5. The detection head 11 is composed of a U-shaped clamp and a sensor. One side of the top surface of the mounting plate 5 is rotatably connected to a rotating shaft 12 through a rotating seat. One side of the rotating shaft 12 is provided with an electric push rod 13, which is installed and fixed at the middle and rear end of the mounting plate 5. The top of the telescopic rod of the electric push rod 13 is fixedly connected to a rotating sleeve 14, and the rotating sleeve 14 is rotatably connected to a connecting shaft 15 through the detection head 11 and the electric push rod. The cooperation of 13 makes it easy to detect the film winding posture and adjust the alignment, which improves the practicality; the connecting shaft 15 is symmetrical with the rotating shaft 12, and the connecting shaft 15 and the top surface of the rotating shaft 12 are horizontally provided with a correction plate, and the left and right sides of the correction plate are vertically installed with a correction side plate 16, and the front and rear ends between the opposite surfaces of the correction side plate 16 are horizontally provided with a correction wheel 17, and both ends of the correction wheel 17 are rotatably connected to the correction side plate 16. Through the cooperation of the correction side plate 16 and the correction wheel 17, it is convenient to guide and correct the film posture, which improves the practicality.

[0046] The controller 4 is also provided with a control component, which includes an angle detection module and a thickness detection module;

[0047] Distance detection points are detected at the four corners of the correction side plate 16. The detection points detect the distance data between the film on the correction side plate 16 and the correction side plate 16. The detected distance data is recorded as , , and , the width of the film is d, the length of the correction side plate 16 is L, if the film is not damaged and is placed flat on the correction side plate 16, the distance between the two correction side plates 16 on both sides is ;when When the film is placed flat,

[0048] When the film is offset, an angle deviation occurs at the position of the correction side plate 16. The length of the correction side plate 16, the film side and the deviation distance form a right triangle. , then calculate the deviation angle When the film is smoothly transferred at the middle position of the two correction side plates 16, a reference line is established with the edge of the film, and the angle sensor detects the angle data between the edge of the film and the reference line. The mean a and the standard deviation b of the angle data detected at the same time are calculated, and the fluctuation range of the angle data is set to [a-2b, a+2b] according to the standard deviation and the mean. The angle data that is not within the fluctuation range is determined as an abnormal value. After the abnormal value is removed, the mean of the remaining data is calculated, and the calculated mean is recorded as the detection deviation angle ;like , it is determined that the film position is deviated, the winding operation is stopped, and the film adjustment operation is performed; the correction plate is angled under the rotation of the rotating shaft 12 If , then the rotation shaft 12 is controlled to rotate clockwise; if , the rotating shaft 12 is controlled to rotate counterclockwise; otherwise, the film deviation angle data is re-detected.

[0049] The thickness data of the film is detected, and the preset thickness data of the film is , the film thickness data detected is , then the thickness change rate of the film When the calculated thickness change rate at the corresponding time exceeds the preset thickness change threshold, it is determined that wrinkles appear at the film detection position, the winding operation is stopped, and a warning light is used to issue a warning to notify the staff to adjust the film wrinkles;

[0050] The tension data of the film surface is detected, and the tension data of the film surface is preset as , the film tension data detected is , then the rate of change of film tension , the fluctuation range of the tension change rate of the preset film surface is When the calculated rate of change of the film surface tension is not within the preset fluctuation range, it is determined that wrinkles appear at the film detection position, the winding operation is stopped, and a warning light is used to issue a warning to notify the staff to adjust the film wrinkles;

[0051] A parallel plane is established on the surface of the correction plate, and several monitoring points are randomly selected at the corresponding film positions on the parallel plane to detect the flatness of the film surface; the detected film height data is averaged, and the average of the difference between the detected film height data and the film height average data is calculated, and then the square root of the average is calculated. The calculated value is recorded as the root mean square error RMS. When the calculated root mean square error is greater than the preset error threshold, it is determined that wrinkles appear at the film detection position, and the winding operation is stopped. The warning light is used to issue a warning to notify the staff to adjust the film wrinkles;

[0052] Retrieve the historical change data of thickness, tension and root mean square error during the film winding process, sort these data according to the size of the data, and number each data , take the number and The data is recorded as and , record the absolute value of the difference between the two as the interquartile range data IQR, and set the fluctuation range of the data to , the data that are not within the fluctuation range are judged as outliers, and the maximum and minimum values ​​of the remaining data are taken to establish the fluctuation range after removing the outliers; the thickness data, tension data and root mean square error data are normalized, , , , preset the weight coefficient of thickness data, tension data and root mean square error data on film wrinkles , and , then the comprehensive influence on film wrinkles , when the preset impact threshold When the film is detected, it is determined that wrinkles appear at the detection position, the winding operation is stopped, and a warning light is used to warn the staff to adjust the film wrinkles.

[0053] Working principle: When the present invention is used, firstly, power is supplied to all electrical equipment, then one end of the film is passed through the upper end of the correction wheel 17, then through the U-shaped clamping plates of the detection head 11, then through the lower end of the pressure wheel 8, and finally around the winding wheel 7 for several weeks to complete the preparation work, and then the motor 6, the electric push rod 13 and the sensor on the detection head 11 are started through the controller 4. At this time, the motor 6 drives the winding wheel 7 to rotate through the first belt 9, and then the winding wheel 7 drives the pressure wheel 8 to rotate through the second belt 10, thereby realizing the film winding work, and at the same time the sensor on the detection head 11 will monitor The angle of the film changes, and then the data is transmitted to the controller 4. Then the controller 4 controls the electric push rod 13 to extend and retract the length. One end of the electric push rod 13 is connected to the rotating sleeve 14, so that the length change of the electric push rod 13 will drive the rotating sleeve 14 to change its position. The rotating sleeve 14 is arranged on the outside of the connecting shaft 15, so that when the position of the rotating sleeve 14 changes, it drives the correction plate to rotate around the rotating shaft 12, so as to adjust the relative angle between the correction wheel 17 and the pressure wheel 8, so as to avoid wrinkles and position deviation caused by the angle deflection of the film itself, and finally achieve a smooth and smooth winding effect.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A winding device for capacitor film production, comprising a panel (1), characterized in that: A bottom plate is horizontally fixed to the lower end of the back side of the panel (1), and side plates (2) are vertically symmetrically fixed on both sides of the bottom plate. A winding assembly is provided between the side plates (2), and a dust cover (3) is fixed to one of the side surfaces of the side plate (2). A controller (4) is installed at the rear end of the top surface of the dust cover (3). A mounting plate (5) is horizontally mounted at the rear end of the top surface of the side plate (2). A tripod is provided between the bottom surface of the mounting plate (5) and the back side of the side plate (2). A correction assembly is provided on the top surface of the mounting plate (5). A rotating shaft (12) is rotatably connected to one side of the top surface of the mounting plate (5) via a rotating seat. Correction plates are horizontally provided on the top surfaces of the rotating shaft (12) and the connecting shaft (15), and correction side plates (16) are vertically installed on the left and right sides of the correction plate. The controller (4) is also provided with a control component, which includes an angle detection module; An angle detection module detects the deviation angle data of the film and analyzes the detected deviation angle data to analyze whether the film has angle deviation, and then adjusts the deviation film after determining that the film has angle deviation; The angle detection module analyzes the angle data in the following steps: Step 1: Detect distance detection points at the four corners of the correction side plate (16). The detection points detect the distance data between the film on the correction side plate (16) and the correction side plate (16). The detected distance data is recorded as , , and , the length data of the correction side plate (16) is L; Step 2: A right triangle is formed by the length of the correction side plate (16), the film side and the deviation distance. , then calculate the deviation angle When the film is smoothly transferred at the middle position of the two correction side plates (16), a reference line is established with the edge of the film, and the angle sensor detects the angle data between the edge of the film and the reference line. The mean a and the standard deviation b of the angle data detected at the same time are calculated. The fluctuation range of the angle data is set to [a-2b, a+2b] according to the standard deviation and the mean. The angle data not within the fluctuation range is determined as an abnormal value. After the abnormal value is removed, the mean of the remaining data is calculated, and the calculated mean is recorded as the detection deviation angle ; Step 3: If , it is determined that the film position is deviated, the winding operation is stopped, and the film adjustment operation is performed; the correction plate is angled under the rotation of the rotating shaft (12). If , then the rotation shaft (12) is controlled to rotate clockwise; if , the rotating shaft (12) is controlled to rotate counterclockwise; otherwise, the film deviation angle data is re-detected.

2. The winding device for capacitor film production according to claim 1, characterized in that: The winding assembly comprises a motor (6), the motor (6) being horizontally mounted and fixed on one side of the top surface of the bottom plate close to the dust cover (3), one side of the motor (6) passing through the side plate (2) through a coupling and being connected to a pulley, a winding wheel (7) being horizontally arranged at the front end between the opposite surfaces of the side plates (2), the two ends of the winding wheel (7) being mounted and fixed on the side plates (2), a pressure wheel (8) being arranged behind the winding wheel (7), the two ends of the pressure wheel (8) being rotatably connected to the side plates (2).

3. The winding device for capacitor film production according to claim 2, characterized in that: The side of the reel (7) and the pressure wheel (8) close to the dust cover (3) both penetrate the side plate (2) and extend out of the rotating wheel, a first belt (9) is sleeved between the belt pulley and the rotating wheel on one side of the reel (7), and a second belt (10) is sleeved between the rotating wheel on one side of the reel (7) and the rotating wheel on one side of the pressure wheel (8).

4. The winding device for capacitor film production according to claim 1, characterized in that: The correction component comprises a detection head (11), the detection head (11) being horizontally symmetrically mounted and fixed on both sides of the front end of the mounting plate (5), and the detection head (11) being composed of a U-shaped clamping plate and a sensor.

5. The winding device for capacitor film production according to claim 4, characterized in that: An electric push rod (13) is provided on one side of the rotating shaft (12). The electric push rod (13) is fixedly mounted at the rear end of the middle portion of the mounting plate (5). A rotating sleeve (14) is fixedly connected to the top end of the telescopic rod of the electric push rod (13). A connecting shaft (15) is rotatably connected inside the rotating sleeve (14).

6. The winding device for capacitor film production according to claim 5, characterized in that: The connecting shaft (15) is symmetrical to the rotating shaft (12); the front and rear ends between the opposite surfaces of the correction side plates (16) are horizontally provided with correction wheels (17); and both ends of the correction wheels (17) are rotatably connected to the correction side plates (16).

7. The winding device for capacitor film production according to claim 1, characterized in that: The control assembly also includes a thickness detection module; The thickness detection module detects the thickness data of the film and analyzes the detected thickness data to determine whether the film has wrinkles. After determining that wrinkles have occurred, the warning light is used to warn the staff to adjust the film wrinkles.

8. The winding device for capacitor film production according to claim 7, characterized in that: The thickness detection module analyzes thickness data in the following steps: Step 1: Preset the film thickness data as , the film thickness data detected is , then the thickness change rate of the film , when the calculated thickness change rate at the corresponding time exceeds the preset thickness change threshold, it is determined that wrinkles appear at the film detection position; Step 2: Preset the film surface tension data as , the film tension data detected is , then the rate of change of film tension , the fluctuation range of the tension change rate of the preset film surface is , when the calculated rate of change of the film surface tension is not within the preset fluctuation range, it is determined that wrinkles appear at the film detection position; Step 3: Establish a parallel surface on the surface of the correction plate, randomly select several monitoring points on the parallel surface corresponding to the film position, and detect the flatness of the film surface; calculate the mean of the detected film height data, and calculate the mean of the difference between the detected film height data and the film height mean data, and then perform square root calculation on the mean, and the calculated value is recorded as the root mean square error RMS. When the calculated root mean square error is greater than the preset error threshold, it is determined that wrinkles appear at the film detection position; Step 4: retrieve the historical change data of thickness, tension and root mean square error during the film winding process, sort these data according to the size of the data, and remove the outliers. After removing the outliers, take the maximum and minimum values ​​of the remaining data to establish the fluctuation range; normalize the thickness data, tension data and root mean square error data to obtain , and , preset the weight coefficient of thickness data, tension data and root mean square error data on film wrinkles , and , then the comprehensive influence on film wrinkles , when the preset impact threshold When the film is creased at the detection position, it is determined that wrinkles appear; Step 5: After determining that wrinkles appear at the film detection position, the winding device stops the winding operation and issues a warning light to notify the staff to adjust the film wrinkles.

9. A winding device for capacitor film production according to any one of claims 1 to 8, characterized in that: The winding method of the winding equipment for capacitor film production comprises the following steps: Step 1: one end of the film passes over the correction wheel (17) and then moves downward, passes between the U-shaped clamps installed at the position of the detection head (11), passes under the pressure wheel (8), and then sticks upward to the surface of the winding wheel (7), completing the preparation work for the winding operation; the motor (6) is started to drive the winding wheel (7) to rotate through the first belt (9), and the winding wheel (7) drives the pressure wheel (8) to rotate through the second belt (10), thereby performing the film winding operation; Step 2: While the winding operation is in progress, the distance sensor on the correction side plate (16) and the angle sensor on the correction plate monitor the angle change of the film and transmit the monitoring data to the control component inside the controller (4). The control component analyzes and processes the transmitted distance data and angle data to determine whether the film has an angle deviation. If an angle deviation occurs, the magnitude of the angle deviation is calculated and the calculated angle data is transmitted to the controller (4). The controller (4) controls the electric push rod (13) to change its length. The change in the length of the electric push rod (13) causes the rotating sleeve (14) connected to one end of the electric push rod (13) to drive the connecting shaft (15) to rotate at an angle, so that the rotating shaft (12) connected to the connecting shaft (15) drives the correction plate to rotate synchronously, so that the angle of the correction wheel (17) on the correction plate changes, and the relative angle between the correction wheel (17) and the pressure wheel (8) changes, so that the film that has deviated on the winding wheel (7) is reset; Step 3: The thickness detection module of the control component determines whether the film is wrinkled from three aspects: the change in film thickness, the change in film surface tension and the change in flatness. If it is determined that wrinkles appear at the film detection position, the controller (4) controls the winding device to stop the winding operation and issues a warning light to notify the staff to adjust the film wrinkles. If wrinkles are not detected at the film detection position from the three aspects of film thickness change, film surface tension change and flatness change, a comprehensive analysis is performed on the three aspects of film thickness change, film surface tension change and flatness change to estimate whether the film will wrinkle. If wrinkles are determined to appear at the film detection position, a warning operation is performed in advance.

Citation Information

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