Digital printing section stacking equipment
By adopting the design of clamping conveying components and multiple limiting components in the digital printing and post stacking equipment, the problem of offset or position instability caused by vibration or impact during high-speed transmission is solved, and the post is realized precision stacking and productivity improvement.
Patent Information
- Application Number
- CN202411539076.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-18
AI Technical Summary
During the high-speed transmission process of existing digital printing and book stacking equipment, book stacking is prone to offset or unstable position due to vibration or impact, resulting in uneven stacking, and the transmission speed is reduced to ensure accurate positioning, which will greatly reduce production efficiency.
A digital printing book stacking device is designed, using a clamping conveying assembly and multiple limiting components. The limiting assembly is vertically attached to the edge of the book along the conveying direction, forming a stacking area, and ensuring the book through a book conveyor belt and vibrating member. Stability and neat stacking of posts during transmission.
Through the enclosure of the limiting component and the function of the vibrator, the book does not have any misalignment or sliding during the transmission process, improving the neatness and accuracy of the stacking, and avoiding the reduction of production efficiency.
Smart Images

Figure CN119460859A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of printing and binding, and in particular to a digital printing booklet stacking device. Background Art
[0002] As the demand for books continues to grow, book binding automation equipment is becoming more and more mature. The text content is digitally printed on the roll, and the roll passes through the book binding automation equipment after folding, cutting, gluing, stacking and wrapping to produce a successfully bound book.
[0003] In the existing technology for roll-to-roll digital printing, book pages are folded and cut into book sheets. During the high-speed transmission of the book sheets and the stacking of them into book cores, the vibration or impact of the book sheets during the high-speed transmission process may cause them to shift or become unstable, resulting in inaccurate alignment during stacking. It is also easy for the speed of the conveyor belt and the action of the stacking device to be uncoordinated, and the book sheets may not have enough time to be accurately positioned when they are transmitted to the stacking position, resulting in uneven stacking. In response to this problem, it has been proposed to reduce the transmission speed so that the equipment can spend more time to more accurately position the book sheets.
[0004] However, the above technical solution reduces the transmission speed of book pages, thereby taking more time to stack the book pages, which greatly reduces the production efficiency of books. Therefore, a digital printing book page stacking device is needed that can accurately stack the book pages without reducing the transmission speed of the book pages. Summary of the invention
[0005] In view of this, it is necessary to provide a digital printing signature stacking device that improves the neatness of stacking to solve the above problems.
[0006] The embodiment of the present application provides a digital printing signature stacking device, comprising:
[0007] A clamping and conveying assembly includes an upper conveying belt and a lower conveying belt with a conveying direction, and a conveying area is formed between the two conveying belts to clamp the signature and convey it along the conveying direction;
[0008] Institutions that receive and stack books include:
[0009] A plurality of limiting components, one of which is attached to one side of the signature to enclose the signature and form a stacking area, the stacking area is connected to the book outlet end of the clamping and conveying component, and when viewed along the guiding direction perpendicular to the conveying direction, the area of the stacking area is denoted as S1, and the area of the signature conveying and laying is denoted as S2, which satisfies the relationship:
[0010] S1=S2;
[0011] One of the limiting components is provided with a book receiving conveyor belt that slides along the guiding direction and fits the book signatures, and one of the book receiving conveyor belts is the lower conveyor belt located in the stacking area;
[0012] The book receiving assembly is located at the book outlet end of the book receiving conveyor belt and in the stacking area. The book signature at the next moment and the book signature at the previous moment are stacked in the book receiving assembly to form a book block.
[0013] In at least one embodiment of the present application, a plurality of the limiting components are vertically connected to the clamping and conveying components along the guiding direction, and the plurality of limiting components include:
[0014] a front stop assembly connected to the lower conveyor belt and forming a first edge of the stacking area when viewed along the guide direction;
[0015] a rear stop assembly, arranged opposite to the front stop assembly along the conveying direction and formed with a second side opposite to the first side when viewed along the guiding direction;
[0016] A left stop assembly is vertically attached between the front stop assembly and the rear stop assembly and has a third side vertically connected to the first side and the second side when viewed along the guide direction;
[0017] The right limit assembly is vertically attached between the front limit assembly and the rear limit assembly, and is arranged opposite to the left limit assembly. When viewed along the guide direction, a fourth side arranged opposite to the third side is formed. When viewed along the guide direction, the first side, the second side, the third side and the fourth side are connected to form a stacking area. The book signature is located in the stacking area and is slidably connected to the limit assembly.
[0018] In at least one embodiment of the present application, the limiting component includes:
[0019] A fixed plate is vertically connected to the clamping and conveying assembly, wherein the fixed plate is attached to one side of the signature, the fixed plate surrounds the four sides of the signature, and a book receiving conveyor belt is arranged on the fixed plate and slides along the guide direction, and the book receiving conveyor belt is located at the midpoint of the side length of the stacking area;
[0020] The vibrating member generates a vibration force and is fixedly connected to the fixing plate and is located at one end close to the book receiving assembly.
[0021] In at least one embodiment of the present application, the limiting assembly further includes:
[0022] An adjustment motor is provided to generate an adjustment force for adjusting the position of the fixing plate;
[0023] The sliding member is electrically connected to the adjusting motor and is slidably connected to the fixing plate.
[0024] In at least one embodiment of the present application, the book receiving assembly is composed of a first book receiving assembly and a second book receiving assembly;
[0025] The book receiving assembly comprises two book receiving rods which are arranged opposite to each other and staggered, and the two book receiving rods slide towards each other in the stacking area to form a book receiving platform, and the book signatures are stacked on the book receiving platform;
[0026] Two corresponding and staggered through holes are formed on the two oppositely arranged fixing plates, one of the book receiving rods passes through the one through hole and is located in the stacking area, and the other book receiving rod passes through the other through hole and is located in the stacking area.
[0027] In at least one embodiment of the present application, the digital printing signature stacking device further includes a detection component located at a book conveying end of the clamping and conveying component and connected to the clamping and conveying component, and the detection component includes:
[0028] A book-dividing camera, which is fixedly connected to the clamping and conveying assembly, arranged opposite to the conveying area, and generates a book-dividing signal;
[0029] The counting sensor is fixedly connected to the clamping and conveying assembly and detects the conveying amount of the signatures.
[0030] In at least one embodiment of the present application, the digital printing signature stacking device further includes a glue dispensing mechanism disposed adjacent to the detection component along the conveying direction, and the glue dispensing mechanism includes:
[0031] A glue production component, arranged outside the digital printing signature stacking device;
[0032] A glue gun is connected to the glue production component pipeline to transfer glue. The glue gun is arranged adjacent to the detection component along the conveying direction and is located above the conveying area to dispense glue to the book signature.
[0033] In at least one embodiment of the present application, the digital printing signature stacking device further comprises a book separation mechanism disposed adjacent to the glue dispensing mechanism along the conveying direction, the book separation mechanism being electrically connected to the detection component, and the book separation mechanism comprising:
[0034] Electromagnet, which produces downward pressure movement;
[0035] The hook plate is connected to the electromagnet, and the hook plate abuts against the book signature.
[0036] In at least one embodiment of the present application, the digital printing signature stacking device further includes a book pushing mechanism, and the book pushing mechanism includes:
[0037] A placing table, located below the book receiving platform and used for receiving book blocks;
[0038] A slide rail, fixed below the placement table;
[0039] A book pushing and shifting rod is slidably connected to the slide rail, wherein one book pushing and shifting rod is slidably connected to one slide rail, and another book pushing and shifting rod is slidably connected to another slide rail;
[0040] A pushing motor is connected to the book pushing lever and generates a horizontal pushing force;
[0041] A cam member has one end electrically connected to the push motor and the other end connected to the slide rail to generate a vertical rod retracting force, and one cam mechanism is connected to one slide rail, and another cam mechanism is connected to another slide rail.
[0042] In at least one embodiment of the present application, the digital printing signature stacking device further includes a clamping mechanism, the clamping mechanism and the book pushing mechanism are arranged side by side along an end away from the clamping and conveying assembly, and the clamping mechanism includes:
[0043] A book discharging assembly is arranged side by side with the placing table, the horizontal pushing direction of the book pushing lever is the direction in which the book pushing mechanism approaches the pressing mechanism, and the book discharging assembly includes: a book discharging conveyor belt sliding along the horizontal pushing direction and a first detection member located at the side of the book discharging conveyor belt and receiving the book block;
[0044] A pressing assembly is arranged side by side with the book delivery assembly, the book delivery assembly is located between the book pushing mechanism and the pressing assembly, and the pressing assembly includes:
[0045] A conveyor belt, arranged side by side with the book delivery conveyor belt, wherein the sliding direction of the conveyor belt is arranged in the same direction as that of the book delivery conveyor belt;
[0046] A book pressing member is located above the conveyor belt and slides vertically downward to fit the book block;
[0047] The second detection member is arranged above the conveyor belt and located at the starting end of the conveyor belt.
[0048] The beneficial effects of the digital printing signature stacking device provided above are as follows:
[0049] By having each limiting component fit one side of the book, multiple limiting components enclose the book to limit the size of the stacking area of the book. The area of the stacking area is equal to the area of the book. Each limiting component is provided with a book receiving conveyor belt that slides along the second conveying direction. The book adheres to the book receiving conveyor belt and slides to the book receiving component, and the book receiving conveyor belt guides the conveying direction of the book. The conveyor belt of one of the limiting components is the lower conveyor belt, which ensures the synchronous transmission between the clamping conveyor component and the multiple book receiving conveyor belts. In addition, a vibrating member is provided on the limiting component, and the books are neatly arranged in the conveying area under the action of vibration. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Figure 1 This is a front view of the digital printing signature stacking device described in this application;
[0051] Figure 2 A top view of the digital printing signature stacking device described in this application;
[0052] Figure 3 This is a front view of the internal structure of the digital printing signature stacking device described in this application;
[0053] Figure 4 A top view of the internal structure of the digital printing signature stacking device described in this application;
[0054] Figure 5 This is an exploded view of the internal structure of the digital printing signature stacking device described in this application;
[0055] Figure 6 for Figure 5 Exploded view of AA in the middle;
[0056] Figure 7 for Figure 6 Schematic diagram of the coordination relationship between the two book-joining components;
[0057] Figure 8 A top view of the holding and conveying group described in this application;
[0058] Fig. 9 A three-dimensional diagram of the clamping and conveying assembly described in this application;
[0059] Fig.10 A cross-sectional view of the clamping and conveying assembly described in the present application;
[0060] Fig.11 A three-dimensional diagram of the detection assembly described in this application;
[0061] Fig.12 A three-dimensional diagram of the dispensing mechanism described in this application;
[0062] Fig.13 This is a left view of the branch mechanism described in this application;
[0063] Fig.14 A top view of the first book receiving assembly or the second book receiving assembly of the present application;
[0064] Fig.15 A top view of the book pushing mechanism described in this application;
[0065] Fig.16 This is a front view of the book pushing mechanism described in this application;
[0066] Fig.17 A three-dimensional diagram of the rear limit mechanism described in this application
[0067] Fig.18 A three-dimensional diagram of the left limiting mechanism or the right limiting mechanism described in the present application;
[0068] Fig.19 A three-dimensional diagram of the book publishing assembly described in this application;
[0069] Fig. 20 This is a front view of the clamping mechanism described in this application;
[0070] Fig.21 It is a left side view of the clamping mechanism described in this application;
[0071] Fig. 22 This is a left view of the book pressing assembly of the present application after sliding;
[0072] Main component symbols
[0073] 100. Digital printing book stacking device; 10. Clamping and conveying assembly; 11. Upper conveyor belt; 12. Lower conveyor belt; 13. Conveying area; 20. Book receiving and stacking mechanism; 21. Multiple limit assemblies; 211. Front limit assemblies; 212. Rear limit assemblies; 213. Left limit assemblies; 214. Right limit assemblies; 22. Book receiving assembly; 221. First book receiving assembly; 222. Second book receiving assembly; 2111. Fixed plate; 21111. Through hole; 2112. Book receiving conveyor belt; 2113. Vibrating element; 2114. Adjusting motor; 2115. Sliding element; 2211. Book receiving rod; 2212. Book platform; 23, stacking area; 30, detection component; 31, book separation camera; 32, counting sensor; 40, glue dispensing mechanism; 41, glue production component; 42, glue gun; 50, book separation mechanism; 51, electromagnet; 52, hook plate; 60, book pushing mechanism; 61, placement table; 62, slide rail; 63, book pushing lever; 64, pushing motor; 65, cam member; 70, clamping mechanism; 71, book discharging component; 711, book discharging conveyor belt; 712, first detection member; 72, clamping component; 721, conveyor belt; 722, book pressing member; 723, second detection member; F1, transmission direction; F2, guiding direction; DETAILED DESCRIPTION
[0074] The embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0075] It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a central component at the same time. When a component is considered to be "located on" another component, it may be directly located on the other component or there may be a central component at the same time. The terms "top", "bottom", "upper", "lower", "left", "right", "front", "back", and similar expressions used herein are for illustrative purposes only.
[0076] Some embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0077] Before going into detail, it should be noted that this device is used in a high-speed book binding device, and the binding process of the high-speed book binding device is as follows:
[0078] Place the printed paper roll in the unwinding device and unwind it to form a continuous paper strip. (The printed paper roll is: Using high-speed digital printing equipment, multiple pages can be printed on a continuous roll at the same time to ensure efficient production.)
[0079] In order to facilitate the subsequent book forming, the paper roll will be folded along the width direction. This folding process can be understood as arranging the pages in the order required by the final book, which is convenient for subsequent binding.
[0080] After folding, the book is cut to the required length. Through precise cutting steps, "signatures" are formed. Each signature is usually a signature of a book, including multiple pages folded together.
[0081] The above content is prior art, and therefore, it will not be described in detail.
[0082] See also Figure 1-Figure 22 Specifically, the sliding direction of the upper conveyor belt 11 and the lower conveyor belt 12 is the conveying direction F1. The signatures are arranged in a fish scale shape and conveyed between the upper conveyor belt 11 and the lower conveyor belt 12. The upper and lower conveyor belts clamp the signatures and continuously convey the signatures along the conveying direction F1. The paths along which the upper and lower conveyor belts convey the signatures form a conveying area 13. The signatures are arranged in a fish scale shape and conveyed, which makes the conveying efficiency of the signatures higher.
[0083] In the sliding direction where the upper conveyor belt 12 and the lower conveyor belt 12 work together, there are tension wheels and equidistant guide wheels. The tension wheel is usually installed at a fixed position or an adjustable position of the conveyor belt, and the tension of the conveyor belt is adjusted by a mechanical device (such as a spring or a pneumatic device). During the conveying process, the tension wheel will be dynamically adjusted according to the actual state of the conveyor belt to ensure that the conveyor belt always maintains appropriate tension.
[0084] Guide wheels are usually installed at specific locations along the conveyor path, especially in areas where the conveyor belt is prone to deviation or requires additional support. The installation position of the guide wheels is precisely calculated to ensure that the conveyor belt always runs along the designed path at high speeds, avoiding deviation or slack.
[0085] The signature is conveyed to the conveying area 13 , in which a detection assembly 30 , a glue dispensing mechanism 40 and a book separation mechanism 50 are sequentially arranged along the conveying direction F1 .
[0086] The book section first passes through the detection component 30, and the book section camera 31 captures the book section content on the book section (such as the printed QR code and the number of book section pages and other information) to generate a book section signal. When the printed content is incomplete, the counting sensor 32 detects the number of book sections clamped and conveyed by the upper and lower conveyor belts 12. The upper and lower conveyor belts 12 clamp and convey the book section so that the book section will not fall off the conveyor belt due to the weight of the book section during high-speed transmission, making the counting sensor 32 more accurate, and the book section is fixed between the upper conveyor belt 11 and the lower conveyor belt 12, so that the book section camera can accurately capture the book section content printed on the book section.
[0087] The book signatures then pass through the glue dispensing assembly, and the glue gun 42 connected to the glue production assembly 41 continuously dispenses glue and dispenses glue to the book signatures in the conveyor belt.
[0088] The glued book passes through the book separation mechanism 50, which is electrically connected to the detection component 30 to receive the book separation signal. When the glued book separation mechanism 50 receives the book separation signal, the connecting rotating shaft in the electromagnet 51 rotates to drive the hook plate 52 connected to the rotating shaft to move downward until it abuts against the book, so that the abutted book is separated from the book transmitted at the last moment. When the glued book separation mechanism 50 does not receive the book separation signal, the book separation mechanism 50 does not work. The glued book is transmitted to the stacking area 23 connected to the transmission area 13.
[0089] The book receiving and stacking mechanism 20 (including the plurality of position limiting components and the book receiving component 22) and the book pushing mechanism 60 are sequentially arranged along the guide direction F2, and the guide direction F2 is arranged vertically downward with the conveying direction F1. The stacking area 23 is arranged side by side with the stacking area 23 along the conveying direction F1, but the stacking area 23 is located below the conveying area 13.
[0090] A plurality of limiting components 21 are provided according to the number of edges of the signature.
[0091] In one embodiment, the book is rectangular and includes four edges. The glued book signature is transported from the book outlet end of the upper conveyor belt 11 to the stacking area 23. By setting the positions of the front, rear, left, and right limiter components 214 in advance, one limiter component is attached to one edge of the book signature, and four limiter components surround the four edges of the book signature. In addition, a book receiving conveyor belt 2112 is provided in each limiter component. The book receiving conveyor belt 2112 is attached to the book signature. When the book receiving conveyor belt 2112 slides along the guide direction F2, it drives the book signature to slide along the guide direction F2 to the book receiving component 22 to form a book receiving platform 2212. The book signatures are stacked on the book receiving platform 2212, and a plurality of book signatures are stacked to form a book block.
[0092] The four limiting components are enclosed and pasted to form a stacking area 23. When viewed along the guide direction F2, the area of the stacking area 23 is equal to the flat area of the signature when it is transported.
[0093] The limiter components prevent the signatures from being misplaced or slipping during the conveying process, and they are kept neatly arranged, which is crucial for the smooth progress of the subsequent stacking process.
[0094] The four limiting components are arranged in a rectangular shape and correspond to the four edges of the signature. During the transmission process, the four edges of the signature are respectively in contact with the front, rear, left and right limiting components 214 to stabilize the position of the signature.
[0095] The front stopper assembly 211 is connected to the lower conveyor belt 12 and mainly controls the front edge of the book signature to ensure that the book signature can accurately enter the designated position when being conveyed to the stacking area 23 .
[0096] The rear stopper assembly 212 blocks and stabilizes the rear edge of the signature to prevent the signature from shifting when the conveyor belt stops.
[0097] The left limit assembly 213 and the right limit assembly 214 are perpendicular to the conveying direction F1 and are mainly used to control the left and right edges of the signature to ensure that the left and right positions of the signatures on the conveyor belt are accurate.
[0098] The position of the stopper can be fine-tuned according to the size of the signature to accommodate signatures of different sizes. This flexibility ensures that the conveying and stacking process is suitable for signatures of different sizes.
[0099] When the book signature is delivered to the stacking area 23 , the limiting assembly will automatically adjust its position to fit the four edges of the book signature to provide an enclosed frame to prevent the book signature from tilting or sliding during the stacking process.
[0100] During the stacking process, the stopper not only fixes the book, but also ensures its vertical alignment by enclosing the edges of the book. This means that each book is kept on the same horizontal line when stacked, without offset or overlap, thus forming a neat book block.
[0101] Since the stacking area 23 formed by the limiting assembly is equal to the paving area, the limiting assembly provides a precise spatial constraint to ensure that each signature will not move outward or lose control when stacking, thereby greatly improving the stacking accuracy.
[0102] The book receiving conveyor belt 2112 is a part of the limiting assembly, and a limiting assembly is attached to one edge of the signature to further ensure that the signature remains stable during the conveying process. The book receiving conveyor belt 2112 guides the signature from the conveyor belt to the stacking area 23, and when the signature enters the stacking area 23, it helps it slide to the correct position to avoid jamming or deviation in the final stage of conveying.
[0103] The front stopper assembly 211 is connected to the lower conveyor belt 12 and is located at the book outlet end of the conveying area 13. The book receiving conveyor belt 2112 provided on the front stopper assembly 211 is formed by bending the lower conveyor belt along the guide direction F2. One edge of the signature has been in contact with the conveyor belt (the upper and lower conveyor belts and the book receiving conveyor belt 2112) before being stacked, so that the signature completes the transition from the conveying area 13 to the stacking area 23.
[0104] When the book reaches the end of the lower conveyor belt 12, the bent book receiving conveyor belt 2112 can catch the edge of the book to prevent the book from falling or sliding due to loss of support. This ensures that the book smoothly transitions from the conveyor belt to the stacking area 23, forming a continuous conveying process.
[0105] The book receiving conveyor belt 2112 is bent along the guiding direction F2, so that the book signature can be transferred from horizontal to vertical transmission, and the book signature can be gradually guided into the stacking area 23. The guiding direction F2 is perpendicular to the main transmission direction F1, and this bending structure ensures that the book signature changes the transmission path at the end of the conveyor belt and accurately enters the stacking area 23 without deviation or misalignment.
[0106] The bent book receiving conveyor belt 2112 fits one edge of the signature, and plays a role in precise positioning. The bending structure ensures that the signature always keeps in contact with the book receiving conveyor belt 2112 and moves smoothly along the conveying direction F1, avoiding left and right deviation of the signature during the conveying process.
[0107] The book receiving conveyor belt 2112 in the front limiting assembly 211 can also ensure that the edges of the book signatures are aligned before stacking, so that each book signature maintains a consistent direction, providing an accurate basis for subsequent stacking.
[0108] A limiting assembly is used in conjunction with a book receiving conveyor belt 2112 and in contact with an edge of a book signature, so that the transmission of the book signature in the guide direction F2 is precisely controlled, ensuring that each book signature can be stacked together according to a predetermined path and sequence. This can avoid problems such as uneven stacking and tilting of the book signatures, and improve the accuracy and quality of stacking.
[0109] In the process of transferring the book signature to the book receiving platform 2212, the book receiving conveyor belt 2112 pushes the book signature to the correct position by continuously sliding, so as to ensure that the book signature will not tilt or be stacked unevenly when stacked. Each book signature is stacked smoothly under the guidance of the book receiving conveyor belt 2112.
[0110] The book receiving conveyor belt 2112 ensures that the book signatures can be smoothly transferred when being conveyed to the stacking area 23, and will not be misplaced or slipped due to inertia or friction. This improves the stability and accuracy of book signature stacking, ensures that the book signatures are clearly layered and neatly aligned when stacked, and reduces production problems caused by uneven stacking.
[0111] In the specific implementation, the various parts of the entire limiting assembly are closely connected to form an automatic adjustment, limiting and precise stacking system. The fixed plate 2111 provides a basic limiting structure to enclose the book to ensure that it does not deviate during the stacking process; the book receiving conveyor belt 2112 is responsible for accurately conveying the book to the stacking area 23; the vibrator 2113 fine-tunes the book through vibration force to ensure that each layer of the book is stacked neatly; the adjustment motor 2114 and the sliding member 2115 work together to enable the position of the fixed plate 2111 to be dynamically adjusted according to the book of different specifications, ensuring that the equipment can handle book of various sizes.
[0112] In a specific implementation, the book receiving component 22 is composed of a first book receiving component 221 and a second book receiving component 222; the book receiving component 22 includes two book receiving rods 2211 that are relatively and staggered, and the two book receiving rods 2211 slide toward each other in the stacking area 23 to form a book receiving platform 2212, and the book signatures are stacked on the book receiving platform 2212; the two relatively arranged fixing plates 2111 are provided with two corresponding and staggered through holes 21111, one of the book receiving rods 2211 passes through the one through hole 21111 and is located in the stacking area 23, and the other book receiving rod 2211 passes through the other through hole 21111 and is located in the stacking area 23.
[0113] The first book receiving assembly 221 and the second book receiving assembly 222 work alternately to reduce the waiting time.
[0114] In a specific implementation, the digital printing book stacking device 100 further includes a book pushing mechanism 60, which includes: a placement table 61, a slide rail 62, a book pushing lever 63 and a cam member 65. The placement table 61 is located below the book receiving platform 2212 to receive the book block. The slide rail 62 is fixed below the placement table 61. The book pushing lever 63 is slidably connected to the slide rail 62, and one of the book pushing levers 63 is slidably connected to one of the slide rails 62, and the other of the book pushing levers 63 is slidably connected to the other of the slide rails 62. The pushing motor 64 is connected to the book pushing lever 63, and the pushing motor 64 generates a horizontal pushing force. One end of the cam member 65 is electrically connected to the pushing motor 64, and the other end of the cam member 65 is connected to the slide rail 62 to generate a vertical rod retracting force, and one of the cam mechanisms is connected to one of the slide rails 62, and the other of the cam mechanisms is connected to the other of the slide rails 62.
[0115] When the book receiving rod 2211 slides in a direction away from the stacking area 23, the book block is transferred to the placement table 61 below according to gravity, ensuring that the book block is in the correct position to prepare for the book pushing action.
[0116] After the placing table 61 receives the book block, the pushing motor 64 drives the book pushing lever 63 to slide on the slide rail 62, pushing the book block to the next station. After the book pushing lever 63 completes the book pushing action, the cam member 65 acts on the book pushing lever 63 to reset it. Each feature plays a key role in ensuring the accurate and fast pushing of the book block. A set of push rod power devices are provided on both sides of the placing table 61. When one of the book pushing levers 63 is driven to push the book, the other book pushing lever 63 is driven to reset, and the two book pushing levers 63 realize the action of alternately pushing the book.
[0117] In a specific implementation, the digital printing signature stacking device 100 further includes a clamping mechanism 70, which is arranged side by side with the book pushing mechanism 60 along an end away from the clamping and conveying assembly 10, and the clamping mechanism 70 includes:
[0118] The book discharging assembly 71 is arranged side by side with the placing table 61, and the horizontal pushing direction of the book pushing lever 63 is the direction in which the book pushing mechanism 60 approaches the pressing mechanism 70. The book discharging assembly 71 includes: a book discharging conveyor belt 711 sliding along the horizontal pushing direction and a first detection member 712 located on the side of the book discharging conveyor belt 711 and receiving the book block;
[0119] The pressing assembly 72 is arranged side by side with the book output assembly 71. The book output assembly 71 is located between the book pushing mechanism 60 and the pressing assembly 72. The pressing assembly 72 includes:
[0120] The conveyor belt 721 is arranged side by side with the book delivery conveyor belt 711, and the sliding direction of the conveyor belt 721 is arranged in the same direction as the book delivery conveyor belt 711. The book pressing member 722 is located above the conveyor belt 721, and slides vertically downward to fit the book core. The second detection member 723 is arranged above the conveyor belt 721 and is located at the starting end of the conveyor belt 721. The book delivery component 71 is located on the side of the placement table 61 and is arranged side by side with the book pushing mechanism 60. When the book pushing lever 63 pushes the book core horizontally, the book core is conveyed to the direction close to the clamping mechanism 70. The function of the book delivery component 71 is to receive the book core and convey it to the clamping mechanism 70 for clamping.
[0121] The first detection member 712 is located at the side of the book delivery conveyor belt 711 and is responsible for detecting whether the book block has reached the specified position. Its function is to monitor the state of the book block in real time. When the book block passes, the detection member will trigger subsequent operations, such as starting the pressing component 72.
[0122] The pressing assembly 72 is located next to the book output assembly 71 and is arranged side by side with the conveyor belt 721. Its main function is to perform vertical pressing on the book core delivered to the pressing position to ensure that the book core is compact and flat, providing conditions for subsequent stacking or binding.
[0123] The second detection member 723 is located at the starting end of the conveyor belt 721 and is responsible for detecting whether the book block has been compacted and is ready for the next step of transmission. The function of the second detection member 723 is to ensure that each book block can smoothly enter the subsequent process after being compacted.
[0124] The above is only an implementation method of the present application. It should be pointed out that a person skilled in the art can make improvements without departing from the inventive concept of the present application, but these improvements are within the scope of protection of the present application.
Claims
1. A digital printing signature stacking device, characterized in that: include: A clamping and conveying assembly includes an upper conveying belt and a lower conveying belt with a conveying direction, and a conveying area is formed between the two conveying belts to clamp the signature and convey it along the conveying direction; A plurality of limiting components, one of which is attached to one side of the signature to enclose the signature and form a stacking area, the stacking area is connected to the book outlet end of the clamping and conveying component, and when viewed along the guiding direction perpendicular to the conveying direction, the area of the stacking area is denoted as S1, and the area of the signature conveying and laying is denoted as S2, which satisfies the relationship: S1=S2; One of the limiting components is provided with a book receiving conveyor belt that slides along the guiding direction and fits the book signatures, and one of the book receiving conveyor belts is the lower conveyor belt located in the stacking area; The book receiving assembly is located at the book outlet end of the book receiving conveyor belt and in the stacking area. The book signature at the next moment and the book signature at the previous moment are stacked in the book receiving assembly to form a book block.
2. The digital printing signature stacking device according to claim 1, characterized in that: The plurality of limit assemblies are vertically connected to the clamping and conveying assembly along the guiding direction, and the plurality of limit assemblies include: a front stop assembly connected to the lower conveyor belt and forming a first edge of the stacking area when viewed along the guide direction; a rear stop assembly, arranged opposite to the front stop assembly along the conveying direction and having a second side opposite to the first side when viewed along the guiding direction; A left stop assembly is vertically attached between the front stop assembly and the rear stop assembly and has a third side vertically connected to the first side and the second side when viewed along the guide direction; The right limit assembly is vertically attached between the front limit assembly and the rear limit assembly, and is arranged opposite to the left limit assembly. When viewed along the guide direction, a fourth side arranged opposite to the third side is formed. When viewed along the guide direction, the first side, the second side, the third side and the fourth side are connected to form a stacking area. The book signature is located in the stacking area and is slidably connected to the limit assembly.
3. The digital printing signature stacking device according to claim 1, characterized in that: The limiting component comprises: A fixed plate is vertically connected to the clamping and conveying assembly, wherein the fixed plate is attached to one side of the signature, the fixed plate surrounds the four sides of the signature, and a book receiving conveyor belt is arranged on the fixed plate and slides along the guide direction, and the book receiving conveyor belt is located at the midpoint of the side length of the stacking area; The vibrating member generates a vibration force and is fixedly connected to the fixing plate and is located at one end close to the book receiving assembly.
4. The digital printing signature stacking device according to claim 3, characterized in that: The limiting component also includes: An adjustment motor is provided to generate an adjustment force for adjusting the position of the fixing plate; The sliding member is electrically connected to the adjusting motor and is slidably connected to the fixing plate.
5. The digital printing signature stacking device according to claim 3, characterized in that: The book receiving assembly is composed of a first book receiving assembly and a second book receiving assembly; The book receiving assembly comprises two book receiving rods which are arranged opposite to each other and staggered, and the two book receiving rods slide towards each other in the stacking area to form a book receiving platform, and the book signatures are stacked on the book receiving platform; Two corresponding and staggered through holes are formed on the two oppositely arranged fixing plates, one of the book receiving rods passes through the one through hole and is located in the stacking area, and the other book receiving rod passes through the other through hole and is located in the stacking area.
6. The digital printing signature stacking device according to claim 1, characterized in that: The digital printing signature stacking device further comprises a detection component located at the book conveying end of the clamping and conveying component and connected to the clamping and conveying component, and the detection component comprises: A book-dividing camera, which is fixedly connected to the clamping and conveying assembly, arranged opposite to the conveying area, and generates a book-dividing signal; The counting sensor is fixedly connected to the clamping and conveying assembly and detects the conveying amount of the signatures.
7. The digital printing signature stacking device according to claim 6, characterized in that: The digital printing signature stacking device further includes a glue dispensing mechanism disposed adjacent to the detection component along the conveying direction, and the glue dispensing mechanism includes: A glue production component, arranged outside the digital printing signature stacking device; A glue gun is connected to the glue production component pipeline to transfer glue. The glue gun is arranged adjacent to the detection component along the conveying direction and is located above the conveying area to dispense glue to the book signature.
8. The digital printing signature stacking device according to claim 7, characterized in that: The digital printing signature stacking device further includes a book separation mechanism disposed adjacent to the glue dispensing mechanism along the conveying direction, the book separation mechanism being electrically connected to the detection component, and the book separation mechanism comprising: Electromagnet, which produces downward pressure movement; The hook plate is connected to the electromagnet, and the hook plate abuts against the book signature.
9. The digital printing signature stacking device according to claim 5, characterized in that: The digital printing signature stacking device further includes a book pushing mechanism, which includes: A placing table, located below the book receiving platform and used for receiving book blocks; A slide rail, fixed below the placement table; A book pushing and shifting rod is slidably connected to the slide rail, wherein one book pushing and shifting rod is slidably connected to one slide rail, and another book pushing and shifting rod is slidably connected to another slide rail; A pushing motor is connected to the book pushing lever and generates a horizontal pushing force; A cam member has one end electrically connected to the push motor and the other end connected to the slide rail to generate a vertical rod retracting force, and one cam mechanism is connected to one slide rail, and another cam mechanism is connected to another slide rail.
10. The digital printing signature stacking device according to claim 9, characterized in that: The digital printing signature stacking device further comprises a clamping mechanism, which is arranged side by side with the book pushing mechanism along an end away from the clamping and conveying assembly, and the clamping mechanism comprises: A book discharging assembly is arranged side by side with the placing table, the horizontal pushing direction of the book pushing lever is the direction in which the book pushing mechanism approaches the pressing mechanism, and the book discharging assembly includes: a book discharging conveyor belt sliding along the horizontal pushing direction and a first detection member located at the side of the book discharging conveyor belt and receiving the book block; A pressing assembly is arranged side by side with the book delivery assembly, the book delivery assembly is located between the book pushing mechanism and the pressing assembly, and the pressing assembly includes: A conveyor belt, arranged side by side with the book delivery conveyor belt, wherein the sliding direction of the conveyor belt is arranged in the same direction as that of the book delivery conveyor belt; The book pressing piece is located above the conveyor belt and slides vertically downward to fit with the book block; the second detecting piece is arranged above the conveyor belt and located at the starting end of the conveyor belt.