Automatic winding device and method thereof

Abstract

The present invention belongs to the technical field of cable winding, and specifically relates to an automatic winding device and a method thereof, comprising a workbench, wherein the upper surface of the workbench is fixedly connected to two support plates, a first motor is fixedly connected to one side of one of the support plates, the first motor, an output end of the first motor is clamped with a fixed roller, a fixing assembly is arranged on the upper surfaces of the two support plates, the fixing assembly comprises a top plate fixedly connected to the upper surfaces of the two support plates, two first guide rails are fixedly connected to the lower surface of the top plate, first guide blocks are slidably connected in the two first guide rails, a fixing rod is fixedly connected to the lower surface of each of the first guide blocks, a cutting knife is fixedly connected to the two sides of the fixing rods close to each other, and structures such as a clamping assembly and a glue dripping assembly are used to solve the problem that the cut end of the cable needs to be fixed separately each time, the fixing and disassembly process takes a long time, a large amount of working time is wasted, and winding efficiency is low.

Description

Technical Field

[0001] The invention belongs to the technical field of cable winding, in particular to an automatic winding device and a method thereof. Background Art

[0002] Cables, including optical cables and electrical cables, are widely used in installation, connection and power transmission. Cables are particularly important in transmitting images during monitoring. Because cables are energized, installation requires caution. After production is completed, the workshop will use winding equipment to wrap them around a cylinder for easy transportation and storage.

[0003] When winding the cable using the existing winding equipment, the operator first fixes the starting end of the cable on the circumferential surface of the winding drum by means of tape or quick-drying glue, and then starts the motor to drive the winding drum to rotate. The rotation of the winding drum can wind the cable on the circumferential surface of the winding drum. After winding a certain amount of cable, the winding equipment is first stopped, and then the cable is cut off, and then the winding drum is replaced, and the cable with one end cut off is fixed again on the circumferential surface of the new winding drum to carry out the winding work. However, when winding the cable with the existing winding equipment, the cut end of the cable needs to be fixed separately each time, and the fixing and disassembly process is time-consuming, resulting in a large amount of work time being wasted, resulting in the problem of low winding efficiency.

[0004] To this end, the present invention provides an automatic winding device and method thereof. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: the automatic winding equipment and method described in the present invention include a workbench, the upper surface of the workbench is fixedly connected to two support plates, one side of one support plate is fixedly connected to a first motor, the output end of the first motor is clamped with a fixed roller, and the upper surfaces of the two support plates are provided with fixed components.

[0007] The fixing assembly comprises a top plate fixedly connected to the upper surfaces of the two support plates, the lower surface of the top plate is fixedly connected to two first guide rails, the two first guide rails are slidably connected with first guide blocks, the lower surface of each first guide block is fixedly connected to a fixing rod, and the two fixing rods are fixedly connected to a cutter on one side close to each other;

[0008] A fixed guide plate is fixedly connected to the lower surface of the top plate, a fixed guide rail is provided on the lower surface of the fixed guide plate, a fixed guide block is slidably connected in the fixed guide rail, a clamping assembly is provided on the lower surface of the fixed guide block, and the clamping assembly is used to clamp and fix the cable.

[0009] Preferably, the clamping assembly includes a fixed box fixedly connected to the lower surface of the fixed guide block, the lower surface of the fixed box is provided with two limiting guide rails, each of the limiting guide rails is slidably connected with two clamping blocks, the cross-section of the clamping block is an arc-shaped surface, and a glue dripping assembly is provided on one side of the fixed box, and the glue dripping assembly is used to drip glue on the surface of the cable to accelerate drying.

[0010] Preferably, the glue dripping assembly includes a limit block fixedly connected to one side of the fixed box, a limit groove is provided in the limit block, a telescopic rod is fixed in the limit groove, a compression spring is sleeved on the circumferential surface of the telescopic rod, the compression spring and one end of the telescopic rod are fixedly connected to the same sealing block, a plurality of fixing holes are provided on the lower surface of the fixed box, the sealing block is used to block the fixing holes, and a pressure box is fixedly connected to one side of the fixed box.

[0011] Preferably, a vertical rod is slidably connected in the fixed guide rail, a connecting rod is fixedly connected to one side of the vertical rod, and a plurality of positioning holes are formed on the surface of the connecting rod.

[0012] Preferably, a horizontal plate is fixedly connected to one side of the fixed box, a second hydraulic cylinder is fixedly connected to the lower surface of the horizontal plate, a fixed block is fixedly connected to the output end of the second hydraulic cylinder, the fixed box is rotatably connected to a rotating plate corresponding to the position of the fixed block, the rotating plate is rotatably connected to the fixed block, and one end of the rotating plate is rotatably connected to a roller.

[0013] Preferably, a positioning plate is fixedly connected to the output end of the first motor, a clamping block is fixedly connected to one side of the positioning plate, a clamping groove is formed at a position of the fixed roller corresponding to the clamping block, and the cross-sections of the clamping block and the clamping groove are both cross-shaped.

[0014] Preferably, a first hydraulic cylinder is fixedly connected to one side of one of the support plates, a connecting plate is fixedly connected to the output end of the first hydraulic cylinder, an auxiliary disk is fixedly connected to one side of the connecting plate, a plug column is fixedly connected to one side of the auxiliary disk, and a slot is provided on the fixed roller corresponding to the position of the plug column.

[0015] Preferably, an auxiliary block is fixedly connected to the lower surface of the connecting plate, an auxiliary frame is fixedly connected to the support plate at a position corresponding to the auxiliary block, an auxiliary groove is provided in the auxiliary frame, and the auxiliary block can slide along the auxiliary groove.

[0016] The transmission gear of the present invention is a gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a

[0017] An automatic winding method, preparation stage: determining the settings of the winding machine, including the winding starting point, slot spacing and staggering method, and the specifications and length of the flat wire, starting from the preset starting point, and starting the winding of the first layer of flat wire according to the preset slot spacing and staggering method;

[0018] Alternating winding: After the first layer is wound, continue winding the subsequent layers according to the preset alternating pattern, repeating the alternating winding process until the required number of coil layers and total length are reached. Each layer must be ensured to fit closely to the previous layer to avoid gaps.

[0019] Check the coil: After all layers are wound, carefully check the uniformity, tightness and integrity of the coil, make necessary arrangements and adjustments to the coil, cut the flat wire and ensure that its ends are fixed, and then test and verify to ensure that the electrical and mechanical properties of the coil meet the design requirements.

[0020] The beneficial effects of the present invention are as follows:

[0021] 1. An automatic wire winding device and method according to the present invention, by starting two first guide rails on the lower surface of the top plate, the first guide blocks in the two first guide rails can slide towards each other, driving the fixed rods fixedly connected to the lower surface of each first guide block, and the two fixed rods are fixedly connected to the opposite sides with cutters, and the collision of the two cutters can cut the cable. At this time, the clamping assembly clamps the cable connected to the production line, and the fixed roller that has completed the cable winding is disassembled and replaced with a new fixed roller. At this time, the fixed guide block is started to slide along the fixed guide plate to move the cable to abut against the fixed roller. After the cable is fixed to the fixed roller, the winding work can be performed again; the problem that the cut end of the cable needs to be fixed separately each time, the fixing and disassembly process takes a long time, resulting in a waste of a lot of working time and low winding efficiency is solved;

[0022] 2. The automatic winding equipment and method described in the present invention realize efficient and stable clamping and precise glue dripping of cables through the setting of clamping components. First, the fixed box is installed under the fixed guide block, and its built-in limit guide rail provides guidance and support for the clamping block, ensuring that the two arc-shaped clamping blocks can fit the cable surface tightly and evenly, effectively preventing the cable from being displaced or damaged during processing. The arc-shaped design of the clamping block further improves the adaptability and stability of the clamping. The glue dripping component set on one side of the fixed box is the key to the surface treatment of the cable. This component can accurately control the dripping position and measurement of the quick-drying glue, ensuring that the glue evenly covers the required area on the cable surface, and quickly solidifies to fix the cable to the fixed roller, shortening the production cycle, optimizing the cable processing process, and improving production efficiency. It also reduces the difficulty and cost of operation by reducing manual intervention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below in conjunction with the accompanying drawings.

[0024] Figure 1 is a three-dimensional diagram of the first embodiment of the present invention;

[0025] Figure 2 It is a structural schematic diagram of the main body of the present invention;

[0026] Figure 3 It is a structural schematic diagram of the top plate of the present invention;

[0027] Figure 4 It is a structural schematic diagram of the fixed box of the present invention;

[0028] Figure 5 It is a structural schematic diagram of the rotating plate of the present invention;

[0029] Figure 6 It is a structural schematic diagram of the sliding block of the present invention;

[0030] Figure 7 It is a structural schematic diagram of the card slot of the present invention;

[0031] Figure 8 It is a schematic diagram of the structure of the slot of the present invention;

[0032] Fig. 9 It is a schematic diagram of the structure of the concave plate of the present invention;

[0033] In the figure: 1. Workbench;

[0034] 2. Support plate; 21. First hydraulic cylinder; 22. First motor; 23. Top plate; 24. First gear; 25. Positioning plate; 26. Fixed roller; 27. Connecting plate; 28. Auxiliary plate; 29. ​​Insert column; 210. Slot; 211. Block; 212. Slot; 213. Auxiliary frame; 214. Auxiliary slot; 215. Auxiliary block; 216. First strip; 217. First guide rail; 218. First guide block; 219. Fixed rod; 220. Cutter; 221. Fixed Fixed guide plate; 222, fixed guide rail; 223, fixed guide block; 224, fixed box; 225, limit guide rail; 226, clamping block; 227, pressure box; 228, limit block; 229, limit groove; 230, telescopic rod; 231, compression spring; 232, sealing block; 233, fixing hole; 234, vertical rod; 235, connecting rod; 236, positioning hole; 237, horizontal plate; 238, second hydraulic cylinder; 239, fixed block; 240, rotating plate; 241, roller column;

[0035] 3. Fixed frame; 31. Rotating shaft; 32. Second gear; 33. Protective ring; 34. Reciprocating thread; 35. Sliding block; 36. Positioning column; 37. Limiting rod;

[0036] 4. concave plate; 41. groove; 42. clamping plate; 43. positioning shaft; 44. torsion spring; 45. auxiliary plate; 46. magnetic block. DETAILED DESCRIPTION

[0037] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0038] Embodiment 1

[0039] like Figures 1 to 9 As shown, an automatic winding device and method according to an embodiment of the present invention comprises a workbench 1, wherein two support plates 2 are fixedly connected to the upper surface of the workbench 1, wherein a first motor 22 is fixedly connected to one side of one of the support plates 2, wherein the output end of the first motor 22 is clamped with a fixed roller 26, and a fixing assembly is arranged on the upper surfaces of the two support plates 2, wherein the fixing assembly comprises a top plate 23 fixedly connected to the upper surfaces of the two support plates 2, wherein the lower surface of the top plate 23 is fixedly connected to two first guide rails 217, wherein the two first guide rails 218 are fixedly connected to the lower surface of the two support plates 2. The rails 217 are slidably connected with first guide blocks 218, the lower surface of each first guide block 218 is fixedly connected with a fixed rod 219, and the sides of the two fixed rods 219 close to each other are fixedly connected with a cutter 220; the lower surface of the top plate 23 is fixedly connected with a fixed guide plate 221, the lower surface of the fixed guide plate 221 is provided with a fixed guide rail 222, the fixed guide rail 222 is slidably connected with a fixed guide block 223, the lower surface of the fixed guide block 223 is provided with a clamping assembly, and the clamping assembly is used to clamp and fix the cable.

[0040] Specifically, in the process of winding the cable using the existing winding equipment, the operator first fixes the starting end of the cable on the circumferential surface of the winding drum by means of adhesive tape or quick-drying adhesive, and then starts the motor to drive the winding drum to rotate. The rotation of the winding drum can wind the cable on the circumferential surface of the winding drum. After winding a certain amount of cable, the winding equipment is first stopped, and then the cable is cut off, and then the winding drum is replaced, and the cable with one end cut off is fixed again on the circumferential surface of the new winding drum to carry out the winding work. However, when the existing winding equipment is winding the cable, since the cut end of the cable needs to be fixed separately each time, the fixing and disassembly process takes a long time, resulting in a waste of a lot of working time and low winding efficiency.

[0041] Therefore, some structures are provided to solve this problem. First, one end of the produced cable is fixedly connected to the fixed roller 26, and then the first motor 22 is started. The first motor 22 can drive the fixed roller 26 to rotate. The rotation of the fixed roller 26 can perform the cable winding work. When the cable on the fixed roller 26 is wound to a certain extent, the first motor 22 is turned off, and then the fixed guide plate 221 on the upper surface of the top plate 23 is started. The fixed guide block 223 slidingly arranged on the lower surface of the fixed guide plate 221 will drive the clamping assembly to clamp the cable. After clamping, the two first guide rails 217 on the lower surface of the top plate 23 are started. The two first guide rails 217 are The first guide blocks 218 in the rail 217 can slide toward each other, driving the fixed rods 219 fixed to the lower surface of each first guide block 218. The two fixed rods 219 are fixed with cutters 220 on the opposite sides. The collision of the two cutters 220 can cut the cable. At this time, the clamping assembly clamps the cable connected to the production line. The fixed roller 26 that has completed the cable winding is disassembled and replaced with a new fixed roller 26. At this time, the fixed guide block 223 is started to slide along the fixed guide plate 221 to move the cable to abut against the fixed roller 26. After the cable is fixed to the fixed roller 26, the winding work can be performed again.

[0042] The invention solves the problem that the cut ends of the cables need to be fixed separately each time, the fixing and disassembly process takes a long time, resulting in a waste of a lot of working time and low winding efficiency.

[0043] like Figure 3 As shown, the clamping assembly of this embodiment includes a fixed box 224 fixedly connected to the lower surface of the fixed guide block 223, and two limiting guide rails 225 are provided on the lower surface of the fixed box 224. Two clamping blocks 226 are slidably connected in each limiting guide rail 225, and the cross-section of the clamping block 226 is arc-shaped. A glue dripping assembly is arranged on one side of the fixed box 224, and the glue dripping assembly is used to drip glue on the surface of the cable to accelerate drying.

[0044] Specifically, through the setting of the clamping component, efficient and stable clamping and precise glue dripping operations of the cable are achieved. First, the fixed box 224 is installed under the fixed guide block 223, and its built-in limit guide rail 225 provides guidance and support for the clamping block 226, ensuring that the two arc-shaped clamping blocks 226 can fit the cable surface tightly and evenly, effectively preventing the cable from being displaced or damaged during processing. The arc design of the clamping block 226 further improves the adaptability and stability of the clamping, and the glue dripping component set on one side of the fixed box 224 is the key to the cable surface treatment. This component can accurately control the dripping position and measurement of the quick-drying glue, ensuring that the glue evenly covers the required area on the cable surface, and quickly solidifies to fix the cable to the fixed roller 26, shortening the production cycle, optimizing the cable processing process, and improving production efficiency. It also reduces the difficulty and cost of operation by reducing manual intervention.

[0045] like Figure 3 As shown, the glue dripping assembly of this embodiment includes a limit block 228 fixed to one side of a fixed box 224, a limit groove 229 is provided in the limit block 228, a telescopic rod 230 is fixed in the limit groove 229, a compression spring 231 is sleeved on the circumferential surface of the telescopic rod 230, the compression spring 231 and one end of the telescopic rod 230 are fixedly connected to the same sealing block 232, a plurality of fixing holes 233 are provided on the lower surface of the fixed box 224, the sealing block 232 is used to block the fixing holes 233, and a pressure box 227 is fixed to one side of the fixed box 224.

[0046] Specifically, by setting up the glue dripping component, the limit groove 229 in the limit block 228 is cleverly combined with the telescopic rod 230, the compression spring 231 and the sealing block 232, so as to realize flexible control of the fixing hole 233 at the bottom of the fixing box 224. First, the pressure box 227 and the pressure transmission control telescopic rod 230 overcome the elastic force of the compression spring 231 to make the telescopic rod 230 contract, drive the sealing block 232 to disengage from the fixing hole 233, thereby opening the glue dripping channel. On the contrary, when the pressure is removed, the compression spring 231 automatically restores its deformation, pushes the sealing block 232 to reset, tightly blocks the fixing hole 233, and prevents glue dripping, thereby improving the accuracy and flexibility of the glue dripping operation, and effectively avoiding the problem of glue dripping leakage during non-operating periods, ensuring the cleanliness and safety of the production environment, and at the same time, reducing production costs and downtime, and improving overall production efficiency and product quality.

[0047] like Figure 4 As shown, in this embodiment, a vertical rod 234 is slidably connected inside the fixed guide rail 222 , a connecting rod 235 is fixedly connected to one side of the vertical rod 234 , and a plurality of positioning holes 236 are formed on the surface of the connecting rod 235 .

[0048] Specifically, a vertical rod 234 is slidably connected inside the fixed guide rail 222. When glue needs to be dripped on the cable, the fixed guide rail 222 is started to move the vertical rod 234 along the fixed guide rail 222. The movement of the fixed guide rail 222 can drive the connecting rod 235 to push the sealing block 232 away, so that the positioning hole 236 is aligned with the fixing hole 233, and then the quick-drying glue can flow to the cable and the fixing roller 26, so that the cable is fixed on the fixing roller 26, thereby achieving a more convenient cable fixing effect and improving the efficiency of cable processing.

[0049] like Figure 5 As shown, in this embodiment, a horizontal plate 237 is fixedly connected to one side of the fixed box 224, a second hydraulic cylinder 238 is fixedly connected to the lower surface of the horizontal plate 237, a fixed block 239 is fixedly connected to the output end of the second hydraulic cylinder 238, and a rotating plate 240 is rotatably connected to the fixed box 224 corresponding to the position of the fixed block 239, the rotating plate 240 is rotatably connected to the fixed block 239, and a roller 241 is rotatably connected to one end of the rotating plate 240.

[0050] Specifically, after the glue dripping is completed, when the fixed box 224 is reset, the second hydraulic cylinder 238 fixed to the lower surface of the horizontal plate 237 on one side is started, and the second hydraulic cylinder 238 will drive the fixed block 239 at its output end to move downward. The downward movement of the fixed block 239 can drive the rotating plate 240 rotatably connected to it to rotate. The rotating plate 240 is rotatably connected to one side of the fixed box 224, and then the roller 241 rotatably connected at one end of the rotating plate 240 can apply a certain amount of quick-drying glue to enable it to solidify quickly, and fix the cable on the fixed roller 26, thereby improving the fixing efficiency and quality, and achieving the effect of improving production efficiency.

[0051] like Figure 7 In the embodiment shown, the output end of the first motor 22 is fixedly connected to a positioning plate 25, a clamping block 211 is fixedly connected to one side of the positioning plate 25, and a clamping groove 210 is formed at the position of the fixed roller 26 corresponding to the clamping block 211, and the cross-sections of the clamping block 211 and the clamping groove 210 are both cross-shaped.

[0052] Specifically, the positioning plate 25 is fixedly connected through the output end of the first motor 22, and the cross-shaped block 211 on the side of the positioning plate 25 is precisely docked with the matching cross-shaped slot 210 on the fixed roller 26, thereby achieving an efficient and stable connection between the motor drive and the transmission components. This structure not only ensures the accuracy of the transmission, but also improves the overall stability and durability of the equipment.

[0053] Embodiment 2

[0054] like Figures 2 to 9As shown, compared with Example 1, another implementation of the present invention is: a first hydraulic cylinder 21 is fixedly connected to one side of one support plate 2, a connecting plate 27 is fixedly connected to the output end of the first hydraulic cylinder 21, an auxiliary disk 28 is fixedly connected to one side of the connecting plate 27, a plug post 29 is fixedly connected to one side of the auxiliary disk 28, and a slot 212 is provided at the position of the fixed roller 26 corresponding to the plug post 29.

[0055] Specifically, by utilizing the first hydraulic cylinder 21 to drive the connecting plate 27 and the auxiliary plate 28, the plug 29 is accurately inserted into the slot 212 of the fixed roller 26 to achieve dynamic locking and support. When the first motor 22 drives the fixed roller 26 to rotate, it will not affect the rotation of the fixed roller 26, thereby improving the working efficiency of the fixed roller 26.

[0056] like Figure 8 As shown, in this embodiment, an auxiliary block 215 is fixedly connected to the lower surface of the connecting plate 27, and an auxiliary frame 213 is fixedly connected to the support plate 2 at a position corresponding to the auxiliary block 215. An auxiliary groove 214 is provided in the auxiliary frame 213, and the auxiliary block 215 can slide along the auxiliary groove 214.

[0057] Specifically, by sliding the auxiliary block 215 under the connecting plate 27 in the auxiliary frame 213 and its auxiliary groove 214 on the support plate 2, it is ensured that under the drive of the first hydraulic cylinder 21, the movement of the connecting plate 27 and the auxiliary plate 28 is smooth and direction-controllable. This structure not only enhances the coordination between components, but also improves the stability and precision of the overall device and extends its service life.

[0058] like Figure 6 As shown, in this embodiment, the output end of the first motor 22 is fixedly connected to the first gear 24, and the first gear 24 is transmission-connected to the first strip steel 216. Two fixed frames 3 are fixedly connected to the upper surface of the workbench 1. A rotating shaft 31 is rotatably connected between the two fixed frames 3. One end of the rotating shaft 31 is fixedly connected to the second gear 32, and the second gear 32 is transmission-connected to the first gear 24 through the first strip steel 216. A reciprocating thread 34 is provided on the circumferential surface of the rotating shaft 31, and a sliding block 35 is slidably connected to the surface of the reciprocating thread 34. A positioning column 36 is fixedly connected to the upper surface of the sliding block 35, and two limit rods 37 are fixedly connected to one side of the positioning column 36. Two protective rings 33 are fixedly connected to the circumferential surface of the rotating shaft 31.

[0059] Specifically, the rotation of the second gear 32 is transmitted through the first gear 24 and the first strip steel 216, thereby driving the rotating shaft 31 mounted on the workbench 1 to rotate. The carefully designed reciprocating thread 34 on the rotating shaft 31 provides a unique motion trajectory for the sliding block 35. When the rotating shaft 31 rotates, the sliding block 35 can slide back and forth along the surface of the reciprocating thread 34. The positioning column 36 is a key component on the sliding block 35. The limit rod 37 fixedly connected to it plays a guiding and limiting role, ensuring that the sliding block 35 will not deviate from the established trajectory during the reciprocating motion, while enhancing the stability and reliability of the overall structure. The position of the positioning column 36 is accurately adjusted to provide strong support for subsequent processing or positioning tasks. Then the positioning column 36 can drive the two limit rods 37 on one side of it to move back and forth, and the two limit rods 37 can limit the passing cables, thereby improving the efficiency of cable winding and avoiding entanglement between cables as much as possible.

[0060] like Fig. 9 As shown, in this embodiment, a concave plate 4 is fixedly connected to the upper surface of the workbench 1, a groove 41 is opened on the upper surface of the concave plate 4, a magnetic block 46 is fixedly connected to one end of the concave plate 4, and two clamping plates 42 are fixedly connected to the other end of the concave plate 4. The top ends of the two clamping plates 42 are rotatably connected to a positioning shaft 43, a torsion spring 44 is sleeved on the circumferential surface of the positioning shaft 43, an auxiliary plate 45 is fixedly connected to the circumferential surface of the torsion spring 44, and the auxiliary plate 45 can be magnetically attracted to the magnetic block 46.

[0061] Specifically, through the recessed plate 4 on the workbench 1, the recessed groove 41 thereof is used to accommodate the positioning cable, and the magnetic attraction design of the magnetic block 46 and the auxiliary plate 45, through the force of the torsion spring 44, enables the auxiliary plate 45 to be automatically adsorbed on the magnetic block 46 when not subjected to external force, thereby forming a stable closed state, and effectively preventing the cable from accidentally slipping off. When the cable needs to be placed or removed, the auxiliary plate 45 can be easily flipped over to overcome the resistance of the torsion spring 44, so that the auxiliary plate 45 is separated from the magnetic block 46, providing convenience for operation.

[0062] An automatic winding method, preparation stage: determining the settings of the winding machine, including the winding starting point, slot spacing and staggering method, and the specifications and length of the flat wire, starting from the preset starting point, and starting the winding of the first layer of flat wire according to the preset slot spacing and staggering method;

[0063] Alternating winding: After the first layer is wound, continue winding the subsequent layers according to the preset alternating pattern, repeating the alternating winding process until the required number of coil layers and total length are reached. Each layer must be ensured to fit closely to the previous layer to avoid gaps.

[0064] Check the coil: After all layers are wound, carefully check the uniformity, tightness and integrity of the coil, make necessary arrangements and adjustments to the coil, cut the flat wire and ensure that its ends are fixed, and then test and verify to ensure that the electrical and mechanical properties of the coil meet the design requirements.

[0065] Working principle: first, one end of the produced cable is fixedly connected to the fixed roller 26, and then the first motor 22 is started. The first motor 22 can drive the fixed roller 26 to rotate, and the rotation of the fixed roller 26 can perform the cable winding work. When the cable on the fixed roller 26 is wound to a certain extent, the first motor 22 is turned off, and then the fixed guide plate 221 on the upper surface of the top plate 23 is started. The fixed guide block 223 slidingly arranged on the lower surface of the fixed guide plate 221 will drive the clamping assembly to clamp the cable. After clamping, the two first guide rails 217 on the lower surface of the top plate 23 are started, and the first guide blocks 223 in the two first guide rails 217 are driven to clamp the cable. A guide block 218 can slide toward each other, driving the fixed rod 219 fixed to the lower surface of each first guide block 218. The two fixed rods 219 are fixed with cutters 220 on the opposite sides. The collision of the two cutters 220 can cut the cable. At this time, the clamping assembly will clamp the cable connected to the production line. The fixed roller 26 that has completed the cable winding is disassembled and replaced with a new fixed roller 26. At this time, the fixed guide block 223 is started to slide along the fixed guide plate 221 to move the cable to abut against the fixed roller 26. After the cable is fixed to the fixed roller 26, the winding work can be performed again.

[0066] The setting of the clamping assembly realizes efficient and stable clamping and precise glue dripping of the cable. First, the fixed box 224 is installed under the fixed guide block 223, and its built-in limiting guide rail 225 provides guidance and support for the clamping block 226, ensuring that the two arc-shaped clamping blocks 226 can fit the cable surface tightly and evenly, effectively preventing the cable from being displaced or damaged during processing. The arc-shaped design of the clamping block 226 further improves the adaptability and stability of the clamping. The glue dripping assembly set on one side of the fixed box 224, the limiting groove 229 in the limiting block 228 and the telescopic rod 230, the compression spring 231 and the sealing block 232 are cleverly combined to realize the fixed Flexible control of the fixed hole 233 at the bottom of the box 224. First, the pressure box 227 is pressed, and the pressure transmission controls the telescopic rod 230 to overcome the elastic force of the compression spring 231 to shrink the telescopic rod 230, driving the sealing block 232 to separate from the fixed hole 233, thereby opening the glue dripping channel. On the contrary, when the pressure is removed, the compression spring 231 automatically restores its deformation, pushing the sealing block 232 to reset, tightly blocking the fixed hole 233, and preventing glue dripping, thereby improving the accuracy and flexibility of the glue dripping operation, and effectively avoiding the glue dripping leakage problem during the non-operating period, ensuring the cleanliness and safety of the production environment, and at the same time reducing the production cost and downtime, and improving the overall production efficiency and product quality;

[0067] The vertical rod 234 is slidably connected inside the fixed guide rail 222. When glue dripping is needed on the cable, the fixed guide rail 222 is started to move the vertical rod 234 along the fixed guide rail 222. The movement of the fixed guide rail 222 can drive the connecting rod 235, so that the connecting rod 235 pushes the sealing block 232, so that the positioning hole 236 is aligned with the fixing hole 233, and then the quick-drying glue can flow to the cable and the fixing roller 26, so that the cable is fixed on the fixing roller 26, so as to achieve the effect of more convenient cable fixing and improve the efficiency of cable processing;

[0068] After the glue dripping is completed, during the resetting process of the fixed box 224, the second hydraulic cylinder 238 fixed to the lower surface of the horizontal plate 237 on one side is started, and the second hydraulic cylinder 238 will drive the fixed block 239 at its output end to move downward, and the downward movement of the fixed block 239 can drive the rotating plate 240 rotatably connected to it to rotate, and the rotating plate 240 is rotatably connected to one side of the fixed box 224, and then the roller 241 rotatably connected at one end of the rotating plate 240 can apply a certain amount of quick-drying glue to make it solidify quickly, and fix the cable on the fixed roller 26, thereby improving the fixing efficiency and quality, and achieving the effect of improving production efficiency;

[0069] When the first motor 22 is started, the power is transmitted to the second gear 32 through the first gear 24 and the first strip steel 216, thereby driving the rotating shaft 31 mounted on the workbench 1 to rotate. The carefully designed reciprocating thread 34 on the rotating shaft 31 provides a unique motion trajectory for the sliding block 35. When the rotating shaft 31 rotates, the sliding block 35 can slide back and forth along the surface of the reciprocating thread 34. The positioning column 36 is a key component on the sliding block 35. The limit rod 37 fixedly connected thereto plays a guiding and limiting role, ensuring that the sliding block 35 will not deviate from the predetermined trajectory during the reciprocating motion. At the same time, the stability and reliability of the overall structure are enhanced, and the position of the positioning column 36 is accurately adjusted to provide for subsequent processing or positioning tasks. With strong support, the positioning column 36 can then drive the two limit rods 37 on one side to move back and forth, and the two limit rods 37 can limit the passing cables, thereby improving the efficiency of cable winding and avoiding entanglement between cables as much as possible. In addition, through the concave plate 4 on the workbench 1, its groove 41 is used to accommodate the positioning cable, the magnetic block 46 and the auxiliary plate 45 are designed with a magnetic attraction. Through the force of the torsion spring 44, the auxiliary plate 45 can be automatically adsorbed on the magnetic block 46 when not subject to external force, forming a stable closed state, effectively preventing the cable from accidentally slipping. When the cable needs to be placed or removed, the auxiliary plate 45 can be easily flipped over to overcome the resistance of the torsion spring 44, so that the auxiliary plate 45 is separated from the magnetic block 46, providing convenience for operation.

[0070] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic winding device, comprising a workbench (1), wherein two support plates (2) are fixedly connected to the upper surface of the workbench (1), wherein a first motor (22) is fixedly connected to one side of one of the support plates (2), a fixed roller (26) is clamped at the output end of the first motor (22), and a fixing component is arranged on the upper surfaces of the two support plates (2), characterized in that: The fixing assembly comprises a top plate (23) fixedly connected to the upper surfaces of the two support plates (2), the lower surface of the top plate (23) being fixedly connected to two first guide rails (217), the two first guide rails (217) being slidably connected to first guide blocks (218), the lower surface of each first guide block (218) being fixedly connected to a fixing rod (219), and the sides of the two fixing rods (219) close to each other being fixedly connected to a cutter (220); A fixed guide plate (221) is fixedly connected to the lower surface of the top plate (23); a fixed guide rail (222) is provided on the lower surface of the fixed guide plate (221); a fixed guide block (223) is slidably connected inside the fixed guide rail (222); a clamping assembly is provided on the lower surface of the fixed guide block (223); the clamping assembly is used to clamp and fix the cable; The clamping assembly comprises a fixed box (224) fixedly connected to the lower surface of the fixed guide block (223); the lower surface of the fixed box (224) is provided with two limiting guide rails (225); each limiting guide rail (225) is slidably connected with two clamping blocks (226); the cross section of the clamping block (226) is an arc-shaped surface; a glue dripping assembly is arranged on one side of the fixed box (224); the glue dripping assembly is used to drip glue on the surface of the cable to accelerate drying; The glue dripping assembly comprises a limit block (228) fixedly connected to one side of a fixed box (224), a limit groove (229) being provided in the limit block (228), a telescopic rod (230) being fixedly connected in the limit groove (229), a compression spring (231) being sleeved on the circumferential surface of the telescopic rod (230), the compression spring (231) and one end of the telescopic rod (230) being fixedly connected to a same sealing block (232), a plurality of fixing holes (233) being provided on the lower surface of the fixed box (224), the sealing block (232) being used for blocking the fixing holes (233), and a pressure box (227) being fixedly connected to one side of the fixed box (224).

2. The automatic winding device according to claim 1, characterized in that: A vertical rod (234) is slidably connected inside the fixed guide rail (222), a connecting rod (235) is fixedly connected to one side of the vertical rod (234), and a plurality of positioning holes (236) are formed on the surface of the connecting rod (235).

3. The automatic winding device according to claim 1, characterized in that: A transverse plate (237) is fixedly connected to one side of the fixed box (224), a second hydraulic cylinder (238) is fixedly connected to the lower surface of the transverse plate (237), an output end of the second hydraulic cylinder (238) is fixedly connected to a fixed block (239), a rotating plate (240) is rotatably connected to the fixed box (224) corresponding to the position of the fixed block (239), the rotating plate (240) is rotatably connected to the fixed block (239), and a roller (241) is rotatably connected to one end of the rotating plate (240).

4. The automatic winding device according to claim 1, characterized in that: The output end of the first motor (22) is fixedly connected to a positioning plate (25), a clamping block (211) is fixedly connected to one side of the positioning plate (25), a clamping groove (210) is provided on the fixed roller (26) at a position corresponding to the clamping block (211), and the cross-sections of the clamping block (211) and the clamping groove (210) are both cross-shaped.

5. The automatic winding device according to claim 1, characterized in that: A first hydraulic cylinder (21) is fixedly connected to one side of one of the support plates (2), an output end of the first hydraulic cylinder (21) is fixedly connected to a connecting plate (27), an auxiliary plate (28) is fixedly connected to one side of the connecting plate (27), an insertion column (29) is fixedly connected to one side of the auxiliary plate (28), and a slot (212) is provided on the fixed roller (26) at a position corresponding to the insertion column (29).

6. The automatic winding device according to claim 5, characterized in that: An auxiliary block (215) is fixedly connected to the lower surface of the connecting plate (27); an auxiliary frame (213) is fixedly connected to the support plate (2) at a position corresponding to the auxiliary block (215); an auxiliary groove (214) is provided in the auxiliary frame (213); and the auxiliary block (215) can slide along the auxiliary groove (214).

7. The automatic winding device according to claim 1, characterized in that: The output end of the first motor (22) is fixedly connected to a first gear (24), the first gear (24) is drivingly connected to a first steel strip (216), the upper surface of the workbench (1) is fixedly connected to two fixed frames (3), a rotating shaft (31) is rotatably connected between the two fixed frames (3), one end of the rotating shaft (31) is fixedly connected to a second gear (32), the second gear (32) is drivingly connected to the first gear (24) through the first steel strip (216), a reciprocating thread (34) is provided on the circumferential surface of the rotating shaft (31), a sliding block (35) is slidably connected to the surface of the reciprocating thread (34), a positioning column (36) is fixedly connected to the upper surface of the sliding block (35), one side of the positioning column (36) is fixedly connected to two limit rods (37), and two protective rings (33) are fixedly connected to the circumferential surface of the rotating shaft (31); A concave plate (4) is fixedly connected to the upper surface of the workbench (1), a groove (41) is provided on the upper surface of the concave plate (4), a magnetic block (46) is fixedly connected to one end of the concave plate (4), and two clamping plates (42) are fixedly connected to the other end of the concave plate (4), the top ends of the two clamping plates (42) are rotatably connected to a positioning shaft (43), a torsion spring (44) is sleeved on the circumferential surface of the positioning shaft (43), an auxiliary plate (45) is fixedly connected to the circumferential surface of the torsion spring (44), and the auxiliary plate (45) can be magnetically attracted to the magnetic block (46).

8. An automatic winding method, applied to an automatic winding device according to any one of claims 1 to 7, characterized in that: Preparation stage: determine the settings of the winding machine, including the winding starting point, slot spacing and staggering method, as well as the specifications and length of the flat wire, and start winding the first layer of flat wire from the preset starting point according to the predetermined slot spacing and staggering method; Alternating winding: After the first layer is wound, continue winding the subsequent layers according to the preset alternating pattern, repeating the alternating winding process until the required number of coil layers and total length are reached. Each layer must be ensured to fit closely to the previous layer to avoid gaps. Check the coil: After all layers are wound, carefully check the uniformity, tightness and integrity of the coil, sort and adjust the coil, cut the flat wire and ensure its ends are fixed, and then test and verify to ensure that the electrical and mechanical properties of the coil meet the design requirements.

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