Spinning continuous processing device and processing method
By designing a continuous spinning processing device, the continuous connection between the carding and the pre-union process is achieved by using the cotton grabbing assembly and the pre-union process, the existing device is solved inefficient and wear problems, and efficient and continuous yarn production is achieved.
Patent Information
- Application Number
- CN202411631863.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing spinning processing equipment has intermittent stops in the connection between carding and pre-merging process, resulting in inefficiency and accelerated mechanical wear, reducing the service life of the equipment.
A continuous spinning processing device is designed to realize the continuous connection between the carding and the pre-union process by installing a cotton grab assembly and a pre-union mechanism inside the spinning frame. The cotton grabbing assembly grips the cotton bag into small cotton blocks through rotating cylinders and gripping boards, and is transmitted to the cotton mixing box through pneumatic conveying pipes. The carding mechanism and pre-merging mechanism in the cotton mixing box are passed through components such as transmission belts and rollers. Achieve carding and shaping of fibers to form a continuous yarn production process.
It realizes continuous spinning production process, improves production efficiency, reduces mechanical wear, extends the service life of the equipment, and can mix different types of raw cotton materials according to demand.
Smart Images

Figure CN119465454A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile engineering, and in particular relates to a spinning continuous processing device and a processing method. Background Art
[0002] Before the Industrial Revolution, spinning was mainly done manually, which was extremely inefficient and had limited output. For example, in the case of hand-spinning at home, the amount of yarn that a skilled worker could spin in a day was far from meeting the growing demand for textiles. This method of hand-spinning was not only labor-intensive, but also had uneven yarn quality, which seriously restricted the development of the textile industry. With the growth of population and the development of trade, the demand for textiles increased significantly. This prompted inventors to explore the use of mechanical devices to replace hand-spinning, which triggered a series of innovations in spinning technology and devices. In order to meet the growing market demand, textile companies continued to expand their production scale. The spinning continuous processing device can achieve continuous and efficient spinning production, which is suitable for the model of large-scale industrial production and provides technical support for enterprises to expand their production scale.
[0003] The spinning processing devices in the prior art are divided into several different types according to the spinning process, such as combing, pre-combining and spinning. In the connection process between combing and pre-combining, most of the devices stop and wait for workers to manually operate when the previous process is completed, connecting the combing process with the pre-combining process. Such intermittent stoppage of the machine not only reduces the spinning efficiency, but also accelerates the wear of the machine and reduces the service life of the machine.
[0004] To this end, the present invention provides a spinning continuous processing device and a processing method. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: a spinning continuous processing device according to the present invention comprises a spinning frame, a carding mechanism and a pre-bundling mechanism, wherein the pre-bundling mechanism is located inside the spinning frame, and the carding mechanism and the pre-bundling mechanism cooperate with each other to complete the process of processing textile fibers into yarns, a cotton grabbing assembly is arranged inside the spinning frame, and a material feeding piece is arranged on the outer wall of the spinning frame; The cotton grabbing assembly includes a cotton grabbing cylinder, which is located inside the spinning frame, and the feeding piece is located at one end inside the spinning frame. A rotating cylinder is arranged inside the cotton grabbing cylinder, and a cotton grabbing plate is fixedly connected to the output shaft of the rotating cylinder, and a cotton grabbing nail is arranged on the outer wall of the cotton grabbing plate close to the cotton bag, and a dividing cylinder is rotatably sleeved on the outer wall of the output shaft of the rotating cylinder, and a dividing plate is arranged on the outer wall of the dividing cylinder, and a pneumatic conveying pipeline is arranged on the outer wall of the other end of the cotton grabbing cylinder; By placing the cotton bales into the cotton grabbing cylinder through the feeding piece, the dividing plate divides the internal space of the cotton grabbing cylinder into multiple independent spaces, each of which can hold different types of cotton bales. Then the output shaft of the rotating cylinder is controlled to control the cotton grabbing plate to rotate, and the cotton grabbing pins on the surface of the cotton grabbing plate will grab the compact raw cotton into small cotton blocks. In the next step, when grabbing cotton, various types of raw cotton will be mixed and grabbed according to the needs of the final product. In the process of grabbing cotton, the grabbed cotton will be transmitted to the next operation process through the pneumatic conveying pipeline. During the transmission process, impurities such as cotton seeds, soil particles, and stones in the raw cotton will be removed, and then the raw cotton will be sent to the mixing box, where raw cotton of different components will be more fully mixed. By dividing the internal space of the cotton grabbing cylinder into multiple independent spaces, the effect of grabbing various types of raw cotton materials is achieved.
[0007] Preferably, a mixing box is installed on the outer wall of the spinning frame, and the other end of the pneumatic conveying pipe is fixedly connected to the outer wall of the mixing box, the cotton combing mechanism is located inside the mixing box, and a support frame is provided inside the mixing box, and a blocking plate and a conveying plate are installed inside the mixing box, and the blocking plate is used to control the floating path of textile fibers, and conveying ports are provided on the outer walls on both sides of the support frame, and a control roller and a shaping roller are rotatably connected inside the support frame, one end of the control roller is fixedly connected to a main gear, and a transmission roller is provided inside the support frame, and the transmission roller and the shaping roller cooperate with each other to perform preliminary shaping on the textile, and one end of the shaping roller is fixedly connected to a slave gear, and the teeth of the main gear and the slave gear mesh with each other. The interior of the support frame also includes a needle roller and a combing roller, the outer wall of the needle roller is provided with multiple groups of impurity removing needles, the outer wall of the combing roller is provided with combing needles, the outer walls of the needle roller and one end of the control roller are provided with a first transmission wheel, the outer walls of the combing roller and one end of the needle roller are fixedly connected to the second transmission wheel, the outer walls of the two first transmission wheels are connected with a first transmission belt for transmission, the outer walls of the two second transmission wheels are connected with a second transmission belt for transmission, the outer wall of the mixing box is fixedly installed with a motor, the output shaft of the motor is fixedly connected to one end of the control roller, the interior of the support frame is rotatably connected with a directional turntable and auxiliary parts, one end of the combing roller is fixedly connected with a shifting needle, and the shifting needle The outer end of the directional turntable is meshed with the teeth of the directional turntable, and the inner wall of the support frame is provided with a slide rail, and the inner wall of the slide rail is slidably connected with a stripping piece, and the stripping piece is located between the gaps of one group of combing needles. The outer wall of the central axis of the directional turntable is meshed with an eccentric shaft, and the outer wall of the eccentric shaft is fixedly connected with an arc-shaped slider, and the outer wall of the other end of the cotton grabbing cylinder is provided with a pneumatic conveying pipeline. After the pneumatic conveying pipeline transports the raw cotton to the mixing box, due to the aftereffect of the transmission, the raw cotton will first contact the blocking plate, and then be transmitted to the support frame along the gap between the blocking plate and the transmission plate. The raw cotton passing through the support frame will become cotton strips and be transmitted outward from another transmission port. The raw cotton entering the support frame through the transmission port will first be transmitted to the surface of the transmission roller, and then the output of the motor The shaft rotates the control roller, and the control roller controls the main gear to mesh with the slave gear, and then the shaping roller will rotate. At this time, the raw cotton on the surface of the transmission roller will be squeezed and initially shaped by the shaping roller. At this time, the raw cotton will also contain a small amount of seeds, soft seed skins and other small fibrous impurities with strong adhesion. The needle surface roller rotates through the operation of the first transmission belt, and the combing roller rotates in the opposite direction through the operation of the second transmission belt. The small cotton pieces are combed into a fiber state with the help of the needle surface movement, so that the fibers are straightened in parallel to remove impurities. At this time, the raw cotton fibers gather on the surface of the combing roller. When the combing roller rotates, the directional turntable will rotate a fixed angle for each rotation of the toggle needle. The directional turntable controls the arc slider to rotate through the eccentric shaft.Because the center of the eccentric shaft is not the same as the center of the directional turntable, the running track of the outermost end of the arc-shaped slider does not completely overlap with the running track of the directional turntable. When the directional turntable rotates, it will control the pre-combining plate to slide inside the slide rail. At this time, the stripping piece will strip the fiber tissue wrapped around the combing roller. When the stripping piece moves to the edge along the slide rail, the pre-combining plate will engage with the auxiliary part. Because the auxiliary part is engaged with the directional turntable, the pre-combining plate will rotate to strip the raw cotton tissue to the outside of the support frame. Through the operation of the combing mechanism, the combing process and the pre-combining process are better connected together.
[0008] Preferably, the internal array of the cotton mixing box has a plurality of traction parts, and the outer wall of the spinning frame is provided with a plurality of groups of coarse yarn rolls and fine yarn rolls. The cotton strips are wound on the coarse yarn rolls through a strip winding device inside the spinning frame, and then the fine yarn is wound on the fine yarn rolls through a combing device. The cotton strips transmitted from the inside of the support frame are coarse yarns, and the coarse yarns pass through a plurality of traction parts of different specifications. When the cotton strips pass through the last traction part, the cotton strips will be turned around and transmitted to the inside of the spinning frame. Then, through the stretching, pulling and twisting of the coarse yarn rolls and the fine yarn rolls, the cotton strips are turned into fine yarns with stronger toughness that meet the subsequent fabric standards. Through the operation of the pre-combining mechanism, the cotton strips are turned into fine yarns.
[0009] A continuous spinning process method comprises the following steps: S1. Grab the cotton bale; S2, removing impurities from the cotton block; S3, conveying the raw cotton after the impurities are removed; S4. Stretch, pull and twist the raw cotton into yarn.
[0010] Preferably, in a continuous spinning process, the operation of converting raw cotton into yarn in S4 specifically comprises the following steps: Q1. The shaping roller will initially shape the raw cotton; Q2, the needle roller moves to comb the small cotton pieces into fiber state; Q3, the stripping part strips off the fiber tissue wound on the carding roller; Q4. The coarse yarn is transformed into fine yarn that meets the fabric standards through multiple traction parts of different specifications.
[0011] The beneficial effects of the present invention are as follows: 1. The spinning continuous processing device and processing method described in the present invention, through the operation of the combing mechanism, achieves the effect of better connecting the combing process and the pre-combining process. The motor controls the roller to rotate, the shaping roller to rotate, the needle surface roller to rotate, the combing roller rotates to straighten the fibers in parallel to remove impurities, the needle is turned to turn the directional turntable to rotate, the directional turntable controls the rotation of the arc-shaped slider, the pre-combining plate slides inside the slide rail, the stripping piece will strip the fiber tissue wrapped around the combing roller, and the pre-combining plate strips the raw cotton tissue to the outside of the support frame to connect with subsequent operations.
[0012] 2. The spinning continuous processing device and processing method described in the present invention, through the operation of the pre-combining mechanism, has the effect of turning cotton strips into fine yarns. The cotton strips transmitted from the inside of the support frame are coarse yarns. The coarse yarns pass through multiple traction parts of different specifications. When the cotton strips pass through the last traction part, the cotton strips will turn around and be transmitted to the inside of the spinning frame. Subsequently, through the stretching, pulling and twisting of the coarse yarn roll and the fine yarn roll, the cotton strips are turned into fine yarns with stronger toughness that meet the subsequent fabric standards. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below in conjunction with the accompanying drawings.
[0014] Figure 1 It is an overall diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the cotton grabbing assembly of the present invention; Figure 3 It is a schematic diagram of the structure of the dividing cylinder of the present invention; Figure 4 It is a schematic diagram of the structure of the cotton mixing box of the present invention; Figure 5 It is a schematic diagram of the internal structure of the cotton mixing box of the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of the cotton mixing box of the present invention; Figure 7 yes Figure 6 The enlarged structural diagram at A in the middle; Figure 8 It is a schematic diagram of the support frame structure of the present invention; Fig. 9 It is a schematic structural diagram of the carding mechanism of the present invention; Fig.10 It is a detailed structural schematic diagram of the carding mechanism of the present invention; Fig.11 It is a schematic diagram of the workflow of the present invention.
[0015] In the figure: 1, spinning frame; 11, feeding piece; 12, mixing box; 100, cotton grabbing assembly; 101, cotton grabbing cylinder; 102, rotating cylinder; 103, cotton grabbing plate; 104, dividing cylinder; 105, dividing plate; 106, pneumatic conveying pipeline; 107, cotton grabbing nail; 200, cotton combing mechanism; 201, supporting frame; 202, blocking plate; 203, conveying plate; 204, conveying port; 205, control roller; 206, shaping roller; 207, main gear; 208, transmission roller; 2 09, slave gear; 210, needle roller; 211, combing roller; 212, first transmission wheel; 213, second transmission wheel; 214, first transmission belt; 215, second transmission belt; 216, motor; 217, directional turntable; 218, auxiliary parts; 219, moving needle; 220, slide rail; 221, stripping part; 222, eccentric shaft; 223, arc-shaped slider; 300, pre-combining mechanism; 301, pre-combining plate; 302, traction part; 303, coarse yarn roll; 304, fine yarn roll. DETAILED DESCRIPTION
[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0017] like Figures 1 to 11 As shown, a spinning continuous processing device according to an embodiment of the present invention comprises a spinning frame 1, a carding mechanism 200 and a pre-bundling mechanism 300, wherein the pre-bundling mechanism 300 is located inside the spinning frame 1, and the carding mechanism 200 and the pre-bundling mechanism 300 cooperate with each other to complete the process of processing textile fibers into yarns; A cotton grabbing assembly 100 is arranged inside the spinning frame 1, and a material feeding piece 11 is arranged on the outer wall of the spinning frame 1; The cotton grabbing assembly 100 includes a cotton grabbing cylinder 101, which is located inside the spinning frame 1, and the feeding piece 11 is located at one end inside the spinning frame 1. A rotating cylinder 102 is arranged inside the cotton grabbing cylinder 101, and a cotton grabbing plate 103 is fixedly connected to the output shaft of the rotating cylinder 102. The cotton grabbing plate 103 is provided with a cotton grabbing nail 107 near the outer wall of the cotton bag, and a dividing cylinder 104 is rotatably sleeved on the outer wall of the output shaft of the rotating cylinder 102. A dividing plate 105 is provided on the outer wall of the dividing cylinder 104, and a pneumatic conveying pipe 106 is provided on the outer wall of the other end of the cotton grabbing cylinder 101; During operation, the cotton bale is placed into the cotton grabbing cylinder 101 through the feeding piece 11, and the dividing plate 105 divides the internal space of the cotton grabbing cylinder 101 into multiple independent spaces, each of which can hold different types of cotton bales. Then the output shaft of the rotating cylinder 102 is controlled to control the cotton grabbing plate 103 to rotate, and the cotton grabbing pins 107 on the surface of the cotton grabbing plate 103 grab the compact raw cotton into small cotton blocks. In the next step, when grabbing cotton, various types of raw cotton will be mixed and grabbed according to the needs of the final product, and the grabbed cotton will be transmitted to the next operation process through the pneumatic conveying pipe 106. During the transmission process, impurities such as cotton seeds, soil particles, and stones in the raw cotton will be removed, and then the raw cotton will be sent to the mixing box 12, where raw cotton of different components will be more fully mixed. By dividing the internal space of the cotton grabbing cylinder 101 into multiple independent spaces, the effect of grabbing various types of raw cotton materials is achieved.
[0018] like Figures 4 to 10As shown, a mixing box 12 is installed on the outer wall of the spinning frame 1, and the other end of the pneumatic conveying pipe 106 is fixedly connected to the outer wall of the mixing box 12. The combing mechanism 200 includes a support frame 201 located inside the mixing box 12, and a blocking plate 202 and a transmission plate 203 are installed inside the mixing box 12. The blocking plate 202 is used to control the drifting path of the textile fibers. Transmission ports 204 are opened on the outer walls of both sides of the support frame 201. A control roller 205 and a shaping roller 206 are rotatably connected inside the support frame 201, and one end of the control roller 205 is fixedly connected to There is a main gear 207, and a transmission roller 208 is arranged inside the support frame 201. The transmission roller 208 cooperates with the shaping roller 206 to perform preliminary shaping on the textile. One end of the shaping roller 206 is fixedly connected to a slave gear 209. The teeth of the main gear 207 and the slave gear 209 are meshed with each other. A needle roller 210 and a combing roller 211 are also installed inside the support frame 201. The outer wall of the needle roller 210 is provided with multiple groups of impurity removal needles, and the outer wall of the combing roller 211 is provided with combing needles. The needle roller 210 and the control roller 205 are connected to each other. The outer wall of one end is provided with a first transmission wheel 212, the outer wall of one end of the combing roller 211 and the needle roller 210 is fixedly connected with a second transmission wheel 213, the outer walls of the two first transmission wheels 212 are connected with a first transmission belt 214, the outer walls of the two second transmission wheels 213 are connected with a second transmission belt 215, the outer wall of the mixing box 12 is fixedly installed with a motor 216, the output shaft of the motor 216 is fixedly connected with one end of the control roller 205, and the inner rotation of the support frame 201 is connected with a directional turntable 217 and an auxiliary part 218, one end of the combing roller 211 is fixedly connected with a shifting needle 219, the outer end of the shifting needle 219 is meshed with the teeth of the directional turntable 217, the inner wall of the support frame 201 is provided with a slide rail 220, the inner wall of the slide rail 220 is slidably connected with a stripping member 221, the stripping member 221 is located between the gaps of one group of combing needles, the outer wall of the central axis of the directional turntable 217 is meshed with an eccentric shaft 222, the outer wall of the eccentric shaft 222 is fixedly connected with an arc-shaped slider 223, and the outer wall of the other end of the cotton grabbing cylinder 101 is provided with a pneumatic conveying pipeline 106; During operation, after the pneumatic conveying pipe 106 conveys the raw cotton to the mixing box 12, the raw cotton will first contact the blocking plate 202, and then be transmitted to the support frame 201 along the gap between the blocking plate 202 and the transmission plate 203. The raw cotton passing through the support frame 201 will become cotton strips and be transmitted outward from another transmission port 204. The raw cotton entering the support frame 201 through the transmission port 204 will first be transmitted to the surface of the transmission roller 208, and then the output shaft of the motor 216 will rotate the control roller 205, and the control roller 205 will control the main gear 207. The roller 206 will be meshed with the gear 209, and then the shaping roller 206 will rotate. At this time, the raw cotton on the surface of the transmission roller 208 will be squeezed and initially shaped by the shaping roller 206. At this time, the raw cotton will still contain a small amount of seeds, soft seed skins and other small fibrous impurities with strong adhesion. The needle roller 210 rotates through the operation of the first transmission belt 214, and the combing roller 211 rotates in the opposite direction through the operation of the second transmission belt 215. The small cotton pieces are combed into a fiber state with the help of the needle roller 210, so that the fibers are parallel and straightened to remove impurities. The raw cotton fibers are gathered on the surface of the combing roller 211. When the combing roller 211 rotates, the dial pin 219 will dial the directional dial 217 to rotate a certain fixed angle every time it rotates one circle. The directional dial 217 controls the arc slider 223 to rotate through the eccentric shaft 222. Because the center of the eccentric shaft 222 is not the same as the center of the directional dial 217, the running track of the outermost end of the arc slider 223 does not completely overlap with the running track of the directional dial 217. When the directional dial 217 rotates, it will control the pre- The combining plate 301 slides inside the slide rail 220, and the stripping member 221 at this time will strip the fiber tissue wrapped around the combing roller 211. When the stripping member 221 moves to the edge along the slide rail 220, the pre-combining plate 301 will engage with the auxiliary member 218. Because the auxiliary member 218 engages with the directional turntable 217, the pre-combining plate 301 will rotate to strip the raw cotton tissue to the outside of the support frame 201. Through the operation of the combing mechanism 200, the combing process and the pre-combining process are better connected together.
[0019] like Figures 1 to 5 As shown, the internal array of the cotton mixing box 12 has a plurality of traction members 302, and the outer wall of the spinning frame 1 is provided with a plurality of groups of coarse yarn rolls 303 and fine yarn rolls 304. The cotton strips are wound on the coarse yarn rolls 303 through the strip winding device inside the spinning frame 1, and then the fine yarns are wound on the fine yarn rolls 304 through the combing device; During operation, the cotton strips transmitted from the inside of the support frame 201 are coarse yarns, which pass through multiple traction members 302 of different specifications. When the cotton strips pass through the last traction member 302, the cotton strips will change direction and be transmitted to the inside of the spinning frame 1. Subsequently, through the stretching, pulling and twisting of the coarse yarn roll 303 and the fine yarn roll 304, the cotton strips will be turned into fine yarns with stronger toughness that meet the subsequent fabric standards. Through the operation of the pre-combining mechanism 300, the cotton strips are turned into fine yarns.
[0020] A continuous spinning processing method The following steps are involved: S1. Grab the cotton bale; S2, removing impurities from the cotton block; S3, conveying the raw cotton after the impurities are removed; S4. Stretch, pull and twist the raw cotton into yarn.
[0021] A continuous spinning processing method, the carding mechanism 200 specifically uses the following steps: Q1. First, the cotton bale is put into the cotton grabbing cylinder 101 through the feeding piece 11. The dividing plate 105 divides the internal space of the cotton grabbing cylinder 101 into multiple independent spaces. Each independent space can hold different types of cotton bales. Then, the output shaft of the rotating cylinder 102 is controlled to control the cotton grabbing plate 103 to rotate. The cotton grabbing pins 107 on the surface of the cotton grabbing plate 103 grab the compact raw cotton into small cotton pieces. In the next step, when grabbing cotton, multiple types of raw cotton will be mixed and grabbed according to the requirements of the final product; Q2. During the cotton picking process, the cotton wool picked up will be transported to the next operation process through the pneumatic conveying pipe 106. During the transmission process, cotton seeds, soil particles, stones and impurities in the raw cotton will be removed, and then the raw cotton will be sent to the mixing box 12, where the raw cotton of different components will be more fully mixed; Q3. After the pneumatic conveying pipeline 106 conveys the raw cotton to the mixing box 12, due to the aftereffect of the conveying, the raw cotton will first contact the blocking plate 202, and then be conveyed to the support frame 201 along the gap between the blocking plate 202 and the conveying plate 203. The raw cotton passing through the support frame 201 will be transformed into cotton strips and conveyed outward from another conveying port 204. Q4. The raw cotton entering the support frame 201 through the conveying port 204 will first be conveyed to the surface of the transmission roller 208, and then the output shaft of the motor 216 will rotate the control roller 205, and the control roller 205 will control the main gear 207 to mesh with the slave gear 209, and then the shaping roller 206 will rotate, and the raw cotton on the surface of the transmission roller 208 will be squeezed and preliminarily shaped by the shaping roller 206; Q5. At this time, the raw cotton still contains a small amount of seeds, soft seed skins and other fine fibrous impurities with strong adhesion. The needle roller 210 rotates through the operation of the first transmission belt 214, and the combing roller 211 rotates in the opposite direction through the operation of the second transmission belt 215. The small cotton pieces are combed into a fiber state by the needle surface movement, so that the fibers are parallel and straightened to remove impurities; Q6. At this time, the raw cotton fibers gather on the surface of the combing roller 211. When the combing roller 211 rotates, the dial needle 219 will dial the directional dial 217 to rotate a certain fixed angle every time it rotates one circle. The directional dial 217 controls the arc slider 223 to rotate through the eccentric shaft 222. Because the center of the eccentric shaft 222 is not the same as the center of the directional dial 217, the running track of the outermost end of the arc slider 223 is not completely the same as the running track of the directional dial 217. When the directional turntable 217 rotates, the pre-combining plate 301 will be controlled to slide inside the slide rail 220. At this time, the stripping member 221 will strip the fiber tissue wound on the combing roller 211. When the stripping member 221 moves to the edge along the slide rail 220, the pre-combining plate 301 will engage with the auxiliary member 218. Because the auxiliary member 218 is engaged with the directional turntable 217, the pre-combining plate 301 will rotate to strip the raw cotton tissue to the outside of the support frame 201. Q7. The cotton strips transmitted from the inside of the support frame 201 are coarse yarns. The coarse yarns pass through multiple traction parts 302 of different specifications. When the cotton strips pass through the last traction part 302, the cotton strips will change direction and be transmitted to the inside of the spinning frame 1. Then, through the stretching, pulling and twisting of the coarse yarn roll 303 and the fine yarn roll 304, the cotton strips will be turned into fine yarns with stronger toughness that meet the subsequent fabric standards.
[0022] Working principle: First, put the cotton bale into the cotton grabbing cylinder 101 through the feeding piece 11, and the dividing plate 105 divides the internal space of the cotton grabbing cylinder 101 into multiple independent spaces, each of which can hold different types of cotton bales. Then, the output shaft of the rotating cylinder 102 is controlled to control the cotton grabbing plate 103 to rotate, and the cotton grabbing pins 107 on the surface of the cotton grabbing plate 103 grab the compact raw cotton into small cotton pieces. In the next step, when grabbing cotton, multiple types of raw cotton will be mixed and grabbed according to the needs of the final product. In the process of grabbing cotton, the grabbed cotton will be transmitted to the next operation process through the pneumatic conveying pipe 106. During the transmission process, cotton seeds, soil particles, stones and other impurities in the raw cotton will be removed, and then the raw cotton will be sent to the mixing box 1 2, in the mixing box 12, the raw cotton of different components will be more fully mixed. After the pneumatic conveying pipe 106 conveys the raw cotton to the mixing box 12, due to the aftereffect of the transmission, the raw cotton will first contact the blocking plate 202, and then be transmitted to the support frame 201 along the gap between the blocking plate 202 and the transmission plate 203. The raw cotton passing through the support frame 201 will become cotton strips and be transmitted outward from another transmission port 204. The raw cotton entering the support frame 201 through the transmission port 204 will first be transmitted to the surface of the transmission roller 208, and then the output shaft of the motor 216 will rotate the control roller 205, and the control roller 205 will control the main gear 207 to mesh with the slave gear 209, and then the shaping roller 206 will rotate. At this time, the raw cotton on the surface of the transmission roller 208 The raw cotton on the surface will be squeezed and preliminarily shaped by the shaping roller 206. At this time, the raw cotton will still contain a small amount of seeds, soft seed epidermis and other fine fibrous impurities with strong adhesion. The needle roller 210 rotates through the operation of the first transmission belt 214, and the combing roller 211 rotates in the opposite direction through the operation of the second transmission belt 215. The small cotton pieces are combed into a fiber state with the help of the needle surface movement, so that the fibers are parallel and straightened to remove impurities. At this time, the raw cotton fibers are gathered on the surface of the combing roller 211. When the combing roller 211 rotates, the directional turntable 217 will rotate a certain fixed angle every time the dial needle 219 rotates one circle. The directional turntable 217 controls the arc slider 223 to rotate through the eccentric shaft 222. Because the center of the eccentric shaft 222 is aligned with the directional turntable 217, the directional turntable 217 rotates at a certain angle. The centers of the turntable 217 are not the same, so the running track of the outermost end of the arc-shaped slider 223 is not completely overlapped with the running track of the directional turntable 217. When the directional turntable 217 rotates, it will control the pre-combining plate 301 to slide inside the slide rail 220. At this time, the stripping member 221 will strip the fiber tissue wound on the combing roller 211. When the stripping member 221 moves to the edge along the slide rail 220, the pre-combining plate 301 will engage with the auxiliary member 218. Because the auxiliary member 218 is engaged with the directional turntable 217, the pre-combining plate 301 will rotate to strip the raw cotton tissue to the outside of the support frame 201. The cotton strips transmitted from the inside of the support frame 201 are coarse yarns. The coarse yarns pass through multiple traction members 302 of different specifications.When the cotton strips pass through the last traction member 302, the cotton strips will be turned around and transmitted to the inside of the spinning frame 1. Then, after being drawn, pulled and twisted by the coarse yarn reel 303 and the fine yarn reel 304, the cotton strips will be turned into fine yarns with stronger toughness that meet the subsequent fabric standards. Through the operation of the pre-combining mechanism 300, the cotton strips will be turned into fine yarns.
[0023] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A spinning continuous processing device, characterized in that: The spinning machine comprises a spinning frame (1), a carding mechanism (200) and a pre-bundling mechanism (300), wherein the pre-bundling mechanism (300) is located inside the spinning frame (1), and the carding mechanism (200) and the pre-bundling mechanism (300) cooperate with each other to complete the process of processing textile fibers into yarns, a cotton grabbing assembly (100) is arranged inside the spinning frame (1), and a material feeding piece (11) is arranged on the outer wall of the spinning frame (1); The cotton grabbing assembly (100) comprises a cotton grabbing cylinder (101), the cotton grabbing cylinder (101) is located inside the spinning frame (1), the feeding piece (11) is located at one end inside the spinning frame (1), a rotating cylinder (102) is arranged inside the cotton grabbing cylinder (101), the output shaft of the rotating cylinder (102) is fixedly connected to a cotton grabbing plate (103), the cotton grabbing plate (103) is provided with a cotton grabbing pin (107) near the outer wall of the cotton bag, the outer wall of the output shaft of the rotating cylinder (102) is rotatably sleeved with a dividing cylinder (104), and the outer wall of the dividing cylinder (104) is provided with a dividing plate (105); A pneumatic conveying pipe (106) is provided on the outer wall of the other end of the cotton grabbing cylinder (101).
2. A spinning continuous processing device according to claim 1, characterized in that: A cotton mixing box (12) is installed on the outer wall of the spinning frame (1), the other end of the pneumatic conveying pipe (106) is fixedly connected to the outer wall of the cotton mixing box (12), and the cotton combing mechanism (200) is located inside the cotton mixing box (12).
3. A spinning continuous processing device according to claim 2, characterized in that: A support frame (201) is arranged inside the cotton mixing box (12), and a blocking plate (202) and a conveying plate (203) are installed inside the cotton mixing box (12), wherein the blocking plate (202) is used to control the drifting path of the textile fibers, and conveying ports (204) are provided on the outer walls on both sides of the support frame (201).
4. A spinning continuous processing device according to claim 3, characterized in that: The support frame (201) is rotatably connected to a control roller (205) and a shaping roller (206) inside, one end of the control roller (205) is fixedly connected to a main gear (207), a transmission roller (208) is arranged inside the support frame (201), the transmission roller (208) and the shaping roller (206) cooperate with each other to perform preliminary shaping on the textile, one end of the shaping roller (206) is fixedly connected to a slave gear (209), and the teeth of the main gear (207) and the slave gear (209) are meshed with each other.
5. The spinning continuous processing device according to claim 3, characterized in that: The support frame (201) further comprises a needle roller (210) and a combing roller (211) inside, the outer wall of the needle roller (210) being provided with a plurality of groups of impurity removing needles, the outer wall of the combing roller (211) being provided with combing needles, the outer walls of the needle roller (210) and one end of the control roller (205) being provided with a first transmission wheel (212), the outer walls of the combing roller (211) and one end of the needle roller (210) being fixedly connected with a second transmission wheel (213), the outer walls of the two first transmission wheels (212) being transmission-connected with a first transmission belt (214), the outer walls of the two second transmission wheels (213) being transmission-connected with a second transmission belt (215), and the outer wall of the transmission wheels being transmission-connected with a motor (216) being fixedly mounted on the outer wall of the mixing box (12), and the output shaft of the motor (216) being fixedly connected with one end of the control roller (205).
6. A spinning continuous processing device according to claim 2, characterized in that: The support frame (201) is rotatably connected to a directional rotating disk (217) and an auxiliary part (218) inside. One end of the combing roller (211) is fixedly connected to a shifting needle (219). The outer end of the shifting needle (219) meshes with the teeth of the directional rotating disk (217). The inner wall of the support frame (201) is provided with a slide rail (220). The inner wall of the slide rail (220) is slidably connected to a stripping part (221). The stripping part (221) is located between the gaps of one group of combing needles. The outer wall of the central axis of the directional rotating disk (217) meshes with an eccentric shaft (222). The outer wall of the eccentric shaft (222) is fixedly connected to an arc-shaped sliding block (223).
7. The spinning continuous processing device according to claim 1, characterized in that: The pre-combining mechanism (300) comprises a pre-combining plate (301), one end of the stripping member (221) is fixedly connected to the inner wall of the pre-combining plate (301), the outermost end of the arc-shaped slider (223) is in indirect contact with the teeth of the pre-combining plate (301), the teeth of the auxiliary member (218) are meshed with the teeth of the directional rotating disk (217), and the teeth of the auxiliary member (218) are meshed with the teeth of the stripping member (221).
8. A spinning continuous processing device according to claim 2, characterized in that: The internal array of the cotton mixing box (12) has a plurality of traction members (302), and the outer wall of the spinning frame (1) is provided with a plurality of groups of coarse yarn rolls (303) and fine yarn rolls (304). The cotton strips are wound around the coarse yarn rolls (303) through a strip winding device inside the spinning frame (1), and then the fine yarns are wound around the fine yarn rolls (304) through a combing device.
9. A continuous spinning process method, which is processed by using a continuous spinning process device as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Grab the cotton bale; S2, removing impurities from the cotton block; S3, conveying the raw cotton after the impurities are removed; S4. Stretch, pull and twist the raw cotton into yarn.
10. A continuous spinning process according to claim 9, characterized in that: The operation of converting raw cotton into yarn described in S4 specifically comprises the following steps: Q1, the shaping roller (206) performs preliminary shaping on the raw cotton; Q2, the needle roller (210) combs the small cotton pieces into a fiber state; Q3, the stripping member (221) strips the fiber tissue wound on the carding roller (211); Q4. The coarse yarn is transformed into fine yarn that meets the cloth standard through a plurality of traction pieces (302) of different specifications.