Device and method for cleaning formwork concrete from the formwork
By designing a device for cleaning concrete stuck on the slipform, the scraper structure and drive mechanism are used to automatically clean the concrete on the slipform platform and the formwork, which solves the problem of low efficiency of traditional manual cleaning and ensures the quality of concrete and smooth installation.
Patent Information
- Application Number
- CN202411820882.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2044-12-11
AI Technical Summary
During the slipform construction process, concrete splashes or sticks to the slipform platform and formwork and is not cleaned up in time, affecting the quality and installation of the concrete. Traditional manual cleaning is inefficient.
A device for cleaning concrete stuck on the slipform is designed, which includes a scraper structure and a driving mechanism. The scraper makes a circular motion above the annular gap to automatically clean the concrete on the slipform table and the upper mouth, and scrape it into the slipform.
It realizes automatic cleaning of concrete on the slipform platform and formwork before the initial setting of concrete, improves cleaning efficiency, and avoids concrete quality problems and installation impacts.
Smart Images

Figure CN119466314B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the construction technology field of shallow silo body, in particular to a cleaning device and method for concrete adhered to the upper part of a slipform. BACKGROUND
[0002] During the construction of a slipform, concrete needs to be continuously poured. Sometimes, concrete will splash onto the slipform platform or adhere to the upper part of the slipform formwork. If not cleaned in time, the concrete on the slipform operating platform will be hardened, and cleaning the concrete in the slipform formwork will affect the quality of the concrete. If the concrete on the upper part of the slipform formwork is not cleaned in time, the net width of the upper part of the slipform formwork will become smaller and smaller, affecting the installation of the horizontal reinforcement and the draw hook of the silo wall. Cleaning the concrete on the upper part of the slipform after it is hardened will directly affect the forming quality of the concrete of the silo wall.
[0003] The traditional cleaning method is to manually clean the concrete on the slipform operating platform with a hand-held shovel or to clean the concrete on the upper part of the formwork with a special shovel, which is low in efficiency. SUMMARY
[0004] In view of the above defects of the prior art, a cleaning device for concrete adhered to the upper part of a slipform is provided. The adhered concrete on the slipform formwork platform and the upper part of the slipform formwork is automatically cleaned into the slipform before the initial setting of the concrete.
[0005] The technical solution adopted by the present application to solve the above technical problems is as follows:
[0006] In a first aspect, the cleaning device for concrete adhered to the upper part of a slipform is applied to a slipform structure for pouring a shallow silo. The slipform structure includes a slipform platform and inner and outer slipform formworks. The inner and outer slipform formworks are both in the form of a cylindrical shell structure and are attached to the inner and outer wall surfaces of the shallow silo, respectively, to form an annular gap for pouring the silo wall therebetween. The slipform platform is arranged at the top end of the inner and outer slipform formworks and extends inward and outward, respectively.
[0007] The cleaning device further includes door-shaped supports, a driving mechanism, and a scraper structure. A plurality of door-shaped supports are arranged on the slipform platform and span across the annular gap and are distributed at intervals along the annular gap. One or more driving mechanisms are arranged on all the door-shaped supports. A moving part is arranged on the driving mechanism and performs circular motion in the door-shaped support and above the annular gap under the action of the driving mechanism. The moving track of the moving part has the same center as the annular gap. One or more groups of scraper structures are arranged on the driving mechanism. The top of the scraper structure is fixed to the moving part, and the bottom of the scraper structure is provided with a scraper blade. The scraper blade is attached to the slipform platform and the slipform formwork and is used to scrape and convey the concrete to the lower part of the annular gap during the movement of the moving part.
[0008] According to the technical scheme, the wiper blade comprises a first wiper blade and a second wiper blade, the first wiper blade is attached to the upper surface of the slip-form platform and extends to above the annular gap at one end, and the second wiper blade is attached to the inner vertical surface of the slip-form platform and is vertically arranged.
[0009] According to the technical scheme, in the direction along which the moving part moves, the end of the first wiper blade away from the annular gap is located in front of the end of the first wiper blade close to the annular gap, and the distance of the two ends from the center of the annular gap is inconsistent.
[0010] According to the technical scheme, the second wiper blade is connected to the wiper plate structure through a spring hinge, the axis of the spring hinge is located on a straight line where the radius of the annular gap is located, the resistance received by the second wiper blade during movement is greater than the spring, and the second wiper blade changes from a vertical state to an inclined state or a horizontal state.
[0011] According to the technical scheme, two groups of driving mechanisms are arranged on the door-shaped support, the driving mechanisms are distributed on both sides of the annular gap, a plurality of wiper plate structures are arranged on each driving mechanism in the length direction at intervals, the wiper plate structure comprises a hanging plate, a first wiper blade, a triangular support, a spring hinge and a second wiper blade, the top end of the hanging plate is fixed to the bottom of the moving part, the first wiper blade is fixed to the bottom of the hanging plate, the triangular support is fixed to the end of the first wiper blade close to the annular gap, and part of the triangular support overhangs above the annular gap, the second wiper blade is connected to the triangular support through the spring hinge, the second wiper blade is initially vertically arranged in the annular gap, and the second wiper blade is inclined when receiving resistance, and the second wiper blade changes to a horizontal state in the limit, and the second wiper blade is always attached to the slip-form platform.
[0012] According to the technical scheme, the wiper plate cleaning shovel structure is also arranged on the door-shaped support, and the two groups of wiper plate cleaning shovel structures are distributed on both sides of the annular gap of the door-shaped support; the edge line of the contact surface between the wiper blade and the slip-form platform is a straight line or a smooth curve, and when the wiper blade located on the slip-form platform passes through the wiper plate cleaning shovel structure, the wiper plate cleaning shovel structure moves along the edge line towards the annular gap.
[0013] According to the technical scheme, the wiper plate cleaning shovel structure comprises a wiper plate cleaning shovel, a hinge, a sleeve, a downward spring and an outward spring; part of the hinge is fixed to the door-shaped support, the sleeve is fixed to the other part of the hinge, and the rotation center line of the sleeve is parallel to the tangent line of the annular gap; the wiper plate cleaning shovel is slidingly connected in the sleeve, and under the action of the downward spring, the shovel body of the wiper plate cleaning shovel is attached to the slip-form platform with a certain pressure, and the shovel body is always located in the range of the wiper blade movement track; the outward spring is connected between the door-shaped column and the wiper plate cleaning shovel, and under the action of the outward spring, the shovel body of the wiper plate cleaning shovel is initially located on the side away from the annular gap in the wiper plate movement track.
[0014] According to the technical scheme, the driving mechanism comprises a ring-shaped hanging rail fixed on the door-shaped support, a pulley trolley slidingly connected to the ring-shaped hanging rail, a ring-shaped anti-skid flat steel fixedly connected to the pulley trolley, a pressing wheel closely attached to one side of the ring-shaped anti-skid flat steel, a driving wheel closely attached to the other side of the ring-shaped anti-skid flat steel, and a driving motor connected to the driving wheel; the plurality of pulley trolleys are arranged at intervals in the ring-shaped hanging rail, and the ring-shaped anti-skid flat steel is fixed to all the pulley trolleys; the driving motor is fixed to the door-shaped support, the pressing wheel is rotatably connected to the door-shaped support, the driving wheel and the pressing wheel are clamped on both sides of the ring-shaped anti-skid flat steel and form a driving unit with the driving motor, and at least one set of driving units is arranged on the driving mechanism.
[0015] According to the technical scheme, the number of pulley trolleys is determined according to the uniform distribution with a spacing of no more than 2 m in the ring-shaped hanging rail, and the ring-shaped anti-skid flat steel is slidingly connected to the ring-shaped hanging rail through the plurality of pulley trolleys.
[0016] In a second aspect, a method for cleaning the concrete adhered to the formwork on the slipform comprises
[0017] Before pouring the concrete into the slipform, the cleaning device for the concrete adhered to the formwork on the slipform is installed on the slipform platform.
[0018] The cleaning device for the concrete adhered to the formwork on the slipform is started while pouring the concrete.
[0019] During the pouring of the concrete, the cleaning device for the concrete adhered to the formwork on the slipform is always kept running.
[0020] The present application has the following advantages:
[0021] 1. The driving mechanism is arranged on the annular gap, and the moving part of the driving mechanism moves in a circular motion above the annular gap. The scraper structure is arranged on the moving part. Since the movement track of the moving part and the annular gap share the same center, the movement track of the scraper structure fixed on the moving part also shares the same center with the annular gap. Therefore, if the scraper is attached to the adjacent surfaces of the slipform platform and the slipform formwork in the initial state, the scraper will always be attached to the adjacent surfaces of the slipform platform and the slipform formwork in the annular gap during the movement of the scraper with the moving part.
[0022] Therefore, the adhered concrete on the slipform platform and the slipform formwork can be scraped off during the movement of the scraper with the moving part, and the driving mechanism is started to automatically clean the adhered concrete on the slipform formwork and the slipform formwork to the slipform before the initial setting of the concrete.
[0023] 2. The door-shaped support is also provided with a scraper cleaning shovel structure, which avoids the accumulation of concrete on the scraper structure and the final setting on the scraper; in the process of moving along the scraper, the concrete on the scraper is cleaned and scraped, and is scraped into the annular gap; and the subsequent scraping operation of the scraper structure is ensured.
[0024] The above description is only a summary of the technical solutions of the present application. In order to more clearly understand the technical means of the present application, and to implement the content of the specification, the following will be described in detail with the preferred embodiments of the present application and the accompanying drawings. The specific embodiments of the present application are given in detail by the following examples and the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application.
[0026] Figure 1 is a side view of an embodiment provided by the present application without a scraper cleaning shovel structure;
[0027] Figure 2 is a perspective view of an embodiment provided by the present application without a scraper cleaning shovel structure Figure One ;
[0028] Figure 3 is a perspective view of an embodiment provided by the present application without a scraper cleaning shovel structure Figure Two ;
[0029] Figure 4 is a transverse sectional view of an embodiment provided by the present application;
[0030] Figure 5 is a connection relationship diagram of the first scraper and the second scraper of an embodiment provided by the present application;
[0031] Figure 6 is a structure schematic diagram of a driving mechanism of an embodiment provided by the present application;
[0032] In the figure, 1. Slipform platform; 2. Inner slipform template; 3. Outer slipform template; 4. Shallow circular silo; 5. Annular gap; 6. Door-type bracket; 6-1. Crossbeam; 6-2. Column; 7. Driving mechanism; 7-1. Annular hanging rail; 7-2. Pulley trolley; 7-3. Annular anti-slip flat steel; 7-4. Pressure wheel; 7-5. Driving wheel; 7-6. Driving motor; 7-7. Steel pressure plate; 7-8. Hanging card; 7-9. Bolt; 8. Scraper structure; 8-1. First scraper; 8-2. Second scraper; 8-3. Hanging plate; 8-4. Triangular bracket; 8-5. Spring hinge; 8-6. Diagonal support rod; 9. Scraper cleaning shovel structure; 9-1. Scraper cleaning shovel; 9-2. Hinge; 9-3. Casing; 9-4. Down-pressure spring; 9-5. Outer tension spring; 10. Slipform positioning rib; 11. Steel plate. DETAILED DESCRIPTION
[0033] The following is combined with Figures 1-6 The principles and features of the present invention are described, and the examples given are only for the purpose of explaining the present invention and are not intended to limit the scope of the present invention. The following paragraphs describe the present invention in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that the drawings are in a very simplified form and are not in exact proportions, and are only used for the purpose of conveniently and clearly assisting in illustrating the embodiments of the present invention.
[0034] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0036] Reference Figures 1-6 As shown, the present invention provides a cleaning device for concrete stuck on a slip form.
[0037] Example 1
[0038] The application is applied to the slip-form structure of pouring shallow silos, and the slip-form structure comprises a slip-form platform 1 and inner and outer slip-form templates 2 and 3. The inner and outer slip-form templates are in the form of cylindrical shell structures, and are attached to the inner and outer wall surfaces of the shallow silo 4 respectively, and form an annular gap 5 between them for pouring the wall of the shallow silo. The slip-form platform is arranged at the top end of the inner and outer slip-form templates and extends inward and outward respectively.
[0039] The application further comprises door-shaped supports 6, a driving mechanism 7 and a scraper structure 8. A plurality of door-shaped supports are arranged on the slip-form platform, and the door-shaped supports are arranged across the annular gap and are spaced along the annular gap. One or more driving mechanisms are arranged on all the door-shaped supports, and a moving part is arranged on the driving mechanism. The moving part makes circular motion in the door-shaped support and above the annular gap under the action of the driving mechanism, and the movement track of the moving part has the same center as the annular gap. One or more groups of scraper structures are arranged on the driving mechanism, the top of the scraper structure is fixed on the moving part, and the bottom of the scraper structure is provided with a scraper blade which is attached to the slip-form platform and the slip-form template. The scraper blade moves with the moving part and sends the concrete to the lower part of the annular gap. The door-shaped support is composed of a cross beam 6-1 and a vertical column 6-2.
[0040] In the embodiment, the driving mechanism is arranged on the annular gap, and the moving part of the driving mechanism makes circular motion above the annular gap. The scraper structure is arranged on the moving part. Since the movement track of the moving part has the same center as the annular gap, the movement track of the scraper structure fixed on the moving part also has the same center as the annular gap. Therefore, if the scraper blade is attached to the adjacent surfaces of the slip-form platform and the slip-form template in the initial state, the scraper blade is always attached to the adjacent surfaces of the slip-form platform and the slip-form template in the process of moving with the moving part.
[0041] Therefore, in the process of moving with the moving part, the adhered concrete on the slip-form platform and the slip-form template can be scraped off, and the driving mechanism is started to automatically clean the adhered concrete on the top surface of the slip-form template and the slip-form template to the inside of the slip-form before the initial setting of the concrete.
[0042] Embodiment 2
[0043] The structure and principle of the embodiment 2 are similar to those of the embodiment 1, and the difference lies in that the scraper blade comprises a first scraper blade 8-1 and a second scraper blade 8-2. The first scraper blade is attached to the upper surface of the slip-form platform and extends to above the annular gap at one end. The second scraper blade is attached to the inner vertical surface of the slip-form template and is arranged vertically.
[0044] As shown in the figure, two driving mechanisms are arranged on all portal frames, and each driving mechanism is only responsible for the scraping operation of the adhered concrete of the sliding formwork and sliding platform on one side of the annular gap. At this time, the scraping blades in the single set of scraping plate structure only include one first scraping blade and one second scraping blade.
[0045] There is another case, if only one driving mechanism is arranged on all portal frames, and the driving mechanism is responsible for the scraping operation of the adhered concrete of the sliding formwork and sliding platform on both sides of the annular gap. At this time, the scraping blades in the single set of scraping plate structure only include two first scraping blades and two second scraping blades; one first scraping blade and one second scraping blade are arranged on any side of the annular gap respectively.
[0046] In addition, in the length direction of the driving mechanism, only one set of scraping plate structure can be arranged, or multiple sets of scraping plate structures can be arranged at intervals along the length direction. Preferably, multiple sets of scraping plate structures are arranged, and the interval of each set of scraping plate structure is 4m~5m.
[0047] In embodiment 2, in order to better scrape the adhered concrete on the sliding platform into the sliding formwork, in the direction of the movement of the moving part, the end of the first scraping blade away from the annular gap is located on the front side close to the end of the annular gap, and the distance of the two from the center of the annular gap is inconsistent. The first scraping blade can adopt an arc plate or a straight plate structure. The first scraping blade has a certain intersection angle with the annular suspension rail. When the pulley trolley drives the first scraping blade to make a circular motion around the center of the sliding form system, the first scraping blade can scrape the concrete in the width range from the inner side of the column of the portal frame on the sliding platform to the upper opening of the sliding formwork into the sliding formwork.
[0048] In embodiment 2, in order to avoid damage to the second scraping blade after the concrete on the sliding formwork is finally cured, the second scraping blade is connected to the scraping plate structure through a spring hinge, the axis of the spring hinge is located on the straight line where the radius of the annular gap is located; the resistance received by the second scraping blade during movement is greater than the spring, and the second scraping blade changes from a vertical state to an inclined state or a horizontal state. When the second scraping blade makes a circular motion around the center of the sliding form and does not encounter a small resistance, the second scraping blade keeps a vertical state close to the inner side of the sliding formwork; when the second scraping blade makes a circular motion around the center of the sliding form and encounters a large resistance, for example, encounters the finally cured concrete, the spring in the spring hinge connecting the scraping blade is extruded to deform, and the second scraping blade changes from a vertical state to a horizontal state, so as to bypass the obstacle; when the scraping blade encounters the concrete that has not been finally cured, the scraping blade scrapes the adhered concrete into the sliding formwork.
[0049] In embodiment 2, the sliding form positioning rib 10 is fixed on the sliding formwork through a thin steel sheet, and the height of the end of the positioning rib is lower than the height of the second scraping blade, which does not hinder the operation of the second scraping blade.
[0050] Embodiment 3
[0051] The structure and principle of embodiment 3 are similar to those of embodiment 2, with the difference that a preferred structure of the scraper structure is given on the basis of embodiment 2, as shown in detail in the figure:
[0052] Two groups of driving mechanisms are arranged on the door-shaped support, the driving mechanisms are distributed on the two sides of the annular gap, and a plurality of scraper structures are arranged on each driving mechanism in the length direction; the scraper structure comprises a hanging plate 8-3, a first scraper, a triangular support 8-4, a spring hinge 8-5, and a second scraper, the top end of the hanging plate is fixed to the bottom of the moving part, the first scraper is fixed to the bottom of the hanging plate, and in order to strengthen the fixing strength of the first scraper on the hanging plate, a diagonal support rod 8-6 is further fixedly connected between the first scraper and the hanging plate; the triangular support is fixed to the end of the first scraper close to the annular gap, and part of the triangular support overhangs above the annular gap; the second scraper is connected to the triangular support through the spring hinge, the second scraper is vertically arranged in the annular gap in the initial state, and when the second scraper is subjected to resistance, it is inclined, and is switched to a horizontal state in the limit, and the second scraper is always attached to the slip formwork.
[0053] Embodiment 4
[0054] The structure and principle of embodiment 4 are similar to those of embodiments 1-3, with the difference that on the slip form platform, in order to avoid the accumulation of concrete on the scraper structure, and the final setting of the concrete on the scraper; the door-shaped support is also provided with a scraper cleaning shovel structure 9, and two groups of scraper cleaning shovel structures are distributed on the two sides of the annular gap of the door-shaped support; the edge line of the contact surface of the scraper and the slip form platform is a straight line or a smooth curve, when the scraper on the slip form platform passes through the scraper cleaning shovel structure, the scraper cleaning shovel structure moves along the edge line towards the annular gap. In the process of moving of the scraper cleaning shovel structure along the scraper, the concrete on the scraper is cleaned and scraped off and scraped into the annular gap.
[0055] Preferably, a limiting stop rod is installed on the cross beam of the door-shaped support using a self-tapping screw, the limiting stop rod limits the initial position of the head of the scraper cleaning shovel within the range of the movement track of the scraper, away from the farthest side of the annular gap, and ensures that the first scraper can be in contact with the head of the scraper cleaning shovel during movement.
[0056] In embodiment 4, a preferred structure of the scraper cleaning shovel is given; the scraper cleaning shovel structure includes a scraper cleaning shovel 9-1, a hinge 9-2, a sleeve 9-3, a pressing spring 9-4, and an outer pulling spring 9-5; a part of the hinge is fixed on the door-shaped support, the sleeve is fixed on another part of the hinge, and the rotation center line of the sleeve is parallel to the tangent line of the annular gap; the scraper cleaning shovel is slidingly connected in the sleeve, and under the action of the pressing spring, the shovel body of the scraper cleaning shovel is attached to the sliding platform with a certain pressure, and the shovel body is always located within the track range of the scraper blade movement; the outer pulling spring is connected between the door-shaped column and the scraper cleaning shovel, and under the action of the outer pulling spring, the shovel body of the scraper cleaning shovel is initially located on the side of the scraper movement track away from the annular gap. The scraper cleaning shovel structure is arranged at intervals along the length direction of the annular sliding rail, and the interval range is 4m-6m.
[0057] In the embodiment, the scraper cleaning shovel is rotationally connected to the door-shaped support by the hinge, and the rotation track of the scraper cleaning shovel is limited by the hinge. Secondly, the sleeve and the pressing spring are arranged to ensure that the shovel body of the scraper cleaning shovel is attached to the sliding platform with a certain pressure during the rotation of the scraper cleaning shovel around the hinge. Finally, the curve at the edge of the contact surface between the scraper blade and the sliding platform is used to give the shovel body of the scraper cleaning shovel a power to move along the curve towards the annular gap, and after the shovel body of the scraper cleaning shovel moves to the end of the scraper blade located in the annular gap, the shovel body slides to the other side of the scraper blade and returns to the initial position under the action of the pulling spring.
[0058] When the first scraper blade moves around the sliding center and meets the scraper cleaning shovel, the first scraper blade and the scraper cleaning shovel slide and clean the concrete adhered to the first scraper blade. At the same time, the scraper cleaning shovel is rotated around the hinge under the side pressure greater than the pulling force of the outer pulling spring, and the scraper cleaning shovel rotates out of the space range required for the movement of the first scraper blade, without hindering the movement of the first scraper blade around the sliding center. When the length direction of the entire first scraper blade moves beyond the range of the scraper cleaning shovel, the scraper cleaning shovel is no longer subjected to the side pressure of the first scraper blade, but only to the pulling force of the outer pulling spring, and the scraper cleaning shovel returns to the preset position and waits for the next passing scraper blade. When the next scraper blade moves to the shovel body of the scraper cleaning shovel, the above process is repeated.
[0059] In embodiments 1-4, a preferred structure of the driving mechanism is given, specifically,
[0060] The driving mechanism comprises a ring-shaped hanging rail 7-1 fixed on the door-shaped support, a pulley trolley 7-2 slidingly connected on the ring-shaped hanging rail, a ring-shaped anti-skid flat steel 7-3 fixedly connected with the pulley trolley, a pressing wheel 7-4 closely attached to one side of the ring-shaped anti-skid flat steel, a driving wheel 7-5 closely attached to the other side of the ring-shaped anti-skid flat steel, and a driving motor 7-6 connected with the driving wheel; a plurality of pulley trolleys are arranged at intervals in the ring-shaped hanging rail, and the ring-shaped anti-skid flat steel is fixed on all the pulley trolleys; the driving motor is fixed on the door-shaped support, and the pressing wheel is rotatably connected on the door-shaped support; the driving wheel and the pressing wheel are clamped on the two sides of the ring-shaped anti-skid flat steel and form a driving unit with the driving motor; and at least one set of driving units is arranged on the driving mechanism.
[0061] In the embodiment shown in the figure, the driving motor and the driving roller are installed on one side of the lifting clamp and the steel pressing plate by using bolts, and the pressure wheel is installed on the other side of the lifting clamp and the steel pressing plate; the driving roller is installed on the driving motor, the driving roller is closely attached to one side of the ring-shaped flat steel, the pressure wheel is closely attached to the other side of the corresponding position of the ring-shaped flat steel, the friction force is increased, and the driving wheel and the pressure wheel only contact the middle part in the width direction of the flat steel.
[0062] A guide unit composed of only the pressing wheels can also be arranged in the driving mechanism, and the guide unit is composed of a plurality of pressing wheels and is distributed on the two sides of the ring-shaped anti-skid flat steel, which is not shown in the figure. In the embodiment shown in the figure, the ring-shaped hanging rail is fixed on the cross beam of the door-shaped support through the steel pressing plate 7-7, the lifting clamp 7-8, and the bolts 7-9, which is a prior art and will not be described here. In addition, the ring-shaped anti-skid flat steel is fixed on the lifting plate of the scraper structure by bolts. In the embodiment shown in the figure, the pressing wheel and the driving motor are arranged at intervals on the lifting clamp through the steel plate 11, so as to be arranged at intervals on the door-shaped support.
[0063] However, the structure of the driving mechanism is not limited to the above structure, and in the prior art, there are many forms of driving mechanisms that can drive the scraper structure to make a circular motion on the door-shaped support. The present application only uses a common implementation as a function to realize the present application.
[0064] In the preferred driving mechanism described above, the number of pulley trolleys is evenly distributed at intervals not greater than 2m in the ring-shaped hanging rail (the embodiment shown in the figure is evenly distributed at intervals of 1.5m), and the ring-shaped anti-skid flat steel is slidingly connected on the ring-shaped hanging rail through a plurality of pulley trolleys.
[0065] The present application also provides a method for cleaning the concrete adhered to the formwork on the slip form, comprising
[0066] Before pouring the concrete into the slip form, the cleaning device for cleaning the concrete adhered to the formwork on the slip form as described above is installed on the slip form platform;
[0067] The cleaning device for cleaning the concrete adhered to the formwork on the slip form is started at the same time as the pouring of the concrete;
[0068] In the process of pouring concrete, the device for cleaning the concrete adhered to the slipform is always in operation.
[0069] Specifically, after the device for cleaning the concrete adhered to the slipform is installed on the inner and outer sides of the slipform platform, the concrete is poured. At the same time of pouring the concrete into the slipform, the driving motor of the device is started to drive the annular flat steel to move around the center of the slipform, and the annular flat steel drives the first scraper and the second scraper to move around the center of the slipform. The first scraper moves to clean the concrete splashed in the range from the inside of the door-shaped support column to the top of the slipform formwork to the slipform formwork; and the second scraper moves to clean the concrete adhered to the top of the slipform formwork to the slipform formwork.
[0070] When the first scraper with the adhered concrete moves around and contacts the scraping shovel installed on the beam of the door-shaped support, the scraping shovel cleans the concrete on the first scraper and pushes it into the slipform formwork. In the process of pouring concrete, the device for cleaning the concrete adhered to the slipform is always in operation, and the concrete is cleaned to the slipform formwork before the initial setting of the adhered concrete, so as to prevent the final setting of the adhered concrete from affecting the quality of the concrete in the slipform.
[0071] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Any person skilled in the art can easily implement the present application according to the above description and the drawings. However, any equivalent changes, modifications and evolutions made by those skilled in the art within the scope of the technical solutions of the present application, using the disclosed technical content, are equivalent embodiments of the present application. Meanwhile, any equivalent changes, modifications and evolutions made according to the essential technology of the present application to the above embodiments are still within the protection scope of the technical solutions of the present application.
Claims
1. A cleaning device for concrete on a slipform, applied to a slipform structure of a shallow silo, the slipform structure comprising a slipform platform and inner and outer slipform forms, the inner and outer slipform forms are both in a cylindrical shell structure, the inner and outer slipform forms are respectively attached to the inner and outer wall surfaces of the shallow silo, and an annular gap for pouring the wall of the shallow silo is formed between the inner and outer slipform forms; the slipform platform is arranged at the top of the inner and outer slipform forms and extends inward and outward respectively; the device further comprises door-shaped supports, a driving mechanism, and a scraper structure, a plurality of door-shaped supports are arranged on the slipform platform, the door-shaped supports span the annular gap and are distributed at intervals along the annular gap; one or more driving mechanisms are arranged on all the door-shaped supports, a moving part is arranged on the driving mechanism, the moving part makes a circular motion in the door-shaped support and above the annular gap under the action of the driving mechanism, and the moving track of the moving part has the same center as the annular gap; one or more groups of scraper structures are arranged on the driving mechanism, the top of the scraper structure is fixed on the moving part, the bottom of the scraper structure is provided with a scraper blade, and the scraper blade is attached to the slipform platform and the slipform form; the scraper blade is scraped to the lower part of the annular gap during the movement of the moving part; characterized in that the scraper blade comprises a first scraper blade and a second scraper blade, the first scraper blade is attached to the upper surface of the slipform platform and extends to above the annular gap at one end, and the second scraper blade is attached to the inner vertical surface of the slipform form and is arranged vertically; a scraper cleaning shovel structure is further arranged on the door-shaped support, two groups of scraper cleaning shovel structures are distributed on both sides of the annular gap of the door-shaped support; the edge line of the contact surface between the scraper blade and the slipform platform is a straight line or a smooth curve, and when the scraper blade on the slipform platform passes through the scraper cleaning shovel structure, the scraper cleaning shovel structure moves along the edge line towards the annular gap; the scraper cleaning shovel structure comprises a scraper cleaning shovel, a hinge, a sleeve, a downward spring, and an outward spring; a part of the hinge is fixed on the door-shaped support, the sleeve is fixed on the other part of the hinge, and the rotation center line of the sleeve is parallel to the tangent line of the annular gap; the scraper cleaning shovel is slidingly connected in the sleeve, and under the action of the downward spring, the shovel body of the scraper cleaning shovel is attached to the slipform platform with a certain pressure, and the shovel body is always located within the moving track of the scraper blade; the outward spring is connected between the door-shaped column and the shovel body of the scraper cleaning shovel, and under the action of the outward spring, the shovel body of the scraper cleaning shovel is initially located on the side away from the moving track of the scraper blade. In the direction of the moving part, the end of the first scraper blade away from the annular gap is located in front of the end close to the annular gap, and the distance between the two and the center of the annular gap is inconsistent.
2. The device for cleaning a slipform overform concrete as defined in claim 1, wherein: the second scraper blade is connected to the scraper structure through a spring hinge, the axis of the spring hinge is located on the straight line where the radius of the annular gap is located; the resistance received by the second scraper blade during movement is greater than the spring, and the second scraper blade changes from a vertical state to an inclined state or a horizontal state.
3. The slipform overform concrete cleaning apparatus of claim 1, wherein: 4. The apparatus for cleaning a slipform overform concrete form of claim 3, wherein: Two groups of driving mechanisms are arranged on the door-shaped support, the driving mechanisms are distributed on both sides of the annular gap, a plurality of scraper structures are arranged on each driving mechanism at intervals in the length direction; the scraper structure comprises a hanging plate, a first scraper, a triangular support, a spring hinge and a second scraper, the top end of the hanging plate is fixed to the bottom of the moving part, the first scraper is fixed to the bottom of the hanging plate; the triangular support is fixed to the end of the first scraper close to the annular gap, part of the triangular supports overhangs above the annular gap; the second scraper is connected to the triangular support through the spring hinge, the second scraper is vertically arranged in the annular gap in the initial state, and is inclined when the second scraper is subjected to resistance, and is switched to a horizontal state in the limit, and the second scraper is always attached to the slipform formwork.
5. The slipform overform concrete cleaning apparatus of claim 1, wherein: The driving mechanism comprises an annular hanging rail fixed on the door-shaped support, a pulley trolley slidingly connected to the annular hanging rail, an annular anti-skid flat steel fixedly connected to the pulley trolley, a pressing wheel attached to one side of the annular anti-skid flat steel, a driving wheel attached to the other side of the annular anti-skid flat steel, and a driving motor connected to the driving wheel; a plurality of pulley trolleys are arranged in the annular hanging rail at intervals, and the annular anti-skid flat steel is fixed to all the pulley trolleys; the driving motor is fixed to the door-shaped support, the pressing wheel is rotatably connected to the door-shaped support, the driving wheel and the pressing wheel are clamped on both sides of the annular anti-skid flat steel, and form a driving unit with the driving motor; at least one driving unit is arranged on the driving mechanism.
6. The slipform overform concrete cleaning device of claim 5, wherein: The number of pulley trolleys is evenly distributed in the annular hanging rail at intervals not greater than 2m, and the annular anti-skid flat steel is slidingly connected to the annular hanging rail by the plurality of pulley trolleys.
7. Method for cleaning formwork concrete from the formwork, characterized in that: The method comprises Before pouring concrete into the slipform, the slipform concrete cleaning device is installed on the slipform platform; The slipform concrete cleaning device is started while pouring concrete; The slipform concrete cleaning device is always kept running during the pouring of concrete.
Citation Information
Patent Citations
Concrete mold pouring platform cleaning device
CN212418773U
Concrete slag shoveling device for pouring template
CN213297170U