Coupler alignment clamp
By designing a coupling alignment fixture and fixing the dial meter on the fixture, the problem of difficult to ensure the accuracy of coupling alignment is solved, and the rapid and reliable coaxial alignment of coupling is achieved, and the Maintenance efficiency and quality.
Patent Information
- Application Number
- CN202411581201.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-02-18
AI Technical Summary
The accuracy of coupling alignment is difficult to ensure, due to the narrow space and the unreliable valve fixation, the maintenance efficiency and the difficulty in ensuring quality.
A coupling alignment fixing fixture is designed, including a first clamp, a pad and a second clamp. The dial meter is fixed to the clamp and is connected to the coupling and pad through a fastener to ensure the dial meter. The coupling is not easily displaced during the disc.
It realizes the fast and reliability of the coupling coaxial degree correction, reduces the corrective accuracy error, and improves the maintenance work efficiency and quality.
Smart Images

Figure CN119468879A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of coupling alignment tools, and in particular relates to a coupling alignment fixture. Background Art
[0002] D-260-1.24 / 0.93 coke oven gas centrifugal blower is a common gas pressurizing equipment in the metallurgical industry. Its motor (2985r / min) is connected to the gear box (4656r / min) through an elastic diaphragm coupling. After increasing the speed, it is connected to the centrifugal blower through an elastic diaphragm coupling and the gas is pressurized and delivered to the user through high-speed rotation.
[0003] Due to the high speed of the unit, the requirements for the coaxiality of the coupling are also very high, and the coupling alignment accuracy must be within 0.03mm. At the same time, since the gearbox and the blower both use sliding bearings with an axial movement of about 0.30mm, the three-meter method must be used to align the coupling to ensure the alignment accuracy. However, due to the compact design of the unit coupling structure, it is difficult to arrange and fix the dial indicator with an ordinary dial indicator stand and a laser alignment instrument due to the large geometric dimensions. In addition, due to unreliable clamping, the dial indicator is very likely to move during the movement of the coupling, resulting in large errors in the alignment accuracy, and repeated alignment is required for error correction. After the maintenance is completed, the unit vibration often exceeds the standard due to the excessive coaxiality of the coupling. The maintenance efficiency is low and the maintenance quality is difficult to guarantee. Summary of the invention
[0004] In response to the above problems, the present invention provides a coupling alignment fixture, including a first clamp, a pad and a second clamp, wherein the first clamp and the second clamp are both provided with a dial indicator, the probe of the dial indicator touches the fan side coupling, the pad is arranged on the side of the gear box side coupling located on the fan side coupling, the ends of the first clamp and the second clamp located on the gear box side coupling both penetrate the gear box side coupling and are detachably connected to the pad, and the first clamp and the second clamp are evenly distributed on the gear box side coupling.
[0005] Furthermore, the dial indicator includes a first dial indicator, a second dial indicator and a third dial indicator, the first dial indicator and the second dial indicator are respectively arranged at the position of the first clamp located on the fan side coupling, the first dial indicator and the second dial indicator are perpendicular in space, the third dial indicator is arranged at the position of the second clamp located on the fan side coupling, and the third dial indicator is parallel to the second dial indicator in space.
[0006] Furthermore, the first clamp body includes a fixing plate, which is connected to the backing plate by fasteners passing through the gear box side coupling, and a frame rod is provided on the fixing plate, and the horizontal line of the frame rod is higher than the horizontal line of the gear box side coupling. The first dial indicator is arranged on the frame rod, and the frame rod is provided with a meter frame at the position of the fan side coupling, and the second dial indicator is arranged on the meter frame.
[0007] Furthermore, the second clamp body includes a mounting plate, which is connected to the backing plate by fasteners passing through the gear box side coupling, and a mounting rod is provided on the mounting plate. The horizontal line of the mounting rod is lower than the horizontal line of the gear box side coupling, and a mounting frame is provided at the position of the mounting rod located at the fan side coupling, and the third dial indicator is arranged on the mounting frame.
[0008] Furthermore, the mounting plate has the same structure as the fixed plate, and the fixed plate includes a connecting plate and a limiting plate arranged in sequence along the vertical direction, the connecting plate is provided with a connecting hole, the limiting plate is provided with a limiting hole, the connecting holes are connected to the gear box side coupling and the pad in sequence through fasteners, the limiting holes of the mounting plate are connected to the mounting rod through fasteners, and the limiting holes of the fixed plate are connected to the frame rod through fasteners.
[0009] Furthermore, the limiting hole comprises a first limiting hole and a second limiting hole, and the first limiting hole, the second limiting hole and the connecting hole form a triangle in space.
[0010] Furthermore, the structure of the frame rod is consistent with that of the mounting rod, a fastening groove is provided at one end of the frame rod located on the gear box side coupling, and a mounting hole is provided at the position of the frame rod located on the fan side coupling, the fastening groove of the frame rod is connected to the fixing plate through a fastener, and the fastening groove of the mounting rod is connected to the mounting plate through a fastener, and the first dial indicator is arranged in the mounting hole of the frame rod.
[0011] Furthermore, the structure of the meter frame is consistent with that of the mounting frame, the meter frame is provided with a fixing hole at the position of the fan side coupling, the meter frame is provided with a receiving hole at the position of the frame rod, the meter frame is provided with a fastening piece at one end of the receiving hole, a part of the fastening piece is received in the receiving hole, the position of the frame rod located at the fan side coupling is received in the receiving hole of the meter frame, the fastening piece on the meter frame is pressed against the frame rod, the second dial indicator is arranged in the fixing hole of the meter frame, the position of the mounting rod located at the fan side coupling is received in the receiving hole of the mounting frame, the fastening piece on the mounting frame is pressed against the mounting rod, and the third dial indicator is arranged in the fixing hole of the mounting frame.
[0012] Furthermore, the dial indicator includes a first dial indicator, a second dial indicator and a third dial indicator, the first dial indicator and the second dial indicator are respectively arranged at the position of the second clamp located on the fan side coupling, the first dial indicator and the second dial indicator are vertical in space, and the third dial indicator is arranged at the position of the first clamp located on the fan side coupling.
[0013] Furthermore, a positioning groove is provided on one side of the backing plate, and one end of the gear box side coupling located on the fan side coupling is arranged in the positioning groove.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1) In the present invention, the first clamp, the pad and the second clamp are fixed on the gear box side coupling, and the dial indicator is fixed on the first clamp and the second clamp, which can ensure that the D-260-1.24 / 0.93 centrifugal blower coupling is clamped quickly and reliably during coaxial alignment, and the dial indicator is not easy to be displaced during the coupling rotation, thereby reducing the alignment accuracy error, greatly improving the maintenance work efficiency and quality, and solving the technical problem that the coupling coaxial alignment is limited by narrow space, small spacing, and the dial indicator magnetic base and laser alignment instrument cannot be clamped.
[0016] 2) The dial indicator in the present invention is fixed on the first clamp and the second clamp, and the clamping is reliable. The dial indicator is not easy to move during the rotation of the coupling, and the alignment accuracy error is small, which reduces the number of error corrections, thereby reducing the labor intensity of workers and improving maintenance work efficiency.
[0017] 3) The present invention has small size, light weight, simple structure, convenient installation and disassembly, and convenient use and maintenance.
[0018] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the structure of a coupling alignment fixture according to an embodiment of the present invention is shown;
[0021] Figure 2A schematic diagram of the connection between the fixing plate, the gearbox side coupling and the backing plate is shown;
[0022] Figure 3 Shows Figure 2 A partial enlarged view of middle A;
[0023] Figure 4 A schematic diagram showing the connection of the rack rod and the fixing plate via fasteners is shown;
[0024] Figure 5 A schematic diagram showing the connection between the meter frame and the frame rod is shown;
[0025] Figure 6 A schematic diagram of the structure of the fixing plate is shown;
[0026] Figure 7 A schematic diagram of the structure of the table frame is shown;
[0027] Figure 8 Shows Figure 7 Left view of
[0028] Fig. 9 A schematic diagram of the structure of the rack is shown;
[0029] Fig.10 A left side view of the rack bar is shown;
[0030] Fig.11 A schematic diagram of the structure of the pad is shown;
[0031] Fig.12 Shows Fig.11 Sectional view of B-B;
[0032] Fig.13 A schematic diagram of the connection between the first dial gauge, the second dial gauge and the second clamp is shown.
[0033] Figure numerals: 1. first clamp; 11. fixing plate; 111. connecting plate; 112. connecting hole; 113. limiting plate; 114. first limiting hole; 115. second limiting hole; 12. rack rod; 121. fastening groove; 122. mounting hole; 1221. mounting hole; 1222. fastening hole; 13. meter rack; 131. fastening piece; 132. accommodating hole; 133. fixing hole; 1331. accommodating hole; 1332. pressing hole; 2. first dial indicator; 3. second dial indicator; 4. third dial indicator; 5. second clamp; 51. mounting frame; 52. mounting rod; 53. mounting plate; 6. pad; 61. positioning groove; 7. fan side coupling; 8. gear box side coupling. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Figure 1 FIG. 2 shows a schematic diagram of a coupling alignment fixture according to an embodiment of the present invention. Figure 1 As shown, a coupling alignment fixture includes a first clamp body 1, a pad 6 and a second clamp body 5, wherein the first clamp body 1 and the second clamp body 5 are both provided with a dial indicator, the probe of the dial indicator touches the fan side coupling 7, the pad 6 is arranged on the gear box side coupling 8 on one side of the fan side coupling 7, the ends of the first clamp body 1 and the second clamp body 5 located on the gear box side coupling 8 both penetrate the gear box side coupling 8 and are detachably connected to the pad 6, and the first clamp body 1 and the second clamp body 5 are evenly distributed on the gear box side coupling 8.
[0036] The first clamp 1, the pad 6 and the second clamp 5 in the coupling alignment fixture are fixed on the gear box side coupling 8, and then a dial indicator is set on the first clamp 1 and the second clamp 5, and the probe of the dial indicator is made to contact the fan side coupling 7. The dial indicator is clamped quickly and reliably, and the dial indicator is not easy to move during the rotation of the coupling, which not only reduces the alignment accuracy error, but also greatly improves the efficiency and quality of maintenance work.
[0037] In some embodiments, the dial indicator includes a first dial indicator 2, a second dial indicator 3 and a third dial indicator 4, the first dial indicator 2 and the second dial indicator 3 are respectively arranged at the position of the first clamp 1 located at the fan side coupling 7, the first dial indicator 2 and the second dial indicator 3 are vertical in space, the third dial indicator 4 is arranged at the position of the second clamp 5 located at the fan side coupling, and the third dial indicator 4 is parallel to the second dial indicator 3 in space; the first clamp 1 plays a role in fixing the first dial indicator 2 and the second dial indicator 3, and the second clamp 5 plays a role in fixing the third dial indicator 4; the second dial indicator 3 and the third dial indicator 4 are arranged in parallel, and the first dial indicator 2 and the second dial indicator 3 are arranged vertically in accordance with the three-meter method alignment principle.
[0038] Specifically, because the first clamp body 1 and the second clamp body 5 are evenly distributed on the gear box side coupling, the second dial indicator 3 and the third dial indicator 4 are symmetrically arranged on the fan side coupling 7 .
[0039] Figure 2 A connection diagram of the fixing plate 11, the gearbox side coupling 8 and the backing plate 6 is shown. Figure 4A schematic diagram showing the connection between the rack rod 12 and the fixing plate 11 via fasteners is shown. Figure 5 Schematic diagram showing the connection between the watch frame 13 and the frame rod 12. Figure 2 , 4 As shown in , 5, in some embodiments, the first clamp body 1 includes a fixed plate 11, and the fixed plate 11 is connected to the backing plate 6 by passing through the gear box side coupling 8 through fasteners, and a frame rod 12 is provided on the fixed plate 11, and the horizontal line of the frame rod 12 is higher than the horizontal line of the gear box side coupling 8, the first dial indicator 2 is arranged on the frame rod 12, and the frame rod 12 is provided with a meter frame 13 at the position of the fan side coupling 7, and the second dial indicator 3 is arranged on the meter frame 13; the fixed plate 11 passes through the gear box side coupling 8 and is connected to the backing plate 6 by fasteners, which plays a role in fixing the first clamp body 1, and is reliable, ensuring that the first dial indicator 2 and the second dial indicator 3 are not easily displaced during the coupling rotation process; the meter frame 13 provides installation conditions for the second dial indicator 3; the fixed plate 11 provides installation conditions for the frame rod 12; the frame rod 12 provides installation conditions for the first dial indicator 2; the backing plate 6 provides fixing conditions for the fixed plate 11.
[0040] Specifically, the first dial indicator 2 is mounted on the frame rod 12 via fasteners, and the second dial indicator 3 is mounted on the meter frame 13 via fasteners.
[0041] In some embodiments, the meter frame 13 is perpendicular to the frame rod 12, so that the first dial indicator 2 and the second dial indicator 3 are also perpendicular after installation, thereby satisfying the three-meter method alignment principle.
[0042] In some embodiments, the second clamp body 5 includes a mounting plate 53, and the mounting plate 53 is connected to the backing plate 6 by fasteners passing through the gear box side coupling 8. A mounting rod 52 is provided on the mounting plate 53, and the horizontal line of the mounting rod 52 is lower than the horizontal line of the gear box side coupling 8. The mounting rod 52 is located at the position of the fan side coupling 7 and a mounting frame 51 is provided, and the third dial indicator 4 is arranged on the mounting frame 51; the mounting plate 53 passes through the gear box side coupling 8 and is connected to the backing plate 6 by fasteners, which plays a role in fixing the second clamp body 5, and is reliable, ensuring that the third dial indicator 4 is not easily displaced during the coupling rotation; the mounting rod 52 provides installation conditions for the mounting frame 51; the mounting frame 51 provides installation conditions for the third dial indicator 4; the backing plate 6 provides fixing conditions for the mounting plate 53.
[0043] Specifically, the third dial indicator 4 is fixed to the mounting frame 51 by fasteners.
[0044] Figure 6 FIG. 1 shows a schematic diagram of the structure of the fixing plate 11. Figure 6As shown, in some embodiments, the mounting plate 53 has the same structure as the fixed plate 11, and the fixed plate 11 includes a connecting plate 111 and a limiting plate 113 which are arranged in sequence along the vertical direction, and the connecting plate 111 is provided with a connecting hole 112, and the limiting plate 113 is provided with a limiting hole, and the connecting hole 112 is connected to the gear box side coupling 8 and the pad 6 in sequence through fasteners, and the limiting hole of the mounting plate 53 is connected to the mounting rod 52 through fasteners, and the limiting hole of the fixed plate 11 is connected to the frame rod 12 through fasteners; the connecting hole 112 provides installation conditions for installing the remaining parts, and the limiting hole provides connection conditions for connecting the gear box side coupling 8 and the pad 6.
[0045] In some embodiments, the limiting plate 113 is arc-shaped, so that it is convenient to connect with the gear box side coupling 8 and the pad 6 by using the limiting hole, so as to achieve the purpose of fixation.
[0046] In some embodiments, the limiting holes include a first limiting hole 114 and a second limiting hole 115, and the first limiting hole 114, the second limiting hole 115 and the connecting hole 112 form a triangle in space; the stability of the mounting plate 53 and the fixing plate 11 is ensured, and the problem of easy displacement of the first micrometer 2, the second micrometer 3 and the third micrometer 4 during the movement of the coupling is avoided; the limiting plate 113 is connected to the gear box side coupling 8 and the pad 6 by using the first limiting hole 114, the second limiting hole 115 and fasteners to achieve the purpose of fixation.
[0047] Fig. 9 FIG. 1 shows a schematic diagram of the structure of the rack rod 12. Fig. 9 As shown, in some embodiments, the structure of the frame rod 12 is consistent with that of the mounting rod 52, and a fastening groove 121 is provided at one end of the frame rod 12 located at the gear box side coupling 8, and a mounting hole 122 is provided at the position of the frame rod 12 at the fan side coupling 7, and the fastening groove 121 of the frame rod 12 is connected to the fixing plate 11 through fasteners, and the fastening groove 121 of the mounting rod 52 is connected to the mounting plate 53 through fasteners, and the first dial indicator 2 is arranged in the mounting hole 122 of the frame rod 12; the fastening groove 121 provides connection conditions for connecting parts; and the mounting hole 122 of the frame rod 12 is used to limit the position of the first dial indicator 2.
[0048] Fig.10 A left side view of the rack bar 12 is shown. Fig.10As shown, in some embodiments, the mounting hole 122 includes a mounting hole 1221 and a fastening hole 1222, the mounting hole 1221 and the fastening hole 1222 intersect vertically, the first dial indicator 2 is arranged in the mounting hole 1221 of the rack rod 12, the fastening hole 1222 of the rack rod 12 is pressed against the portion of the first dial indicator 2 located in the mounting hole 1221 through a fastener, the third dial indicator 4 is arranged in the mounting hole 1221 of the mounting rod 52, the fastening hole 1222 of the mounting rod 52 is pressed against the portion of the first dial indicator 2 located in the mounting hole 1221 through a fastener, The fastener presses against the portion of the third dial indicator 4 located in the mounting hole 1221; the mounting hole 1221 of the frame rod 12 is used to accommodate the fixing rod of the first dial indicator 2, and the fastening hole 1222 of the frame rod 12 provides installation conditions for the fastener to press against the fixing rod of the first dial indicator 2, thereby limiting the position of the first dial indicator 2; the mounting hole 1221 of the mounting rod 52 is used to accommodate the fixing rod of the third dial indicator 4, and the fastening hole 1222 of the mounting rod 52 provides installation conditions for the fastener to press against the fixing rod of the third dial indicator 4.
[0049] Figure 7 1 shows a schematic diagram of the structure of the watch frame 13. Figure 7 As shown, in some embodiments, the structure of the meter frame 13 is consistent with that of the mounting frame 51, the meter frame 13 is provided with a fixing hole 133 at the position of the fan side coupling 7, the meter frame 13 is provided with a receiving hole 132 at the position of the frame rod 12, the meter frame 13 is provided with a fastener 131 at one end of the receiving hole 132, a part of the fastener 131 is received in the receiving hole 132, the portion of the frame rod 12 located at the fan side coupling 7 is received in the receiving hole 132 of the meter frame 13, the fastener 131 on the meter frame 13 is pressed against the frame rod 12, the second dial indicator 3 is provided in the fixing hole 133 of the meter frame 13, the portion of the mounting rod 52 located at the fan side coupling 7 is received in the mounting frame The third dial indicator 4 is arranged in the fixing hole 133 of the mounting frame 51; the accommodating hole 132 on the meter frame 13 provides installation conditions for the meter frame 13, and the fixing piece 131 provides fixing conditions for the meter frame 13, thereby limiting the position of the meter frame 13; the fixing hole 133 on the meter frame 13 provides installation conditions for the second dial indicator 3; the accommodating hole 132 on the mounting frame 51 provides installation conditions for the mounting frame 51, and the fixing piece 131 provides fixing conditions for the mounting frame 51, thereby limiting the position of the mounting frame 51; the fixing hole 133 on the mounting frame 51 provides fixing conditions for the third dial indicator 4.
[0050] Figure 8 Shows Figure 7 The left view of Figure 8As shown, in some embodiments, the fixing hole 133 includes a receiving hole 1331 and a pressing hole 1332, the receiving hole 1331 and the pressing hole 1332 intersect vertically, the second dial indicator 3 is arranged in the receiving hole 1331 of the meter frame 13, the pressing hole 1332 of the meter frame 13 is pressed against the part of the second dial indicator 3 located in the fixing hole 133 through a fastener, the third dial indicator 4 is arranged in the receiving hole 1331 of the mounting frame 51, the pressing hole 1332 of the mounting frame 51 is pressed against the third dial indicator 4 through a fastener. The portion of the dial indicator 4 located in the fixing hole 133 is mortgaged; the accommodating hole 1331 of the meter frame 13 is used to accommodate the fixing rod of the second dial indicator 3, and the pressing hole 1332 of the meter frame 13 provides installation conditions for the fastener to mortgage the fixing rod of the second percentage, thereby limiting the position of the second dial indicator 3; the accommodating hole 1331 of the mounting frame 51 is used to accommodate the fixing rod of the third dial indicator 4, and the pressing hole 1332 of the mounting frame 51 provides installation conditions for the fastener to mortgage the fixing rod of the third percentage, thereby limiting the position of the third dial indicator 4.
[0051] Fig.13 FIG. 2 shows a schematic diagram of the connection between the first dial gauge 2 and the second dial gauge 3 and the second clamp 5. Fig.11 As shown, in some embodiments, the dial indicator includes a first dial indicator 2, a second dial indicator 3 and a third dial indicator 4, the first dial indicator 2 and the third dial indicator 4 are respectively arranged at the position where the second clamp 5 is located on the fan side coupling 7, the first dial indicator 2 and the third dial indicator 4 are vertical in space, and the second dial indicator 3 is arranged at the position where the first clamp 1 is located on the fan side coupling; the first clamp 1 plays a role in fixing the second dial indicator 3, and the second clamp 5 plays a role in fixing the first dial indicator 2 and the third dial indicator 4; the second dial indicator 3 and the third dial indicator 4 are arranged in parallel, and the first and third dial indicators 4 are arranged vertically in accordance with the three-meter method alignment principle.
[0052] Figure 3 Shows Figure 2 A partial enlarged view of middle A. Fig.12 Shows Fig.11 The cross-sectional view of B-B in the figure. Figure 3 , 12 As shown, in some embodiments, a positioning groove 61 is provided on one side of the gasket 6, and one end of the gear box side coupling 8 located on the fan side coupling 7 is provided in the positioning groove 61; after the gasket 6 is installed on the gear box side coupling 8 through the positioning groove 61, it is convenient to connect the first clamp body 1 and the second clamp body 5 through fasteners, so as to ensure the stability and reliability of the first clamp body 1 and the second clamp body 5, and further ensure the stability and reliability of the dial indicator.
[0053] Fig.11 Schematic diagram of the structure of the pad 6 is shown. Fig.11As shown, in some embodiments, the pad 6 is circular, which facilitates the connection of the first clamp body 1 and the second clamp body 5 evenly distributed on the gear box side coupling 8, thereby increasing convenience.
[0054] Specifically, the fasteners may be selected from but not limited to screws.
[0055] Specifically, the fastener 131 may be selected from but is not limited to a screw.
[0056] The working principle of the coupling alignment fixture is as follows:
[0057] The first clamp body 1, the pad 6 and the second clamp body 5 are fixed on the gear box side coupling 8, and the dial indicator is fixed on the first clamp body 1 and the second clamp body 5, which can ensure that the coaxiality alignment of the D-260-1.24 / 0.93 centrifugal blower coupling can be clamped quickly and reliably, and the dial indicator is not easy to be displaced during the rotation of the coupling, which reduces the alignment accuracy error and greatly improves the efficiency and quality of maintenance work.
[0058] Among them, the positioning groove 61 of the pad 6 is used to install the pad 6 on one end of the gear box side coupling 8 located on the fan side coupling, and then the fixing plate 11, the gear box side coupling 8 and the pad 6 are connected by fasteners, and then the frame rod 12 and the fixing plate 11 are connected by fasteners, and the fixing rod of the first dial indicator 2 is accommodated in the mounting hole 122 of the frame rod 12, and then the fastener is used to install it in the fastening hole 1222, and the fixing rod of the first dial indicator 2 is pressed by the fastener, and then the meter frame 13 is hung on the position of the frame rod 12 located on the fan side coupling 7 by using the accommodating hole 132 of the meter frame 13, and then the position of the meter frame 13 is limited by pressing the fastener 131 and the frame rod 12, and the fixing rod of the second dial indicator 3 is accommodated in the fixing hole 133 of the meter frame 13, and then the fastener is installed in the pressing hole 1332, and the fixing rod of the second dial indicator 3 is pressed by the fastener. Use fasteners to connect the mounting plate 53, the gear box side coupling 8 and the pad 6, then use fasteners to connect the mounting rod 52 and the mounting plate 53, then use the accommodating hole 132 of the mounting frame 51 to hang the mounting frame 51 on the position of the frame rod 12 located at the fan side coupling 7, then use the fastener 131 and the mounting rod 52 to press and limit the position of the mounting frame 51, then accommodate the fixing rod of the third dial indicator 4 in the fixing hole 133 of the mounting frame 51, then install the fastener into the pressing hole 1332 of the mounting frame 51, and press the fixing rod of the third dial indicator 4 through the fastener.
[0059] Since the first dial indicator 2 and the second dial indicator 3 are installed on the first clamp 1, the third dial indicator 4 is installed on the second clamp 5, and the first clamp 1 and the second clamp 5 are fixed on the gear box side coupling 8, the first dial indicator 2, the second dial indicator 3 and the third dial indicator 4 are not easily displaced during the movement of the coupling, which reduces the alignment accuracy error, greatly improves the maintenance work efficiency and quality, and also ensures that the D-260-1.24 / 0.93 centrifugal blower coupling is fast and reliable during coaxiality alignment and clamping, which solves the problem of unreliable fixation of the dial indicator, large alignment error due to position changes during the alignment process, and inability to guarantee alignment accuracy.
[0060] Specifically, during the installation process of the coupling, no external power is required and manual operation is sufficient, which is convenient and quick.
[0061] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A coupling alignment fixture, characterized in that: The invention comprises a first clamp (1), a pad (6) and a second clamp (5), wherein the first clamp (1) and the second clamp (5) are both provided with a dial indicator, the probe of the dial indicator touches the fan side coupling (7), the pad (6) is arranged on the gear box side coupling (8) on one side of the fan side coupling (7), the ends of the first clamp (1) and the second clamp (5) located on the gear box side coupling (8) both penetrate the gear box side coupling (8) and are detachably connected to the pad (6), and the first clamp (1) and the second clamp (5) are evenly distributed on the gear box side coupling (8).
2. The coupling alignment fixture according to claim 1, characterized in that: The dial gauge comprises a first dial gauge (2), a second dial gauge (3) and a third dial gauge (4); the first dial gauge (2) and the second dial gauge (3) are arranged in sequence at a position where the first clamp (1) is located at a coupling (7) on the fan side; the first dial gauge (2) and the second dial gauge (3) are vertical in space; the third dial gauge (4) is arranged at a position where the second clamp (5) is located at the coupling on the fan side; the third dial gauge (4) and the second dial gauge (3) are parallel in space.
3. The coupling alignment fixture according to claim 2, characterized in that: The first clamp body (1) comprises a fixing plate (11), the fixing plate (11) is connected to the backing plate (6) by fasteners passing through the gear box side coupling (8), a frame rod (12) is provided on the fixing plate (11), the horizontal line of the frame rod (12) is higher than the horizontal line of the gear box side coupling (8), the first dial indicator (2) is arranged on the frame rod (12), the frame rod (12) is provided with a meter frame (13) at the position of the fan side coupling (7), and the second dial indicator (3) is arranged on the meter frame (13).
4. The coupling alignment fixture according to claim 3, characterized in that: The second clamp (5) comprises a mounting plate (53), the mounting plate (53) passing through the gear box side coupling (8) and connected to the backing plate (6) via fasteners, a mounting rod (52) is provided on the mounting plate (53), the horizontal line of the mounting rod (52) is lower than the horizontal line of the gear box side coupling (8), the mounting rod (52) is located at the position of the fan side coupling (7) and a mounting frame (51) is provided, and the third dial indicator (4) is arranged on the mounting frame (51).
5. The coupling alignment fixture according to claim 4, characterized in that: The mounting plate (53) has the same structure as the fixed plate (11). The fixed plate (11) comprises a connecting plate (111) and a limiting plate (113) which are arranged in sequence along the vertical direction. The connecting plate (111) is provided with a connecting hole (112). The limiting plate (113) is provided with a limiting hole. The connecting hole (112) is connected to the gear box side coupling (8) and the pad (6) in sequence through fasteners. The limiting hole of the mounting plate (53) is connected to the mounting rod (52) through fasteners. The limiting hole of the fixing plate (11) is connected to the frame rod (12) through fasteners.
6. The coupling alignment fixture according to claim 5, characterized in that: The limiting holes comprise a first limiting hole (114) and a second limiting hole (115); the first limiting hole (114), the second limiting hole (115) and the connecting hole (112) form a triangle in space.
7. The coupling alignment fixture according to claim 5, characterized in that: The structure of the frame rod (12) is consistent with that of the mounting rod (52); a fastening groove (121) is provided at one end of the frame rod (12) located at the gear box side coupling (8); a mounting hole (122) is provided at the position of the frame rod (12) located at the fan side coupling (7); the fastening groove (121) of the frame rod (12) is connected to the fixing plate (11) via a fastener; the fastening groove (121) of the mounting rod (52) is connected to the mounting plate (53) via a fastener; and the first dial indicator (2) is arranged in the mounting hole (122) of the frame rod (12).
8. The coupling alignment fixture according to claim 4, characterized in that: The structure of the meter frame (13) is consistent with that of the mounting frame (51); the meter frame (13) is provided with a fixing hole (133) at the position of the fan side coupling (7); the meter frame (13) is provided with a receiving hole (132) at the position of the frame rod (12); a fixing piece (131) is provided at one end of the receiving hole (132); a part of the fixing piece (131) is received in the receiving hole (132); the frame rod (12) is received in the meter frame (13) at the position of the fan side coupling (7). ), the fixing piece (131) on the meter frame (13) is pressed against the frame rod (12), the second dial indicator (3) is arranged in the fixing hole (133) of the meter frame (13), the mounting rod (52) is located at the part of the fan side coupling (7) and is accommodated in the fixing hole (132) of the mounting frame (51), the fixing piece (131) on the mounting frame (51) is pressed against the mounting rod (52), and the third dial indicator (4) is arranged in the fixing hole (133) of the mounting frame (51).
9. The coupling alignment fixture according to claim 1, characterized in that: The dial gauge comprises a first dial gauge (2), a second dial gauge (3) and a third dial gauge (4); the first dial gauge (2) and the second dial gauge (3) are arranged in sequence at a position where the second clamp (5) is located on a fan side coupling (7); the first dial gauge (2) and the second dial gauge (3) are vertical in space; and the third dial gauge (4) is arranged at a position where the first clamp (1) is located on a fan side coupling.
10. The coupling alignment fixture according to any one of claims 1 to 9, characterized in that: A positioning groove (61) is provided on one side of the backing plate (6), and one end of the gear box side coupling (8) located on the fan side coupling (7) is arranged in the positioning groove (61).