A formwork anti-expansion test device for the construction of high piers of bridges

By designing a template anti-swelling test device including measuring support, fluid measuring parts, template leakage-proof measuring parts, internal mold measuring parts and expansion parameter display parts, the problems of poor comprehensiveness and poor adaptability in the prior art are solved, and the comprehensive and direct detection of the formwork for bridge high piers is achieved, and the measurement efficiency and construction quality are improved.

CN119469000BActive Publication Date: 2025-05-30CHINA RAILWAY GUIZHOU ENG CORP LTD
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Patent Information

Application Number
CN202510066811.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-05-30
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

The existing formwork anti-swelling test device for high piers for bridges has poor comprehensiveness and is easy to miss, which is inconvenient to measure the expansion of the internal and external molds at the same time, and has poor adaptability and versatility.

Method used

A template anti-swelling test device including a measuring support, a fluid measuring member, a template leakage-proof measuring member, an internal mold measuring member and an expansion parameter display member is designed. The device independently adjusts the position through three rows of rubber water bags, combined with water pressure detection, comprehensively measures the deformation and expansion of the template, and realizes simultaneous detection and real-time prompts of the internal and external molds through the inner mold bonding and prompt controls.

Benefits of technology

The device can comprehensively and directly detect the expansion of the template, prevent misses, adapt to the special-shaped template, improve measurement efficiency and construction quality, and ensure the comprehensiveness and accuracy of the internal and external mold detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a template anti-expansion test device for bridge high pier construction, which relates to the technical field of template anti-expansion measurement. It includes measurement support members, and there are three measurement support members, on which a fluid measurement member is installed; the fluid measurement member is used to detect the contour error of the template; at the bottom of the lower measurement support member, a template anti-leakage measurement member is installed; the template anti-leakage measurement member is used to expand and fit the outer wall of the high pier. The fluid measurement member enables comprehensive detection of template expansion, preventing omission, and is also convenient for measuring special-shaped templates, with stronger adaptability. At the same time, the detection of the inner and outer templates is realized, which is more efficient and direct, ensuring the construction efficiency, and solving the problems that the current template anti-expansion test device for bridge high pier construction has poor measurement comprehensiveness, is prone to omission, and is not convenient for simultaneously measuring the expansion of the inner and outer templates.
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Description

Technical Field

[0001] The present invention relates to the technical field of formwork anti-expansion measurement, and particularly to a formwork anti-expansion test device for bridge high pier construction. Background Art

[0002] In actual bridge construction work, the pier columns of bridges are important supporting structures. During pier column construction, especially for high pier construction, currently, hydraulic self-climbing formwork is mainly used for formwork closing and pouring. Benefiting from the advantages such as high construction efficiency of the self-climbing formwork, it is widely used. However, after long-term use of the formwork and being impacted by the poured concrete, it is prone to formwork expansion, resulting in formwork deformation and even leakage, directly affecting the forming quality of the pier column. Currently, the formwork anti-expansion test devices for bridge high pier construction mainly use measuring instruments such as plumb bobs for measurement. The measurement comprehensiveness is not good, it is easy to miss, it is not convenient to measure the formwork deformation degree using fluid pressure. At the same time, the outer formwork of the self-climbing formwork is always installed on the climbing frame. When demolding, the inner and outer formworks need to be separated, which is not convenient to measure the expansion of the inner and outer formworks simultaneously. The inner and outer formworks need to be measured point by point respectively. The measurement during actual pouring construction is time-consuming and laborious, not convenient to adapt to the measurement work of special-shaped or inclined formworks, and the versatility is poor. At the same time, it is not convenient to measure the fitting gap error between the outer formwork of the self-climbing formwork and the pier column, and there is a hidden danger of slurry leakage after pouring. Summary of the Invention

[0003] The embodiment of the present disclosure relates to a formwork anti-expansion test device for bridge high pier construction, which has a fluid measuring part. The formwork expansion detection is comprehensive, preventing omission. At the same time, it is also convenient to measure special-shaped formworks, with stronger adaptability. At the same time, the detection of the inner and outer formworks is realized, which is more efficient and direct, ensuring the construction efficiency, and solving the problems that the current formwork anti-expansion test devices for bridge high pier construction have poor measurement comprehensiveness, are easy to miss, and are not convenient to measure the expansion of the inner and outer formworks simultaneously.

[0004] In the first aspect of the present disclosure, a template anti-expansion test device for bridge high pier construction is provided, including measurement support members. There are three measurement support members, and a fluid measurement member is installed on the three measurement support members; the fluid measurement member is used to detect the contour error of the template; a template anti-leakage measurement member is installed at the bottom of the lower measurement support member; the template anti-leakage measurement member is used to expand and fit the outer wall of the high pier; a closing control member is installed on the template anti-leakage measurement member; the closing control member is used to control the expansion of the template anti-leakage measurement member; an inner mold measurement member is installed on the top measurement support member, and the inner mold measurement member is used to measure the expansion of the inner mold; an inner mold fitting member is installed on the inner mold measurement member; the inner mold fitting member is used to fit the inner mold; an expansion parameter display member is installed on the top measurement support member; a prompt control member is installed on the expansion parameter display member; the measurement support member includes: a template steel frame, an adjustment column and a attaching plate. A chute is provided on the template steel frame; a row of adjustment columns is slidably installed in the chute on the template steel frame, and threaded holes are respectively provided on the row of adjustment columns; attaching plates are respectively and fixedly installed on the row of adjustment columns.

[0005] In at least some embodiments, the expansion parameter display member includes: a deformation measurement cylinder, a floating block, an alarm control cylinder, a power connection coil and an alarm lamp. The deformation measurement cylinder is fixedly installed on the vertical hose; the floating block is sleeved inside the deformation measurement cylinder; the alarm control cylinder is sleeved in the middle of the floating block; two power connection coils are fixedly installed inside the alarm control cylinder; two alarm lamps are fixedly installed on the deformation measurement cylinder; scale lines are provided on the outer side of the deformation measurement cylinder; the deformation measurement cylinder is of a transparent structure; the floating block is used to indicate the degree of deformation and expansion of the template; a circle of through holes for adding water is provided at the top of the deformation measurement cylinder.

[0006] In at least some embodiments, the inner mold fitting member includes: a rotating connection frame, a swinging plate and a touch rod. The rotating connection frame is fixedly installed on the side of the connection block; the swinging plate is rotatably installed on the rotating connection frame; the touch rod is fixedly installed at the bottom of the swinging plate, and the touch rod is used to fit the self-climbing form inner mold.

[0007] In at least some embodiments, the measurement support member further includes: a template connection plate and a tightening pressing disc. Two template connection plates are fixedly installed on the template steel frame; two through holes are respectively provided on the two template connection plates; the through holes on the template connection plate are used to pass bolts to install the template connection plate on the self-climbing form outer mold template; the tightening pressing disc is threadedly connected to the adjustment column, and the inner side of the tightening pressing disc presses and fits against the side of the template steel frame.

[0008] In at least some embodiments, the closing control member includes: a water supply piston cylinder, a piston, and a water supply threaded rod. The water supply piston cylinder is pipe-connected to the water pressure expansion rubber bag; the water supply piston cylinder passes through the right-angle plate; a piston is slidably sleeved on the water supply piston cylinder; a water supply threaded rod is rotatably installed at the bottom of the piston and is threadedly connected to the water supply piston cylinder; the piston is used to supply water pressure into the water pressure expansion rubber bag; the water supply piston cylinder is provided with a scale and is made of a transparent plastic structure.

[0009] In at least some embodiments, the fluid measuring member includes: a rubber water bag, a horizontal hose, and a vertical hose. There are three rows of rubber water bags, and the three rows of rubber water bags are respectively fixedly installed on three rows of attaching plates; the inner side of the rubber water bag is used to fit the outer formwork of the self-climbing formwork; the rubber water bag is a double-chamber structure; a horizontal hose is fixedly installed between the rubber water bags in each row horizontally; a vertical hose is fixedly installed between the three rows of rubber water bags vertically; the horizontal hose and the vertical hose are respectively used to communicate the three rows of rubber water bags horizontally and vertically.

[0010] In at least some embodiments, the inner formwork measuring member includes: a measuring sliding shaft, an inner formwork spring, a connecting block, and a pressing plate. Two measuring sliding shafts are slidably installed on the top formwork steel frame, and a connecting block is fixedly installed on the two measuring sliding shafts; a pressing plate is fixedly installed at the bottom of the connecting block; the pressing plate presses and fits the rubber water bag; inner formwork springs are respectively sleeved on the two measuring sliding shafts; the ends of the two inner formwork springs are fixedly installed on the measuring sliding shafts, and the other ends of the two inner formwork springs are fixedly installed on the side of the top formwork steel frame; scale lines are respectively provided on the two measuring sliding shafts.

[0011] In at least some embodiments, the formwork leakage prevention measuring member includes: a right-angle plate, a rubber strip, and a water pressure expansion rubber bag. The right-angle plate is fixedly installed at the bottom of the lower formwork steel frame through a row of bolts; a rubber strip is fixedly installed inside the right-angle plate, and the rubber strip is used to seal and fit the bottom of the formwork; a water pressure expansion rubber bag is fixedly installed on the right-angle plate, and the water pressure expansion rubber bag is used to expand and fit the outer wall of the high pier; the water pressure expansion rubber bag stores water inside; the bottom of the right-angle plate is flush with the inner side of the self-climbing formwork outer formwork.

[0012] In at least some embodiments, the inner formwork fitting member further includes: a positioning magnet and an electromagnet. The positioning magnet is fixedly installed at the top of the swing plate; an electromagnet is fixedly installed on the rotating connection frame, and the electromagnet is used to magnetically attract the positioning magnet.

[0013] In at least some embodiments, the prompt control member includes: a prompt fixed shaft and an alarm power connection head. The prompt fixed shaft is fixedly installed inside the deformation measurement cylinder; two alarm power connection heads are fixedly installed at the bottom of the prompt fixed shaft; the two alarm power connection heads are respectively aligned with the upper and lower power connection coils; a power supply is connected in series between the upper alarm power connection head, the upper power connection coil and the upper alarm lamp; a power supply is connected in series between the lower alarm power connection head, the lower power connection coil and the lower alarm lamp.

[0014] The present invention provides a formwork anti-expansion test device for bridge high pier construction, which has the following beneficial effects:

[0015] In the present invention, three rows of rubber water bags can be independently adjusted in position to ensure that the rubber water bags are stably attached between the stiffeners of the external formwork of the self-climbing formwork for detection. This structure uses the rubber water bags to test the deformation and expansion of the formwork by means of water pressure, and the detection is more comprehensive, which can prevent omissions.

[0016] In addition, by using a closed control member and cooperating with a formwork leakage prevention measurement member, it can be used to detect the fit degree between the bottom of the external formwork of the self-climbing formwork and the surface of the pier column after climbing one level, avoiding the situation that a too large gap is not discovered. At the same time, the detection method of this structure by charging water pressure is also more direct, which can ensure the comprehensiveness of the detection. Using rubber strips and water pressure-expanded rubber bags can also play a sealing role, improving the sealing performance of the external formwork after closing the formwork, improving the pouring molding quality, and preventing slurry leakage from adhering to components such as wall-mounted brackets and affecting the subsequent use of the self-climbing formwork.

[0017] In addition, while using the inner formwork measurement member to detect the expansion deformation of the external formwork, it automatically detects the easily expandable deformation part in the middle of the inner formwork, avoiding the situation that the inner formwork bulges without being discovered, and does not affect the normal demolding work of the external formwork. It can be automatically adapted and can be automatically separated from the inner formwork when the external formwork is demolded, ensuring that this structure can be directly applied to the existing self-climbing formwork.

[0018] In addition, by using a prompt control member, it is convenient for the staff to more directly understand that the deformation exceeds the standard, and can have a more intuitive detection of the deformation of the formwork. Whether the formwork expands and deforms due to the pressure extrusion of the poured concrete, or the external formwork is affected by long-term use and violent demolding and other factors and causes inward concave deformation, prompts can be given. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0020] The following drawings in the description only relate to some embodiments of the present invention and do not limit the present invention.

[0021] In the drawings:

[0022] Figure 1A schematic diagram showing the overall structure of the present application;

[0023] Figure 2 A schematic diagram showing the overall structure of the present application installed after the self-climbing formwork;

[0024] Figure 3 A schematic diagram showing the bottom structure of the present application;

[0025] Figure 4 A schematic diagram showing the structure of the measurement support member of the present application;

[0026] Figure 5 A schematic diagram showing the structure of the fluid measurement member of the present application;

[0027] Figure 6 A cross-sectional view showing the internal structure of the present application;

[0028] Figure 7 A schematic diagram showing the structure of the template leak-proof measurement member of the present application;

[0029] Figure 8 Shows the present application's Figure 6 Enlarged view of the structure in area F;

[0030] Figure 9 A schematic diagram showing the structure of the inner mold measurement member of the present application;

[0031] Figure 10 A schematic diagram showing the structure of the inner mold fitting member of the present application;

[0032] Figure 11 Shows the present application's Figure 6 Enlarged view of the structure in area D;

[0033] Figure 12 A schematic diagram showing the structure of the expansion parameter display member of the present application.

[0034] List of reference numerals:

[0035] 1. Measuring support; 101. Formwork steel frame; 102. Adjusting column; 103. Lining plate; 1011. Formwork connecting plate; 104. Tightening pressing disc; 2. Fluid measuring piece; 201. Rubber water bag; 202. Horizontal hose; 203. Vertical hose; 3. Formwork leakage prevention measuring piece; 301. Right-angle plate; 302. Rubber strip; 303. Hydraulic expansion rubber bag; 4. Sealing control piece; 401. Water supply piston cylinder; 402. Piston; 403. Water supply threaded rod; 5. Inner formwork measuring piece; 501. Measuring sliding shaft; 5011. Inner formwork spring; 502. Connecting block; 503. Extrusion plate; 6. Inner formwork fitting piece; 601. Rotating connecting frame; 602. Oscillating plate; 603. Touching rod; 604. Positioning magnet; 605. Electromagnet; 7. Expansion parameter display piece; 701. Deformation measuring cylinder; 702. Floating block; 703. Alarm control cylinder; 704. Electric connection coil; 705. Alarm lamp; 8. Prompt control piece; 801. Prompt fixed shaft; 802. Alarm electric connection head. Detailed implementation manners

[0036] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0037] Embodiment 1: Please refer to Figures 1 to 12 :

[0038] The present invention provides a formwork anti-expansion test device for the construction of high piers of bridges, including three measuring supports 1. A fluid measuring piece 2 is installed on the three measuring supports 1; the fluid measuring piece 2 is used to detect the contour error of the formwork; a formwork leakage prevention measuring piece 3 is installed at the bottom of the lower measuring support 1; the formwork leakage prevention measuring piece 3 is used to expand and fit the outer wall of the high pier; a sealing control piece 4 is installed on the formwork leakage prevention measuring piece 3; the sealing control piece 4 is used to control the expansion of the formwork leakage prevention measuring piece 3; an inner formwork measuring piece 5 is installed on the top measuring support 1; the inner formwork measuring piece 5 is used to measure the expansion of the inner formwork; an inner formwork fitting piece 6 is installed on the inner formwork measuring piece 5; the inner formwork fitting piece 6 is used to fit the inner formwork; an expansion parameter display piece 7 is installed on the top measuring support 1; a prompt control piece 8 is installed on the expansion parameter display piece 7; the measuring support 1 includes: a formwork steel frame 101, an adjusting column 102 and a lining plate 103. A chute is provided on the formwork steel frame 101; a row of adjusting columns 102 are slidably installed in the chute on the formwork steel frame 101, and threaded holes are respectively provided on the row of adjusting columns 102; a lining plate 103 is respectively and fixedly installed on the row of adjusting columns 102.

[0039] In the embodiments of the present disclosure, the measurement support member 1 further includes: a template connecting plate 1011 and a tightening pressing disc 104. Two template connecting plates 1011 are fixedly installed on the template steel frame 101; two through holes are respectively provided on the two template connecting plates 1011; the through holes on the template connecting plate 1011 are used to pass through bolts to install the template connecting plate 1011 on the external formwork of the self-climbing formwork; a tightening pressing disc 104 is threadedly connected to the adjusting column 102, and the inner side of the tightening pressing disc 104 presses and fits against the side surface of the template steel frame 101; the fluid measurement member 2 includes: a rubber water bag 201, a horizontal hose 202 and a vertical hose 203. The rubber water bags 201 are provided in three rows, and the three rows of rubber water bags 201 are respectively fixedly installed on three rows of attaching plates 103; the inner side of the rubber water bag 201 is used to fit against the external formwork of the self-climbing formwork; the rubber water bag 201 is a double-layer cavity structure; a horizontal hose 202 is fixedly installed horizontally between each row of rubber water bags 201; a vertical hose 203 is fixedly installed vertically between the three rows of rubber water bags 201; the horizontal hose 202 and the vertical hose 203 are respectively used to horizontally and vertically communicate the three rows of rubber water bags 201. By using the fluid measurement member 2 in cooperation with the measurement support member 1, it can be better applied to the anti-bulging detection of the self-climbing formwork. The three rows of rubber water bags 201 adopted can independently adjust their positions to ensure that the rubber water bags 201 are stably attached between the stiffeners of the external formwork of the self-climbing formwork for detection. This structure uses the rubber water bag 201 to test the deformation and expansion of the formwork by means of water pressure, and the detection is more comprehensive, which can prevent omissions. At the same time, the method of using fluid water for detection is direct in display, can be reused, and has a lower cost. It can be measured in real time during the pouring process, and problems can be dealt with in time. Slide the adjusting column 102 to adjust the position of the rubber water bag 201 to ensure that the rubber water bag 201 is stably attached between the stiffeners of the external formwork of the self-climbing formwork for detection. At this time, the tightening pressing disc 104 can be tightened to fit against the template steel frame 101 for positioning. The quantity setting of the template steel frame 101 and its rubber water bag 201 in this structure, and at the same time, this structure can be more convenient for fitting detection of special-shaped formworks, ensuring versatility. The shape of the template steel frame 101 and the size of the rubber water bag 201 can be determined according to the template style. Comprehensive fitting detection can be carried out for some skewed or arc-shaped formworks. For the external formwork that is prone to bulging, the anti-bulging detection can be ensured to be comprehensive. The reading of the method using liquid detection is intuitive, and the deformation degree can be intuitively understood.

[0040] In the embodiments of the present disclosure, the template leakage prevention measuring member 3 includes: a right-angle plate 301, a rubber strip 302, and a water-pressure expansion rubber bag 303. The right-angle plate 301 is fixedly installed at the bottom of the lower template steel frame 101 by a row of bolts; a rubber strip 302 is fixedly installed inside the right-angle plate 301, and the rubber strip 302 is used for sealing and fitting on the bottom of the template; a water-pressure expansion rubber bag 303 is fixedly installed on the right-angle plate 301, and the water-pressure expansion rubber bag 303 is used for expanding and fitting on the outer wall of the high pier; water is stored inside the water-pressure expansion rubber bag 303; the bottom of the right-angle plate 301 is flush with the inner side of the external formwork of the self-climbing formwork; the closing control member 4 includes: a water supply piston cylinder 401, a piston 402, and a water supply threaded rod 403. The water supply piston cylinder 401 is pipe-connected to the water-pressure expansion rubber bag 303; the water supply piston cylinder 401 passes through the right-angle plate 301; a piston 402 is slidably sleeved on the water supply piston cylinder 401; a water supply threaded rod 403 is rotatably installed at the bottom of the piston 402, and the water supply threaded rod 403 is threadedly connected to the water supply piston cylinder 401; the piston 402 is used for supplying water pressure into the water-pressure expansion rubber bag 303; a scale is provided on the water supply piston cylinder 401, and the water supply piston cylinder 401 is made of transparent plastic; by using the closing control member 4 in cooperation with the template leakage prevention measuring member 3, it can be used to detect the fitting degree between the bottom of the external formwork of the self-climbing formwork and the surface of the pier column after climbing one level, avoiding the situation where a too large gap is not detected. At the same time, this structure is more direct through the method of water pressure filling detection and will not cause omissions, which can ensure the comprehensiveness of the detection. The use of the rubber strip 302 and the water-pressure expansion rubber bag 303 can also play a sealing role, improving the sealing performance of the external formwork after formwork closure, improving the quality of the pouring construction, preventing slurry leakage and affecting the subsequent use of the self-climbing formwork. Rotating the water supply threaded rod 403 drives the piston 402 to move upward. At this time, the water pressure controls the water-pressure expansion rubber bag 303 to expand and fit on the outer wall of the high pier. If the upward movement amount of the piston 402 exceeds the standard, it means that the bottom of the right-angle plate 301 is not closely attached to the outer wall of the high pier, and there is a hidden danger of leakage.

[0041] In the embodiments of the present disclosure, the inner mold measuring member 5 includes a measuring sliding shaft 501, an inner mold spring 5011, a connecting block 502, and a pressing plate 503. Two measuring sliding shafts 501 are slidably mounted on the top template steel frame 101, and a connecting block 502 is fixedly mounted on the two measuring sliding shafts 501; a pressing plate 503 is fixedly mounted at the bottom of the connecting block 502; the pressing plate 503 presses and fits against the rubber water bag 201; inner mold springs 5011 are respectively sleeved on the two measuring sliding shafts 501; the ends of the two inner mold springs 5011 are fixedly mounted on the measuring sliding shafts 501, and the other ends of the two inner mold springs 5011 are fixedly mounted on the side of the top template steel frame 101; scale lines are respectively provided on the two measuring sliding shafts 501; the inner mold fitting member 6 includes a rotating connection frame 601, a swinging plate 602, and a touch rod 603. The rotating connection frame 601 is fixedly mounted on the side of the connecting block 502; a swinging plate 602 is rotatably mounted on the rotating connection frame 601; a touch rod 603 is fixedly mounted at the bottom of the swinging plate 602, and the touch rod 603 is used to fit against the inner mold of the self-climbing formwork; the inner mold fitting member 6 further includes a positioning magnet 604 and an electromagnet 605. The positioning magnet 604 is fixedly mounted on the top of the swinging plate 602; an electromagnet 605 is fixedly mounted on the rotating connection frame 601, and the electromagnet 605 is used to magnetically attract the positioning magnet 604. By using the inner mold fitting member 6, it is possible to cooperate with the inner mold measuring member 5 to automatically detect the easily expandable and deformable part in the middle of the inner mold while detecting the expansion and deformation of the outer mold, ensuring comprehensive anti-expansion detection of the structure and avoiding the undetected expansion of the inner mold. At the same time, by using the inner mold fitting member 6, automatic positioning detection can be carried out by using magnetic force, and it does not affect the normal demolding work of the outer mold. It can be automatically adapted, and the structure is reasonable. It can be automatically separated from the inner mold when the outer mold is demolded, ensuring that the structure can be directly applied to the existing self-climbing formwork. The positioning magnet 604 is fixed by magnetically attracting the positioning magnet 604 by the electromagnet 605. At this time, the positioning magnet 604 drives the touch rod 603 to stably fit against the inner side of the inner mold for detection.

[0042] In the embodiments of the present disclosure, the expansion parameter display member 7 includes a deformation measurement cylinder 701, a floating block 702, an alarm control cylinder 703, an energizing coil 704, and an alarm light 705. The deformation measurement cylinder 701 is fixedly installed on the vertical hose 203; a floating block 702 is sleeved inside the deformation measurement cylinder 701; an alarm control cylinder 703 is sleeved in the middle of the floating block 702; two energizing coils 704 are fixedly installed inside the alarm control cylinder 703; two alarm lights 705 are fixedly installed on the deformation measurement cylinder 701; scale lines are provided on the outer side of the deformation measurement cylinder 701; the deformation measurement cylinder 701 is of a transparent structure; the floating block 702 is used to indicate the degree of expansion of the template deformation; a circle of through holes for adding water are provided at the top of the deformation measurement cylinder 701; the prompt control member 8 includes a prompt fixed shaft 801 and an alarm power connection head 802. The prompt fixed shaft 801 is fixedly installed inside the deformation measurement cylinder 701; two alarm power connection heads 802 are fixedly installed at the bottom of the prompt fixed shaft 801; the two alarm power connection heads 802 are respectively aligned with the upper and lower energizing coils 704; a power supply is connected in series between the upper alarm power connection head 802, the upper energizing coil 704, and the upper alarm light 705; a power supply is connected in series between the lower alarm power connection head 802, the lower energizing coil 704, and the lower alarm light 705. By using the prompt control member 8, it is convenient for the staff to more directly understand that the deformation exceeds the standard and stop operations such as pouring in time. This structure uses a lighting prompt method, which is more direct. At the same time, the deformation degree can be intuitively understood by using the deformation measurement cylinder 701. This structure uses the liquid level prompt method in cooperation with the two energizing coils 704. Whether the template expands and deforms due to the pressure extrusion of the poured concrete, or the inner mold is affected by long-term use of the outer mold and violent demolding and other factors and undergoes inward concave deformation, prompts can be made. In cooperation with the rubber water bag 201, the detection work can be realized to ensure that the wall thickness and surface flatness of the high pier after pouring are up to standard. This structure can more directly reflect the state of the template. Since the inner mold is mostly in the form of multi-piece assembly, the inner side will fit the concrete cushion blocks of the steel cage of the pier column. The steel cage has an inward limiting effect on the inner mold, and the inner mold does not have structures such as support arms of the self-climbing formwork outer mold, and the probability of its inward concavity is relatively low. This structure can better ensure the accuracy of the deformation detection of the outer mold.

[0043] Working principle of this embodiment: First, add water through the through holes around the top of the deformation measuring cylinder (701). Pass the through holes on the template connecting plate 1011 through bolts and install them on the external formwork of the self-climbing formwork. Rotate and loosen the three rows of tightening pressing plates 104, and slide the adjusting column 102 to adjust the position of the rubber water bag 201 to ensure that the rubber water bag 201 is stably attached between the stiffeners of the external formwork of the self-climbing formwork for detection. At this time, the pressing plate 104 can be tightened to fit and position with the formwork steel frame 101. Once the formwork expands, the formwork will deform, and the deformed positions will all squeeze the rubber water bag 201. At this time, the water inside the rubber water bag 201 will be squeezed out, controlling the water level in the deformation measuring cylinder 701 to rise; after the external formwork is closed, the swing plate 602 will naturally fall, and the positioning magnet 604 is fixed by using the electromagnet 605 for magnetic attraction. At this time, the positioning magnet 604 drives the touch rod 603 to stably fit on the inner side of the internal formwork. Once the internal formwork expands, it can drive the touch rod 603 to move inward. At this time, the measuring sliding shaft 501 will be pulled to compress the internal formwork spring 5011. At this time, the connecting block 502 will also be driven, and the rubber water bag 201 is squeezed through the pressing plate 503. At this time, the liquid level in the rubber water bag 201 is squeezed and rises again, and the floating block 702 can be used for display; when demoulding is required after pouring is completed, the existing self-climbing formwork usually expands the external formwork first, and then controls the external formwork to tilt. Before that, just control the positioning magnet 604 to cut off the power. The naturally drooping swing plate 602 does not affect the above operations of the external formwork; when the formwork bulges outward, the liquid level in the deformation measuring cylinder 701 rises at this time, and the corresponding floating block 702 floats upward. At this time, the lower power-on coil 704 moves upward and will contact the lower alarm power-on head 802. At this time, the lower alarm lamp 705 will be powered on for alarm. Correspondingly, if the external formwork is concave inward, the rubber water bag 201 will also elastically fit and absorb water. The corresponding floating block 702 moves downward, and the upper power-on coil 704 moves upward and will contact the upper alarm power-on head 802. At this time, the upper alarm lamp 705 will be powered on for alarm. During the measurement process, the display stroke corresponding to the scale lines on the two measuring sliding shafts 501 can be directly observed to know the deformation of the middle part of the internal formwork, which is convenient for the staff to analyze the deformation degree of the internal and external formworks;

[0044] After the external formwork of the self-climbing formwork climbs one level, the inner side of the bottom of the external formwork will fit and seal on the surface of the pier column. At this time, manually operate and rotate the water supply screw rod 403 to drive the piston 402 to move upward. At this time, the water pressure controls the water pressure expansion rubber bag 303 to expand and fit on the outer wall of the high pier. The bottom of the right-angle plate 301 is flush with the inner side of the external formwork template of the self-climbing formwork, as shown in the appendix Figure 8, while observing the scale on the water supply piston cylinder 401, if the upward movement amount of the piston 402 exceeds the standard, it indicates that the bottom of the right-angle plate 301 does not closely fit the outer wall of the high pier at this time, resulting in a gap that can be squeezed to push in and fill water, posing a leakage risk. If the gap amount is small and within a reasonable range, the expanded water pressure is used to expand the rubber bag 303 to fit the outer wall of the high pier, and the rubber strip 302 is used to fit the outer mold, which can enhance the sealing effect.

[0045] In this article, the following points need to be noted:

[0046] 1. The accompanying drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0047] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0048] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A formwork anti-expansion testing device for high bridge pier construction, comprising a measuring support (1), wherein three measuring supports (1) are provided, and fluid measuring components (2) are mounted on the three measuring supports (1); the characteristics are as follows: The fluid measuring piece (2) is used to detect the template contour error; a template leak-proof measuring piece (3) is installed at the bottom of the measuring support (1); the template leak-proof measuring piece (3) is used to expand and fit the outer wall of the high pier; A closed control component (4) is installed on the template leak-proof measuring component (3); the closed control component (4) is used to control the expansion of the template leak-proof measuring component (3); An inner mold measuring piece (5) is installed on the measuring support piece (1) at the top, and the inner mold measuring piece (5) is used to measure the expansion of the inner mold; an inner mold fitting piece (6) is installed on the inner mold measuring piece (5); the inner mold fitting piece (6) is used to fit the inner mold; An expansion parameter display component (7) is installed on the top measurement support component (1); and a prompt control component (8) is installed on the expansion parameter display component (7); The measuring support (1) comprises: a template steel frame (101), an adjusting column (102) and a mounting plate (103); the template steel frame (101) is provided with a slide groove; a row of adjusting columns (102) is slidably mounted in the slide groove on the template steel frame (101); a row of adjusting columns (102) is respectively provided with a threaded hole; a mounting plate (103) is respectively fixedly mounted on a row of adjusting columns (102); The fluid measuring component (2) comprises: a rubber water bag (201), a transverse hose (202) and a vertical hose (203); the rubber water bag (201) is provided in three rows, and the three rows of rubber water bags (201) are respectively fixedly mounted on three rows of sticking plates (103); the inner side of the rubber water bag (201) is used to stick to the outer mold template of the self-climbing mold; the rubber water bag (201) is a double-layer cavity structure; a transverse hose (202) is fixedly mounted between each row of the rubber water bags (201) in the transverse direction; and a vertical hose (203) is fixedly mounted between the three rows of the rubber water bags (201) in the vertical direction; the transverse hose (202) and the vertical hose (203) are respectively used to connect the three rows of rubber water bags (201) in the transverse direction and in the vertical direction.

2. A bridge high pier construction formwork anti-expansion testing device according to claim 1, characterized in that: The measuring support (1) further comprises: a template connecting plate (1011) and a tightening pressing plate (104); two template connecting plates (1011) are fixedly mounted on the template steel frame (101); two through holes are respectively provided on the two template connecting plates (1011); the through holes on the template connecting plates (1011) are used to pass bolts to install the template connecting plates (1011) on the self-climbing outer template; the tightening pressing plate (104) is threadedly connected to the adjusting column (102), and the inner side of the tightening pressing plate (104) is pressed against the side of the template steel frame (101).

3. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 1 is characterized in that: The template leak-proof measuring piece (3) comprises: a right-angle plate (301), a rubber strip (302) and a water pressure expansion rubber bag (303); the right-angle plate (301) is fixedly mounted on the bottom of the template steel frame (101) below by a row of bolts; a rubber strip (302) is fixedly mounted on the inner side of the right-angle plate (301), and the rubber strip (302) is used to seal and fit on the bottom of the template; a water pressure expansion rubber bag (303) is fixedly mounted on the right-angle plate (301), and the water pressure expansion rubber bag (303) is used to expand and fit on the outer wall of the high pier; water is stored in the water pressure expansion rubber bag (303); and the bottom of the right-angle plate (301) is flush with the inner side of the self-climbing template outer template.

4. A bridge high pier construction formwork anti-expansion testing device according to claim 3, characterized in that: The closed control component (4) comprises: a water supply piston cylinder (401), a piston (402) and a water supply threaded rod (403); the water supply piston cylinder (401) is connected to the water pressure expansion rubber bag (303) by a pipe; the water supply piston cylinder (401) passes through the right angle plate (301); the piston (402) is slidably sleeved on the water supply piston cylinder (401); the water supply threaded rod (403) is rotatably mounted on the bottom of the piston (402), and the water supply threaded rod (403) is threadedly connected to the water supply piston cylinder (401); the piston (402) is used to supply water pressure to the water pressure expansion rubber bag (303); the water supply piston cylinder (401) is provided with a scale, and the water supply piston cylinder (401) is a transparent plastic structure.

5. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 1 is characterized in that: The inner mold measuring part (5) comprises: a measuring sliding shaft (501), an inner mold spring (5011), a connecting block (502) and an extrusion plate (503); two measuring sliding shafts (501) are slidably mounted on the top template steel frame (101), and the two measuring sliding shafts (501) are fixedly mounted with the connecting block (502); an extrusion plate (503) is fixedly mounted on the bottom of the connecting block (502); the extrusion plate (503) is pressed and fitted with the rubber water bag (201); the two measuring sliding shafts (501) are respectively sleeved with the inner mold spring (5011); and the two measuring sliding shafts (501) are respectively provided with scale lines.

6. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 5, characterized in that: The inner mold fitting part (6) comprises: a rotating connecting frame (601), a swinging plate (602) and a touch rod (603); the rotating connecting frame (601) is fixedly mounted on the side of the connecting block (502); the swinging plate (602) is rotatably mounted on the rotating connecting frame (601); the touch rod (603) is fixedly mounted on the bottom of the swinging plate (602), and the touch rod (603) is used to fit the inner mold of the self-climbing mold.

7. A bridge high pier construction formwork anti-expansion testing device according to claim 6, characterized in that: The inner mold fitting (6) further comprises: a positioning magnet (604) and an electromagnet (605); the positioning magnet (604) is fixedly mounted on the top of the swing plate (602); the electromagnet (605) is fixedly mounted on the rotating connecting frame (601), and the electromagnet (605) is used to magnetically attract the positioning magnet (604).

8. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 1 is characterized in that: The expansion parameter display element (7) comprises: a deformation measuring tube (701), a floating block (702), an alarm control tube (703), an electric coil (704) and an alarm light (705); the deformation measuring tube (701) is fixedly mounted on the vertical hose (203); the floating block (702) is sleeved inside the deformation measuring tube (701); the alarm control tube (703) is sleeved in the middle of the floating block (702); two electric coils (704) are fixedly mounted inside the alarm control tube (703); two alarm lights (705) are fixedly mounted on the deformation measuring tube (701); scale lines are provided on the outside of the deformation measuring tube (701); the deformation measuring tube (701) is a transparent structure; the floating block (702) is used to indicate the deformation expansion degree of the template; and a circle of through holes for adding water is provided on the top of the deformation measuring tube (701).

9. The anti-expansion testing device for formwork used in bridge high pier construction according to claim 8, characterized in that: The prompt control component (8) comprises: a prompt fixed shaft (801) and an alarm electrical connector (802), wherein the prompt fixed shaft (801) is fixedly mounted inside the deformation measuring tube (701); two alarm electrical connectors (802) are fixedly mounted on the bottom of the prompt fixed shaft (801); the two alarm electrical connectors (802) are respectively aligned with upper and lower electrical coils (704); a power source is connected in series between the upper alarm electrical connector (802), the upper electrical coil (704) and the upper alarm light (705); and a power source is connected in series between the lower alarm electrical connector (802), the lower electrical coil (704) and the lower alarm light (705).

Citation Information

Patent Citations

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