A performance testing system for a nano rare earth disk type direct drive synchronous permanent magnet motor

By designing a performance testing system for nano-rare earth disc direct drive synchronous permanent magnet motor, using protective cover, speed sensor, vibration sensor and other components to simulate a variety of working environments, the problems of complexity and low efficiency of existing motor detection devices are solved, and efficient and convenient motor detection is achieved.

CN119471366BActive Publication Date: 2025-05-30NANJING GAOQI ELECTRIC
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Patent Information

Application Number
CN202411641407.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-05-30
Estimated Expiration
2044-11-18

AI Technical Summary

Technical Problem

The operating procedures of existing motor detection devices are too complex, costly, and low detection efficiency, which increases the labor intensity of staff.

Method used

A performance testing system for nano rare earth disc direct drive synchronous permanent magnet motor is designed. The system includes protective cover, speed sensor, vibration sensor, heating plate, air hole connection air pump, clamping rod and clamping plate, fixing block and clamping block and other components. Through the combination of these components, multiple working environments can be simulated and multiple inspections of the motor can be achieved.

Benefits of technology

By simulating multiple working environments, multiple inspections of motors are realized, the inspection process is simplified, the labor intensity of staff is reduced, and the inspection efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of motor detection, and specifically discloses a performance test system for a nano rare earth disk type direct drive synchronous permanent magnet motor, including a base. A protective cover is installed on the top of the base, and a top cover is movably installed on the top of the protective cover. A fixing mechanism is provided on the top of the base. A heating plate is installed on the inner wall of one end of the protective cover, and an opening is penetrated and opened on the inner wall of the other end of the protective cover. By setting up a protective cover, a speed sensor and a vibration sensor, and detecting the motor in the protective cover, various working environments of the motor can be simulated inside the protective cover, so as to complete the detection and comparison of the working states of the motor under various working environments. The speed of the motor can be detected by the speed sensor, and the vibration of the motor can be detected by the vibration sensor, which increases the convenience of use of the device. The method of performing various detections on the motor by one device also reduces the labor intensity of the staff.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor detection, and particularly relates to a performance testing system for a nano rare earth disk direct drive synchronous permanent magnet motor. Background Art

[0002] Nano rare earth materials are materials with special structures and properties, and their grain sizes are at the nano level. Compared with traditional materials, nano rare earth materials have a higher surface area and more grain boundaries, thus making them have more excellent electromagnetic characteristics and thermal stability. Therefore, a coreless disk motor made of nano rare earth materials can achieve higher power density and efficiency. The coreless disk motor made of nano rare earth materials adopts a disk structure. Compared with traditional core motors, it has a smaller size and lighter weight, which makes the coreless disk motor made of nano rare earth materials have greater advantages in occasions with limited space, such as applications in unmanned aerial vehicles, mechanical production, medical equipment and other fields.

[0003] In order to enable the produced motor to achieve various preset functions, it is necessary to conduct sampling tests after the motor is manufactured, simulate various actual working conditions, and thus efficiently and accurately verify and test the actual performance of the motor. The problems that occur during the motor performance test can be optimized and solved in a timely manner to avoid the motors produced in batches failing to meet the preset requirements, resulting in greater losses, and to detect whether the performance of the motor meets the qualified requirements. However, although the existing motor detection devices can detect the performance of the motor, the operation process of the existing motor performance detection devices is too complex and the cost is relatively high. It is necessary for the staff to transfer the motor between multiple detection devices to complete the multiple function detections of the motor. This detection method not only causes slow detection efficiency but also increases the labor intensity of the staff. Summary of the Invention

[0004] The purpose of the present invention is to solve the drawbacks existing in the prior art, and to propose a performance testing system for a nano rare earth disk direct drive synchronous permanent magnet motor.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A performance testing system for a nano rare earth disk direct drive synchronous permanent magnet motor, including a base. A protective cover is installed on the top of the base, and a top cover is movably installed on the top of the protective cover. A fixing mechanism is provided on the top of the base. A heating plate is installed on the inner wall of one end of the protective cover, and an opening is penetrated through the inner wall of the other end of the protective cover. Movable plates are movably installed on the inner walls on both sides of the protective cover, and a detection mechanism is provided on the movable plates.

[0007] Preferably, a connecting block is installed at the top of one end of the top cover far away from the opening. An electric lifting rod is arranged below the connecting block. The lifting end of the electric lifting rod faces upward, and the side of the electric lifting rod close to the protective cover is connected to the protective cover. A rotating motor is embedded and installed at the bottom of one end of the connecting block close to the electric lifting rod. The installation end of the rotating motor faces downward, and the lifting end of the electric lifting rod is connected to the installation end of the rotating motor. A rubber pad is arranged at the part where the bottom of the top cover abuts against the protective cover.

[0008] Preferably, the fixing mechanism includes a clamping rod and a clamping plate. A first sliding groove is horizontally opened along the length direction at the top of the base. Two clamping rods are movably installed at the top of the base. A first electric slider is installed at the bottom of the clamping rod, and the first electric slider is slidably installed inside the first sliding groove. Two clamping plates are movably installed at the top of the clamping rod.

[0009] Preferably, a moving sliding groove is horizontally opened along the length direction at the top of the clamping rod. A moving slider is installed at the bottom of the clamping plate, and the moving slider is slidably installed inside the moving sliding groove.

[0010] Preferably, a sound sensor is installed on the side wall of the clamping rod far away from the heating plate. A temperature sensor is installed at the top of one clamping plate on this clamping rod, and a pressure sensor is installed at the top of the other clamping plate.

[0011] Preferably, second sliding grooves are horizontally opened on the inner walls of both sides of the protective cover. A second electric slider is installed on the side of the moving plate close to the second sliding groove, and the second electric slider is slidably installed inside the second sliding groove.

[0012] Preferably, the detection mechanism includes a connecting rod, a rotating rod and a movable rod. A connecting rod is movably installed on the side of the moving plate far away from the second electric slider. A rotating rod is rotatably installed at the end of the connecting rod far away from the moving plate. A movable rod is movably installed at the end of the rotating rod far away from the connecting rod. A telescopic block is movably installed at the end of the movable rod far away from the rotating rod. A roller is rotatably installed at the end of the telescopic block far away from the movable rod. A rotational speed sensor is installed on one side wall of the rotating rod.

[0013] Preferably, a lifting sliding groove is vertically opened on the side of the moving plate far away from the second electric slider. A lifting slider is slidably installed inside the lifting sliding groove. An electric extension rod is embedded and installed on the side of the connecting rod close to the moving plate. The installation end of the electric extension rod faces the moving plate, and the installation end of the electric extension rod is connected to the lifting slider. A rotating motor is installed at the top of the connecting rod. The output end of the rotating motor movably penetrates through the top of the connecting rod and is connected to the top of the rotating rod.

[0014] Preferably, a first slot is formed at one end of the rotating rod away from the connecting rod. A spring is installed at the bottom end of the inner wall of the first slot. One end of the movable rod close to the rotating rod is slidably installed inside the first slot. One end of the spring close to the movable rod is connected to the movable rod. A vibration sensor is installed at one end of the movable rod close to the spring. A third slot is formed at one end of the movable rod away from the rotating rod. A second slot is formed through one side of the movable rod close to the rotational speed sensor. Telescopic chutes are formed at the top and bottom ends of the inner wall of the third slot. Telescopic sliders are slidably installed inside the telescopic chutes. The telescopic blocks are slidably installed inside the third slot. One side of the telescopic slider close to the telescopic block is connected to the telescopic block. A connecting shaft is installed on one side of the telescopic block close to the second slot. One end of the connecting shaft movably penetrates through the side wall of the telescopic block and is connected to the roller. The other end of the connecting shaft extends to the outside of the movable rod through the second slot.

[0015] Preferably, a fixed block is installed on one side of the rotating rod away from the rotational speed sensor. A pressure sensor is installed on the inner wall of one end of the fixed block close to the connecting rod on the side away from the rotating rod. A sliding block is slidably installed inside the fixed block on the side away from the rotating rod. A telescopic rod is connected between the sliding block and the pressure sensor. A clamping block is installed on the side of the sliding block away from the fixed block.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] In the present invention, by providing a protective cover, a rotational speed sensor and a vibration sensor, and by detecting the motor inside the protective cover, various working environments of the motor can be simulated inside the protective cover, so as to complete the detection and comparison of the working states of the motor under various working environments. The rotational speed sensor can complete the detection of the rotational speed of the motor, and the vibration sensor can complete the detection of the vibration of the motor, which increases the convenience of use of the device. The method of performing various detections on the motor with one device also reduces the labor intensity of the staff;

[0018] By means of the heating plate, a high-temperature working environment can be simulated inside the protective cover. By connecting the air pump through the air holes, a high-pressure working environment can be simulated inside the protective cover. After the detection item of the motor is completed, the top cover moves upward to a preset position, and then the air pump connected to the opening is started. At this time, by quickly inflating the inside of the protective cover through the air pump, the hot air inside the protective cover can be quickly discharged, and the motor and various devices in the present device can be quickly cooled, which increases the convenience of use of the device.

[0019] In the present invention, by providing a clamping rod and a clamping plate, the motor can be quickly clamped by the clamping rod and the clamping plate, making the detection process of the motor by the device smoother. Moreover, after the motor detection is completed, the motor can be clamped by the clamping plate and moved under different blanking manipulators, and the classified blanking of the motor can also be completed, increasing the convenience of use of the device.

[0020] In the present invention, by providing a fixed block and a clamping block, the two clamping blocks are abutted against the outside of the motor output shaft. Subsequently, the moving plate moves away from the motor. During the process of the moving plate moving away from the motor, the sliding block slides inside the fixed block and squeezes the telescopic rod. The telescopic rod squeezes the pressure sensor, and the pressure sensor transmits the pressure value to the background control system. The moving plate continues to move until the measured pressure value reaches the preset pressure value. During this period, the change of the motor output shaft is observed. Through this operation method, the tensile strength of the motor output shaft can be detected. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 is a schematic diagram of the installation structure of the rotating motor of the present invention;

[0023] Figure 3 is a schematic diagram of the installation structure of the base and the protective cover of the present invention;

[0024] Figure 4 is a schematic diagram of the installation structure of the moving plate, the connecting rod and the rotating rod of the present invention;

[0025] Figure 5 is a schematic diagram of the installation structure of the electric extension rod of the present invention;

[0026] Figure 6 is a schematic diagram of the installation structure of the pressure sensor of the present invention;

[0027] Figure 7 is a schematic diagram of the installation structure of the spring of the present invention;

[0028] Figure 8 is a schematic diagram of the installation structure of the vibration sensor of the present invention;

[0029] Figure 9 is a schematic diagram of the structure of the movable rod of the present invention;

[0030] Figure 10 is a schematic diagram of the installation structure of the connecting shaft of the present invention;

[0031] Figure 11 is a schematic diagram of the installation structure of the clamping rod and the clamping plate of the present invention.

[0032] In the figure: 1, base; 2, protective cover; 3, top cover; 4, opening; 6, heating plate; 7, first chute; 8, first electric slider; 9, clamping rod; 10, clamping plate; 11, moving plate; 12, second chute; 13, second electric slider; 14, lifting chute; 15, lifting slider; 16, connecting rod; 17, rotating rod; 18, rotating motor; 19, movable rod; 20, fixed block; 21, clamping block; 22, roller; 23, connecting shaft; 24, rotational speed sensor; 25, electric extension rod; 26, pressure sensor; 27, telescopic rod; 28, sliding block; 29, first slot; 30, spring; 31, telescopic block; 32, second slot; 33, vibration sensor; 34, third slot; 35, telescopic chute; 36, telescopic slider; 37, moving chute; 38, moving slider; 39, temperature sensor; 40, air pressure sensor; 41, sound sensor; 42, connecting block; 43, electric lifting rod; 44, rotating motor. Specific implementation mode

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0034] Refer to Figures 1-11 , a performance test system for a nano-rare earth disk direct drive synchronous permanent magnet motor, including a base 1, a protective cover 2 is installed on the top of the base 1, a top cover 3 is movably installed on the top of the protective cover 2, a fixing mechanism is provided on the top of the base 1, a heating plate 6 is installed on the inner wall of one end of the protective cover 2, an opening 4 is penetrated and opened on the inner wall of the other end of the protective cover 2, moving plates 11 are movably installed on the inner walls of both sides of the protective cover 2, and a detection mechanism is provided on the moving plate 11. The motor can be fixed through the fixing mechanism, so that multiple detections of the motor can be carried out more smoothly. The heating plate 6 can heat the inside of the protective cover 2 to complete the simulation of the high-temperature working environment of the motor. When the air pump connected to the opening 4 is started, the inside of the protective cover 2 can be pressurized to simulate the high-pressure environment of the motor, so as to complete the state detection of the motor in various working environments. The detection mechanism can complete the vibration detection, rotational speed detection of the motor and the tensile detection of the output shaft of the motor.

[0035] As a technical optimization solution of the present invention, a connecting block 42 is installed at the top of one end of the top cover 3 away from the opening 4. Below the connecting block 42 is provided an electric lifting rod 43. The lifting end of the electric lifting rod 43 faces upward, and the side of the electric lifting rod 43 close to the protective cover 2 is connected to the protective cover 2. At the bottom of one end of the connecting block 42 close to the electric lifting rod 43, a rotating motor 44 is embedded. The installation end of the rotating motor 44 faces downward, and the lifting end of the electric lifting rod 43 is connected to the installation end of the rotating motor 44. A rubber pad is provided at the part where the bottom of the top cover 3 abuts against the protective cover 2. The electric lifting rod 43 drives the top cover 3 to extend upward to a preset height position, and the rotating motor 44 drives the top cover 3 to rotate to a preset position, so that the top cover 3 does not affect the use of the preset manipulator outside the device. When the top cover 3 abuts against the protective cover 2, the sealing of the inside of the protective cover 2 is completed.

[0036] As a technical optimization solution of the present invention, the fixing mechanism includes a clamping rod 9 and a clamping plate 10. A first sliding groove 7 is horizontally opened along the length direction at the top of the base 1. Two clamping rods 9 are movably installed at the top of the base 1. A first electric slider 8 is installed at the bottom of the clamping rod 9. The first electric slider 8 is slidably installed inside the first sliding groove 7. Two clamping plates 10 are movably installed at the top of the clamping rod 9. By the sliding of the first electric slider 8 in the first sliding groove 7, the clamping rod 9 can be driven to move on the top of the base 1, so that the clamping plates 10 on the two clamping rods 9 can clamp and fix the motor by abutting.

[0037] As a technical optimization solution of the present invention, a moving sliding groove 37 is horizontally opened along the length direction at the top of the clamping rod 9. A moving slider 38 is installed at the bottom of the clamping plate 10. The moving slider 38 is slidably installed inside the moving sliding groove 37. By the sliding of the moving slider 38 in the moving sliding groove 37, the distance between the two clamping plates 10 on one clamping rod 9 can be changed. By this adjustment method, the clamping stability of the device for the motor can be increased.

[0038] As a technical optimization solution of the present invention, a sound sensor 41 is installed on the side wall of the clamping rod 9 away from the heating plate 6. A temperature sensor 39 is installed at the top of one clamping plate 10 on this clamping rod 9, and a pressure sensor 40 is installed at the top of the other clamping plate 10. The sound sensor 41 can detect the noise during the operation of the motor. The pressure sensor 40 can detect the air pressure in the operating environment of the motor. The temperature sensor 39 can detect the temperature during the operation of the motor and can also detect the temperature of the environment where the motor operates.

[0039] As a technical optimization solution of the present invention, second sliding grooves 12 are horizontally formed on the inner walls of both sides of the protective cover 2. A second electric slider 13 is installed on one side of the moving plate 11 close to the second sliding groove 12, and the second electric slider 13 is slidably installed inside the second sliding groove 12. By the sliding of the second electric slider 13 in the second sliding groove 12, the moving plate 11 can be driven to move inside the protective cover 2, so that the device can detect multiple parts of the motor.

[0040] As a technical optimization solution of the present invention, the detection mechanism includes a connecting rod 16, a rotating rod 17 and a movable rod 19. A connecting rod 16 is movably installed on one side of the moving plate 11 away from the second electric slider 13. A rotating rod 17 is rotatably installed at one end of the connecting rod 16 away from the moving plate 11. A movable rod 19 is movably installed at one end of the rotating rod 17 away from the connecting rod 16. A telescopic block 31 is movably installed at one end of the movable rod 19 away from the rotating rod 17. A roller 22 is rotatably installed at one end of the telescopic block 31 away from the movable rod 19. A rotational speed sensor 24 is installed on one side wall of the rotating rod 17. By detecting the rotational speed of the roller 22 by the rotational speed sensor 24, the rotational speed detection of the motor can be completed.

[0041] As a technical optimization solution of the present invention, a lifting sliding groove 14 is vertically formed on one side of the moving plate 11 away from the second electric slider 13. A lifting slider 15 is slidably installed inside the lifting sliding groove 14. An electric extension rod 25 is embedded and installed on one side of the connecting rod 16 close to the moving plate 11. The installation end of the electric extension rod 25 faces the moving plate 11, and the installation end of the electric extension rod 25 is connected to the lifting slider 15. A rotating motor 18 is installed on the top of the connecting rod 16. The output end of the rotating motor 18 movably penetrates through the top of the connecting rod 16 and is connected to the top of the rotating rod 17. By the sliding of the lifting slider 15 in the lifting sliding groove 14, the connecting rod 16 can be driven to move up and down on the moving plate 11, and the electric extension rod 25 can drive the connecting rod 16 to extend, so that the device can detect multiple parts of the motor.

[0042] As a technical optimization solution of the present invention, a first slot 29 is provided at one end of the rotating rod 17 away from the connecting rod 16. A spring 30 is installed at the bottom end of the inner wall of the first slot 29. One end of the movable rod 19 close to the rotating rod 17 is slidably installed inside the first slot 29. One end of the spring 30 close to the movable rod 19 is connected to the movable rod 19. A vibration sensor 33 is installed at one end of the movable rod 19 close to the spring 30. A third slot 34 is provided at one end of the movable rod 19 away from the rotating rod 17. A second slot 32 is provided through one side of the movable rod 19 close to the rotational speed sensor 24. Telescopic sliding grooves 35 are provided at the top and bottom ends of the inner wall of the third slot 34. Telescopic sliding blocks 36 are slidably installed inside the telescopic sliding grooves 35. A telescopic block 31 is slidably installed inside the third slot 34. One side of the telescopic sliding block 36 close to the telescopic block 31 is connected to the telescopic block 31. A connecting shaft 23 is installed on one side of the telescopic block 31 close to the second slot 32. One end of the connecting shaft 23 movably penetrates the side wall of the telescopic block 31 and is connected to the roller 22. The other end of the connecting shaft 23 extends to the outside of the movable rod 19 through the second slot 32. By the way that the movable rod 19 slides in the first slot 29 and is connected to the spring 30, when the movable rod 19 is vibrated, the vibration value received by the movable rod 19 can be detected by the vibration sensor 33, so as to complete the detection of the vibration during the operation of the motor.

[0043] As a technical optimization solution of the present invention, a fixed block 20 is installed on one side of the rotating rod 17 away from the rotational speed sensor 24. A pressure sensor 26 is installed on the inner wall of one end of the fixed block 20 close to the connecting rod 16 on the side away from the rotating rod 17. A sliding block 28 is slidably installed inside the fixed block 20 on the side away from the rotating rod 17. A telescopic rod 27 is connected between the sliding block 28 and the pressure sensor 26. A clamping block 21 is installed on the side of the sliding block 28 away from the fixed block 20. When the rotating rod 17 rotates to the side where the fixed block 20 faces the motor output shaft, the connecting rod 16 is extended by the electric extension rod 25, so that the two clamping blocks 21 abut against the outside of the motor output shaft. Then, the moving plate 11 moves away from the motor. During the process that the moving plate 11 moves away from the motor, the sliding block 28 slides inside the fixed block 20 and squeezes the telescopic rod 27. The telescopic rod 27 squeezes the pressure sensor 26. The pressure sensor 26 transmits the pressure value to the background control system. The moving plate 11 continues to move until the measured pressure value reaches the preset pressure value. During this period, observe the change of the motor output shaft. By this operation method, the tensile capacity of the motor output shaft can be detected.

[0044] When the present invention is in use, all the devices used in this device are electrically driven devices. The electrical devices in this device are all powered by connecting to a power source through wires. In this device, the electrical devices in the device are controlled by setting up a control system. The opening 4 is connected to an air pump preset outside the device through a conduit, and a control valve is provided at the connection between the opening 4 and the conduit. The top of the protective cover 2 is sealed by the top cover 3. Three manipulators are preset outside the upper part of the protective cover 2, one of which is a feeding manipulator, and the other two are good product discharging manipulators and defective product discharging manipulators. The manipulators are existing mature technologies, so no more elaboration will be made on them. The bottom of the top cover 3 is provided with lighting equipment and a camera for recording the testing process. The rotational speed sensor 24, temperature sensor 39, air pressure sensor 40 and sound sensor 41 used in this device are all existing mature technologies, so no more elaboration will be made on them. The motor detected by this device is a nano rare earth disk direct drive synchronous permanent magnet motor. The proposed structure of this motor reduces the use of rare earth materials in permanent magnet motors, reduces the loss of no-load back electromotive force before and after demagnetization, and improves the anti-demagnetization performance of the motor.

[0045] When the device is in use, the electric lifting rod 43 drives the top cover 3 to extend upward to a preset height position, and the rotating motor 44 drives the top cover 3 to rotate to a preset position so that the top cover 3 does not affect the use of the manipulators preset outside the device. Subsequently, the two clamping rods 9 slide through the first electric slider 8 in the first chute 7 to a preset position. Subsequently, the feeding manipulator lowers the clamped motor. When the motor is lowered to the preset position, the two clamping rods 9 move closer to each other. The two clamping rods 9 are respectively located on both sides of the motor. When the clamping rods 9 move to the preset position, the motor is clamped and fixed by the clamping plate 10. Subsequently, the motor is powered by connecting to the motor through a power supply mechanism preset inside the device. The manipulator makes a reset movement away from the device, and the top cover 3 makes a reset movement and abuts against the top of the protective cover 2 again to seal the protective cover 2.

[0046] The moving plate 11 slides through the second electric slider 13 in the second chute 12 to a preset position. Subsequently, the electric extension rod 25 drives the connecting rod 16 to move closer to the motor until the roller 22 abuts against the output shaft of the motor. Subsequently, the motor is started so that the output shaft of the motor starts to rotate. During the rotation of the output shaft of the motor, the roller 22 is driven to rotate. The rotation of the roller 22 drives the connecting shaft 23 to rotate synchronously. Subsequently, the rotational speed of the connecting shaft 23 is detected by the rotational speed sensor 24, and the detected rotational speed value is transmitted to the background control system. The rotational speed detection of the motor is completed through this operation method.

[0047] When detecting the rotational speed of the motor, the vibration generated by the output shaft of the motor is transmitted to the movable rod 19 through the roller 22. The movable rod 19 sways inside the first slot 29. When the movable rod 19 sways, the vibration sensor 33 detects the sway value of the movable rod 19 and transmits it to the background control system. Subsequently, the rotating motor 18 drives the rotating rod 17 to rotate, causing the rotating rod 17 to rotate to a state perpendicular to the connecting rod 16. Then, the telescopic slider 36 slides in the telescopic chute 35 to drive the telescopic block 31 to move into the third slot 34 until the roller 22 moves into the third slot 34. Subsequently, the lifting slider 15 moves up and down in the lifting chute 14 in combination with the movement of the moving plate 11, enabling the end of the movable rod 19 to abut against multiple positions of the motor. At this time, when the motor is in use, the vibration generated outside the motor can be detected by the vibration sensor 33, and the vibration value is transmitted to the background control system for comparison. Through this operation method, the vibration detection of the motor can be completed; by driving the rotating rod 17 to rotate in different directions by the rotating motor 18 and combining the movement of the moving plate 11 in the protective cover 2, the device can detect the vibration on both sides of the motor, and the accuracy of the detection result of the device can be increased through this operation method.

[0048] The rotating rod 17 rotates to the side where the fixed block 20 faces the output shaft of the motor. The electric extension rod 25 drives the connecting rod 16 to extend, causing the two clamping blocks 21 to abut against the outside of the output shaft of the motor. Subsequently, the moving plate 11 moves away from the motor. During the process of the moving plate 11 moving away from the motor, the sliding block 28 slides inside the fixed block 20 and squeezes the telescopic rod 27. The telescopic rod 27 squeezes the pressure sensor 26, and the pressure sensor 26 transmits the pressure value to the background control system. The moving plate 11 continues to move until the measured pressure value reaches the preset pressure value. During this period, observe the change of the output shaft of the motor. Through this operation method, the tensile capacity of the output shaft of the motor can be detected.

[0049] During the detection of the motor, the temperature sensor 39 can detect the temperature of the motor during operation. And by increasing the rated voltage of the motor to make the motor operate under load and then detecting the temperature of the motor, the temperature rise test of the motor can be completed; the sound sensor 41 can detect the noise of the motor during operation. The air pump connected to the opening 4 starts to inflate and pressurize the inside of the protective cover 2. The pressure sensor 40 can detect the pressure inside the protective cover 2. When the pressure value inside the protective cover 2 reaches the preset size, the valve installed at the opening 4 closes. At this time, observe the operating state of the motor under the preset air pressure, and conduct the above-mentioned vibration detection, rotational speed detection and other functional detections on the motor, and compare with the values detected under the normal working state. Through this operation method, the detection of the operating state of the motor under high-pressure environment can be completed.

[0050] Start the heating plate 6. The interior of the protective cover 2 can be heated through the heating plate 6. At this time, the temperature inside the protective cover 2 can be detected by the temperature sensor 39. During the process of heating the interior of the protective cover 2 by the heating plate 6, by driving the motor to move left and right through the clamping rod 9, the temperature inside the protective cover 2 can be made more uniform, enhancing the heating effect of the heating plate 6. When the temperature inside the protective cover 2 rises to the preset temperature, then perform the above-mentioned multiple function detections on the motor, and compare the detection results with the detection data during normal operation. Through this operation method, the detection of the high-temperature working state of the motor can be completed.

[0051] After the detection is completed, the top cover 3 moves upward to the preset position. Subsequently, start the air pump connected to the opening 4. At this time, by quickly inflating the interior of the protective cover 2 through the air pump, the hot air inside the protective cover 2 can be quickly discharged, and the motor and various devices in this device can be quickly cooled down, increasing the convenience of using the device.

[0052] When the device discharges the motor, the qualified motor moves to the lower part of the good-product discharging manipulator through the clamping rod 9 for discharging, and the unqualified motor moves to the lower part of the defective-product discharging manipulator through the clamping rod 9 for discharging. Through this operation method, the classified discharging of the motor can be completed, increasing the convenience of using the device.

[0053] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor, comprising a base (1), characterized in that: A protective cover (2) is installed on the top of the base (1), a top cover (3) is movably installed on the top of the protective cover (2), a fixing mechanism is provided on the top of the base (1), a heating plate (6) is installed on the inner wall of one end of the protective cover (2), an opening (4) is penetrated through the inner wall of the other end of the protective cover (2), and movable plates (11) are movably installed on the inner walls of both sides of the protective cover (2), and a detection mechanism is provided on the movable plates (11); The inner walls of both sides of the protective cover (2) are horizontally provided with second slide grooves (12); the movable plate (11) is provided with a second electric slider (13) on one side close to the second slide groove (12); the second electric slider (13) is slidably installed inside the second slide groove (12); The detection mechanism comprises a connecting rod (16), a rotating rod (17) and a movable rod (19); the movable plate (11) is movably mounted with the connecting rod (16) at a side away from the second electric slider (13); the connecting rod (16) is rotatably mounted with the rotating rod (17) at an end away from the movable plate (11); the rotating rod (17) is movably mounted with the movable rod (19) at an end away from the connecting rod (16); the movable rod (19) is movably mounted with a telescopic block (31) at an end away from the rotating rod (17); the telescopic block (31) is rotatably mounted with a roller (22) at an end away from the movable rod (19); and a rotation speed sensor (24) is mounted on a side wall of the rotating rod (17); The movable plate (11) is vertically provided with a lifting slot (14) on a side away from the second electric slider (13); a lifting slider (15) is slidably installed inside the lifting slot (14); an electric extension rod (25) is embedded and installed on a side of the connecting rod (16) close to the movable plate (11); the installation end of the electric extension rod (25) faces the movable plate (11); the installation end of the electric extension rod (25) is connected to the lifting slider (15); a rotating motor (18) is installed on the top of the connecting rod (16); the output end of the rotating motor (18) movably passes through the top of the connecting rod (16) and is connected to the top of the rotating rod (17); The rotating rod (17) is provided with a first slot (29) at one end away from the connecting rod (16); a spring (30) is installed at the bottom end of the inner wall of the first slot (29); an end of the movable rod (19) close to the rotating rod (17) is slidably installed inside the first slot (29); an end of the spring (30) close to the movable rod (19) is connected to the movable rod (19); a vibration sensor (33) is installed at one end of the movable rod (19) close to the spring (30); a third slot (34) is provided at one end of the movable rod (19) away from the rotating rod (17); and a second slot is provided through one side of the movable rod (19) close to the rotation speed sensor (24). (32), the inner wall top and bottom of the third slot (34) are both provided with a telescopic slide groove (35), a telescopic slider (36) is slidably installed inside the telescopic slide groove (35), the telescopic block (31) is slidably installed inside the third slot (34), the telescopic slider (36) is connected to the telescopic block (31) on the side close to the telescopic block (31), the telescopic block (31) is provided with a connecting shaft (23) on the side close to the second slot (32), one end of the connecting shaft (23) movably passes through the side wall of the telescopic block (31) and is connected to the roller (22), and the other end of the connecting shaft (23) extends to the outside of the movable rod (19) through the second slot (32); The rotating rod (17) is provided with a fixed block (20) on a side away from the rotation speed sensor (24); a pressure sensor (26) is provided on an inner wall of an end of the fixed block (20) close to the connecting rod (16) on a side away from the rotating rod (17); a sliding block (28) is slidably provided inside the fixed block (20) on a side away from the rotating rod (17); a telescopic rod (27) is connected between the sliding block (28) and the pressure sensor (26); and a clamping block (21) is provided on a side of the sliding block (28) away from the fixed block (20).

2. A performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 1, characterized in that: A connecting block (42) is installed at the top of the end of the top cover (3) away from the opening (4), an electric lifting rod (43) is provided below the connecting block (42), the lifting end of the electric lifting rod (43) faces upward, and the side of the electric lifting rod (43) close to the protective cover (2) is connected to the protective cover (2), a rotating motor (44) is embedded and installed at the bottom of the connecting block (42) at the end close to the electric lifting rod (43), the mounting end of the rotating motor (44) faces downward, the lifting end of the electric lifting rod (43) is connected to the mounting end of the rotating motor (44), and a rubber pad is provided at the bottom of the top cover (3) that abuts against the protective cover (2).

3. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 1 is characterized in that: The fixing mechanism comprises a clamping rod (9) and a clamping plate (10); a first slide groove (7) is horizontally opened at the top of the base (1) along the length direction; two clamping rods (9) are movably mounted on the top of the base (1); a first electric slider (8) is mounted at the bottom of the clamping rod (9); the first electric slider (8) is slidably mounted inside the first slide groove (7); and two clamping plates (10) are movably mounted on the top of the clamping rod (9).

4. A performance test system for a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 3, characterized in that: A movable slide groove (37) is horizontally provided at the top of the clamping rod (9) along the length direction, and a movable slider (38) is installed at the bottom of the clamping plate (10). The movable slider (38) is slidably installed inside the movable slide groove (37).

5. The performance test system of a nano rare earth disc type direct drive synchronous permanent magnet motor according to claim 3 is characterized in that: A sound sensor (41) is installed on the side wall of the clamping rod (9) away from the heating plate (6), a temperature sensor (39) is installed on the top of one clamping plate (10) on the clamping rod (9), and an air pressure sensor (40) is installed on the top of the other clamping plate (10).

Citation Information

Patent Citations

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    CN112033467A

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