Tensile wire

Through the design of using tensile fibers and wound metal wires in the cable, the problem of conductor breaking during stretching, bending and bending is solved, achieving higher tensile resistance and service life.

CN119480229APending Publication Date: 2025-02-18SHENZHEN SAITUO TECH DEV CO LTD
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Patent Information

Application Number
CN202411527209.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

Existing cables tend to cause internal conductors to break when stretched, bent and bent, causing the equipment to fail to work properly.

Method used

The tensile wire design is adopted, in which the core consists of tensile fibers and metal wires wound on the fibers, the insulating leather is made of PVC or PE material, and twisted pair and straight-through wire structures can be used.

Benefits of technology

By dispersing tensile fibers and bearing tensile forces, the conductors are protected from damage, improving the tensile performance and service life of the cable, and reducing the risk of conductor breakage caused by bending and bending.

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Abstract

The embodiment of the invention provides a tensile wire, which comprises two groups of cables, one end of which is connected to a first interface; the other end of the first group of cables is connected to the second interface; the other end of the second group is connected to the third interface; an insulating sheath layer is arranged outside the cable, and a plurality of wire cores are arranged in the cable; the wire core is composed of a strand of tensile fiber and at least one metal wire wound on the tensile fiber. When the cable is subjected to tensile force, the tensile fibers can bear main tensile force. Compared with a traditional cable, the cable is easy to break directly when being subjected to large tension. The tensile fibers of the tensile wire can effectively disperse and bear tensile force, and the wire is protected from being damaged.
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Description

Technical Field

[0001] The invention relates to the technical field of wires, in particular to a tensile wire. Background Art

[0002] A cable is an electronic device used to transmit electrical signals, power or data. It consists of one or more insulated wires and is often wrapped in a protective layer. The structural design of the cable is to provide good electrical performance, mechanical strength and environmental protection to ensure effective signal transmission and reliable power delivery. Cables are widely used in various fields, including communications, construction, industry, energy, etc.

[0003] At present, conventional cables, whether data cables or power cables, are easily disconnected when stretched, bent, and especially bent due to their own structural design, making the device unable to work properly. For example, earphone cables have thinner wires inside. Once the internal wires break, the entire device cannot be used. Therefore, the present application proposes a tensile wire to at least partially solve the problems that may exist in the prior art. Summary of the invention

[0004] In view of the above problems, the present invention is proposed to provide a tensile wire that overcomes the above problems or at least partially solves the above problems, including: A tensile wire, comprising: Two sets of cables, one end of which is connected to the first interface; Two groups of the cables, wherein the other end of the first group is connected to the second interface; the other end of the second group is connected to the third interface; The cable has an insulating layer on the outside and a plurality of wire cores on the inside; The wire core is composed of a tensile fiber and at least one metal wire wound on the tensile fiber.

[0005] Optionally, each group of cables contains at least one group of twisted pair cables formed by twisting two cables, and at least one straight-through line of the cable.

[0006] Optionally, the middle position between the two groups of cables is covered with anti-wear tape to form a wiring harness.

[0007] Optionally, the anti-wear tape is acetate cloth.

[0008] Optionally, the insulating layer has a thickness of 0.21-0.25 mm and an outer diameter of 0.8-1 mm, and is made of PVC or PE material.

[0009] Optionally, the twisted outer diameter of the wire core is 0.305 mm, wherein the metal wire is annealed tinned copper wire.

[0010] The embodiments of the present invention have the following advantages: In an embodiment of the present invention, two groups of cables are provided, one end of which is connected to the first interface; two groups of cables, the other end of the first group is connected to the second interface; the other end of the second group is connected to the third interface; the cables are provided with an insulating sheath on the outside and a plurality of wire cores therein; the wire cores are composed of a strand of tensile fiber and at least one metal wire wound on the tensile fiber. When the cable is subjected to tensile force, the tensile fiber can withstand the main tensile force. Compared with traditional cables, it is easy to break directly when subjected to greater tensile force. The tensile fiber of the tensile wire of the present application can effectively disperse and withstand tensile force, protecting the wire from damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the description of the present invention will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0012] Figure 1 It is a schematic diagram of a straight structure of a tensile wire provided by an embodiment of the present invention; Figure 2 It is a schematic diagram of a binding structure of a tensile wire provided by an embodiment of the present invention; Figure 3 It is a schematic diagram of the cross-sectional structure of a cable in a tensile conductor provided by one embodiment of the present invention; Figure 4 The diagram is a schematic diagram of a partially split structure of a middle cable of a tensile conductor provided in one embodiment of the present invention. DETAILED DESCRIPTION

[0013] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0014] Embodiment 1 Reference Figures 1 to 4As shown, a tensile-resistant wire provided by an embodiment of the present invention includes: two groups of cables 104, one end of which is connected to the first interface 101; two groups of cables 104, wherein the other end of the first group is connected to the second interface 102; the other end of the second group is connected to the third interface 103; the cables 104 have an insulating layer 111 on the outside, and a plurality of wire cores 112 are arranged inside; the wire core 112 is composed of a tensile-resistant fiber 122 and at least one metal wire 121 wound on the tensile-resistant fiber 122.

[0015] In this embodiment, by providing a tensile fiber 122 in each core 112, when the cable 104 is subjected to tensile force, the tensile fiber 122 can withstand the main tensile force. For example, in daily use, if the cable 104 is accidentally pulled, the tensile fiber 122 will prevent the tensile force from directly acting on the metal wire 121, thereby reducing the risk of the metal wire 121 breaking due to stretching. Compared with traditional cables, the conductor inside the traditional cable usually does not have a special tensile structure, and is prone to direct breakage when subjected to a large tensile force. The tensile fiber 104 of the tensile wire of the present application can effectively disperse and withstand tensile force, protecting the wire from damage. The metal wire 121 in the above-mentioned core 112 is wound on the tensile fiber 122, and the structure has better stability when bending and bending. Due to the presence of the tensile fiber 122, the wire will not be excessively twisted or deformed during the bending process, reducing the possibility of breakage due to concentrated bending stress. For example, when the cable is bent at a certain angle, the tensile fiber 122 can serve as a supporting skeleton for the conductor, allowing the conductor to maintain a relatively stable shape and avoid excessive stress concentration points inside the conductor, thereby solving the problem of internal conductors of traditional cables being easily disconnected when bent and folded.

[0016] Specifically, by winding the metal wire 121 around the tensile fiber 122, the winding method allows the conductor to have a certain amount of expansion and contraction margin to a certain extent as the tensile fiber 122 stretches. When the tensile force acts, the conductor will not be immediately subjected to the entire tensile force, but will relieve the tensile force through relative displacement with the tensile fiber 122. For example, assuming that the tensile strength of the tensile fiber is X Newton, when subjected to a tensile force less than X Newton, the conductor may only slightly stretch around the tensile fiber 122 without breaking, thereby improving the overall tensile resistance of the cable and solving the problem that the internal conductor of the traditional cable is easily disconnected due to stretching.

[0017] On the other hand, since the metal wire 121 is wound on the tensile fiber 122 instead of being wound around each other or in parallel, when the conductor is bent or folded, the bending surface of the metal wire 121 is larger, so it is not easy to be broken, and when bending, the metal wire 121 that is also wound can also be released to relieve the tension. The insulating layer 111 on the outside of the metal wire 121 has a certain flexibility and elasticity, and can buffer the pressure on the core 112 during bending and folding to a certain extent. When the cable is bent or folded, the insulating layer 111 will deform first, dispersing part of the external force and reducing the direct pressure on the internal core 112. Compared with the insulating layer of an ordinary cable, the insulating layer 111 of the tensile conductor of the present application may be made of a more elastic and wear-resistant material, which can better adapt to frequent bending and folding operations.

[0018] For example, in the process of repeatedly bending and storing the headphone cable, the metal wire inside the ordinary headphone cable is easy to break, and the insulation layer may gradually age and crack, thereby causing the internal wires to be exposed and easily break. The tensile structure of the tensile wire of the present application combined with the insulating layer 111 can better protect the internal wire core 112 and extend the service life of the cable.

[0019] Embodiment 2 A tensile conductor, wherein each group of cables 104 contains at least one group of twisted pairs 141 formed by twisting two cables 104 , and at least one straight-through line of the cable 104 .

[0020] The above-mentioned twisted pair 141 is formed by twisting two cables 104, and its advantage is that it can effectively reduce the impact of external electromagnetic interference on signal transmission. When there is external electromagnetic noise, the interference signals sensed by the two twisted cables offset each other to a certain extent, thereby improving the stability and accuracy of signal transmission. For example, in an environment where many electronic devices are running, such as an office or a computer room, the electromagnetic radiation generated by various devices will interfere with the signal transmission in the cable. The structure of the twisted pair can reduce this interference and ensure the clear transmission of data or signals, which is particularly suitable for scenarios with high requirements for signal quality, such as data lines for high-speed data transmission.

[0021] The above straight-through cable can be used in some situations where direct connection is required, the signal transmission path is relatively simple and is not sensitive to interference, and it can also increase the flexibility of cable layout. It can meet the interface and connection requirements of different devices, and cooperate with twisted pair cables to ensure that the cable has a good signal transmission effect in different application scenarios.

[0022] As a preferred implementation, the middle portion between the two groups of cables 104 is coated with an anti-wear tape 106 to form a wiring harness.

[0023] Furthermore, the anti-wear tape 106 is acetate cloth. The acetate cloth tape is made of imported high-quality acetate fiber cloth as the base material and coated with acrylic flame retardant adhesive; it has the characteristics of high temperature resistance, solvent resistance, aging resistance, good insulation, flame retardancy, high viscosity, etc., and has the characteristics of stable and reliable performance.

[0024] As a preferred embodiment, the insulating layer 111 has a thickness of 0.21-0.25 mm and an outer diameter of 0.8-1 mm, and is made of PVC or PE material. Among them, PVC (polyvinyl chloride) and PE (polyethylene) are both excellent insulating materials. It can effectively prevent current leakage and ensure the electrical safety of the cable during use. Whether in normal working conditions or in some special environments, it can ensure that the current is stably transmitted in the wire inside the cable, prevent the risk of electric shock to the user, and provide basic protection for the safe operation of the equipment. For example, in a household power environment, using a cable with such an insulating layer to connect electrical equipment can effectively avoid leakage accidents caused by poor cable insulation and protect the lives of family members. The thickness of the insulating layer 111 is in the range of 0.21-0.25 mm, which can provide a certain degree of mechanical protection for the internal core 112. This thickness will not be too thick to make the cable stiff and difficult to bend, and can effectively prevent damage to the internal core 112 by slight scratches and wear on the outside. In daily use, the cable may come into contact with various objects, such as desktops, clothing, etc. The insulation layer of appropriate thickness can protect the wire core 112 from these daily frictions and collisions, thereby extending the service life of the cable. The outer diameter of 0.8-1mm allows the single cable 104 to maintain a relatively thin structure, and the tensile wire composed of multiple strands of cables 104 does not occupy too much volume of the device, which is conducive to flexible wiring of the device.

[0025] As a preferred embodiment, the twisted outer diameter of the wire core 112 is 0.305 mm, wherein the metal wire 121 is an annealed tinned copper wire. The twisted outer diameter of the above-mentioned wire core 112 is the comprehensive outer diameter of the metal wire 121 after being wound around the tensile fiber 122, so that the wire core 112 has good flexibility. In daily use, cables need to be bent and twisted frequently, and a smaller outer diameter can make the cables more easily adapt to various complex shape changes. For example, in application scenarios such as headphone cables or mobile phone charging cables, users may frequently bend and store the cables. This thinner wire core can better withstand these operations and reduce the risk of damage to the internal wires due to bending.

[0026] In the present application, copper is an excellent conductive material with low resistance. Annealing can further reduce the hardness of the copper wire and improve its flexibility and conductivity. The annealed tinned copper wire can reduce resistance loss and improve the transmission efficiency of electric energy during current transmission. This is very important for cables that need to efficiently transmit electric energy or signals, which can reduce the energy consumption of the equipment and improve the working efficiency of the equipment. For example, in some electronic devices with strict power consumption requirements, such as smart phones, laptops, etc., using annealed tinned copper wire as the core can reduce energy loss during charging, speed up charging, and also ensure the stability and accuracy of signal transmission during operation of the device.

[0027] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0028] It should be understood by those skilled in the art that the embodiments of the present invention can be provided as methods, devices, or computer program products. Therefore, the embodiments of the present invention can take the form of a complete hardware embodiment, a complete software embodiment, or an embodiment combining software and hardware aspects. Moreover, the embodiments of the present invention can take the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0029] The embodiments of the present invention are described with reference to the flowcharts and / or block diagrams of the methods, terminal devices (systems), and computer program products according to the embodiments of the present invention. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as the combination of the processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing terminal device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing terminal device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0030] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing terminal device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce a manufactured product including an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.

[0031] These computer program instructions can also be loaded onto a computer or other programmable data processing terminal device so that a series of operating steps are executed on the computer or other programmable terminal device to produce a computer-implemented process, thereby providing instructions for executing on the computer or other programmable terminal device to implement the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0032] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the embodiments of the present invention.

[0033] Finally, it should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or terminal device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or terminal device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or terminal device including the elements.

[0034] The tensile-resistant wire provided by the present invention is introduced in detail above. Specific examples are used in this article to illustrate the principle and implementation mode of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation mode and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A tensile wire, characterized in that: include: Two sets of cables, one end of which is connected to the first interface; Two sets of the cables, wherein the other end of the first set is connected to the second interface; The other end of the second group is connected to the third interface; The cable has an insulating layer on the outside and a plurality of wire cores on the inside; The wire core is composed of a tensile fiber and at least one metal wire wound on the tensile fiber.

2. The tensile wire according to claim 1, characterized in that: Each set of cables contains at least one set of twisted pair cables formed by twisting two cables, and at least one straight-through cable.

3. The tensile wire according to claim 1 or 2, characterized in that: The middle position of the two groups of cables is covered with anti-wear tape to form a wiring harness.

4. The tensile wire according to claim 3, characterized in that: The anti-wear rubber tape is acetate cloth.

5. The tensile wire according to claim 1, characterized in that: The insulating layer has a thickness of 0.21-0.25 mm and an outer diameter of 0.8-1 mm and is made of PVC or PE material.

6. The tensile wire according to claim 1, characterized in that: The twisted outer diameter of the wire core is 0.305 mm, wherein the metal wire is an annealed tinned copper wire.

Citation Information

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