Lever generator range extender

By designing a lever generator range extender, the lever principle and synchronous wheel drive the generator to generate electricity, the problem of high cost of existing electric vehicle range extender power generation systems is solved, and low-cost and efficient power generation effects are achieved.

CN119482880APending Publication Date: 2025-02-18许荣华
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Patent Information

Application Number
CN202411869381.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The cost of extended-range power generation systems of existing electric vehicles is high, especially in the field of high-power power generation, which leads to an increase in the size and cost of generators, making it difficult to meet the low-cost requirements and industry development trends.

Method used

A lever generator range extender is designed. Through the combination of frame, synchronization wheel bracket, lever, pulley set, push-pull support and synchronization wheel, the lever principle and synchronization wheel drive the high-power generator to generate electricity, and store the power generated to the In the battery.

Benefits of technology

It realizes power generation while driving while driving, reduces the volume and cost of the generator, meets the low-cost requirements, and conforms to the industry development trend.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a lever generator range extender which comprises a frame and a synchronous wheel mounting support, the frame is provided with two levers, a motor, a generator, a pulley block, a push-pull supporting column and a synchronous wheel, one end of each lever is connected to the push-pull supporting column through a ball valve head, and the other end of each lever is connected to a steel wire rope. The device is installed below a girder of an electric vehicle, such as an electric truck, a coach, a container truck and the like, the lever principle is utilized, the upper lever and the lower lever are adopted, the two low-power motors drive the pulleys to pull up and pull down, the supporting points are close to the front portion, and then the two low-power motors drive the pulleys to move up and down. And a plurality of synchronous wheels are used for accelerating to drive a high-power generator to generate electricity. The device can be installed below a girder of the electric vehicle to generate electricity while running, and infinite range extension is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of power generation devices, and in particular to a lever generator range extender. Background Art

[0002] An electric vehicle is a vehicle that uses an on-board power source as a power source, drives the wheels with an electric motor, and complies with various requirements of road traffic and safety regulations. Since its impact on the environment is relatively small compared to traditional vehicles, its prospects are widely optimistic. However, in the prior art, electric vehicles must be charged at a specific charging pile or a location with a specific charging device. When charging with a charging pile, if the electric vehicle prompts that the battery is insufficient, it is necessary to find a charging place before charging, which is inconvenient to use, especially in unfamiliar places where the charging pile cannot be found in time and accurately, which may result in failure to charge in time, resulting in the electric vehicle being unable to be used normally. Therefore, an on-board range extender is installed on the existing electric vehicle. At present, the general type of the range extender power generation system is that the engine is directly connected to the generator for power generation, and the corresponding motor is a low-speed and high-torque motor, which makes the cost higher, and especially in the field of high-power power generation such as large mining vehicles or engineering machinery, under the premise of ensuring that the engine's efficient speed remains constant, the corresponding engine torque must be increased, so the torque demand of the corresponding generator must also be increased synchronously, which leads to a significant increase in both the size and cost of the corresponding generator, which does not meet the low-cost requirements and is not in line with the industry development trend. Summary of the invention

[0003] In view of this, in order to solve the problems existing in the technical background, the present invention proposes a lever generator range extender, and the specific technical solution is as follows:

[0004] A lever generator range extender comprises a frame and a bracket for mounting a synchronous wheel. The frame is provided with two levers, an electric motor, a generator, a pulley block, a push-pull support, and a synchronous wheel. One end of the two levers is connected to the push-pull support through a ball valve head, and the other end of the lever is connected to a wire rope. The wire rope passes through the pulley block. The supporting point of the lever is close to one end of the ball valve head. The two levers move up and down, and a plurality of synchronous wheels drive a high-power generator to generate electricity.

[0005] Furthermore, the motor is connected to a flywheel, the flywheel is connected to a steel wire rope, the steel wire rope is respectively connected to two pulley groups, one of which is connected to a frame, and the other is connected to an end of a lever away from a ball valve head, the push-pull support is connected to a rotating disc, the rotating disc is connected to a transmission shaft, a one-way bearing is provided on the transmission shaft, the transmission shaft is connected to a synchronous wheel, the synchronous wheel is connected to a synchronous belt, a plurality of synchronous wheels are provided, a large belt is used to increase speed through a plurality of synchronous wheels, the synchronous belt is connected to a generator, the generator is connected to a battery,

[0006] Furthermore, when the lever is pressed down, it contacts the micro-stroke switch, the micro-stroke switch is connected to the contactor, and the contactor is connected to the two motors, so that one motor is turned on and the other motor is stopped.

[0007] Furthermore, the electric motor is connected to a battery for power supply.

[0008] Furthermore, the synchronous wheel is arranged on a synchronous wheel mounting bracket, and a plurality of synchronous wheels are arranged on the synchronous wheel mounting bracket.

[0009] Furthermore, the pulley block includes a pulley block and a pulley block, the pulley block is connected to the pulley wire rope, and a pulley block is provided below the pulley block.

[0010] Furthermore, a supporting point steel seat is provided below one end of the frame close to the ball valve head, and plays a supporting role when one point of the lever moves to the supporting point steel seat.

[0011] Furthermore, the battery is connected to an automatic start-stop controller, the automatic start-stop controller is connected to a generator, the generator is connected to a rectifier, and the rectifier is connected to the battery.

[0012] The above technical solution has the following beneficial effects:

[0013] The present invention is installed under the beam of electric vehicles, such as electric trucks, buses, public buses, container trucks, etc., and adopts the principle of lever. One end of the lever is connected to the push-pull support through the ball valve head, and the other end of the lever is connected to the wire rope. The wire rope passes through the pulley block. The support point of the lever is close to one end of the ball valve head. The two levers move up and down, and multiple synchronous wheels drive a high-power generator to generate electricity. When the vehicle is driving, it can generate electricity while driving and store the generated electricity in the battery, thereby achieving the effect of extending the range. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a lever generator range extender of the present invention;

[0015] In the figure: 1-frame; 2-mounting bracket for synchronous wheel; 3-lever; 4-motor; 5-flywheel; 6-pulley block; 7-pull down wire rope; 8-pull up wire rope; 9-pull up pulley block; 10-micro travel switch; 11-contactor; 12-support point steel seat; 13-ball valve head; 14-push-pull support; 15-rotating disc; 16-transmission shaft; 17-one-way bearing; 18-synchronous wheel; 19-synchronous belt; 20-generator; 21-battery; 22-automatic start-stop controller; 23-rectifier. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figure 1 As shown, a lever 3 generator 20 range extender, see Figure 1 As shown, two levers 3 are one up and one down, and two low-power motors 4 at the back drive the pulley set 6 to pull up and down. The supporting point of the lever 3 is close to the front, and the front push-pull support 14 is used to promote rotation, and multiple synchronous wheels 18 are used to speed up and drive the high-power generator 20 to generate electricity.

[0018] It includes a frame 1 and a bracket 2 for installing a synchronous wheel 18. The frame 1 is provided with two levers 3, a motor 4, a generator 20, a pulley block 6, a push-pull pillar 14, and a synchronous wheel 18. One end of the two levers 3 is connected to the push-pull pillar 14 through a ball valve head 13, and the other end of the lever 3 is connected to a steel wire rope. The steel wire rope passes through the pulley block 6. The supporting point of the lever 3 is close to one end of the ball valve head 13. The two levers 3 move up and down, and a large-power generator 20 is driven by multiple synchronous wheels 18 to generate electricity.

[0019] The motor 4 is connected to a flywheel, the flywheel is connected to a steel wire rope, the steel wire rope is respectively connected to two pulley blocks 6, one of which is connected to a frame 1, and the other is connected to an end of a lever 3 away from a ball valve head 13. The push-pull support 14 is connected to a rotating disc 15, the rotating disc 15 is connected to a transmission shaft 16, a one-way bearing 17 is provided on the transmission shaft 16, the transmission shaft 16 is connected to a synchronous wheel 18, the synchronous wheel 18 is connected to a synchronous belt 19, a plurality of synchronous wheels 18 are provided, and a large belt is used to increase the speed through a plurality of synchronous wheels 18. The synchronous belt 19 is connected to a generator 20, and the generator 20 is connected to a battery 21. When the lever 3 is pressed down, it contacts a micro-travel switch 10, and the micro-travel switch 10 is connected to a contactor 11, and the contactor 11 is connected to two electric The motor 4 is connected to a battery for power supply, the synchronous wheel 18 is arranged on a bracket 2 for mounting the synchronous wheel 18, and a plurality of synchronous wheels 18 are arranged on the bracket 2 for mounting the synchronous wheel 18. The pulley block 6 includes a pulley block 9 and a pulley block 6, the pulley block 9 is connected to a pulley wire rope 8, and a pulley block 6 is arranged below the pulley block 9. A support point steel seat 12 is arranged below one end of the frame 1 close to the ball valve head 13, and when a point of the lever 3 moves to the support point steel seat 12, it plays a supporting role. The battery 21 is connected to an automatic start-stop controller 22, and the automatic start-stop controller 22 is connected to a generator 20, and the generator 20 is connected to a rectifier 23, and the rectifier 23 is connected to the battery 21.

[0020] The function of the automatic starter and stopper in the present invention is to reduce the load at the beginning of starting. One of the pulley blocks 6 is located at the tail end of the lever 3 and the other is located below the frame 1.

[0021] In the present invention, the flywheel is connected to the wire rope, and the wire rope passes through a plurality of upper and lower pulley blocks 6 and is finally connected to the lever 3. The upper wire rope 8 is connected to the lever 3 on one side and passes through the pulley blocks 6 connected to both sides above the frame 1 and is connected to the lever 3 on the other side.

[0022] The pulley block 6 for pulling up the wire rope 8 does not cross the pulley block 6 for pulling down the wire rope 7. One side is pulled down and the other side is pulled up. The present invention mainly utilizes the labor-saving effect of the pulley block 6 and the lever 3. A single pulley cannot play a labor-saving role. The range extender of the present invention has low noise during actual use. It can be installed under a car with a higher chassis, or under an electric vehicle, such as an electric truck, a bus, a public bus, a container truck, etc. The principle of the lever 3 is adopted. One end of the lever 3 is connected to the push-pull support 14 through the ball valve head 13, and the other end of the lever 3 is connected to the wire rope. The wire rope passes through the pulley block 6. The support point of the lever 3 is close to one end of the ball valve head 13. The two levers 3 move up and down, and a plurality of synchronous wheels 18 drive a high-power generator 20 to generate electricity. When the vehicle is driving, it can generate electricity while driving and store the generated electricity in the battery 21, thereby achieving the effect of extending the range.

[0023] The low-power motor 4 is connected to the rear of the lever 3 through a steel wire rope and a pulley block 6. The front of the lever 3 is provided with a push-pull support 14 and a support point steel seat 12. The frontmost part is driven by a connecting rod to drive the rotating wheel to rotate and drive the synchronous belt 19 wheel. The multiple synchronous belts 19 wheels increase the speed and drive the high-power generator 20 to generate electricity. The two levers 3 are driven to rotate one up and one down.

[0024] The basic principles and main features of the present invention are described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.

Claims

1. A lever generator range extender, characterized in that: It includes a frame and a bracket for installing a synchronous wheel. The frame is provided with two levers, a motor, a generator, a pulley block, a push-pull pillar, and a synchronous wheel. One end of the two levers is connected to the push-pull pillar through a ball valve head, and the other end of the lever is connected to a wire rope. The wire rope passes through the pulley block. The supporting point of the lever is close to one end of the ball valve head. The two levers move up and down, and a large-power generator is driven by multiple synchronous wheels to generate electricity.

2. A lever generator range extender according to claim 1, characterized in that: The motor is connected to a flywheel, the flywheel is connected to a steel wire rope, the steel wire rope is respectively connected to two pulley groups, one of which is connected to a frame, and the other is connected to an end of a lever away from a ball valve head, the push-pull support is connected to a rotating disc, the rotating disc is connected to a transmission shaft, a one-way bearing is provided on the transmission shaft, the transmission shaft is connected to a synchronous wheel, the synchronous wheel is connected to a synchronous belt, a plurality of synchronous wheels are provided, a large belt is used to increase speed with a small belt, the synchronous belt is connected to a generator, and the generator is connected to a battery.

3. A lever generator range extender according to claim 1, characterized in that: When the lever is pressed down, it contacts the micro-travel switch, the micro-travel switch is connected to the contactor, and the contactor is connected to the two motors, so that one motor is turned on and the other motor is stopped.

4. The lever generator range extender according to claim 1, characterized in that: The electric motor is connected to a battery for power supply.

5. The lever generator range extender according to claim 1, characterized in that: The synchronous wheel is arranged on a synchronous wheel mounting bracket, and a plurality of synchronous wheels are arranged on the synchronous wheel mounting bracket.

6. The lever generator range extender according to claim 1, characterized in that: The pulley block comprises a pulley block and a pulley block, wherein the pulley block is connected to a pulley wire rope, and a pulley block is arranged below the pulley block.

7. The lever generator range extender according to claim 1, characterized in that: A supporting point steel seat is provided below one end of the frame close to the ball valve head, and plays a supporting role when one point of the lever moves to the supporting point steel seat.

8. The lever generator range extender according to claim 1, characterized in that: The battery is connected to an automatic start-stop controller, the automatic start-stop controller is connected to a generator, the generator is connected to a rectifier, and the rectifier is connected to the battery.