Equipment health monitoring system, method and device for gas dredging device and medium
By deploying vibration sensors on the branch pipe of the gas siltation device, the spectrum information of the vibration signal is monitored and analyzed in real time, the problem of difficulty in positioning the nozzle fault is solved, real-time health monitoring and fault positioning of the gas siltation device is realized, and the improvement of the Operational reliability of the equipment.
Patent Information
- Application Number
- CN202510059966.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-02-21
AI Technical Summary
During use, the nozzle pipe is prone to blockage and corrosion during use, which seriously affects the performance of the equipment and is difficult to monitor and locate the faults in real time.
A device health monitoring system is designed. By deploying multiple vibration sensors on the branch pipe, the vibration signal is measured in real time, and the spectrum information of the vibration signal is determined through the processor, and the faulty nozzle is located based on the spectrum information.
Real-time monitoring and fault positioning of each nozzle status in the gas siltation device is realized, and the operation reliability and maintenance efficiency of the equipment are improved.
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Figure CN119492534A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of underwater engineering technology, and in particular to an equipment health monitoring system, method, device and medium for a gas dredging device. Background Art
[0002] The accumulation of silt will seriously affect the operation of the port. The river estuary is often a heavily silted sea area. In order to keep the waters unobstructed and clean, gas silt removal devices are widely used in silt removal. The silt is blown away by high-pressure nozzles densely distributed on the bottom of the water and taken away by the rising and falling tides. The gas silt removal device can complete the silt removal work efficiently and energy-saving. Figure 1 A schematic diagram of a gas desilting device is shown. Figure 1 As shown, the gas desilting device includes a main pipe L And along the main L Distribution branch pipe E 1 ~ Ex . And the branch pipe E 1 ~ Ex There is a nozzle on the top P 1 ~ P n .
[0003] Therefore, when carrying out dredging work, reference Figure 2 As shown, high pressure gas is input into the main pipe L, so that the input gas passes through the main pipe L and the branch pipe E 1 ~ Ex Afterwards, from the nozzle P 1 ~ P n It sprays out to disperse the silt on the bottom of the water, and then the rising and falling tides carry away the dispersed silt.
[0004] However, the nozzle of the gas desilting device is prone to blockage and corrosion during use, which seriously affects the performance of the equipment. Based on the need for real-time monitoring and positioning of the status of each nozzle in the gas desilting device, this monitoring system is designed. Summary of the invention
[0005] The present application provides an equipment health monitoring system, method, device and medium for a gas silt cleaning device, so as to perform real-time monitoring and fault location of each nozzle status in the gas silt cleaning device.
[0006] According to one aspect of the present application, a device health monitoring system for a gas silting device is provided, wherein the gas silting device comprises: a main pipe; a branch pipe arranged along the main pipe; and a plurality of nozzles arranged along the branch pipe. The system comprises: a plurality of vibration sensors arranged on the branch pipe; and a processor connected to the vibration sensors. The processor is configured to: when the gas silting device is in a working state, receive corresponding first vibration signals from the plurality of vibration sensors; determine first spectrum information corresponding to the first vibration signal; and determine the nozzle that has failed according to the first spectrum information.
[0007] According to another aspect of the present application, a method for monitoring the equipment health of a gas desilting device is provided, wherein the gas desilting device comprises: a main pipe; a branch pipe arranged along the main pipe; and a plurality of nozzles arranged along the branch pipe. The method comprises: when the gas desilting device is in a working state, receiving corresponding first vibration signals from a plurality of vibration sensors, wherein the vibration sensors are arranged on the branch pipes; determining first spectrum information corresponding to the first vibration signal; and determining a nozzle having a fault according to the first spectrum information.
[0008] According to another aspect of the present application, a storage medium is provided, wherein the storage medium includes a stored program, wherein the above method is executed by a processor when the program is running.
[0009] According to another aspect of the present application, an equipment health monitoring device for a gas dredging device is provided, comprising: a signal receiving module, used to receive corresponding first vibration signals from multiple vibration sensors when the gas dredging device is in working state, wherein the vibration sensors are deployed in branch pipes of the gas dredging device; a spectrum determination module, used to determine first spectrum information corresponding to the first vibration signal; and a faulty nozzle determination module, used to determine a faulty nozzle based on the first spectrum information.
[0010] In summary, the present application measures the vibration at the corresponding position in real time and generates a vibration signal by means of multiple vibration sensors arranged in the gas dredging device, and then determines the frequency spectrum information of each vibration signal through a processor, and then determines the faulty nozzle based on the frequency spectrum information, thereby enabling real-time monitoring of the status of each nozzle in the gas dredging device and fault location.
[0011] Based on the detailed description of the specific embodiments of the present application in combination with the accompanying drawings below, those skilled in the art will become more aware of the above and other objects, advantages and features of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Hereinafter, some specific embodiments of the present application will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings: Figure 1 is a schematic diagram of a gas desilting device according to the present application; Figure 2 yes Figure 1 A schematic diagram of the gas desilting device inputting high-pressure gas is shown; Figure 3 is a schematic diagram of an equipment health monitoring system of a gas desilting device according to an embodiment of the present application; Figure 4 is a schematic diagram of the deployment of vibration sensors of the equipment health monitoring system according to an embodiment of the present application; Figure 5 It is a schematic diagram of the frequency spectrum information of the vibration signal; Figure 6 It is a schematic diagram of a nozzle of a gas desilting device being partially blocked; Figure 7 is with Figure 6 A schematic diagram of the spectrum information corresponding to the state; Figure 8 It is a schematic diagram of a certain nozzle of the gas desilting device being completely blocked; Fig. 9 is with Figure 8 A schematic diagram of the spectrum information corresponding to the state; Fig.10 is a flow chart of a method for monitoring the health of a gas desilting device according to the second aspect of an embodiment of the present application; and Fig.11 It is a schematic diagram of an equipment health monitoring device for a gas dredging device according to the fourth aspect of an embodiment of the present application. DETAILED DESCRIPTION
[0013] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0014] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0015] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0016] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0017] Figure 3 Schematic diagram of a device health monitoring system for a gas desilting device according to an embodiment of the present application. Figure 4 As shown, the gas dredging device includes: a main L ; Along the main L Deployed branch pipe E 1 ~ Ex ; and multiple nozzles deployed along the branch pipe P 1 ~ P n .
[0018] In addition, reference Figure 3 As shown, the equipment health monitoring system includes: multiple vibration sensors C 1 ~ C m And with each vibration sensor C 1 ~ C m The connected processor. Further references Figure 4 As shown, the vibration sensor C 1 ~ C m The processor is arranged on the branch pipe. The processor is configured to perform the following operations: S502: When the gas desilting device is in working state, receiving corresponding first vibration signals from a plurality of vibration sensors; S504: Determine first frequency spectrum information corresponding to the first vibration signal; and S506: Determine the faulty nozzle according to the first frequency spectrum information.
[0019] Specifically, during the operation of the gas desilting device, the main L When high pressure gas is input, multiple vibration sensors C 1 ~ C m Measure the vibration at the corresponding position in real time and generate the monitoring vibration signal s 1 ~ s m (i.e., the first vibration signal) is sent to the processor, such as Figure 3 As shown. Thus, the processor receives the monitoring vibration signal s 1 ~ s m (S502).
[0020] Specifically, the gas desilting device includes a central main pipe L ,director L Branch pipes distributed on both sides and nozzles arranged on the branch pipes E 1 ~ Ex . When working, high-pressure gas is input from the main pipe to make each nozzle outlet spray gas to disperse the sludge. During its working process, there are two physical mechanisms that will cause vibration at the nozzle outlet: 1. The impact of the air flow on the nozzle. When the gas flows from the branch pipe to the nozzle, the direction of gas movement will change dramatically, and friction and collision between gas and pipe wall and gas and gas will occur. According to the distance between the nozzle and the main pipe, the flow rate of the air flow and the friction and collision generated by it decrease with the increase of distance, so each nozzle will produce vibrations of different frequencies and amplitudes. 2. When the gas is ejected from the nozzle outlet, its movement speed and pressure suddenly decrease, resulting in a sudden increase in volume, and even cavitation, which causes vibration at the outlet. When the gas dredging device is working normally, the total air pressure generated by the device is constant; and due to the high-speed ejection of gas, the sludge outside the outlet is quickly emptied and a stable jet field is formed, thereby generating stable vibration. Therefore, each nozzle has an inherent vibration frequency and amplitude according to its spatial position.
[0021] The processor can then determine, for example, by Fourier transforming the individual monitoring vibration signals s 1 ~ s m Monitoring spectrum information (i.e., the first spectrum information). Among them, monitoring spectrum information It is a vibration sensor C 1 Monitoring vibration signal s 1 Corresponding spectrum information; and so on, monitoring spectrum information It is a vibration sensor C m Monitoring vibration signal s m Corresponding spectrum information (S504).
[0022] Among them, monitoring spectrum information The details are as follows: ; ; ; … .
[0023] in It is i Vibration Sensors C i The sensed j Nozzle P j The central vibration frequency of the spectrum, is its corresponding amplitude. i =1~ m , j =1~ n . Specifically, Figure 5 Shows the i Vibration Sensors C i Collected monitoring vibration signals s i Monitoring spectrum information Schematic diagram of .
[0024] refer to Figure 5 As shown, monitoring vibration signal s i Monitoring spectrum information Including each nozzle P 1 ~ P n The central vibration frequency corresponding to the spectrum and the corresponding amplitude .
[0025] As mentioned above, each nozzle has an inherent vibration frequency and amplitude according to its spatial position. P j In terms of frequency , the amplitude is , reflecting the fluid movement at that location. By monitoring this vibration information, the operating status and corresponding position of each nozzle can be determined.
[0026] Thus, each vibration sensor C 1 ~ C m Can sense a nozzle P j Frequency and amplitude . And the processor can extract each nozzle P 1 ~ P n The monitoring spectrum information consists of the frequency and amplitude of the nozzle. One vibration sensor can monitor multiple nozzles at the same time P 1 ~ P n , multiple vibration sensors C 1 ~ C m Cross-monitoring can be performed. Specifically, for example, refer to Figure 4 As shown, the sensor C 1 Branch pipes can be monitored E 1 and E 2 Since the entire device is a metal structure with good vibration conductivity, the sensor C 1 In fact, it can also receive E 3 , branch pipe E 5 The vibration of the nozzle on the branch pipe, of course, due to the attenuation and crosstalk caused by the long distance, the monitoring effect will not be very good, so cross monitoring can be carried out to improve the positioning accuracy. Figure 4 For example, when a sensor such as C 2 In case of failure, the adjacent sensor C 1 and C 3 Branches that can still be held responsible E 3 and E 4Monitoring is performed so that even if a sensor fails, monitoring can still be maintained, improving the reliability of the system; or when a nozzle fails, for example E 3 on P 2 ,Apart from C 2 In addition to the obvious response, C 1 and C 3 It also has a certain response, which improves the positioning accuracy of the faulty nozzle.
[0027] Among them, under ideal conditions, each nozzle P 1 ~ P n All have fixed frequencies and amplitudes. However, in actual vibration, there will be certain changes around the center frequency, causing each nozzle to P 1 ~ P n The spectrum corresponding to the vibration is broadened (such as Figure 5 Therefore, in this embodiment, each nozzle P 1 ~ P n The corresponding central vibration frequency replaces the natural frequency as the vibration information corresponding to its vibration.
[0028] Then, the processor monitors the spectrum information , determining the nozzle having a fault (S506). The fault of the nozzle includes, for example, blockage and corrosion, and the details of determining the nozzle having a fault will be described in detail later.
[0029] As described in the background technology, the nozzle of the gas silting device is prone to blockage, corrosion and other faults during use, which seriously affects the performance of the equipment. In view of this, the present invention measures the vibration at the corresponding position in real time and generates a vibration signal through multiple vibration sensors arranged in the gas silting device, and then determines the spectrum information of each vibration signal through a processor, and then determines the nozzle with fault according to the spectrum information, so as to monitor the status of each nozzle in the gas silting device in real time and locate the fault.
[0030] Optionally, the operation of the faulty nozzle is determined based on the first spectral information, including: comparing the first spectral information with the second spectral information, and determining whether there is an abnormality in the gas dredging device based on the comparison result, wherein the second spectral information is spectral information of a second vibration signal measured by the vibration sensor when the gas dredging device is in a stable working state; and when it is determined that there is an abnormality in the gas dredging device, determining the faulty nozzle based on the first spectral information and a plurality of pre-calibrated calibration information, wherein the calibration information corresponds to different nozzles respectively.
[0031] Specifically, in this embodiment, the vibration sensor can be predetermined C 1 ~ C m Specifically, when the vibration sensor C 1 ~ C m After the gas silt removal device is deployed, the gas silt removal device can be deployed to the working position to start working. After running for a period of time to a stable state, the vibration sensor is collected. C 1 ~ C m The collected vibration signal is Fourier transformed to obtain the spectrum information corresponding to each vibration sensor: ; ; ; … .
[0032] in It is i The vibration sensor collects the j The central vibration frequency of the spectrum of each nozzle, is its corresponding amplitude. Thus, the information As a vibration sensor C 1 ~ C m The corresponding reference spectrum information (ie, the second spectrum information).
[0033] The processor will then monitor the vibration signal s 1 ~ s m Corresponding monitoring spectrum information With the corresponding reference spectrum information A comparison is performed to determine whether there is any abnormality in the gas desilting device.
[0034] Furthermore, when the processor determines that the gas desilting device is abnormal, it further determines the nozzle that has failed based on the monitored spectrum information and multiple pre-calibrated calibration information. Each calibration information corresponds to a different nozzle that has failed. The calibration information will be described in detail below.
[0035] In this way, the processor first compares the monitoring spectrum information of the monitoring vibration signal with the reference spectrum information to preliminarily determine whether there is an abnormality in the nozzle of the gas dredging device. Then, if it is determined that there is an abnormality, the specific nozzle that has failed is further determined based on the monitoring spectrum information and the calibration information. In this way, when the nozzles of the gas dredging device are all working properly, it only needs to compare the monitoring spectrum information with the reference spectrum information to determine it. Therefore, it does not require too much calculation to determine that the gas dredging device is working properly, which greatly saves the consumption of calculation.
[0036] Optionally, the first spectrum information is compared with the second spectrum information, and based on the comparison result, it is determined whether there is abnormal operation of the gas dredging device, including: comparing a first amplitude corresponding to each nozzle in the first spectrum information with a second amplitude corresponding to each nozzle in the second spectrum information, and determining a deviation between the first amplitude and the second amplitude; and determining that there is an abnormality in the gas dredging device when the deviation between the first amplitude and the second amplitude is greater than a predetermined threshold.
[0037] Specifically, refer to Figure 2 As shown in the figure, when each nozzle on the branch pipe works normally, each nozzle sprays high-pressure gas normally, thus referring to Figure 5 As shown, the amplitude corresponding to the central vibration frequency of each nozzle is also normal.
[0038] refer to Figure 6 As shown, when there is a nozzle (such as nozzle P 1 ) When a part of the nozzle is blocked, the gas ejected from the nozzle is significantly weakened, and the gas ejected from other nozzles is slightly strengthened. Figure 7 As shown, with the nozzle blocked P 1 The amplitude at the corresponding central vibration frequency is significantly weakened, while the amplitudes at other central vibration frequencies are slightly enhanced.
[0039] Or refer to Figure 8 Shown, completely blocked nozzle P 1 No gas is emitted, while the gas from the other nozzles is slightly enhanced. Fig. 9As shown, in this case, the amplitude at the central vibration frequency corresponding to the clogged nozzle is almost zero, and the amplitudes at other central vibration frequencies are slightly enhanced.
[0040] Thus, the processor determines the monitoring spectrum information corresponding to the monitoring vibration signal. (i.e. the first spectrum information), the spectrum information will be monitored Amplitude and reference spectrum information at each central vibration frequency The amplitude at the corresponding central vibration frequency is compared to determine the monitoring spectrum information With reference spectrum information The deviation between the amplitude at each center vibration frequency of the monitoring spectrum information and the reference spectrum information. The maximum value among the various deviation values of the amplitude at the corresponding central vibration frequency.
[0041] Then, when the deviation value is greater than a predetermined threshold, it indicates that the nozzle is blocked, resulting in a significant decrease in the amplitude at the corresponding central vibration frequency, thereby determining that the gas desilting device is abnormal.
[0042] Optionally, the calibration information is determined by the following operations: determining a target nozzle as a calibration target among multiple nozzles; blocking the target nozzle after the gas dredging device is operating stably, and after blocking the target nozzle, receiving third vibration signals from multiple vibration sensors; determining third spectrum information corresponding to the third vibration signal; and determining the calibration information corresponding to the target nozzle based on the deviation between the third spectrum information and the second spectrum information.
[0043] Specifically, according to the technical solution of the present application, the calibration information can be pre-calibrated. P 1 ~ P n A nozzle in P j (i.e., the target nozzle, where j =1~ n ) as an example, with this nozzle P j The corresponding calibration information can be determined, for example, by the following operations: First, after the gas desilting device is working stably, block the nozzle P j , and from the vibration sensor C 1 ~ C m Receive with the nozzle P j Corresponding calibration vibration signal sj 1 ~ s j m (ie the third vibration signal).
[0044] Then, for the calibration vibration signal s j 1 ~ s j m Perform Fourier transform to obtain the calibration vibration signal s j 1 ~ s j m The corresponding calibration spectrum information (i.e. the third spectrum information): ; ;
[0045] .
[0046] in It is i The vibration sensor collects the j The central vibration frequency of the spectrum of each nozzle, is its corresponding amplitude. Thus, the information As a vibration sensor C 1 ~ C m The corresponding calibrated spectrum information (ie, the third spectrum information).
[0047] Then, according to the calibrated spectrum information and reference spectrum information , determine the nozzle P j Corresponding calibration information e j : .
[0048] Thus, through the above method, it can be determined that the P 1 ~ P n Corresponding calibration information e j . Among them as e A specific example of a function can be expressed as the following formula: .
[0049] Among them, w is the preset linear proportional weight.
[0050] Further optionally, the operation of determining a faulty nozzle based on the first spectrum information and a plurality of pre-calibrated calibration information includes: determining deviation characteristic information between the first spectrum information and the second spectrum information; respectively determining similarity distances between the deviation characteristic information and each calibration information; determining calibration information matching the deviation characteristic information based on the similarity distances; and determining the nozzle corresponding to the determined calibration information as a faulty nozzle.
[0051] Specifically, in order to determine the failed nozzle, the processor determines to monitor the spectrum information (i.e., first spectrum information) and reference spectrum information Deviation feature information between : .
[0052] The processor then determines the deviation characteristic information With each calibration information e j The similarity distance between d j .
[0053] Then, the processor determines the calibration information with the smallest similarity distance as the deviation feature information Alternatively, multiple calibration information with similarity distance less than a preset threshold can be selected as deviation feature information Matching calibration information.
[0054] The processor then determines the deviation characteristic information The nozzle corresponding to the matched calibration information is determined to be the faulty nozzle.
[0055] Therefore, the present application matches the deviation characteristic information between the monitoring spectrum information and the reference spectrum information with the calibration information corresponding to different nozzles through the above method, so as to accurately determine the faulty nozzle.
[0056] Optionally, the vibration sensors are deployed on the branch pipe in an asymmetrical manner.
[0057] Specifically, refer to Figure 3 As shown, the vibration sensor C 1 ~ C mDeployed on the branch pipe in an asymmetric manner. Specifically, the vibration of the nozzle is mainly related to the distance between the nozzle and the main pipe. Due to the symmetrical design of the gas dredging device, it is inevitable that some nozzles will vibrate close to each other. Therefore, multi-sensor cross-monitoring is designed. The position of the air outlet can be accurately located by cross-comparison of the data of each sensor; at the same time, when laying out the sensors, it is necessary to avoid laying them out in the symmetrical position of the dredging device structure, so that the vibration generated by the symmetrical structure of the device is no longer the same when it reaches the sensor.
[0058] In order to ensure the monitoring accuracy and make the spectrum of each hole have sufficient differentiation, the sensor needs to have a sufficiently high sampling frequency. One sensor can monitor multiple nozzles at the same time, and the sensors should be dispersed and arranged in asymmetric positions of the gas desilting device.
[0059] In addition, according to a second aspect of this embodiment, a method for monitoring the health of a gas desilting device is provided, wherein the gas desilting device comprises: a main pipe; a branch pipe arranged along the main pipe; and a plurality of nozzles arranged along the branch pipe. Figure 3 The processor implementation shown, wherein Fig.10 A schematic diagram of the process of the method is shown. Fig.10 As shown, the method includes: S1002: When the gas desilting device is in working state, receiving corresponding first vibration signals from a plurality of vibration sensors, wherein the vibration sensors are deployed on branch pipes; S1004: Determine first frequency spectrum information corresponding to the first vibration signal; and S1006: Determine the faulty nozzle according to the first frequency spectrum information.
[0060] Optionally, the operation of the faulty nozzle is determined based on the first spectral information, including: comparing the first spectral information with the second spectral information, and determining whether there is an abnormality in the gas dredging device based on the comparison result, wherein the second spectral information is spectral information of a second vibration signal measured by the vibration sensor when the gas dredging device is in a stable working state; and when it is determined that there is an abnormality in the gas dredging device, determining the faulty nozzle based on the first spectral information and a plurality of pre-calibrated calibration information, wherein the calibration information corresponds to different nozzles respectively.
[0061] Optionally, the first spectrum information is compared with the second spectrum information, and based on the comparison result, it is determined whether there is abnormal operation of the gas dredging device, including: comparing a first amplitude corresponding to each nozzle in the first spectrum information with a second amplitude corresponding to each nozzle in the second spectrum information, and determining a deviation between the first amplitude and the second amplitude; and determining that there is an abnormality in the gas dredging device when the deviation between the first amplitude and the second amplitude is greater than a predetermined threshold.
[0062] Optionally, the calibration information is determined by the following operations: determining a target nozzle as a calibration target among multiple nozzles; blocking the target nozzle after the gas dredging device is operating stably, and after blocking the target nozzle, receiving third vibration signals from multiple vibration sensors; determining third spectrum information corresponding to the third vibration signal; and determining the calibration information corresponding to the target nozzle based on the deviation between the third spectrum information and the second spectrum information.
[0063] Optionally, the operation of determining a faulty nozzle based on the first spectrum information and a plurality of pre-calibrated calibration information includes: determining deviation characteristic information between the first spectrum information and the second spectrum information; respectively determining similarity distances between the deviation characteristic information and each calibration information; determining calibration information matching the deviation characteristic information based on the similarity distances; and determining the nozzle corresponding to the determined calibration information as a faulty nozzle.
[0064] In addition, according to a third aspect of this embodiment, a storage medium is provided, wherein the storage medium includes a stored program, wherein when the program is run, a processor executes any one of the above methods.
[0065] In addition, reference Fig.11 As shown, according to the fourth aspect of this embodiment, an equipment health monitoring device 1100 for a gas dredging device is provided, characterized in that it includes: a signal receiving module 1110, used to receive corresponding first vibration signals from multiple vibration sensors when the gas dredging device is in a working state, wherein the vibration sensors are deployed in the branch pipes of the gas dredging device; a spectrum determination module 1120, used to determine first spectrum information corresponding to the first vibration signal; and a faulty nozzle determination module 1130, used to determine a faulty nozzle according to the first spectrum information.
[0066] Optionally, the faulty nozzle determination module 1130 includes: a spectrum information comparison submodule, used to compare the first spectrum information with the second spectrum information, and determine whether there is an abnormality in the gas dredging device based on the comparison result, wherein the second spectrum information is spectrum information of a second vibration signal measured by the vibration sensor when the gas dredging device is in a stable working state; and a faulty nozzle determination submodule, used to determine the faulty nozzle based on the first spectrum information and multiple pre-calibrated calibration information when it is determined that there is an abnormality in the gas dredging device, wherein the calibration information corresponds to different nozzles respectively.
[0067] Optionally, the spectrum information comparison submodule includes: an amplitude comparison unit, used to compare the first amplitude corresponding to each nozzle in the first spectrum information with the second amplitude corresponding to each nozzle in the second spectrum information, and determine the deviation between the first amplitude and the second amplitude; and an abnormality judgment unit, used to judge that there is an abnormality in the gas dredging device when the deviation between the first amplitude and the second amplitude is greater than a predetermined threshold.
[0068] Optionally, the calibration information is determined by the following operations: determining a target nozzle as a calibration target among multiple nozzles; blocking the target nozzle after the gas dredging device is operating stably, and after blocking the target nozzle, receiving third vibration signals from multiple vibration sensors; determining third spectrum information corresponding to the third vibration signal; and determining the calibration information corresponding to the target nozzle based on the deviation between the third spectrum information and the second spectrum information.
[0069] Optionally, the faulty nozzle determination submodule includes: a deviation characteristic information determination unit, used to determine the deviation characteristic information between the first spectrum information and the second spectrum information; a matching unit, used to respectively determine the similarity distance between the deviation characteristic information and each calibration information; a calibration information determination unit, used to determine the calibration information that matches the deviation characteristic information based on the similarity distance; and a faulty nozzle determination unit, used to determine the nozzle corresponding to the determined calibration information as a faulty nozzle.
[0070] In summary, the present application measures the vibration at the corresponding position in real time and generates a vibration signal by means of multiple vibration sensors arranged in the gas dredging device, and then determines the frequency spectrum information of each vibration signal through a processor, and then determines the faulty nozzle based on the frequency spectrum information, thereby enabling real-time monitoring of the status of each nozzle in the gas dredging device and fault location.
[0071] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0072] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0073] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0074] The above is only a preferred specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. An equipment health monitoring system for a gas silt removal device, the gas silt removal device comprising: director; a branch pipe arranged along the main pipe; and a plurality of nozzles deployed along the branch pipe, characterized in that the system comprises: a plurality of vibration sensors deployed on the branch pipe; and a processor connected to the vibration sensors, and wherein the processor is configured to: When the gas desilting device is in working state, receiving corresponding first vibration signals from the plurality of vibration sensors; determining first frequency spectrum information corresponding to the first vibration signal; and According to the first spectrum information, the nozzle having a fault is determined, wherein Determining the operation of the nozzle having a fault according to the first spectrum information includes: comparing the first spectrum information with the second spectrum information, and determining whether the gas dredging device has an abnormality according to the comparison result, wherein the second spectrum information is spectrum information of a second vibration signal measured by the vibration sensor when the gas dredging device is in a stable working state; and when it is determined that the gas dredging device has an abnormality, determining the nozzle having a fault according to the first spectrum information and a plurality of pre-calibrated calibration information, wherein the calibration information corresponds to different nozzles respectively.
2. The system according to claim 1, characterized in that Comparing the first spectrum information with the second spectrum information, and determining whether the gas dredging device has abnormal operation according to the comparison result, includes: comparing a first amplitude corresponding to each of the nozzles in the first spectrum information with a second amplitude corresponding to each of the nozzles in the second spectrum information, and determining a deviation between the first amplitude and the second amplitude; and When the deviation between the first amplitude and the second amplitude is greater than a predetermined threshold, it is determined that the gas desilting device is abnormal.
3. The system according to claim 2, characterized in that The calibration information is determined by the following operations: determining a target nozzle as a calibration target among the plurality of nozzles; blocking the target nozzle after the gas desilting device operates stably, and receiving third vibration signals from the plurality of vibration sensors after blocking the target nozzle; determining third frequency spectrum information corresponding to the third vibration signal; and Calibration information corresponding to the target nozzle is determined according to a deviation between the third frequency spectrum information and the second frequency spectrum information.
4. The system according to claim 3, characterized in that Determining the operation of the nozzle having a fault according to the first spectrum information and a plurality of pre-calibrated calibration information includes: Determining deviation characteristic information between the first spectrum information and the second spectrum information; respectively determining similarity distances between the deviation characteristic information and each calibration information; Determining calibration information matching the deviation feature information according to the similarity distance; and The nozzle corresponding to the determined calibration information is determined as the faulty nozzle.
5. The system according to claim 1, characterized in that The vibration sensors are deployed on the branch pipes in an asymmetrical manner.
6. A method for monitoring the health of a gas silt removal device, the gas silt removal device comprising: director; a branch pipe arranged along the main pipe; and a plurality of nozzles deployed along the branch pipe, characterized in that they include: When the gas desilting device is in working state, receiving corresponding first vibration signals from a plurality of vibration sensors, wherein the vibration sensors are deployed on the branch pipes; determining first frequency spectrum information corresponding to the first vibration signal; and According to the first spectrum information, the nozzle having a fault is determined, wherein Determining the operation of the nozzle having a fault according to the first spectrum information includes: comparing the first spectrum information with the second spectrum information, and determining whether the gas dredging device has an abnormality according to the comparison result, wherein the second spectrum information is spectrum information of a second vibration signal measured by the vibration sensor when the gas dredging device is in a stable working state; and when it is determined that the gas dredging device has an abnormality, determining the nozzle having a fault according to the first spectrum information and a plurality of pre-calibrated calibration information, wherein the calibration information corresponds to different nozzles respectively.
7. The method according to claim 6, characterized in that The first spectrum information is compared with the second spectrum information, and whether the gas dredging device has abnormal operation is determined according to the comparison result, including: comparing the first amplitude corresponding to the each nozzle in the first spectrum information with the second amplitude corresponding to the each nozzle in the second spectrum information, and determining the deviation between the first amplitude and the second amplitude; and determining that the gas dredging device has abnormality when the deviation between the first amplitude and the second amplitude is greater than a predetermined threshold.
8. The method according to claim 7, characterized in that The calibration information is determined by the following operations: determining a target nozzle as a calibration target among the multiple nozzles; blocking the target nozzle after the gas desilting device works stably, and after blocking the target nozzle, receiving a third vibration signal of the multiple vibration sensors; determining third spectrum information corresponding to the third vibration signal; and determining the calibration information corresponding to the target nozzle according to the deviation between the third spectrum information and the second spectrum information, wherein The operation of determining a faulty nozzle based on the first spectrum information and a plurality of pre-calibrated calibration information includes: determining deviation characteristic information between the first spectrum information and the second spectrum information; respectively determining similarity distances between the deviation characteristic information and each calibration information; determining calibration information matching the deviation characteristic information based on the similarity distances; and determining the nozzle corresponding to the determined calibration information as the faulty nozzle.
9. A storage medium, characterized in that: The storage medium includes a stored program, wherein when the program is run, the processor executes the method according to any one of claims 6 to 8.
10. An equipment health monitoring device for a gas silt removal device, characterized in that: include: A signal receiving module, used for receiving corresponding first vibration signals from a plurality of vibration sensors when the gas desilting device is in working state, wherein the vibration sensors are deployed in the branch pipes of the gas desilting device; a spectrum determination module, configured to determine first spectrum information corresponding to the first vibration signal; as well as a faulty nozzle determining module, configured to determine a faulty nozzle according to the first spectrum information, wherein The faulty nozzle determination module includes: a spectrum information comparison submodule, which is used to compare the first spectrum information with the second spectrum information, and determine whether the gas dredging device has an abnormality according to the comparison result, wherein the second spectrum information is the spectrum information of the second vibration signal measured by the vibration sensor when the gas dredging device is in a stable working state; and a faulty nozzle determination submodule, which is used to determine the faulty nozzle according to the first spectrum information and a plurality of pre-calibrated calibration information when it is determined that the gas dredging device has an abnormality, wherein the calibration information corresponds to different nozzles respectively.
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