A device for inoculating and treating a culture medium in a single step

Abstract

The application provides a kind of inoculation treatment integrated equipment for producing inoculum package using liquid strain, including material storage bin, crusher, sterilization equipment, spiral feeder, bagging machine, multi-station inoculation automation equipment, collection frame, strain shaker, lifting conveyor; the discharge port of lifting conveyor is docked above the feed bin of crusher, the stirring bin of crusher is docked above the lower end of plane conveyor assembly of sterilization equipment, the higher end of plane conveyor assembly is docked above the feed inlet of spiral feeder, the discharge port of bagging machine is docked with the feed inlet of spiral feeder, the discharge port of bagging machine is docked with the front end of round trough conveyor assembly, and the end of round trough conveyor assembly is docked with the collection frame. The application has high efficiency, can help growers to quickly produce inoculum package and speed up production, has high automation, reduces labor cost, has high integration, reduces production steps and promotes the development of edible mushroom industry.

Description

TECHNICAL FIELD

[0001] The present application mainly relates to the technical field of inoculation of fungus bag production, and particularly relates to a fungus bag production inoculation treatment integrated equipment using liquid fungus. BACKGROUND

[0002] With the continuous growth of the population base in China, the yield of grain should be highly concerned, especially in the edible fungus planting industry, various delicious fungus foods enrich the Chinese people's table, but the yield and quality of edible fungus still need to be improved.

[0003] Edible fungus planting needs to make fungus bags first, and then inoculate fungus and harvest after growth. The existing solid and liquid fungus inoculation method, liquid fungus has the advantages of high production efficiency, low cost, high quality and suitability for automatic equipment, and has broad development prospects. However, liquid fungus is developed relatively late, lacks standardized equipment, and most growers make their own devices, which is time-consuming and laborious and has low standardization and safety, which may affect production and cause losses. The main problem is the lack of inoculation automation, and the standardization of manual and semi-automatic equipment is not high, which leads to uneven inoculation or the entry of miscellaneous bacteria, affecting the development of fungus.

[0004] There are also high requirements for the crusher, and the existing crusher directly crushes the material, such as CN108605530B patent. The size of the particle and the separation of dust are not controlled at the same time. The raw materials of the fungus bag have specific requirements for the size of the particle, and a crusher capable of adjusting the size of the particle needs to be developed. Dust or powder should be reduced during production to ensure sufficient gaps in the fungus bag, which is beneficial to the respiration and reproduction of the fungus.

[0005] The crushed material needs to be sterilized, and the common mechanical sterilization method has low efficiency and cannot meet the demand of mass production. A sterilization equipment capable of being used directly on the fungus bag production line needs to be developed to realize automation, simplification and high efficiency. At the same time, the water content of the material needs to be ensured, and a way to maintain the water content during sterilization needs to be sought.

[0006] When the fungus is stored, growers need to use a large amount of liquid fungus and need to constantly shake to maintain activity. Therefore, growers often make their own fungus shaker, but the risk is high, the equipment is not standardized, and the use is short, which is easy to delay production SUMMARY

[0007] The present application mainly provides a fungus bag production inoculation treatment integrated equipment using liquid fungus to solve the technical problems in the background art.

[0008] The technical scheme adopted by the present application to solve the above technical problems is:

[0009] A kind of inoculation treatment integrated equipment for inoculum production using liquid strain, including material storage bin, crusher, sterilization equipment, spiral feeder, bagging machine, multi-station inoculation automation equipment, collection frame, strain shaker, lifting conveyor belt;

[0010] The discharge port of the lifting conveyor belt is docked above the feed bin of the crusher, the stirring bin of the crusher is docked above the lower end of the flat conveyor belt assembly of the sterilization equipment, the higher end of the flat conveyor belt assembly is docked above the feed inlet of the spiral feeder, the discharge outlet of the spiral feeder is docked with the feed inlet of the bagging machine, and the discharge outlet of the bagging machine is docked with the front end of the round trough conveyor belt assembly, and the end of the round trough conveyor belt assembly is docked with the collection frame.

[0011] Further, the crusher includes a screening disc, a stirring bin, a flange plate bearing, a vertical bearing seat, a stirring light shaft, a grid plate, a pulley bracket, a pulley, a feed bin, a cutter bearing, a hopper, a stirring bin power motor, a dust storage box, a rack, a stirring rod, a semicircular guide rail, a display screen, a crusher blade power motor, a crusher blade, a gear, and a limiting top screw.

[0012] A pair of crusher blades are concentrically installed in the feed bin with the cutter bearing, and are powered by the crusher blade power motor. The pair of crusher blades transmit power through a pair of meshing gears.

[0013] The screening disc is installed below the feed bin, the hopper is installed below the screening disc, and the dust storage box is fixed below the hopper. The screening disc is above the open end of the stirring bin, and a plurality of holes are formed in the screening disc. The vertical bearing seat is fixed on the rack, and the flange plate bearing is fixed on both sides of the stirring bin.

[0014] The vertical bearing seat, the flange plate bearing, and the stirring light shaft are concentrically installed, and four stirring rods are fixed on the stirring light shaft in a spiral direction.

[0015] The semicircular guide rail is fixed on both sides of the stirring bin, and a plurality of circular holes are formed in the bottom of the stirring bin.

[0016] Three pulley brackets and pulleys are installed on both ends of the grid plate, and the pulleys are fitted on the semicircular guide rail, so that the grid plate can rotate at the bottom of the stirring bin. The display screen is fixed on the rack.

[0017] Further, the strain shaker includes a shaker platform, a bearing plate, a bearing block, a base, a power motor, a belt, a pulley, a universal ball pulley, a quick clamping device, a clamping rod, a mounting seat, a cylindrical pin, a handle, a connecting block, a mounting arm, a threaded block, a bearing seat, a short arm eccentric turntable, an eccentric turntable, a threaded connecting column, a nut, a bearing, a strain storage barrel, a barrel cover, and an external hole.

[0018] The quick clamping device is installed around the rocking bed platform through the mounting seat; the mounting seat is assembled in the quick clamping device through two cylindrical pins respectively at one end of the handle and the mounting arm, the connecting block is assembled in the handle and the mounting arm through two cylindrical pins at the middle end, the threaded block is fixed at the end of the mounting arm, and the threaded end of the clamping rod is matched with the threaded block;

[0019] The rocking bed platform has through holes around, and a plurality of pairs of threaded holes inside; a plurality of universal ball pulleys are installed at the bottom of the rocking bed platform through the threaded holes, and a plurality of bearing blocks are arranged between the bearing plate and the base;

[0020] Eight bearing seats are installed on the front and back surfaces of the four hole positions of the base, the eccentric turntable and the three short arm eccentric turntables are concentrically installed by embracing the bearing seats, and the surface of the turntable is in the same horizontal plane as the surface of the bearing plate;

[0021] The eccentric turntable and the short arm eccentric turntable have mounting holes, bearings are fixed in the mounting holes, the bearings are concentrically matched with the threaded part at the bottom end of the threaded connecting column, and a nut is attached to the bottom surface of the eccentric turntable and screwed to the threaded end at the bottom of the threaded connecting column;

[0022] The threaded end at the top of the threaded connecting column penetrates through the through hole, and a nut is attached to the surface of the rocking bed platform and screwed to the threaded end at the top of the threaded connecting column;

[0023] The power motor is fixed on the base, and a belt wheel is installed thereon;

[0024] The eccentric turntable is provided with a belt wheel at the bottom end, and the belt wheels are connected by a belt.

[0025] Further, the sterilization equipment comprises a steam generator, a negative ion sterilization fan, an inclined side plate, an outer frame, a cooling fan, an outer shell, an ultraviolet lamp tube, a branch pipe one, a total gas valve, a total pipe, a stepping motor, a vertical bearing seat, a plane conveyor belt assembly, a stirring rod, a branch pipe two, a fixing seat, a cross beam, a steam nozzle;

[0026] The total pipe is connected to the gas outlet of the steam generator, the total gas valve is connected to the total pipe and the branch pipe one, three gas outlets of the branch pipe one are connected to three branch pipes two, and three gas outlets of the branch pipe two are fixed with the steam nozzles;

[0027] The outer frame is installed outside the plane conveyor belt assembly, the cross beam is fixed on the outer frame, the fixing seat is fixed on the cross beam, and the steam nozzle is clamped on the fixing seat;

[0028] The inclined side plate is installed on both sides of the plane conveyor belt assembly, two through holes are formed in the inclined side plate, the stepping motor is installed on one side of the inclined side plate, the vertical bearing seat is installed on the other side of the inclined side plate, the rotating shaft of the stirring rod penetrates through the through holes of the inclined side plate, and is connected to the stepping motor and the vertical bearing seat respectively;

[0029] The negative ion sterilization fan is installed at the lower end of the outer frame;

[0030] The shell is fixed at the higher end of the outer frame, and a plurality of ultraviolet lamps are installed inside.

[0031] Further, the multi-station inoculation automation equipment comprises a liquid strain storage barrel, a frame one, a frame two, a bearing seat, a circular groove conveying belt assembly, a liquid conveying pipe, a strain bag, a support plate one, a visual camera, a strain bag after inoculation, a roller, a support plate two, a push rod cylinder, a disc, a guide rod cylinder, a photoelectric sensor, a mounting plate, a three-port injection device, a branch pipe one, a branch pipe two, a backflow injection port, a centrifugal pump, a feeding port, a silica gel disc, and a labeling machine.

[0032] The frame one and the frame two are fixed on one side of the circular groove conveying belt assembly, the bearing seat is installed on both sides of the circular groove conveying belt assembly, and the roller is concentrically installed on the bearing seat.

[0033] The support plate one and the support plate two are symmetrical and are respectively fixed on both sides of the circular groove conveying belt assembly, and four push rod cylinders are installed on the support plate one and the support plate two, wherein the push rod end of the push rod cylinder is provided with a disc, and the visual camera is installed on the bent end of the support plate one.

[0034] The guide rod cylinder is installed at the top end of the frame one, the push rod front end of the guide rod cylinder is provided with the three-port injection device, the back of the frame one is fixed with the mounting plate, and the mounting plate is fixed with two photoelectric sensors.

[0035] For the three-port injection device, a feeding port is arranged on the side wall, the water inlet of the centrifugal pump is connected with the feeding port, the water outlet is connected with the branch pipe one, and three branch pipes two are vertically installed at equal intervals at the lower part of the three-port injection device.

[0036] One end of the liquid conveying pipe is connected with the feeding port, and the other end is connected with the liquid strain storage barrel.

[0037] The backflow injection port is installed at the bottom end of the branch pipe two, a plurality of oblique split knife edges are arranged on the circumference of the backflow injection port, a silica gel disc is installed at the middle part, and a cross-shaped fine slit is formed at the center of the silica gel disc.

[0038] The labeling machine is installed on the frame two.

[0039] Compared with the prior art, the present application has the following advantages:

[0040] 1. The present application can sequentially complete a series of tasks such as raw material crushing, raw material screening, raw material sterilization, raw material bagging, liquid strain preservation, liquid strain automatic inoculation, respiratory strip pasting, and post-processing, has high efficiency, can help growers to quickly produce strain bags and speed up production, has high automation, reduces labor costs, has high integration, reduces production steps, and promotes the development of the edible fungus industry.

[0041] 2. Use a special crusher; after the agricultural waste such as straw is crushed, the granular material enters the stirring bin through the screening disc. The screening disc separates dust and other powders, ensures that the raw material powder is less and the void is large, which is beneficial to the respiration and reproduction of the strain, and improves the survival rate and fruiting rate of the fungus bag. The external lattice plate of the stirring bin controls the size of the granular material, which can be adjusted according to the needs of the strain. The stirring bin further mixes the crushed material to ensure the consistency and uniformity of the fungus bag raw materials and improve the quality of the fungus bag.

[0042] 3. Use a special strain shaker; the invention uses a short-arm eccentric turntable and an eccentric turntable as a moving part, a bearing plate and a universal ball pulley as a force part, so the load is small, the operation is stable, and it can carry heavy liquid strain. Bearings are installed at key positions, the bearing part is connected to the force part by a universal ball pulley, and the bearing part is a lightweight shaker platform. The device runs smoothly, consumes less energy, and has a long service life. The periphery is equipped with a quick clamping device to facilitate the installation and removal of the strain storage barrel, and to avoid the influence of shaking on the effect.

[0043] 4. Use a special sterilization equipment; material sterilization is streamlined, avoiding traditional manual operation, directly sterilizing in transmission, improving efficiency, and adapting to automatic production. Combined with three sterilization methods, install a stirring device, thoroughly sterilize, improve the strain production environment, and improve the quality of the fungus bag. Multi-channel steam sterilization and end cooling fan ensure the moisture content and room temperature of the material, and improve the fruiting rate.

[0044] 5. Use multi-station inoculation automation equipment to improve efficiency, uniform inoculation, safety and standardization. Save inoculation time, speed up production, improve economic benefits, and promote the increase of edible fungi. Multi-station synchronous operation shortens the fungus bag processing time, reduces the risk of contamination by other bacteria, and improves the survival rate. The strain liquid is transmitted through a closed system to reduce the risk of contamination.

[0045] The invention will be explained in detail in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0046] Figure 1 、 Figure 2 is the overall schematic diagram of the invention;

[0047] Figures 3-5 is the overall assembly schematic diagram of the crusher;

[0048] Figure 6 is the installation schematic diagram of the stirring cylinder and semicircular guide rail;

[0049] Figure 7 is the fence plate part schematic diagram;

[0050] Figure 8 is the dust separation device schematic diagram;

[0051] Figure 9The installation diagram of motor, gear, blade, etc.

[0052] Figure 10 The installation diagram of grid plate

[0053] Figure 11 The front view of strain shaker

[0054] Figure 12 The structure diagram of quick clamping device

[0055] Figure 13 、 Figure 14 The partial explosion diagram of strain shaker

[0056] Figure 15 The whole diagram of strain shaker after installing strain storage barrel

[0057] Figure 16 The part diagram of shaker platform

[0058] Figure 17 The whole diagram of sterilization equipment

[0059] Figure 18 The installation diagram of stirring device

[0060] Figure 19 The explosion diagram of outer frame and inclined side plate

[0061] Figure 20 The installation diagram of steam spray device

[0062] Figure 21 The diagram of ultraviolet lamp and cooling fan device

[0063] Figure 22 The whole diagram of multi-station inoculation automation equipment

[0064] Figure 23 The diagram of fungus bag centering and clamping device

[0065] Figure 24 The structure diagram of push rod air cylinder

[0066] Figure 25 The structure diagram of fungus injection device

[0067] Figure 26 The part diagram of fungus injection pipe head

[0068] Figure 27 The structure diagram of three-port injection device

[0069] Figure 28 The installation diagram of labeling machine and roller

[0070] Figure 29To enhance the conveying belt schematic diagram;

[0071] Figure 30 To spiral feeder schematic diagram;

[0072] Figure 31 To bagging machine schematic diagram.

[0073] In the figure: 001, material storage warehouse; 002, crusher; 003, sterilization equipment; 004, spiral feeder; 005, bagging machine; 006, multi-station inoculation automation equipment; 007, collection frame; 008, strain shaker; 009, lifting conveying belt; 1, screening disc; 2, stirring bin; 3, flange plate bearing; 4, vertical bearing seat; 5, stirring light shaft; 6, grid plate; 601, pulley frame; 602, pulley; 7, feed bin; 8, cutter bearing; 9, hopper; 10, stirring bin power motor; 11, dust storage box; 12, rack; 13, stirring rod; 14, semicircular guide rail; 15, display screen; 16, crusher blade power motor; 17, crusher blade; 18, gear; 19, limit top wire; 20, shaker platform; 21, bearing plate; 22, bearing block; 23, base; 24, power motor; 25, belt; 26, pulley; 27, universal ball pulley; 28, quick clamping device; 2801, clamping rod; 2802, mounting seat; 2803, cylindrical pin; 2804, handle; 2805, link block; 2806, mounting arm; 2807, threaded block; 29, bearing seat; 30, short arm eccentric turntable; 31, eccentric turntable; 32, threaded connecting column; 33, nut; 34, bearing; 35, strain storage barrel; 3501, barrel cover; 3502, external connecting hole; 36, steam generator; 37, negative ion sterilization fan; 38, inclined side plate; 39, outer frame; 40, cooling fan; 41, shell; 4101, ultraviolet lamp tube; 42, branch pipe one; 43, total gas valve; 44, main pipe; 45, stepping motor; 46, vertical bearing seat; 47, flat conveying belt assembly; 48, stirring rod; 49, branch pipe two; 50, fixing seat; 51, cross beam; 52, steam nozzle; 35, liquid strain storage barrel; 53, frame one; 54, frame two; 55, bearing seat; 56, round groove conveying belt assembly; 57, infusion tube; 58, strain bag; 59, support plate one; 60, visual camera; 61, strain bag after inoculation; 62, roller; 63, support plate two; 64, push rod cylinder; 6401, disc; 65, guide rod cylinder; 66, photoelectric sensor; 67, mounting plate; 68, three-port injection device; 6801, branch pipe one; 6802, branch pipe two; 6803, backflow injection port; 6804, centrifugal pump; 6805, feed port; 6806, silica gel disc; 69, labeling machine. DETAILED DESCRIPTION

[0074] In order to facilitate the understanding of the present application, the present application will be described in more detail below with reference to the relevant drawings, which show several embodiments of the present application. However, the present application can be implemented in different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.

[0075] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only.

[0076] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0077] As shown in Figure 1 , Figure 2 , Figures 27-29 , there are the following component devices: a material storage bin 001, a crusher 002, a sterilization device 003, a spiral feeder 004, a bagging machine 005, a multi-station inoculation automation device 006, a collection frame 007, a strain shaker 008, and a lifting conveyor belt 009.

[0078] The discharge port of the lifting conveyor belt 009 is docked above the feed bin 7 of the crusher 002. The stirring bin 2 of the crusher 002 is docked above the lower end of the flat conveyor belt assembly 47 of the sterilization device 003. The higher end of the flat conveyor belt assembly 47 is docked above the feed inlet of the spiral feeder 004. The discharge port 0041 of the spiral feeder 004 is docked at the feed inlet 0051 of the bagging machine 005. The discharge port 0052 of the bagging machine 005 is docked at the front end of the circular trough conveyor belt assembly 56. The end of the circular trough conveyor belt assembly 56 is docked at the collection frame 007.

[0079] First, the raw materials such as corn cobs and straws stored in the material storage bin 001 are manually added to the lifting conveyor belt 009, which then conveys them into the feed bin 7 of the crusher 002.

[0080] Further, the crusher 002 crushes and screens the raw materials to obtain granular materials, which then fall from the stirring bin 2 into the flat conveyor belt assembly 47 of the sterilization device 003. After a series of sterilization work is completed on the flat conveyor belt assembly 47, the granular materials are then transferred into the spiral feeder 004.

[0081] Further, through the discharge port 0041 and the inlet port 0051, the push to the bagging machine 005 inside, alignment for bagging work, making a fungus bag 58, through the discharge port 0052 into the round groove conveyor assembly 56;

[0082] Further, it is inoculated and pasted with subsequent tasks such as breathing strips, and finally enters the collection frame 007 from the round groove conveyor assembly 56.

[0083] As Figures 3-10 shown, it is a schematic diagram of the crusher 002; there are components: screening disc 1, stirring bin 2, flange plate bearing 3, vertical bearing seat 4, stirring light shaft 5, grid plate 6, pulley frame 601, pulley 602, feed bin 7, cutter bearing 8, hopper 9, stirring bin power motor 10, dust storage box 11, rack 12, stirring rod 13, semicircular guide rail 14, display screen 15, crusher blade power motor 16, crusher blade 17, gear 18, limit top wire 19.

[0084] Among them, a pair of crusher blades 17 are concentrically installed with the cutter bearing 8 in the feed bin 7, and are powered by the crusher blade power motor 16. The pair of crusher blades 17 transmit power through a pair of meshing gears 18; the screening disc 1 is installed below the feed bin 7, the hopper 9 is installed below the screening disc 1, and the dust storage box 11 is fixed below the hopper 9; the screening disc 1 is above the opening of the stirring bin 2, and a plurality of holes 101 are opened on the screening disc 1; the vertical bearing seat 4 is fixed on the rack 12, and the flange plate bearing 3 is fixed on both sides of the stirring bin 2; the vertical bearing seat 4, the flange plate bearing 3 and the stirring light shaft 5 are concentrically installed, and four stirring rods 13 are fixed on the stirring light shaft 5 in a spiral direction; the semicircular guide rail 14 is fixed on both sides of the stirring bin 2, and a plurality of circular holes 201 are provided at the bottom of the stirring bin 2; three pulley frames 601 and pulleys 602 are installed at both ends of the grid plate 6, and the pulleys 602 are matched with the semicircular guide rail 14, so that the grid plate 6 can rotate at the bottom of the stirring bin 2; the display screen 15 is fixed on the rack 12.

[0085] First, the crusher blade power motor 16 starts, and the power is transmitted to the double crusher blades 17 through a pair of meshing gears 18 to make them rotate at high speed, and the agricultural waste such as straw and corn cob is put in for crushing, and the crushed mixture will fall on the screening disc 1;

[0086] Further, due to the air power and gravity of the high-speed rotation of the crusher blade 17, the light and small dust and powder materials will be forced to pass through the holes 101 on the screening disc 1 into the hopper 9, and then into the dust storage box 11 for collection;

[0087] Furthermore, the remaining granular material slides down the screening plate 1 and enters the mixing chamber 2. The mixing chamber power motor 10 transmits power to the mixing optical shaft 5, causing the internal stirring rod 13 to rotate to stir and mix the material.

[0088] Furthermore, since the pulley 602 is mounted on the semicircular guide rail 14, the grid plate 6 can rotate around the semicircular guide rail 14 to change the size of the overlapping area between the strip gap on it and the circular hole 201 at the bottom of the mixing bin 2. After reaching the required range, the limiting screw 19 is tightened to fix the relative position of the two, allowing the granular material to be discharged;

[0089] like Figures 11-16 As shown, it is a schematic diagram of the culture shaker 008; it has the following components: shaker platform 20, load-bearing plate 21, load-bearing block 22, base 23, power motor 24, belt 25, pulley 26, universal ball pulley 27, quick clamping device 28, clamping rod 2801, mounting seat 2802, cylindrical pin 2803, handle 2804, connecting block 2805, mounting arm 2806, threaded block 2807, bearing seat 29, short arm eccentric turntable 30, eccentric turntable 31, threaded connecting column 32, nut 33, bearing 34, culture storage barrel 35, barrel cover 3501, and external connection hole 3502.

[0090] Among them, the quick clamping device 28 is installed around the rocking table platform 20 through the mounting seat 2802; in the quick clamping device 28, the mounting seat 2802 is respectively assembled on the handle 2804 and one end of the mounting arm 2806 through two cylindrical pins 2803, the connecting block 2805 is assembled on the middle end of the handle 2804 and the mounting arm 2806 through two cylindrical pins 2803, the threaded block 2807 is fixed to the end of the mounting arm 2806, and the threaded end of the clamping rod 2801 cooperates with the threaded block 2807; the rocking table platform 20 has through holes 2001 around it, and has several pairs of threaded holes 2002 inside, and several universal ball pulleys 27 are mounted on the bottom of the rocking table platform 20 through the threaded holes 2002, and the load-bearing plate 21 and the base 23 are fixed by several load-bearing blocks 22; eight bearing seats 29 are installed On the front and back sides of the four holes of the base 23, the eccentric turntable 31 and the three short-arm eccentric turntables 30 are tightly and concentrically installed with the bearing seat 29, and the turntable surface is at the same level as the surface of the bearing plate 21; there are mounting holes on the eccentric turntable 31 and the short-arm eccentric turntable 30, in which bearings 34 are fixed, and the bearings 34 are concentrically matched with the threaded portion of the bottom end of the threaded connecting column 32, and a nut 33 is attached to the bottom surface of the eccentric turntable 31 and tightened with the bottom thread of the threaded connecting column 32; the top thread of the threaded connecting column 32 passes through the through hole 2001, and a nut 33 is attached to the surface of the rocking table platform 20 and tightened with the top thread of the threaded connecting column 32; the power motor 24 is fixed on the base 23, on which a pulley 26 is installed; the bottom end of the eccentric turntable 31 is equipped with a pulley 26, and the pulleys 26 are connected by a belt 25;

[0091] First, the grower will cultivate the liquid strain installed to the strain storage barrel 35, place the strain storage barrel 35 in the center of the shaking bed platform 20, and press the handle 2804 to make the clamping rods 2801 of the four pairs of quick clamping devices 28 press the outer wall of the strain storage barrel 35 to fix it.

[0092] Further, when the handle 2804 is pressed, the connecting block 2805 is pushed, and then the installation arm 2806 is inclined to make the clamping rod 2801 horizontal, and the length of the clamping rod 2801 is controlled by rotating it;

[0093] Further, the power motor 24 is started, the power is transmitted to the eccentric turntable 31 through the belt 25 and the pulley 26 to make it rotate, and then the power is transmitted to the shaking bed platform 20 through the threaded connecting column 32, the three short arm eccentric turntables 30 are driven as driven parts to make the whole shaking bed platform 20 complete the continuous shaking movement together with the strain storage barrel 35.

[0094] Further, the strain storage barrel 35 and the liquid strain inside have a large weight, which will cause the shaking bed platform 20 to deform, and the pressure is applied to the solid bearing plate 21 through the universal ball pulley 27, and with the cyclic shaking of the shaking bed platform 20, the universal ball pulley 27 constantly slides to make the bearing part more stable and smooth.

[0095] As shown in Figures 17-21 , it is a schematic diagram of the sterilization equipment 003; there are components: steam generator 36, negative ion sterilization fan 37, inclined side plate 38, outer frame 39, cooling fan 40, shell 41, ultraviolet lamp tube 4101, branch pipe one 42, total gas valve 43, total pipe 44, stepping motor 45, vertical bearing seat 46, flat conveyor belt assembly 47, stirring rod 48, branch pipe two 49, fixed seat 50, cross beam 51, steam spray head 52.

[0096] Among them, the main pipe 44 is connected to the outlet of the steam generator 36, the main gas valve 43 is connected to the main pipe 44 and the branch pipe 1 42, the three outlets of the branch pipe 1 42 are connected to the three branch pipes 2 49, and the three outlets of the branch pipe 2 49 are fixed with steam nozzles 52; the outer frame 39 is installed outside the plane conveyor assembly 47, the crossbeam 51 is fixed on the outer frame 39, the fixing seat 50 is fixed on the crossbeam 51, and the steam nozzle 52 is clamped on the fixing seat 50; the inclined side plates 38 are installed on both sides of the plane conveyor assembly 47, and the upper There are two through holes, the stepper motor 45 is installed on the inclined side plate 38 on one side, and the vertical bearing seat 46 is installed on the inclined side plate 38 on the other side. The rotating shaft of the stirring rod 48 passes through the through hole of the inclined side plate 38 and is connected to the stepper motor 45 and the vertical bearing seat 46 respectively; the negative ion sterilization fan 37 is installed at the lower inclined end of the outer frame 39; the outer shell 41 is fixed at the higher inclined end of the outer frame 39, and several ultraviolet lamps 4101 are installed inside. A rectangular hole is opened on the upper part of the outer shell 41, and the cooling fan 40 is installed in the rectangular hole.

[0097] First, the granular materials are scattered on the flat conveyor assembly 47, and the negative ion sterilization fan 37 blows out sterilization negative ion gas for preliminary sterilization;

[0098] Furthermore, the steam generator 36 is started to generate high-temperature steam, which is ejected through the main pipe 44, the main air valve 43, the branch pipe 1 42, the branch pipe 2 49, and the steam nozzle 52 to sterilize the material for the second time;

[0099] Furthermore, at the same time, the stepper motor 45 drives the stirring rod 48 to flip and loosen the materials on the conveyor belt, so that more contact surfaces of the materials can be sterilized;

[0100] Furthermore, when the material enters the housing 41, a plurality of ultraviolet lamps 4101 irradiate the material to sterilize it for the third time. At the same time, the cooling fan 40 is started to cool the high-temperature material that has just been sterilized by steam to room temperature.

[0101] like Figures 22-26 As shown, it is a schematic diagram of the multi-station inoculation automation equipment 006; the components include: liquid culture storage barrel 35, frame 1 53, frame 2 54, bearing seat 55, circular groove conveyor assembly 56, infusion tube 57, bacteria bag 58, support plate 1 59, visual camera 60, bacteria bag after injection 61, roller 62, support plate 2 63, push rod cylinder 64, disc 6401, guide rod cylinder 65, photoelectric sensor 66, mounting plate 67, three-port injection device 68, branch pipe 1 6801, branch pipe 2 6802, backflow injection port 6803, centrifugal pump 6804, feed port 6805, silicone disc 6806, and labeling machine 69.

[0102] Wherein, frame one 53 and frame two 54 are fixed on one side of the circular trough conveyor assembly 56, bearing seat 55 is installed on both sides of the circular trough conveyor assembly 56, and the drum 62 is concentrically installed on the bearing seat 55; the support plate one 59 and the support plate two 63 are symmetrical and fixed on both sides of the circular trough conveyor assembly 56, and four push rod cylinders 64 are installed on the support plate one 59 and the support plate two 63, wherein the push rod end of the push rod cylinder 64 is provided with a disc 6401, and the visual camera 60 is installed on the bent end of the support plate one 59; the guide rod cylinder 65 is installed on the top end of the frame one 53, the front end of the push rod of which is provided with three injection devices 68, the back of the frame one 53 is fixed with a mounting plate 67, and two photoelectric sensors 66 are fixed on the mounting plate 67; for the three injection devices 68, the side wall is provided with a feed inlet 6805, the water inlet of the centrifugal pump 6804 is connected with the feed inlet 6805, the water outlet is connected with the branch pipe one 6801, and three branch pipe twos 6802 are vertically installed at equal intervals at the lower part of the three injection devices 68; one end of the infusion pipe 57 is connected with the feed inlet 6805, and the other end is connected with the liquid strain storage barrel 35; the backflow injection port 6803 is installed at the bottom end of the branch pipe two 6802, a plurality of oblique split knife edges are arranged on the circumference of the backflow injection port 6803, a silica gel disc 6806 is installed in the middle part, and a cross fine seam is formed at the center of the silica gel disc 6806; and the labeling machine 69 is installed on the frame two 54.

[0103] Firstly, the packaged strain bag is conveyed to the circular trough conveyor assembly 56, one circular trough receives one strain bag, and is conveyed forward, when the strain bag 58 reaches the accurate position, the visual camera 60 monitors, and the control system instructs the next work;

[0104] Further, the conveyor belt stops, the strain bag 58 stops, the guide rod cylinder 65 on the support plate one 59 and the support plate two 63 is started synchronously, the disc 6401 on the guide rod cylinder 65 clamps the strain bag 58 from both ends at the same time, so that the strain bag 58 is fixed at the center position;

[0105] Further, the guide rod cylinder 65 is started, the three injection devices 68 are pressed down, part of the branch pipe two 6802 and the backflow injection port 6803 pierce the packaging bag of the strain bag 58 and enter the strain bag 58, the photoelectric sensor 66 determines the height of the three injection devices 68 for the control system, when the three injection devices 68 are lowered to the set height, the centrifugal pump 6804 is started, and the liquid strain is pumped from the liquid strain storage barrel 35 to the branch pipe one 6801, the branch pipe two 6802 and the backflow injection port 6803 in turn, due to the water pressure, the liquid strain pierces the cross fine seam of the silica gel disc 6806 and is injected into the strain bag 58, so that the strain bag 58 becomes the post-inoculation strain bag 61, then the three injection devices 68 are raised to the original position, and the photoelectric sensor 66 is triggered again;

[0106] Further, the circular trough conveyor assembly 56 is started, the post-inoculation strain bag 61 is conveyed to the next work station, the visual camera 60, the push rod cylinder 64 and the disc 6401 repeat the above step to clamp the post-inoculation strain bag 61;

[0107] Further, the labeling machine 69 is started, and the strip-shaped spunlace fabric breathing strip thereon is attached to the broken part of the bacteria bag 61 after bacteria injection;

[0108] Further, the circular groove conveying belt assembly 56 is started, and the bacteria bag 61 passes through the roller 62, and the breathing seal strip thereon is compressed;

[0109] Finally, it is delivered out and collected.

[0110] It needs to be specially pointed out that the labeling machine 69 adopts the technical method of the patent with the invention disclosure number CN117550200A; and the bagging machine 005 adopts the technical method of the patent with the invention disclosure number CN207783795U.

[0111] The above describes the present application by way of example in combination with the drawings, and it is obvious that the specific implementation of the present application is not limited by the above manner, as long as the method concept and technical solution of the present application are adopted for such non-essential improvement, or the concept and technical solution of the present application are directly applied to other occasions without improvement, which are all within the protection scope of the present application.

Claims

1. An integrated equipment for producing, inoculating and processing fungus bags using liquid fungus, characterized in that: The material storage bin (001), the crusher (002), the sterilization equipment (003), the spiral feeder (004), the bagging machine (005), the multi-station inoculation automation equipment (006), the collection frame (007), the strain shaker (008), and the lifting conveyor belt (009); The discharge port of the lifting conveyor belt (009) is connected to the top of the feeding bin (7) of the crusher (002), the stirring bin (2) of the crusher (002) is connected to the lower end of the plane conveyor belt assembly (47) of the sterilization equipment (003), the higher end of the plane conveyor belt assembly (47) is connected to the feeding port of the spiral feeder (004), the feeder discharge port (0041) of the spiral feeder (004) is connected to the bagging machine feeding port (0051) of the bagging machine (005), the bagging machine discharge port (0052) of the bagging machine (005) is connected to the front end of the circular trough conveyor belt assembly (56), and the end of the circular trough conveyor belt assembly (56) is connected to the collection frame (007); The sterilization equipment (003) comprises a steam generator (36), a negative ion sterilization fan (37), an inclined side plate (38), an outer frame (39), a cooling fan (40), an outer shell (41), an ultraviolet lamp tube (4101), a sterilization equipment branch pipe I (42), a total gas valve (43), a total pipe (44), a stepping motor (45), a vertical bearing seat (46), a plane conveyor belt assembly (47), a sterilization equipment stirring rod (48), a sterilization equipment branch pipe II (49), a fixing seat (50), a cross beam (51), and a steam nozzle (52); The total pipe (44) is connected to the gas outlet of the steam generator (36), the total gas valve (43) is connected to the total pipe (44) and the sterilization equipment branch pipe I (42), three gas outlets of the sterilization equipment branch pipe I (42) are connected to three sterilization equipment branch pipe II (49), and three gas outlets of the sterilization equipment branch pipe II (49) are fixed with the steam nozzles (52); The outer frame (39) is installed outside the plane conveyor belt assembly (47), the cross beam (51) is fixed on the outer frame (39), the fixing seat (50) is fixed on the cross beam (51), and the steam nozzles (52) are clamped on the fixing seat (50); The inclined side plates (38) are installed on both sides of the plane conveyor belt assembly (47), two through holes are formed in the inclined side plates (38), the stepping motor (45) is installed on one side of the inclined side plate (38), the vertical bearing seat (46) is installed on the other side of the inclined side plate (38), the rotating shaft of the sterilization equipment stirring rod (48) penetrates through the through holes of the inclined side plates (38) and is connected to the stepping motor (45) and the vertical bearing seat (46) respectively; The negative ion sterilization fan (37) is installed on the lower end of the outer frame (39); The outer shell (41) is fixed on the higher end of the outer frame (39), a plurality of ultraviolet lamp tubes (4101) are installed in the outer shell (41), a rectangular hole is formed in the upper portion of the outer shell (41), and the cooling fan (40) is installed in the rectangular hole. Multi-station inoculation automation equipment (006) includes liquid strain storage barrel (35), frame one (53), frame two (54), bearing seat (55), circular groove conveyor assembly (56), infusion tube (57), bacteria bag (58), support plate one (59), visual camera (60), bacteria bag after inoculation (61), roller (62), support plate two (63), push rod cylinder (64), disc (6401), guide rod cylinder (65), photoelectric sensor (66), mounting plate (67), three-port injection device (68), inoculation equipment branch pipe one (6801), inoculation equipment branch pipe two (6802), backflow injection port (6803), centrifugal pump (6804), inoculation equipment feed port (6805), silica gel disc (6806), labeling machine (69); Frame one (53) and frame two (54) are fixed on one side of circular groove conveyor assembly (56), bearing seat (55) is installed on both sides of circular groove conveyor assembly (56), and roller (62) is concentrically installed on bearing seat (55); Support plate one (59) and support plate two (63) are symmetrical and respectively fixed on both sides of circular groove conveyor assembly (56), four push rod cylinders (64) are installed on support plate one (59) and support plate two (63), wherein the push rod end of push rod cylinder (64) is provided with disc (6401), and visual camera (60) is installed on the bent end of support plate one (59); Guide rod cylinder (65) is installed at the top end of frame one (53), the front end of the push rod of guide rod cylinder (65) is provided with three-port injection device (68), the back of frame one (53) is fixed with mounting plate (67), and two photoelectric sensors (66) are fixed on mounting plate (67); For three-port injection device (68), the side wall is provided with inoculation equipment feed port (6805), the water inlet of centrifugal pump (6804) is connected with inoculation equipment feed port (6805), the water outlet is connected with inoculation equipment branch pipe one (6801), and three inoculation equipment branch pipe two (6802) are vertically installed at equal intervals at the lower part of three-port injection device (68); One end of infusion tube (57) is connected with inoculation equipment feed port (6805), and the other end is connected with liquid strain storage barrel (35); Backflow injection port (6803) is installed at the bottom end of inoculation equipment branch pipe two (6802), a plurality of oblique split knife openings are arranged on the circumference of backflow injection port (6803), a silica gel disc (6806) is installed in the middle part, and a cross-shaped fine slit is formed at the center of silica gel disc (6806); Labeling machine (69) is installed on frame two (54).

2. The inoculum bag production and inoculation integrated apparatus using a liquid culture according to claim 1, wherein The crusher (002) comprises a screening disc (1), a stirring bin (2), a flange disc bearing (3), a vertical bearing seat (4) of the crusher, a stirring light shaft (5), a grid plate (6), a pulley frame (601), a pulley (602), a feeding bin (7), a cutter bearing (8), a hopper (9), a stirring bin power motor (10), a dust storage box (11), a rack (12), a crusher stirring rod (13), a semicircular guide rail (14), a display screen (15), a crusher blade power motor (16), a crusher blade (17), a gear (18), and a limiting top wire (19). A pair of crusher blades (17) are installed concentrically with the cutter bearing (8) in the feed bin (7), powered by the crusher blade power motor (16), and the power is transmitted through a pair of meshing gears (18); The screening disc (1) is installed below the feed bin (7), the hopper (9) is installed below the screening disc (1), and the dust storage box (11) is fixed below the hopper (9); the screening disc (1) is above the open mouth of the mixing bin (2), and a plurality of holes (101) are opened on the screening disc (1); the crusher vertical bearing seat (4) is fixed on the rack (12), and the flange plate bearing (3) is fixed on both sides of the mixing bin (2); The crusher vertical bearing seat (4), the flange plate bearing (3) and the mixing light shaft (5) are concentrically installed, and the four crusher mixing rods (13) are fixed on the mixing light shaft (5) in a spiral direction; The semi-circular guide rail (14) is fixed on both sides of the mixing bin (2), and the bottom of the mixing bin (2) has a plurality of circular holes (201); The grid plate (6) is provided with three pulley frames (601) and pulleys (602) at both ends, the pulleys (602) are matched on the semi-circular guide rail (14), so that the grid plate (6) can rotate at the bottom of the mixing bin (2); the display screen (15) is fixed on the rack (12).

3. The inoculum bag production and inoculation integrated apparatus using a liquid culture according to claim 1, wherein The strain shaker (008) comprises a shaker platform (20), a bearing plate (21), a bearing block (22), a base (23), a power motor (24), a belt (25), a pulley (26), a universal ball pulley (27), a quick clamping device (28), a clamping rod (2801), a mounting seat (2802), a cylindrical pin (2803), a handle (2804), a link block (2805), a mounting arm (2806), a threaded block (2807), a strain shaker bearing seat (29), a short arm eccentric turntable (30), an eccentric turntable (31), a threaded connecting column (32), a nut (33), a bearing (34), a strain storage barrel (35), a barrel cover (3501), and an external hole (3502); The quick clamping device (28) is installed around the shaker platform (20) through the mounting seat (2802); the quick clamping device (28) comprises the mounting seat (2802), the mounting seat (2802) is assembled on one end of the handle (2804) and the mounting arm (2806) through two cylindrical pins (2803), the link block (2805) is assembled on the middle end of the handle (2804) and the mounting arm (2806) through two cylindrical pins (2803), the threaded block (2807) is fixed to the end of the mounting arm (2806), and the threaded end of the clamping rod (2801) is matched with the threaded block (2807); There are through holes (2001) around the shaker platform (20), and a plurality of pairs of threaded holes (2002) are arranged inside, a plurality of universal ball pulleys (27) are installed at the bottom of the shaker platform (20) through the threaded holes (2002), and a plurality of bearing blocks (22) are arranged between the bearing plate (21) and the base (23); Eight species of incubator bearing seat (29) is installed in the base (23) of the four hole position of the two sides, eccentric turntable (31) and three short arm eccentric turntable (30) with species of incubator bearing seat (29) tightly concentric installation, turntable surface with the surface of the bearing plate (21) surface is the same horizontal plane; Eccentric turntable (31) and short arm eccentric turntable (30) have installation hole, the installation hole is fixed with bearing (34), bearing (34) and threaded connection column (32) bottom end thread part concentric cooperation, a nut (33) is pasted on the bottom surface of eccentric turntable (31) and is screwed on the bottom end thread of threaded connection column (32); Threaded connection column (32) top end thread through the hole (2001), a nut (33) is pasted on the surface of the platform (20), and is screwed with the top end thread of threaded connection column (32); Power motor (24) is fixed on the base (23), and belt pulley (26) is installed on the power motor (24); Eccentric turntable (31) bottom end installation belt pulley (26), belt pulley (26) is connected by belt (25).

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