Waste gas treatment equipment for carbon fiber carbonization furnace
By designing waste gas treatment equipment for carbon fiber carbonization furnaces, including carbon removal mechanisms, water tanks, water inlet pipes and scraping mechanisms, the pipeline blockage caused by carbon powder in the waste gas is solved, and the normal discharge of waste gas and the efficient operation of the equipment is achieved.
Patent Information
- Application Number
- CN202411682545.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-25
AI Technical Summary
The fine carbon powder present in the exhaust gas of the carbon fiber carbonization furnace will cause blockage of the exhaust gas emission pipeline, affecting the normal discharge of the exhaust gas, and may hinder the normal opening and closing of the valve, reducing the operating efficiency of the equipment.
An exhaust gas treatment equipment is designed, including a carbon removal mechanism, a water tank, a water inlet pipe and a scraping mechanism. The carbon removal mechanism collects the carbon powder by diversion and precipitation. The water tank and water inlet pipe are used to adhere the carbon powder to the water. The scraping mechanism scrapes the toner attached to the inner wall of the shell during the exhaust gas flow.
Effectively remove the toner in the exhaust gas, prevent pipeline blockage, and maintain the normal operation of the equipment and the smooth discharge of the exhaust gas.
Smart Images

Figure CN119499793A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carbon fiber carbonization furnaces, and in particular to waste gas treatment equipment used in carbon fiber carbonization furnaces. Background Art
[0002] The carbon fiber carbonization furnace is the key core equipment in the carbon fiber production process. Structurally, it has a precisely designed furnace body with a high temperature resistant and stable temperature control heating system inside, which can accurately adjust the temperature range to meet the requirements of different stages of carbonization of carbon fiber. It is usually equipped with advanced temperature sensors and control systems to ensure temperature uniformity and stability, so that the carbon fiber is heated evenly throughout the carbonization process, thereby ensuring the consistency of product quality. At the same time, there is also a special gas circulation and emission system, which can provide the necessary protective gas, such as nitrogen, for the carbonization process on the one hand to prevent carbon fiber oxidation; on the other hand, it can effectively discharge the waste gas generated during the carbonization process to reduce the adverse effects on the environment and products. During the carbonization process, with the removal of impurities in the carbon fiber precursor and the reorganization of the carbon structure, part of the carbon is mixed in the exhaust gas in the form of powder. These carbon powders have a fine particle size, and they move with the airflow under the entrainment of the exhaust gas. From the perspective of the exhaust gas emission system, the presence of carbon powder increases the risk of pipeline blockage, adheres to the inner wall of the pipeline, gradually accumulates, reduces the effective flow area of the pipeline, affects the normal emission of exhaust gas, and may cause abnormal pressure in the furnace.
[0003] If the carbon powder in the exhaust gas of the carbon fiber carbonization furnace is not cleaned up, it will block the pipes and valves. The carbon powder will gradually accumulate in the exhaust gas discharge pipe, making the inner diameter of the pipe smaller and increasing the gas flow resistance. Long-term accumulation may cause pipe blockage and affect the normal discharge of exhaust gas. For valves and other components, the adhesion of carbon powder may hinder their normal opening and closing actions, affect the control function of the entire exhaust gas treatment system, and reduce the operating efficiency of the equipment. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an exhaust gas treatment device for a carbon fiber carbonization furnace, comprising a shell, a support base is fixedly connected to the lower surface of the shell, a carbon removal mechanism is fixedly connected to the top of the shell, the carbon removal mechanism comprises a carbon removal box, the carbon removal box is fixedly connected to the top of the shell, a connecting box is penetrated on the upper surface of the carbon removal box, a threaded ring is fixedly connected to the top of the connecting box, an air inlet pipe is threadedly connected to the outer surface of the threaded ring; a water tank is arranged directly below the support base, a water inlet pipe is penetrated on the outer surface of the water tank; a scraper mechanism is fixedly connected to the inner wall of the shell, and a scraper mechanism is fixedly connected to the inner wall of the shell. A carbon removal mechanism is provided to guide the exhaust gas, thereby precipitating the carbon powder in the exhaust gas, and can collect and remove the carbon powder, thereby achieving the removal of carbon powder in the exhaust gas; by providing a threaded ring, the air inlet pipe and the connecting box can be connected together, so that the exhaust gas can enter the inner cavity of the carbon removal mechanism; by providing a supporting base, the outer shell can be supported; by providing a water tank and a water inlet pipe, they can contact with the exhaust gas, so that the residual carbon powder in the exhaust gas can adhere to the water in the inner cavity of the water tank; by providing a scraping mechanism, the carbon powder attached to the inner wall of the outer shell can be scraped off during the circulation of the exhaust gas, thereby keeping the inner wall of the outer shell clean and tidy.
[0005] Preferably, a support column is fixedly connected to the bottom surface of the inner cavity of the water tank, the number of the support columns is several, and the support columns are evenly distributed, a positioning ring is fixedly connected to the top of the support column, a sealing ring is fixedly connected to the inner wall of the positioning ring, and the sealing ring is extruded and fitted with the lower surface of the support base, and by providing the support column, the positioning ring can be supported, so that the exhaust gas can be discharged through the gap between the support columns, and by providing the sealing ring and the positioning ring, it can be tightly connected to the support base.
[0006] Preferably, the outer surface of the carbon removal box is penetrated by a discharge pipe, the number of the discharge pipes is several, and the several discharge pipes are evenly distributed. By setting up several discharge pipes, the exhaust gas entering the inner cavity of the carbon removal box can be fully decarbonized.
[0007] Preferably, an anti-slip ring is fixedly connected to the inner wall of the discharge pipe, an adsorption net is slidably connected to the inner cavity of the anti-slip ring, the outer surface of the adsorption net is fixedly connected to a collecting box, and the outer surface of the collecting box is fixedly connected to a handle. By providing an anti-slip ring, the tightness of the adsorption net connected to the inner cavity of the discharge pipe can be increased. By providing the adsorption net, carbon powder in the exhaust gas can be adsorbed and enter the inner cavity of the collecting box.
[0008] Preferably, a ventilation cylinder is fixedly connected to the inner wall of the carbon removal box, a first ventilation plate is fixedly connected to the inner wall of the connecting box, a sliding rod is slidably connected to the inner cavity of the first ventilation plate, the bottom end of the sliding rod is fixedly connected to a fixed block, the outer surface of the sliding rod is sleeved with a spring, the bottom end of the spring is fixedly connected to the outer surface of the fixed block, and by setting the first ventilation plate, the exhaust gas entering the inner cavity of the connecting box can enter the inner cavity of the carbon removal box, and by setting the sliding rod, it can slide in the inner cavity of the first ventilation plate, and by setting the spring, the fixed block can be pulled so that the sliding rod always moves upward.
[0009] Preferably, a gasket is fixedly connected to the outer surface of the fixed block, and the gasket is squeezed and fitted with the lower surface of the connecting box. The outer surface of the fixed block is fixedly connected to a guide ring. By setting the gasket, the bottom of the connecting box can be blocked, so that the exhaust gas can only enter the outer shell and will not be discharged from the top of the connecting box. By setting the guide ring, the exhaust gas can be guided to the exhaust pipe.
[0010] Preferably, the scraper mechanism includes a second air permeable plate, the second air permeable plate is fixedly connected to the inner wall of the outer shell, a rolling bearing is fixedly connected to the inner wall of the second air permeable plate, and a rotating rod is fixedly connected to the inner ring of the rolling bearing. By providing the rolling bearing, the rotating rod can generate stable rotation in the inner cavity of the second air permeable plate.
[0011] Preferably, the bottom of the outer surface of the rotating rod is fixedly connected with a fan blade, the middle of the outer surface of the rotating rod is fixedly connected with a support rod, the number of the support rods is several, and the several support rods are evenly distributed, and the ends of the support rods are fixedly connected with scrapers, and the scrapers are frictionally fitted with the inner wall of the outer shell. By setting the fan blades, the fan blades can drive the rotating rod to rotate during the circulation of exhaust gas, and then the scraper can scrape off the carbon powder attached to the inner wall of the outer shell.
[0012] The present invention provides an exhaust gas treatment device for a carbon fiber carbonization furnace. It has the following beneficial effects: By setting up a carbon removal mechanism, the exhaust gas can be diverted to precipitate the carbon powder in the exhaust gas, and the carbon powder can be collected and removed, thereby achieving the removal of carbon powder in the exhaust gas; by setting up a threaded ring, the air inlet pipe and the connecting box can be connected together, so that the exhaust gas can enter the inner cavity of the carbon removal mechanism; by setting up a supporting base, the outer shell can be supported; by setting up a water tank and a water inlet pipe, it can be in contact with the exhaust gas, so that the residual carbon powder in the exhaust gas can adhere to the water in the inner cavity of the water tank; by setting up a scraping mechanism, the carbon powder attached to the inner wall of the outer shell can be scraped off during the circulation of the exhaust gas, thereby keeping the inner wall of the outer shell clean and tidy. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the external structure of an exhaust gas treatment device for a carbon fiber carbonization furnace according to the present invention; Figure 2 It is a schematic diagram of the structural disassembly of an exhaust gas treatment device for a carbon fiber carbonization furnace of the present invention; Figure 3 This is a schematic diagram of the carbon removal mechanism structure of the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the carbon removal mechanism of the present invention; Figure 5 It is a schematic diagram of the partial structure of the carbon removal mechanism of the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of the scraping mechanism of the present invention.
[0014] In the figure: 1. outer shell; 2. supporting base; 3. carbon removal mechanism; 4. threaded ring; 5. air inlet pipe; 6. scraper mechanism; 7. water tank; 8. supporting column; 9. positioning ring; 10. sealing ring; 11. water inlet pipe; 31. carbon removal box; 32. air cylinder; 33. discharge pipe; 34. anti-slip ring; 35. adsorption net; 36. collection box; 37. handle; 38. connecting box; 39. first air plate; 310. sliding rod; 311. fixing block; 312. spring; 313. gasket; 314. guide ring; 61. second air plate; 62. rolling bearing; 63. rotating rod; 64. fan blade; 65. support rod; 66. scraper. DETAILED DESCRIPTION
[0015] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0016] like Figure 1-Figure 6As shown, the present invention provides a technical solution: an exhaust gas treatment device for a carbon fiber carbonization furnace, comprising a shell 1, a support base 2 is fixedly connected to the lower surface of the shell 1, a carbon removal mechanism 3 is fixedly connected to the top of the shell 1, the carbon removal mechanism 3 comprises a carbon removal box 31, the carbon removal box 31 is fixedly connected to the top of the shell 1, a connecting box 38 is penetrated on the upper surface of the carbon removal box 31, a threaded ring 4 is fixedly connected to the top of the connecting box 38, and an air inlet pipe 5 is threadedly connected to the outer surface of the threaded ring 4; a water tank 7 is arranged directly below the support base 2, and a water inlet pipe 11 is penetrated on the outer surface of the water tank 7; a scraper mechanism 6 is fixedly connected to the inner wall of the shell 1, and a screw thread is formed on the outer surface of the screw thread. By setting up a carbon removal mechanism 3, the exhaust gas can be diverted to precipitate the carbon powder in the exhaust gas, and the carbon powder can be collected and removed, thereby achieving the removal of carbon powder in the exhaust gas; by setting up a threaded ring 4, the air inlet pipe 5 can be connected to the connecting box 38, so that the exhaust gas can enter the inner cavity of the carbon removal mechanism 3; by setting up a supporting base 2, the outer shell 1 can be supported; by setting up a water tank 7 and a water inlet pipe 11, they can contact with the exhaust gas, so that the residual carbon powder in the exhaust gas can adhere to the water in the inner cavity of the water tank 7; by setting up a scraping mechanism 6, the carbon powder attached to the inner wall of the outer shell 1 can be scraped off during the circulation of the exhaust gas, thereby keeping the inner wall of the outer shell 1 clean and tidy.
[0017] The bottom surface of the inner cavity of the water tank 7 is fixedly connected with a support column 8, the number of the support columns 8 is several, and the several support columns 8 are evenly distributed, the top of the support column 8 is fixedly connected with a positioning ring 9, the inner wall of the positioning ring 9 is fixedly connected with a sealing ring 10, the sealing ring 10 is squeezed and adapted with the lower surface of the support base 2, and by providing the support column 8, the positioning ring 9 can be supported, so that the exhaust gas can be discharged through the gap between the support columns 8, and by providing the sealing ring 10 and the positioning ring 9, it can be tightly connected with the support base 2, and the outer surface of the carbon removal box 31 is penetrated by a discharge pipe 33, and the number of the discharge pipe 33 is There are several exhaust pipes 33, and the exhaust pipes 33 are evenly distributed. By setting up several exhaust pipes 33, the exhaust gas entering the inner cavity of the carbon removal box 31 can be fully decarbonized. The inner wall of the exhaust pipe 33 is fixedly connected with an anti-slip ring 34, and the inner cavity of the anti-slip ring 34 is slidably connected with an adsorption net 35. The outer surface of the adsorption net 35 is fixedly connected with a collecting box 36, and the outer surface of the collecting box 36 is fixedly connected with a handle 37. By setting up the anti-slip ring 34, the tightness of the adsorption net 35 connected to the inner cavity of the exhaust pipe 33 can be increased. By setting up the adsorption net 35, the carbon powder in the exhaust gas can be adsorbed and enter the inner cavity of the collecting box 36.
[0018] The inner wall of the carbon removal box 31 is fixedly connected with a breathable cylinder 32, the inner wall of the connecting box 38 is fixedly connected with a first breathable plate 39, the inner cavity of the first breathable plate 39 is slidably connected with a sliding rod 310, the bottom end of the sliding rod 310 is fixedly connected with a fixed block 311, the outer surface of the sliding rod 310 is sleeved with a spring 312, the bottom end of the spring 312 is fixedly connected to the outer surface of the fixed block 311, by setting the first breathable plate 39, the exhaust gas entering the inner cavity of the connecting box 38 can enter the inner cavity of the carbon removal box 31, and by setting the sliding rod 310, the exhaust gas entering the inner cavity of the connecting box 38 can enter the inner cavity of the carbon removal box 31. 39, and by setting a spring 312, the fixed block 311 can be pulled to make the sliding rod 310 always move upward. The outer surface of the fixed block 311 is fixedly connected with a gasket 313, and the gasket 313 is squeezed and adapted with the lower surface of the connecting box 38. The outer surface of the fixed block 311 is fixedly connected with a guide ring 314. By setting the gasket 313, the bottom of the connecting box 38 can be blocked, so that the exhaust gas can only enter the outer shell 1 and will not be discharged from the top of the connecting box 38. By setting the guide ring 314, the exhaust gas can be guided to be diverted to the exhaust pipe 33.
[0019] The scraper mechanism 6 includes a second air-permeable plate 61, which is fixedly connected to the inner wall of the shell 1, and a rolling bearing 62 is fixedly connected to the inner wall of the second air-permeable plate 61. A rotating rod 63 is fixedly connected to the inner ring of the rolling bearing 62. By arranging the rolling bearing 62, the rotating rod 63 can generate stable rotation in the inner cavity of the second air-permeable plate 61. The bottom of the outer surface of the rotating rod 63 is fixedly connected to a fan blade 64, and the middle part of the outer surface of the rotating rod 63 is fixedly connected to a support rod 65. The number of the support rods 65 is several, and the several support rods 65 are evenly distributed. The end of the support rod 65 is fixedly connected to a scraper 66, and the scraper 66 is frictionally adapted to the inner wall of the shell 1. By arranging the fan blade 64, the fan blade 64 can drive the rotating rod 63 to rotate during the exhaust gas circulation, so that the scraper 66 can scrape off the carbon powder attached to the inner wall of the shell 1.
[0020] Working principle: When in use, the operator connects the air inlet pipe 5 with the exhaust outlet. When the exhaust gas circulates, the exhaust gas contacts the guide ring 314, and under the guidance of the guide ring 314, the exhaust gas passes through the exhaust pipe 33 and contacts the adsorption net 35, so that most of the carbon powder in the exhaust gas is collected. Then the exhaust gas will be blown to the fan blade 64, so that the rotating rod 63 drives the scraper 66 to rotate, and then the scraper 66 scrapes off the carbon powder attached to the inner wall of the shell 1 and falls into the inner cavity of the water tank 7, and the water flow will be discharged from the support base 2, and the carbon powder will contact the water in the inner cavity of the water tank 7, and finally the exhaust gas is purified.
[0021] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An exhaust gas treatment device for a carbon fiber carbonization furnace, comprising a housing (1), a support base (2) being fixedly connected to the lower surface of the housing (1), characterized in that: A carbon removal mechanism (3) is fixedly connected to the top of the shell (1), and the carbon removal mechanism (3) comprises a carbon removal box (31). The carbon removal box (31) is fixedly connected to the top of the shell (1), and a connection box (38) is passed through the upper surface of the carbon removal box (31). A threaded ring (4) is fixedly connected to the top of the connection box (38), and an air inlet pipe (5) is threadedly connected to the outer surface of the threaded ring (4); a water tank (7) is arranged directly below the support base (2), and a water inlet pipe (11) is passed through the outer surface of the water tank (7); and a scraper mechanism (6) is fixedly connected to the inner wall of the shell (1).
2. The exhaust gas treatment equipment for a carbon fiber carbonization furnace according to claim 1, characterized in that: A support column (8) is fixedly connected to the bottom surface of the inner cavity of the water tank (7), the number of the support columns (8) is several, and the several support columns (8) are evenly distributed, the top of the support column (8) is fixedly connected to a positioning ring (9), the inner wall of the positioning ring (9) is fixedly connected to a sealing ring (10), and the sealing ring (10) is squeezed and adapted to the lower surface of the support base (2).
3. The exhaust gas treatment equipment for a carbon fiber carbonization furnace according to claim 1, characterized in that: An exhaust pipe (33) penetrates the outer surface of the carbon removal box (31), and there are a plurality of exhaust pipes (33), which are evenly distributed.
4. The exhaust gas treatment equipment for a carbon fiber carbonization furnace according to claim 3, characterized in that: An anti-slip ring (34) is fixedly connected to the inner wall of the discharge pipe (33), an adsorption net (35) is slidably connected to the inner cavity of the anti-slip ring (34), a collection box (36) is fixedly connected to the outer surface of the adsorption net (35), and a handle (37) is fixedly connected to the outer surface of the collection box (36).
5. The exhaust gas treatment equipment for a carbon fiber carbonization furnace according to claim 1, characterized in that: A ventilation cylinder (32) is fixedly connected to the inner wall of the carbon removal box (31), a first ventilation plate (39) is fixedly connected to the inner wall of the connection box (38), a sliding rod (310) is slidably connected to the inner cavity of the first ventilation plate (39), a fixed block (311) is fixedly connected to the bottom end of the sliding rod (310), a spring (312) is sleeved on the outer surface of the sliding rod (310), and the bottom end of the spring (312) is fixedly connected to the outer surface of the fixed block (311).
6. The exhaust gas treatment equipment for a carbon fiber carbonization furnace according to claim 5, characterized in that: A gasket (313) is fixedly connected to the outer surface of the fixing block (311), the gasket (313) is pressed and adapted to the lower surface of the connection box (38), and a guide ring (314) is fixedly connected to the outer surface of the fixing block (311).
7. The exhaust gas treatment equipment for a carbon fiber carbonization furnace according to claim 1, characterized in that: The scraper mechanism (6) comprises a second air permeable plate (61), the second air permeable plate (61) being fixedly connected to the inner wall of the outer shell (1), a rolling bearing (62) being fixedly connected to the inner wall of the second air permeable plate (61), and a rotating rod (63) being fixedly connected to the inner ring of the rolling bearing (62).
8. The exhaust gas treatment equipment for a carbon fiber carbonization furnace according to claim 7, characterized in that: The bottom of the outer surface of the rotating rod (63) is fixedly connected to a fan blade (64), the middle of the outer surface of the rotating rod (63) is fixedly connected to a support rod (65), the number of the support rods (65) is multiple, and the multiple support rods (65) are evenly distributed, and the ends of the support rods (65) are fixedly connected to a scraper (66), and the scraper (66) is frictionally matched with the inner wall of the outer shell (1).
Citation Information
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