Fine sand recycling machine

By designing a fine sand recovery machine including a cyclone and a vibrating screen base, the problems of low fine sand recovery efficiency and environmental pollution in the prior art are solved, efficient recycling and purity of fine sand are achieved, and the cost of tail material treatment is reduced.

CN119500387AInactive Publication Date: 2025-02-25NANJING QUANTUO ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411782638.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing fine sand recovery machines have problems such as low efficiency, high tail material treatment costs and environmental pollution caused by fine sand loss during sand and gravel cleaning, dehydration and grading processes.

Method used

A fine sand recovery machine is designed, including a rack, drive motor, cyclone, vibrating screen base and water tank. The vibration function of the vibrating screen base improves the screening and recovery efficiency of sand, and is filtered and dehydrated multiple times through a multi-layer screen and impurity filter box to ensure efficient recovery and purity of fine sand.

Benefits of technology

It realizes efficient recycling and purity of fine sand, reduces tail material treatment costs, reduces environmental pollution, and improves equipment processing efficiency and resource conservation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fine sand recycling machine. The fine sand recycling machine comprises a rack, a driving motor, a swirler, a vibrating screen base and a water tank, wherein the water tank is mounted in the vibrating screen base; the machine frame is installed above the vibrating screen base and installed on the machine frame through the motor base. A material returning box is further mounted on the rack, and the swirler is communicated with the material returning box; the cyclone comprises a feeding hole, a water outlet and a sand outlet, the feeding hole is communicated with the water tank, and the water outlet is communicated with the material returning box; the sand outlet is positioned above the rack; a slurry pump is further arranged between the feeding port and the water tank and driven by a motor to suck a sand-water mixture in the water tank into the feeding port from the water tank. In the swirler, due to the action of centrifugal force, sand and water are separated, the separated sand is discharged through a sand outlet of the swirler and recycled, and treated wastewater enters a material returning box through a water outlet of the swirler and is finally discharged. The vibrating function of the vibrating screen base is beneficial to screening and recycling of the sand, and the treatment efficiency of the equipment is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of fine sand recovery machines, and in particular to a fine sand recovery machine. Background Art

[0002] The main function of the fine sand recovery machine is to clean, dehydrate and classify sand and gravel. It can effectively recover a large amount of fine sand lost by sand washing machines in the traditional sand making industry, thereby improving economic benefits and reducing the cost of tailings processing and the pollution and damage to the environment caused by the loss of fine sand.

[0003] At present, the existing fine sand recovery machine mainly has the following structural components: motor, vacuum high-pressure pump, sediment separator, TS dewatering screen, cleaning tank, return box. The vacuum high-pressure pump transmits power through the motor to transport the sand-water mixture to the sediment high-pressure separator. The tailings concentrated by centrifugal classification are provided to the dewatering screen through the sand settling nozzle. After dewatering by the dewatering screen, the tailings are effectively separated from the water. A small amount of tailings, mud, etc. are returned to the cleaning tank through the return box. When the liquid level in the cleaning tank is too high, it is discharged through the discharge port. Summary of the invention

[0004] In order to overcome the above disadvantages, the object of the present invention is to provide a fine sand recovery machine.

[0005] In order to achieve the above purpose, the technical solution adopted by the present invention includes a frame, a driving motor, a cyclone, a vibrating screen base, and a water tank, wherein: the water tank is installed in the vibrating screen base, and the upper surface of the water tank is flush with the upper surface of the vibrating screen base; the frame is installed above the vibrating screen base, and the driving motor is two symmetrically arranged parts, which are installed on the frame through the motor seat; a return box is also installed on the frame, and the cyclone is connected with the return box; the cyclone includes a feed port, a water outlet and a sand outlet, the feed port is connected with the water tank, and the water outlet is connected with the return box, and the waste water is discharged through the return box; the sand outlet is located above the frame; a slurry pump is also arranged between the feed port and the water tank, and the slurry pump is driven by the motor to suck the sand and water mixture in the water tank from the water tank into the feed port. The sand-water mixture in the water tank is sucked into the cyclone through the slurry pump. In the cyclone, due to the centrifugal force, the sand and water are separated. The separated sand is discharged through the sand outlet of the cyclone for recycling. The treated wastewater enters the return box through the water outlet of the cyclone and is finally discharged. The vibration function of the vibrating screen base helps to screen and recycle the sand and improve the processing efficiency of the equipment.

[0006] Furthermore, a plurality of support plates are arranged at intervals horizontally in the frame, and screens are laid on the support plates. The sand outlet can be directly opposite to the screen, and the screen is used to dehydrate the fine sand flowing out of the sand outlet again to obtain relatively drier fine sand.

[0007] Furthermore, it also includes an impurity filter box, which is connected to the water outlet. The impurity filter box is equipped with handrails and casters. The handrails and casters of the impurity filter box facilitate its movement, improve its convenience of use, and are suitable for more scenarios.

[0008] Furthermore, the impurity filter box includes a box body, the box body includes a box wall, a box bottom and a detachable box cover, and the box cover includes a water inlet, and the water inlet is provided with a plurality of filter holes. When wastewater enters the impurity filter box through the water inlet, they will first pass through the filter holes on the water inlet for preliminary filtration. Large impurities will be blocked outside the box cover by the filter holes, while liquid wastewater will continue to enter the box body.

[0009] Furthermore, a transparent observation window is provided on the box cover, and a drain port is provided on the box wall, which is connected to a ball valve, so that the operator can visually observe the situation inside the box, including the accumulation degree of impurities and the clarity of the filtered liquid, without opening the box cover.

[0010] Furthermore, the box body includes a first filter layer and a second filter layer, a bracket is symmetrically provided on the box wall, the first filter layer is placed on the bracket, and the drain port is provided below the second filter layer. The filtering accuracy of the second filter layer is usually higher than that of the first filter layer to ensure the purity of the liquid or material finally discharged. It is provided below the second filter layer to discharge the liquid or material after being filtered by the two layers. The drain port is connected to the ball valve to facilitate the operator to control the discharge of the liquid.

[0011] Furthermore, a receiving tray is placed on the first filter layer, and a handle is provided at the end of the receiving tray to facilitate operators to take the receiving tray out of the box body to clean and dispose of impurities.

[0012] The beneficial effects of the present invention are:

[0013] 1. Filter impurities through the impurity filtering water tank, so as to facilitate the screening of sand particles in the process of sand washing, so as to filter the fine sand. The filter box is divided into three layers. The first layer is the buffer layer, which buffers the sewage and has a beautiful appearance, and then it is convenient to scrape off the impurities on the filter net to prevent the filter net from being blocked; the second layer is the sewage sedimentation layer, which precipitates the sewage, and the clean water overflows and flows into the bottom drainage layer. By setting a water pump, it is convenient to extract the water in the fine sand, which helps to recover the fine sand; the third layer is the drainage layer, which drains the clean water and a small amount of impurities can be precipitated; through the fine sand recovery machine, it is convenient to recover the fine sand in the process of sand washing by the sand washing machine, avoiding the waste of fine sand, thereby achieving the purpose of saving resources. It is reasonably designed, easy to operate, meets social needs, and is worthy of promotion to sand washing machines.

[0014] 2. The fine sand recovery machine can filter out the large volume of garbage in the fine sand raw material, and make the remaining fine sand flow into the cleaning box through the filter box, so as to facilitate the filtering of large volume of garbage in the fine sand to improve the purity of the fine sand. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a fine sand recovery machine according to an embodiment of the present invention;

[0016] Figure 2 It is a structural schematic diagram of a fine sand recovery machine from another perspective according to an embodiment of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure in which a cyclone is connected to a return box according to an embodiment of the present invention;

[0018] Figure 4 This is a schematic structural diagram of an impurity filter box according to an embodiment of the present invention;

[0019] Figure 5 The figure is a schematic diagram of the structure inside the impurity filter box according to an embodiment of the present invention.

[0020] In the figure: 1. frame; 11. screen; 2. drive motor; 3. cyclone; 31. feed inlet; 32. water outlet; 33. sand outlet; 4. vibrating screen base; 5. water tank; 6. slurry pump; 7. motor; 8. impurity filter box; 81. handrail; 82. caster; 83. box wall; 831. drain outlet; 832. ball valve; 84. box bottom; 85. box cover; 851. filter hole; 852. observation window; 86. first filter layer; 87. second filter layer; 88. receiving tray; 881. handle; 9. return box. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0022] See attached Figure 1 To Attachment Figure 3As shown, a fine sand recovery machine in this embodiment includes a frame 1, a driving motor 2, a cyclone 3, a vibrating screen base 4, and a water tank 5, wherein: the water tank 5 is installed in the vibrating screen base 4, and the upper surface of the water tank 5 is flush with the upper surface of the vibrating screen base 4; the frame 1 is installed above the vibrating screen base 4, and the driving motor 2 is two symmetrically arranged parts, which are installed on the frame 1 through a motor seat 7; a return box 9 is also installed on the frame 1, and the cyclone 3 is connected to the return box 9; the cyclone 3 includes a feed port 31, a water outlet 32 ​​and a sand outlet 33, the feed port 31 is connected to the water tank 5, and the water outlet 32 ​​is connected to the return box 9, so that the waste water is discharged through the return box 9; the sand outlet 33 is located above the frame 1; a slurry pump 6 is also arranged between the feed port 31 and the water tank 5, and the slurry pump 6 is driven by the motor 7 to suck the sand and water mixture in the water tank 5 from the water tank 5 into the feed port 31. The sand-water mixture in the water tank 5 is sucked into the cyclone 3 through the slurry pump 6. In the cyclone 3, due to the centrifugal force, the sand and water are separated, and the separated sand is discharged through the sand outlet 33 of the cyclone 3 for recycling. The treated wastewater enters the return box 9 through the water outlet 32 ​​of the cyclone 3 and is finally discharged. The vibration function of the vibrating screen base 4 helps to screen and recycle the sand and improve the processing efficiency of the equipment.

[0023] In some embodiments, a plurality of support plates are arranged horizontally at intervals in the frame 1, and a screen 11 is laid on the support plates, and the sand outlet 33 can face the screen 11. The different apertures of the screen 11 can screen particles of different sizes, and the design of the sand outlet 33 facing the screen 11 is convenient for collecting and processing the screened materials, and the fine sand flowing out of the sand outlet 33 is dehydrated again by the screen 11 to obtain relatively drier fine sand.

[0024] See attached Figure 1 and attached Figure 4 As shown, in some embodiments, an impurity filter box 8 is further included, which is connected to the water outlet 32, and a handrail 81 and a caster 82 are installed on the impurity filter box 8. The wastewater after screening by the cyclone 3 enters the impurity filter box 8 again, and the filter device in the impurity filter box 8 will filter out impurities in the wastewater to ensure the purity of the wastewater in the end, so as to prevent fine sand from clogging the pipeline. The handrail 81 and caster 82 of the impurity filter box 8 facilitate its movement, improve its convenience of use, and are suitable for more scenarios.

[0025] See attached Figure 5As shown, in some embodiments, the impurity filter box 8 includes a box body, the box body includes a box wall 83, a box bottom 84 and a detachable box cover 85, and the box cover 85 includes a water inlet, and the water inlet is provided with a plurality of filter holes 851. When wastewater enters the impurity filter box 8 through the water inlet, they will first pass through the filter holes 851 on the water inlet for preliminary filtration. Large impurities will be blocked outside the box cover 85 by the filter holes 851, and liquid wastewater will continue to enter the box body. Inside the box body, there is also a more sophisticated filtering device for further filtering out fine impurities in the material. The filtered liquid or material will be discharged through the drain port 831 or other outlets of the box bottom 84, and the collected impurities can be cleaned by opening the box cover 85.

[0026] See attached Figure 5 As shown, in some embodiments, a transparent observation window 852 is further provided on the box cover 85, and a drain port 831 is provided on the box wall 83, and the drain port 831 is connected to the ball valve 832. The newly added transparent observation window 852 allows the operator to visually observe the situation inside the box, including the accumulation degree of impurities and the clarity of the filtered liquid, without opening the box cover 85. This helps the operator to promptly determine whether it is necessary to clean the impurities or perform other maintenance operations.

[0027] See attached Figure 5 As shown, in some embodiments, the box body includes a first filter layer 86 and a second filter layer 87, a bracket is symmetrically provided on the box wall 83, the first filter layer 86 is placed on the bracket, and the drain port 831 is arranged below the second filter layer 87. The first filter layer 86 is placed on the bracket symmetrically arranged on the box wall 83, and is used to further filter out medium-sized impurities in the material or liquid. The material of the first filter layer 86 and the diameter of the filter hole 851 should be selected according to actual use requirements to ensure an effective filtering effect. The second filter layer 87 is located below the first filter layer 86 and is used to filter out fine impurities in the material or liquid. The filtering accuracy of the second filter layer 87 is usually higher than that of the first filter layer 86 to ensure the purity of the liquid or material finally discharged. It is arranged below the second filter layer 87 to discharge the liquid or material after two layers of filtration. The drain port 831 is connected to the ball valve 832, which is convenient for the operator to control the discharge of the liquid.

[0028] See attached Figure 5 As shown, in some embodiments, a receiving tray 88 is further placed on the first filter layer 86, and a handle 881 is provided at the end of the receiving tray 88. The design of the receiving tray 88 helps prevent impurities from falling directly into the bottom of the box, thereby simplifying the cleaning process of impurities. A handle 881 is provided at the end of the receiving tray 88 to facilitate the operator to take the receiving tray 88 out of the box to clean and dispose of impurities.

[0029] The above implementation modes are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A fine sand recovery machine, characterized in that: It includes a frame, a driving motor, a cyclone, a vibrating screen base, and a water tank, among which: The water tank is installed in the vibrating screen base, and the upper surface of the water tank is flush with the upper surface of the vibrating screen base; The frame is installed above the vibrating screen base, and the driving motor is composed of two symmetrically arranged parts, which are installed on the frame through a motor seat; a return box is also installed on the frame, and the cyclone is connected to the return box; The cyclone comprises a feed inlet, a water outlet and a sand outlet, the feed inlet is connected to the water tank, the water outlet is connected to the return box, and the waste water is discharged through the return box; the sand outlet is located above the frame; A slurry pump is also arranged between the feed port and the water tank. The slurry pump is driven by a motor to suck the sand-water mixture in the water tank from the water tank into the feed port.

2. The fine sand recovery machine according to claim 1, characterized in that: A plurality of support plates are horizontally spaced apart in the frame, a screen is laid on the support plates, and the sand outlet can face the screen.

3. The fine sand recovery machine according to claim 1, characterized in that: It also includes an impurity filter box, which is communicated with the water outlet, and is equipped with handrails and casters.

4. The fine sand recovery machine according to claim 3, characterized in that: The impurity filtering box comprises a box body, the box body comprises a box wall, a box bottom and a detachable box cover, the box cover comprises a water inlet, and the water inlet is provided with a plurality of filtering holes.

5. The fine sand recovery machine according to claim 4, characterized in that: The box cover is also provided with a transparent observation window, and the box wall is provided with a drain port, which is connected to a ball valve.

6. The fine sand recovery machine according to claim 5, characterized in that: The box body includes a first filter layer and a second filter layer, and brackets are symmetrically arranged on the box wall. The first filter layer is placed on the brackets, and the drain port is arranged below the second filter layer.

7. The fine sand recovery machine according to claim 6, characterized in that: A material receiving tray is also placed on the first filter layer, and a handle is provided at the end of the material receiving tray.