Stamping die and method based on nonferrous metal processing
By introducing adaptation change components into stamping molds, rapid changes and fixing of adaptation templates are solved, and the problem of frequent replacement of existing molds in the same shape operation is improved, and the operation efficiency and use value of the mold are improved.
Patent Information
- Application Number
- CN202411786250.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing stamping molds processed by non-ferrous metals are separated and shaped and deformed in the same shape, they need to frequently replace the mold template, which leads to cumbersome operation, time-consuming and labor-consuming, and affects the use value of the mold.
A stamping mold including an upper mold seat and a lower mold seat is designed. An adaptive change component is set between the lower mold seat and the lower mold. Through the cooperation of the hydraulic cylinder and the clamping plate, rapid changes and fixation of the adaptive template are achieved, avoiding the replacement of the lower mold.
It realizes stamping operations suitable for separation and deformation without replacing the template, which significantly saves operating time and labor and improves the use value of the mold.
Smart Images

Figure CN119500880A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping dies, and in particular to a stamping die and method based on nonferrous metal processing. Background Art
[0002] A stamping die is a special process equipment used to process materials (metal or non-metal) into parts (or semi-finished products) during cold stamping. It is called a cold stamping die (commonly known as a cold stamping die). During the processing of non-ferrous metals, stamping operations need to be performed on them through a stamping die.
[0003] During the use of existing stamping dies for non-ferrous metal processing, if separation and shaping deformation of the same shape are performed, the mold template needs to be replaced. The template replacement is rather cumbersome and requires disassembly and assembly of the template, which is a large-scale operation, time-consuming and labor-intensive, and affects the use value of the stamping die. Summary of the invention
[0004] The invention discloses a stamping die based on non-ferrous metal processing, aiming to solve the technical problem that during the use of the existing stamping die for non-ferrous metal processing, if separation and plastic deformation of the same shape are performed, the template of the mold needs to be replaced, the template needs to be disassembled and assembled, which is a large-area operation and is time-consuming and labor-intensive.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A stamping die based on non-ferrous metal processing comprises an upper die base and a lower die base, a lower die plate is arranged above the lower die base, and an adaption change component is arranged between the lower die base and the lower die plate, the adaption change component comprises a placement circular plate and an adaption template, and the lower die base is fixedly connected to an iron bottom plate below the placement circular plate, the placement circular plate is placed above the iron bottom plate, cylinders are distributed in an annular manner on the top of the placement bottom plate, and the output end of each cylinder is fixedly connected to an expansion rail, a plurality of expansion rails are fixedly connected to the same intermediate placement plate, each of the expansion rails is fixedly connected to an end block on one side away from the intermediate placement plate, and a hydraulic cylinder 2 is fixedly connected to one side of the end block, and a clamping plate is fixedly connected to the output end of each hydraulic cylinder 2, the adaption template is located between the plurality of clamping plates, and an expansion slider is fixedly connected to the bottom of the clamping plate, and the expansion slider is slidably connected to the inside of the corresponding expansion rail, two connecting rods are fixedly connected to the top of the placement circular plate, and an electromagnet is fixedly connected to the bottom of the two connecting rods, and the electromagnet is in contact with the iron bottom plate.
[0007] By providing an adaptation and change component, when performing separation and shaping deformation of the same shape of non-ferrous metals, the adaptation template is placed between multiple clamping plates, and the second hydraulic cylinder is adjusted to drive the clamping plate to clamp the adaptation template. Then the adaptation template is placed below the opening position of the lower template, the electromagnet is energized, and the electromagnet is adsorbed to the iron bottom plate, thereby completing the preliminary installation of the adaptation template. The installed adaptation template can fill and change the opening on the lower template, so that the lower template can be used for stamping operations of separation and shaping deformation at the same time, without the need to replace the lower template, saving time and effort, and improving the use value of the stamping die.
[0008] In a preferred solution, two shock-absorbing spring rods are fixedly connected to the bottom of each of the expansion rails, and a contact head is fixedly connected to the bottom of each shock-absorbing spring rod, which is in contact with the iron bottom plate. The opposite sides of the two expansion rails at both ends are fixedly connected to connecting frames, and the opposite sides of the two connecting frames are fixedly connected to two hydraulic cylinders three. The output ends of the two hydraulic cylinders three located on the same connecting frame are fixedly connected to the same expansion plate, and two installation grooves are opened on one side of the expansion plate, and pressure sensors are fixedly connected to the inside of the two installation grooves.
[0009] In a preferred solution, two mounting columns are fixedly connected to one side of the lower mold base, and one end of the two mounting columns is provided with a same limit adjustment component, which includes a mounting seat, which is fixedly connected to one end of the two mounting columns.
[0010] In a preferred solution, a semicircular adjustment rail is fixedly connected to the top of the mounting seat, a dial is fixedly connected to the inner arc surface of the semicircular adjustment rail, an adjustment slider is slidably connected to the inside of the semicircular adjustment rail, a motor frame is fixedly connected to the bottom of the semicircular adjustment rail, a forward and reverse motor is fixedly connected to the top of the motor frame, an output shaft of the forward and reverse motor is fixedly connected to the drive shaft via a coupling, a rotating connecting rod is fixedly connected to the outer wall of the drive shaft, and the rotating connecting rod is fixedly connected to the top of the adjusting slider.
[0011] In a preferred solution, the top of the rotating connecting rod is fixedly connected to an axle frame, and the inner walls on both sides of the axle frame are equidistantly connected to sliding rollers through bearings, the two sides of the axle frame are fixedly connected to the same limit frame, both sides of the limit frame are fixedly connected to hydraulic cylinder one, the output ends of the two hydraulic cylinders one are fixedly connected to limit pressure plates, the top inner wall of the limit frame is provided with multiple groups of limit spring rods, the bottom of each group of limit spring rods is fixedly connected to a contact round rod, and the top inner wall of the limit frame located between each two adjacent contact round rods is fixedly connected to a limit airbag.
[0012] By setting a limit adjustment component, when performing stamping operations on non-ferrous metals, after the non-ferrous metal passes through the limit frame, the hydraulic cylinder is adjusted to drive the limit pressure plate to squeeze the two ends of the non-ferrous metal. At the same time, the upper limit airbag and the contact round rod elastically limit the upper surface of the non-ferrous metal. After being limited at both ends and the top, the non-ferrous metal is prevented from being dislocated or partially bounced during the stamping process, thereby improving the accuracy of the stamping position.
[0013] In a preferred embodiment, a press is provided on the top of the upper die base, and side through grooves are provided on both sides of the upper die base and the lower die base, and four mounting circular holes are provided on the opposite sides of the upper die base and the lower die base, the mounting circular holes are connected with adjacent side through grooves, and quick docking components are provided at the mounting circular holes and the side through grooves.
[0014] By providing a quick docking assembly, when replacing the upper template or the lower template, adjust the hydraulic cylinder to drive the docking column to move out of the docking groove, and then directly pull the upper template or the lower template to pull the embedded column out of the mounting circular hole to complete the disassembly of the upper template or the lower template, press the embedded column on the lower template or the upper template of the new specification into the mounting circular hole, and insert the docking column into the docking groove again to complete the installation of the upper template or the lower template, which is efficient and convenient.
[0015] In a preferred embodiment, the quick docking assembly includes an embedded column, and the embedded column is inserted into the inside of the mounting circular hole, the inner wall of the mounting circular hole is fixedly connected with a positioning slide rod, the outer wall of the embedded column is fixedly connected with a positioning slide rail, the positioning slide rod is slidably connected to the inside of the positioning slide rail, and the inner wall of the mounting circular hole is provided with multiple groups of extrusion spring rods, and the end of each group of extrusion spring rods is fixedly connected with an extrusion arc plate, and the embedded column fits the arc surface of the extrusion arc plate.
[0016] In a preferred solution, the upper die seat and the lower die seat are fixedly connected to a fixed rod at the outer side of the side through groove, and one side of the fixed rod is fixedly connected to a hydraulic cylinder four, the output end of the hydraulic cylinder four is fixedly connected to an integration rod, and both ends of one side of the integration rod are fixedly connected to docking columns, and a docking groove is opened on the arc surface of the embedded column facing the docking column, and the docking column is inserted into the inside of the docking groove.
[0017] In a preferred embodiment, the tops of the multiple embedded columns located below are fixedly connected to the same lower template, and the bottoms of the multiple embedded columns located above are fixedly connected to the same upper template. The upper mold base and the lower mold base are provided with positioning holes near each mounting circular hole. The inside of each corresponding two positioning circular holes is fixedly connected with the same telescopic positioning rod. The telescopic positioning rod includes a middle sleeve and telescopic rods at the upper and lower ends. A pressing spring sleeve is provided on the periphery of each telescopic rod.
[0018] A method for using a stamping die based on non-ferrous metal processing, using the stamping die based on non-ferrous metal processing as described above, comprises the following steps:
[0019] Step 1: When using the stamping die, first install the upper template and the lower template, press the embedded column on the lower template or upper template of the new specification into the installation circular hole, and insert the docking column into the docking groove again to complete the installation of the upper template or the lower template;
[0020] Step 2: After the upper template and the lower template are installed, place the adapter template that matches the hole specifications on the lower template to the specified position, place the adapter template between multiple clamping plates, adjust the second hydraulic cylinder to drive the clamping plates to clamp the adapter template, and then place the adapter template below the hole position of the lower template, energize the electromagnet, and the electromagnet is adsorbed to the iron bottom plate, thereby completing the preliminary installation of the adapter template;
[0021] Step 3: After the electromagnet is adsorbed onto the iron bottom plate, adjust the hydraulic cylinder 3 to drive the support plate to move toward the inner wall of the lower die base, so that the support plate fits tightly against the inner wall of the lower die base, thereby achieving secondary reinforcement of the adapter template.
[0022] From the above, it can be seen that the stamping die based on non-ferrous metal processing provided by the present invention has the function of placing the adapter template between multiple clamping plates when performing separation and shaping deformation of the same shape of non-ferrous metals, adjusting the second hydraulic cylinder to drive the clamping plate to clamp the adapter template, and then placing the adapter template below the opening position of the lower template, the electromagnet is energized, and the electromagnet is adsorbed to the iron bottom plate, thereby completing the preliminary installation of the adapter template. The installed adapter template can fill and change the opening on the lower template, so that the lower template can be simultaneously suitable for separation and shaping deformation stamping operations, without the need to replace the lower template, thereby achieving the technical effect of saving time and labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a stamping die based on non-ferrous metal processing proposed by the present invention.
[0024] Figure 2 The present invention is a front view of the overall structure of a stamping die based on non-ferrous metal processing.
[0025] Figure 3 The present invention is a schematic diagram of an adaptation and modification component structure of a stamping die based on non-ferrous metal processing.
[0026] Figure 4 for Figure 3 A magnified view of the local structure.
[0027] Figure 5This is a schematic diagram of the structure of a limit adjustment component of a stamping die based on non-ferrous metal processing proposed by the present invention.
[0028] Figure 6 for Figure 5 Schematic diagram of the plan structure.
[0029] Figure 7 for Figure 5 The overall structural cross-sectional view.
[0030] Figure 8 This is a disassembled diagram of the lower die base and telescopic positioning rod structure of a stamping die based on non-ferrous metal processing proposed by the present invention.
[0031] Fig. 9 The present invention is a schematic diagram of the combined structure of a lower mold plate and a quick docking assembly of a stamping die based on non-ferrous metal processing.
[0032] Fig.10 The present invention is a schematic diagram of an exploded structure of a quick docking assembly of a stamping die based on non-ferrous metal processing.
[0033] In the figure: 1. lower die seat; 2. lower template; 3. upper die seat; 4. press machine; 5. side through slot; 6. telescopic positioning rod; 7. limit adjustment assembly; 701. mounting seat; 702. dial; 703. motor frame; 704. semicircular adjustment rail; 705. limit frame; 706. forward and reverse motor; 707. drive shaft; 708. limit pressure plate; 709. sliding roller; 710. limit airbag; 711. shaft frame; 712. hydraulic cylinder one; 713. contact round rod; 714. limit spring rod; 715. adjustment slider; 716. rotating connecting rod; 8. iron bottom plate; 9. upper template; 10. mounting column; 11. adaptation change assembly; 1101. placement round plate; 1102. hydraulic cylinder two; 1103. hydraulic cylinder three; 11 04, end block; 1105, connecting frame; 1106, adapter template; 1107, unfolding rail; 1108, expansion plate; 1109, pressure sensor; 1110, electromagnet; 1111, connecting rod; 1112, shock-absorbing spring rod; 1113, contact head; 1114, intermediate placement plate; 1115, clamping plate; 1116, unfolding slider; 1117, cylinder; 12, mounting round hole; 13, positioning round hole; 14, pressing spring sleeve; 15, quick docking assembly; 1501, embedded column; 1502, integration rod; 1503, docking column; 1504, extrusion arc plate; 1505, extrusion spring rod; 1506, hydraulic cylinder four; 1507, positioning slide rod; 1508, fixing rod; 1509, docking groove. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] A stamping die based on non-ferrous metal processing disclosed in the present invention is mainly applied to existing stamping dies for non-ferrous metal processing. During use, if separation and shaping deformation of the same shape are to be performed, the template of the die needs to be replaced. The template replacement is rather cumbersome and requires disassembly and assembly of the template, which is a large-area operation and a time-consuming and labor-intensive scenario.
[0036] Reference Figure 1-Figure 10 A stamping die based on nonferrous metal processing comprises an upper die base 3 and a lower die base 1, a lower die plate 2 is arranged above the lower die base 1, and an adaption change component 11 is arranged between the lower die base 1 and the lower die plate 2, the adaption change component 11 comprises a placement circular plate 1101 and an adaptation template 1106, and the lower die base 1 is located below the placement circular plate 1101 and is fixedly connected to an iron bottom plate 8, the placement circular plate 1101 is placed above the iron bottom plate 8, cylinders 1117 are distributed in an annular manner on the top of the placement bottom plate, and the output end of each cylinder 1117 is fixedly connected to an expansion rail 1107, and the same intermediate placement plate 1114 is fixedly connected between the multiple expansion rails 1107, and each expansion rail 110 7 One side away from the middle placement plate 1114 is fixedly connected with an end block 1104, and one side of the end block 1104 is fixedly connected with a hydraulic cylinder 1102, the output end of each hydraulic cylinder 1102 is fixedly connected with a clamping plate 1115, the adapter template 1106 is located between the plurality of clamping plates 1115, the bottom of the clamping plate 1115 is fixedly connected with an expansion slider 1116, the expansion slider 1116 is slidably connected to the inside of the corresponding expansion rail 1107, the top of the placement circular plate 1101 is fixedly connected with two connecting rods 1111, and the bottoms of the two connecting rods 1111 are fixedly connected with electromagnets 1110, and the electromagnets 1110 are in contact with the iron bottom plate 8.
[0037] In a specific application scenario, when separating and shaping the same shape of non-ferrous metals, the adapter template 1106 is placed between multiple clamping plates 1115, and the hydraulic cylinder 1102 is adjusted to drive the clamping plate 1115 to clamp the adapter template 1106. Then the adapter template 1106 is placed below the opening position of the lower template 2, and the electromagnet 1110 is energized. The electromagnet 1110 is adsorbed onto the iron bottom plate 8, thereby completing the preliminary installation of the adapter template 1106. The installed adapter template 1106 can fill and change the opening on the lower template 2, so that the lower template 2 can be simultaneously suitable for separation and shaping stamping operations, without the need to replace the lower template 2, thereby saving time and effort and improving the use value of the stamping die.
[0038] Specifically, when the press 4 drives the upper template 9 to perform a plastic deformation type stamping operation on the non-ferrous metal on the lower template 2, the shock-absorbing spring rod 1112 reduces the impact of vibration during the stamping process on the stability of the adapter template 1106, ensuring better cooperation between the adapter template 1106 and the lower template 2.
[0039] It should be noted that when positioning the adapter template 1106, after the electromagnet 1110 is adsorbed onto the iron base plate 8, the hydraulic cylinder 1103 is adjusted to drive the support plate 1108 to move toward the inner wall of the lower die base 1, so that the support plate 1108 is tightly fitted with the inner wall of the lower die base 1, thereby achieving secondary reinforcement of the adapter template 1106 and ensuring its stability during the stamping process.
[0040] Reference Figure 1-Figure 4 In a preferred embodiment, two shock-absorbing spring rods 1112 are fixedly connected to the bottom of each expansion rail 1107, and a contact head 1113 is fixedly connected to the bottom of each shock-absorbing spring rod 1112, and the contact head 1113 is in contact with the iron bottom plate 8. The opposite sides of the two expansion rails 1107 at both ends are fixedly connected to a connecting frame 1105, and the opposite sides of the two connecting frames 1105 are fixedly connected to two hydraulic cylinders three 1103. The output ends of the two hydraulic cylinders three 1103 located on the same connecting frame 1105 are fixedly connected to the same support plate 1108. Two installation grooves are opened on one side of the support plate 1108, and pressure sensors 1109 are fixedly connected to the inside of the two installation grooves.
[0041] Reference Figure 1 , Figure 5 , Figure 6 and Figure 7 In a preferred embodiment, two mounting columns 10 are fixedly connected to one side of the lower mold base 1, and one end of the two mounting columns 10 is provided with the same limit adjustment component 7, the limit adjustment component 7 includes a mounting seat 701, and the mounting seat 701 is fixedly connected to one end of the two mounting columns 10.
[0042] In the present invention, the top of the mounting seat 701 is fixedly connected with a semicircular adjustment rail 704, the inner arc surface of the semicircular adjustment rail 704 is fixedly connected with a dial 702, the inner sliding connection of the semicircular adjustment rail 704 is connected with an adjustment slider 715, the bottom of the semicircular adjustment rail 704 is fixedly connected with a motor frame 703, the top of the motor frame 703 is fixedly connected with a forward and reverse motor 706, the output shaft of the forward and reverse motor 706 is fixedly connected with a drive shaft 707 through a coupling, the outer side wall of the drive shaft 707 is fixedly connected with a rotating connecting rod 716, the rotating connecting rod 716 is fixedly connected to the top of the adjusting slider 715, and the rotating connecting rod 716 is fixedly connected to the top of the adjusting slider 715. An axle frame 711 is fixedly connected to the top, and sliding rollers 709 are equidistantly connected to the inner walls of both sides of the axle frame 711 through bearings. The same limit frame 705 is fixedly connected to both sides of the axle frame 711. Hydraulic cylinders 712 are fixedly connected to both sides of the limit frame 705. The output ends of the two hydraulic cylinders 712 are fixedly connected to limit pressure plates 708. A plurality of groups of limit spring rods 714 are provided on the top inner wall of the limit frame 705. A contact round rod 713 is fixedly connected to the bottom of each group of limit spring rods 714. The top inner wall of the limit frame 705 located between each adjacent two contact round rods 713 is fixedly connected to a limit airbag 710.
[0043] Specifically, when performing stamping operations on non-ferrous metals, after the non-ferrous metals pass through the limit frame 705, the hydraulic cylinder 712 is adjusted to drive the limit pressure plate 708 to squeeze the two ends of the non-ferrous metal. At the same time, the upper limit airbag 710 and the contact round rod 713 elastically limit the upper surface of the non-ferrous metal. After being limited at both ends and the top, the non-ferrous metal is prevented from being dislocated or partially bounced during the stamping process, thereby improving the accuracy of the stamping position.
[0044] It should be noted that the limiting airbag 710 and the contact rod 713 are staggered to avoid excessive squeezing of the limiting airbag 710 and the upper surface of the non-ferrous metal, which may cause difficulty in advancing the non-ferrous metal. At the same time, the elastic limitation reduces the vibration damage to the non-ferrous metal during the stamping process. During the stamping process of the non-ferrous metal, if the angle of the non-ferrous metal needs to be adjusted, the forward and reverse motor 706 is started to drive the limiting frame 705 to deflect, and the dial 702 monitors the deflection angle in real time, thereby improving the functionality of the stamping die.
[0045] Reference Figure 1 , Figure 2 and Figure 8 In a preferred embodiment, a press machine 4 is provided on the top of the upper die base 3, and side through grooves 5 are provided on both sides of the upper die base 3 and the lower die base 1, and four mounting circular holes 12 are provided on the opposite sides of the upper die base 3 and the lower die base 1, and the mounting circular holes 12 are connected to the adjacent side through grooves 5, and quick docking components 15 are provided at the mounting circular holes 12 and the side through grooves 5.
[0046] Reference Figure 1 , Figure 8 , Fig. 9 and Fig.10 In a preferred embodiment, the quick docking assembly 15 includes an embedded column 1501, and the embedded column 1501 is inserted into the inside of the mounting hole 12, the inner wall of the mounting hole 12 is fixedly connected with a positioning slide 1507, the outer wall of the embedded column 1501 is fixedly connected with a positioning slide rail, the positioning slide 1507 is slidably connected to the inside of the positioning slide rail, the inner wall of the mounting hole 12 is provided with a plurality of groups of extrusion spring rods 1505, and the end of each group of extrusion spring rods 1505 is fixedly connected with an extrusion arc plate 1504, the embedded column 150 1 is fitted with the arc surface of the extrusion arc plate 1504, the upper die base 3 and the lower die base 1 are fixedly connected with a fixing rod 1508 at the outer side of the side through groove 5, and one side of the fixing rod 1508 is fixedly connected with a hydraulic cylinder four 1506, the output end of the hydraulic cylinder four 1506 is fixedly connected with an integration rod 1502, and both ends of one side of the integration rod 1502 are fixedly connected with docking columns 1503, and a docking groove 1509 is opened on the arc surface of the embedded column 1501 facing the docking column 1503, and the docking column 1503 is inserted into the inside of the docking groove 1509.
[0047] Specifically, when replacing the upper template 9 or the lower template 2, adjust the hydraulic cylinder four 1506 to drive the docking column 1503 to move out of the docking groove 1509, and then directly pull the upper template 9 or the lower template 2 to pull the embedded column 1501 out of the mounting circular hole 12 to complete the disassembly of the upper template 9 or the lower template 2, press the embedded column 1501 on the new specification of the lower template 2 or the upper template 9 into the mounting circular hole 12, and insert the docking column 1503 into the docking groove 1509 again to complete the installation of the upper template 9 or the lower template 2, which is efficient and convenient.
[0048] Reference Figure 1 and Figure 8 In a preferred embodiment, the tops of the multiple embedded columns 1501 located below are fixedly connected to the same lower template 2, and the bottoms of the multiple embedded columns 1501 located above are fixedly connected to the same upper template 9. The upper mold base 3 and the lower mold base 1 are provided with positioning circular holes 13 near each mounting circular hole 12. The inside of each corresponding two positioning circular holes 13 is fixedly connected with the same telescopic positioning rod 6. The telescopic positioning rod 6 includes a middle sleeve and telescopic rods at the upper and lower ends. A pressing spring sleeve 14 is provided on the periphery of each telescopic rod.
[0049] A method for using a stamping die based on non-ferrous metal processing, using the stamping die based on non-ferrous metal processing as described above, comprises the following steps:
[0050] Step 1: When using the stamping die, first install the upper template 9 and the lower template 2, press the embedded column 1501 on the lower template 2 or the upper template 9 of the new specification into the installation circular hole 12, and insert the docking column 1503 into the docking groove 1509 again to complete the installation of the upper template 9 or the lower template 2;
[0051] Step 2: After the upper template 9 and the lower template 2 are installed, the adapter template 1106 that matches the specifications of the opening on the lower template 2 is placed at the designated position, and the adapter template 1106 is placed between a plurality of clamping plates 1115, and the hydraulic cylinder 1102 is adjusted to drive the clamping plates 1115 to clamp the adapter template 1106, and then the adapter template 1106 is placed below the opening position of the lower template 2, and the electromagnet 1110 is energized, and the electromagnet 1110 is adsorbed on the iron bottom plate 8, thereby completing the preliminary installation of the adapter template 1106;
[0052] Step three: After the electromagnet 1110 is adsorbed onto the iron bottom plate 8 , the hydraulic cylinder 1103 is adjusted to drive the support plate 1108 to move toward the inner wall of the lower die base 1 , so that the support plate 1108 fits tightly against the inner wall of the lower die base 1 , thereby achieving secondary reinforcement of the adapter template 1106 .
[0053] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A stamping die for nonferrous metal processing, comprising an upper die base (3) and a lower die base (1), characterized in that: A lower mold plate (2) is provided above the lower mold base (1), and an adaption change component (11) is provided between the lower mold base (1) and the lower mold base (2), the adaption change component (11) comprising a placement circular plate (1101) and an adaption template (1106), and the lower mold base (1) is fixedly connected to an iron bottom plate (8) located below the placement circular plate (1101), the placement circular plate (1101) is placed above the iron bottom plate (8), cylinders (1117) are distributed in an annular pattern on the top of the placement bottom plate, and the output end of each cylinder (1117) is fixedly connected to an expansion rail (1107), a plurality of expansion rails (1107) are fixedly connected to the same intermediate placement plate (1114), and each of the expansion rails (1107) is away from the intermediate placement plate (1114). 14) is fixedly connected to one side of the end block (1104), and one side of the end block (1104) is fixedly connected to a hydraulic cylinder 2 (1102), the output end of each hydraulic cylinder 2 (1102) is fixedly connected to a clamping plate (1115), the adapting template (1106) is located between the plurality of clamping plates (1115), the bottom of the clamping plate (1115) is fixedly connected to an expansion slider (1116), the expansion slider (1116) is slidably connected to the inside of the corresponding expansion rail (1107), the top of the placement circular plate (1101) is fixedly connected to two connecting rods (1111), and the bottoms of the two connecting rods (1111) are fixedly connected to an electromagnet (1110), and the electromagnet (1110) is in contact with the iron bottom plate (8).
2. A stamping die based on nonferrous metal processing according to claim 1, characterized in that: The bottom of each of the expansion rails (1107) is fixedly connected to two shock-absorbing spring rods (1112), and the bottom of each shock-absorbing spring rod (1112) is fixedly connected to a contact head (1113), and the contact head (1113) contacts the iron bottom plate (8). The two expansion rails (1107) located at both ends are fixedly connected to a connecting frame (1105) on the opposite sides, and the two connecting frames (1105) are fixedly connected to two hydraulic cylinders (1103) on the opposite sides. The output ends of the two hydraulic cylinders (1103) located on the same connecting frame (1105) are fixedly connected to the same expansion plate (1108). Two installation grooves are opened on one side of the expansion plate (1108), and pressure sensors (1109) are fixedly connected inside the two installation grooves.
3. A stamping die based on nonferrous metal processing according to claim 1, characterized in that: Two mounting columns (10) are fixedly connected to one side of the lower die base (1), and one end of the two mounting columns (10) is provided with a same limit adjustment component (7), the limit adjustment component (7) comprises a mounting seat (701), and the mounting seat (701) is fixedly connected to one end of the two mounting columns (10).
4. A stamping die based on nonferrous metal processing according to claim 3, characterized in that: The top of the mounting seat (701) is fixedly connected to a semicircular adjustment rail (704), the inner arc surface of the semicircular adjustment rail (704) is fixedly connected to a dial (702), the interior of the semicircular adjustment rail (704) is slidably connected to an adjustment slider (715), the bottom of the semicircular adjustment rail (704) is fixedly connected to a motor frame (703), the top of the motor frame (703) is fixedly connected to a forward and reverse motor (706), the output shaft of the forward and reverse motor (706) is fixedly connected to a drive shaft (707) via a coupling, the outer side wall of the drive shaft (707) is fixedly connected to a rotating connecting rod (716), and the rotating connecting rod (716) is fixedly connected to the top of the adjusting slider (715).
5. A stamping die based on nonferrous metal processing according to claim 4, characterized in that: The top of the rotating connecting rod (716) is fixedly connected to an axle frame (711), and the inner walls on both sides of the axle frame (711) are equidistantly connected to sliding rollers (709) through bearings. The two sides of the axle frame (711) are fixedly connected to the same limit frame (705), and both sides of the limit frame (705) are fixedly connected to hydraulic cylinders (712). The output ends of the two hydraulic cylinders (712) are fixedly connected to limit pressure plates (708). The top inner wall of the limit frame (705) is provided with multiple groups of limit spring rods (714), and the bottom of each group of limit spring rods (714) is fixedly connected to a contact round rod (713). The top inner wall of the limit frame (705) located between each two adjacent contact round rods (713) is fixedly connected to a limit airbag (710).
6. A stamping die based on nonferrous metal processing according to claim 2, characterized in that: A press machine (4) is provided on the top of the upper die base (3), and side through grooves (5) are provided on both sides of the upper die base (3) and the lower die base (1), and four mounting circular holes (12) are provided on opposite sides of the upper die base (3) and the lower die base (1), the mounting circular holes (12) are connected to adjacent side through grooves (5), and quick docking components (15) are provided at the mounting circular holes (12) and the side through grooves (5).
7. A stamping die based on nonferrous metal processing according to claim 6, characterized in that: The quick docking assembly (15) includes an embedded column (1501), and the embedded column (1501) is inserted into the inside of the mounting circular hole (12), the inner wall of the mounting circular hole (12) is fixedly connected with a positioning slide bar (1507), the outer wall of the embedded column (1501) is fixedly connected with a positioning slide rail, the positioning slide bar (1507) is slidably connected to the inside of the positioning slide rail, the inner wall of the mounting circular hole (12) is provided with a plurality of groups of extrusion spring rods (1505), the end of each group of extrusion spring rods (1505) is fixedly connected with an extrusion arc plate (1504), and the embedded column (1501) fits the arc surface of the extrusion arc plate (1504).
8. A stamping die based on nonferrous metal processing according to claim 7, characterized in that: The upper die seat (3) and the lower die seat (1) are both fixedly connected with a fixed rod (1508) at the outer side of the side through groove (5), and one side of the fixed rod (1508) is fixedly connected with a hydraulic cylinder four (1506), the output end of the hydraulic cylinder four (1506) is fixedly connected with an integration rod (1502), and both ends of one side of the integration rod (1502) are fixedly connected with docking columns (1503), and a docking groove (1509) is opened on the arc surface of the embedded column (1501) facing the docking column (1503), and the docking column (1503) is inserted into the inside of the docking groove (1509).
9. A stamping die based on nonferrous metal processing according to claim 8, characterized in that: The tops of the multiple embedded columns (1501) located at the bottom are fixedly connected to the same lower template (2), and the bottoms of the multiple embedded columns (1501) located at the top are fixedly connected to the same upper template (9). The upper mold base (3) and the lower mold base (1) are each provided with a positioning circular hole (13) near each mounting circular hole (12). The interiors of each corresponding two positioning circular holes (13) are fixedly connected to the same telescopic positioning rod (6). The telescopic positioning rod (6) includes an intermediate sleeve and telescopic rods at the upper and lower ends. A pressing spring sleeve (14) is provided on the periphery of each telescopic rod.
10. A method for using a stamping die based on non-ferrous metal processing, using the stamping die based on non-ferrous metal processing as claimed in claim 9, characterized in that: The following steps are involved: Step 1: When using the stamping die, first install the upper template (9) and the lower template (2), press the embedded column (1501) on the lower template (2) or the upper template (9) of a new specification into the installation circular hole (12), and insert the docking column (1503) into the docking groove (1509) again to complete the installation of the upper template (9) or the lower template (2); Step 2: After the upper template (9) and the lower template (2) are installed, the adapting template (1106) that matches the specifications of the opening on the lower template (2) is placed at a designated position, the adapting template (1106) is placed between a plurality of clamping plates (1115), the hydraulic cylinder 2 (1102) is adjusted to drive the clamping plates (1115) to clamp the adapting template (1106), and then the adapting template (1106) is placed below the opening position of the lower template (2), the electromagnet (1110) is energized, and the electromagnet (1110) is attracted to the iron bottom plate (8), thereby completing the preliminary installation of the adapting template (1106); Step 3: After the electromagnet (1110) is attracted to the iron bottom plate (8), the hydraulic cylinder (1103) is adjusted to drive the support plate (1108) to move toward the inner wall of the lower die base (1), so that the support plate (1108) and the inner wall of the lower die base (1) are closely fitted, thereby achieving secondary reinforcement of the adapter template (1106).