Pouring equipment capable of adapting to precast slabs of any size

Abstract

The invention relates to pouring equipment capable of adapting to precast slabs of any size, and relates to the technical field of cement molding.The pouring equipment comprises an anchoring bottom plate, a blocking plate, four surrounding systems and a plurality of pressing systems, a plurality of anchoring holes are formed in the anchoring bottom plate, and the blocking plate is installed on the lower side of the anchoring bottom plate through the anchoring holes; the pressing system is installed on the upper side of the anchoring bottom plate through the anchoring holes, each surrounding system comprises a surrounding plate, a sealing film and a magnetic attraction strip device, a plurality of steel bar laying grooves are formed in the surrounding plate, the sealing film wraps the outer side of the surrounding plate, the magnetic attraction strip devices and the surrounding plate attract each other, and the magnetic attraction strip devices and the surrounding plate attract each other. The magnetic attraction strip devices press the sealing films on the surrounding plates, the pressing system presses the surrounding plates on the anchoring bottom plate, the surrounding plates define a forming groove, and the surrounding plates can adapt to different prefabricated plates.

Description

Technical Field

[0001] The invention relates to the technical field of cement molding, and in particular to a casting device capable of adapting to prefabricated panels of any size. Background Art

[0002] Prefabricated panels are usually processed and formed by manufacturers in advance and then assembled on the construction site. When making prefabricated panels, a hollow model is first made with a template, steel bars are placed in the model, and then cement slurry is poured in. After it dries, the template is knocked off to form a prefabricated panel.

[0003] The distribution of steel bars in precast panels of different sizes is different, but the slots used to position the steel bars are generally fixed, resulting in the inability of existing precast panel casting molds to adapt to precast panels of various sizes. Summary of the invention

[0004] In order to overcome the technical defects of the prior art, the present invention provides a casting device that can adapt to prefabricated panels of any size, and the enclosing plate can adapt to different prefabricated panels.

[0005] The technical solution adopted by the present invention is: A casting equipment that can adapt to prefabricated panels of any size, including an anchoring base plate, a blocking plate, four enclosure systems and a plurality of clamping systems, the anchoring base plate is provided with a plurality of anchoring holes, the blocking plate is installed on the lower side of the anchoring base plate through the anchoring holes, the clamping system is installed on the upper side of the anchoring base plate through the anchoring holes, each of the enclosure systems includes an enclosure plate, a sealing film and a magnetic strip device, the enclosure plate is provided with a plurality of steel bar laying grooves, the sealing film is coated on the outer side of the enclosure plate, the magnetic strip device and the enclosure plate are mutually adsorbed, the magnetic strip device presses the sealing film on the enclosure plate, the clamping system presses the enclosure plate on the anchoring base plate, and each of the enclosure plates forms a forming groove.

[0006] Preferably, the anchoring base plate is made of steel, and the anchoring holes are distributed in a straight line around the anchoring base plate.

[0007] Preferably, a plurality of blocking columns are provided on the blocking plate, and the spacing between adjacent blocking columns is the distance between adjacent anchor holes.

[0008] Preferably, the clamping system includes a clamping channel steel, a clamping main screw and two adjusting screws. The clamping main screw is installed on the anchoring base plate through a threaded pair. The clamping main screw passes through the clamping channel steel. The clamping main screw presses the clamping channel steel onto the enclosing plate, and each adjusting screw is installed on the clamping channel steel through a threaded pair.

[0009] Preferably, the enclosing plate is an angle steel, and each of the steel bar arrangement grooves is opened on one side of the angle steel.

[0010] Preferably, the magnetic strip device comprises a magnetic threading rope and a plurality of magnetic blocks, the magnetic threading rope is threaded on each of the magnetic blocks, and each of the magnetic blocks is adsorbed on the enclosing plate.

[0011] Preferably, the enclosing plate is provided with a plurality of anti-slip grooves, each of which is adapted to the magnetic suction block.

[0012] Preferably, the magnetic threading rope and each magnetic block are covered with an anti-fouling film.

[0013] The beneficial effects of the present invention are: The anchoring base plate is provided with a plurality of anchoring holes, and the blocking plates are installed on the lower side of the anchoring base plate through the anchoring holes, so as to block the anchoring holes during pouring to prevent concrete leakage. The clamping system is installed on the upper side of the anchoring base plate through the anchoring holes. It is worth noting that the clamping system can rotate around the anchoring holes, and during the rotation and adjustment of the clamping system, the position of each enclosure system can be fine-tuned, so as to realize the production of precast panels of any size. Each enclosure system includes an enclosure plate, a sealing film and a magnetic strip device. A plurality of steel bar laying grooves are provided on the enclosure plate, and the sealing film is coated on the outer side of the enclosure plate. The suction strip device and the enclosing plate are adsorbed to each other, and the magnetic suction strip device presses the sealing film onto the enclosing plate, thereby closing each steel bar layout groove to prevent the sealing film from moving when pouring concrete and causing concrete to flow out from the steel bar layout groove where no steel bars are inserted. Specifically, when laying steel bars, the steel bars are passed through the sealing film into the steel bar layout groove. Since the steel bar layout groove where no steel bars are passed has a sealing film, concrete can be prevented from leaking from the steel bar layout groove where no steel bars are laid, so that the enclosing plate can adapt to different precast plates. The clamping system presses the enclosing plate onto the anchoring base plate, and each enclosing plate forms a forming groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the structure of the magnetic strip device.

[0016] Figure 3 for Figure 1 Enlarged schematic diagram at point A in the middle.

[0017] Figure 4 for Figure 2 Enlarged schematic diagram of point B in the middle.

[0018] Figure 5 Schematic diagram of the plugging plate structure.

[0019] Figure 6 Schematic diagram of the position relationship between the magnetic strip device and the sealing film.

[0020] Description of reference numerals: 1. Anchoring base plate; 11. Anchoring hole; 2. Enclosure system; 21. Enclosure plate; 211. Steel bar laying groove; 22. Magnetic strip device; 221. Magnetic rope threading; 222. Magnetic block; 23. Sealing film; 3. Pressing system; 31. Pressing channel steel; 32. Pressing main screw; 33. Adjusting screw; 4. Blocking plate; 41. Blocking column; 5. Steel bars. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the accompanying drawings: like Figure 1 — Figure 6 As shown, the present embodiment provides a casting device that can adapt to precast panels of any size, including an anchoring base plate 1, a blocking plate 4, four enclosure systems 2 and a plurality of clamping systems 3. The anchoring base plate 1 is provided with a plurality of anchoring holes 11. The blocking plate 4 is installed on the lower side of the anchoring base plate 1 through the anchoring holes 11, thereby blocking the anchoring holes 11 during casting to prevent concrete leakage. The clamping system 3 is installed on the upper side of the anchoring base plate 1 through the anchoring holes 11. It is worth noting that the clamping system 3 can rotate around the anchoring holes 11, and during the rotation and adjustment of the clamping system 3, the position of each enclosure system 2 can be fine-tuned, thereby realizing the production of precast panels of any size. Each enclosure system 2 includes an enclosure plate 21, a sealing film 23 and a magnetic strip device 22. The enclosure plate 21 is provided with a plurality of steel bar layout grooves 211 The sealing film 23 is coated on the outside of the enclosed plate 21, and the magnetic strip device 22 and the enclosed plate 21 are mutually attracted. The magnetic strip device 22 presses the sealing film 23 on the enclosed plate 21, thereby closing each steel bar arrangement groove 211 to prevent the sealing film 23 from moving when pouring concrete and causing concrete to flow out from the steel bar arrangement groove 211 where no steel bars 5 are inserted. Specifically, when laying the steel bars 5, the steel bars 5 are inserted into the steel bar arrangement groove 211 through the sealing film 23. Since the steel bar arrangement groove 211 where no steel bars 5 are inserted has the sealing film 23, the concrete can be prevented from leaking from the steel bar arrangement groove 211 where no steel bars 5 are laid, so that the enclosed plate 21 can adapt to different precast plates. The clamping system 3 presses the enclosed plate 21 on the anchoring base plate 1, and each enclosed plate 21 is surrounded by a molding groove, and cement is poured in the molding groove.

[0022] Specifically, the anchoring base plate 1 is made of steel, and the anchoring holes 11 are distributed in a straight line around the anchoring base plate 1 , so as to facilitate the adjustment of the position of the enclosing plate 21 .

[0023] Specifically, a plurality of blocking columns 41 are provided on the blocking plate 4, and the spacing between adjacent blocking columns 41 is the distance between adjacent anchor holes 11, so as to facilitate closing each anchor hole 11 and prevent concrete leakage.

[0024] Specifically, the clamping system 3 includes a clamping channel steel 31, a clamping main screw 32 and two adjusting screws 33. The clamping main screw 32 is installed on the anchor base plate 1 through a threaded pair. After the clamping main screw 32 is loosened, the clamping channel steel 31 can be adjusted and rotated. When the clamping channel steel 31 rotates, the position of the closing plate 21 can be adjusted, and then the size of the prefabricated plate can be adjusted. The clamping main screw 32 passes through the clamping channel steel 31, and the clamping main screw 32 presses the clamping channel steel 31 on the closing plate 21. Each adjusting screw 33 is installed on the clamping channel steel 31 through a threaded pair. The clamping main screw 32 is installed on the anchor hole 11 through a threaded pair. Then, the clamping channel steel 31 is rotated to adjust the position of the closing plate 21, and then the adjusting screw 33 is rotated to press the two ends of the clamping channel steel 31 on the anchor base plate 1 and the closing plate 21 respectively.

[0025] Specifically, the enclosing plate 21 is an angle steel, and each steel bar arrangement groove 211 is opened on one side of the angle steel for passing and placing the steel bars 5 .

[0026] Specifically, the magnetic strip device 22 includes a magnetic threading rope 221 and a plurality of magnetic blocks 222. The magnetic threading rope 221 is passed through each magnetic block 222. Each magnetic block 222 is adsorbed on the closing plate 21. Each magnetic block 222 presses the sealing film 23 onto the closing plate 21, thereby fixing the closing plate 21 and the sealing film 23 to prevent the sealing film 23 from moving during casting.

[0027] Specifically, a plurality of anti-skid patterns are provided on the enclosing plate 21 , and each anti-skid pattern is adapted to the magnetic block 222 to prevent the magnetic block 222 from moving.

[0028] Specifically, the magnetic threading rope 221 and each magnetic block 222 are covered with an anti-fouling film to prevent the magnetic threading rope 221 and each magnetic block 222 from being contaminated.

[0029] The working process of the present invention is: First, an anti-fouling film is arranged on the outer surface of the magnetic threading rope 221 and each magnetic block 222 to place the magnetic threading rope 221 and each magnetic block 222. Since the magnetic threading rope 221 and each magnetic block 222 need to be recycled, they need to be protected by the anti-fouling film. The anti-fouling film is made of commercially available polyvinyl chloride, polyethylene, polypropylene, polystyrene or other resins.

[0030] Then, the sealing film 23 is covered on the outside of the enclosing plate 21, and then the magnetic blocks 222 covered with the sealing film 23 are pressed on the sealing film 23, thereby constraining the sealing film 23, and then the clamping system 3 is pressed on the enclosing plate 21. After the enclosing plate 21 is fixed, the steel bars 5 are inserted and cement is poured. After the pouring is completed, the magnetic rope 221 and the magnetic blocks 222 can be removed and taken to other workstations for use. The sealing film 23 is also disposable. After pouring the cement, the enclosing plate 21 is disassembled, and then the sealing film 23 outside the poured cement is torn off.

[0031] Thanks to the magnetic threading rope 221 and the magnetic blocks 222 with anti-fouling film, the sealing film 23 wrapped on the outside of each enclosed panel 21 can be fixed, so that the position of the steel bars 5 can be selected in the preset steel bar layout groove 211 on each enclosed panel 21, so that the enclosed panel 21 can be adapted to form prefabricated panels of any size.

[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A casting device that can adapt to prefabricated panels of any size, characterized in that: It includes an anchoring base plate, a blocking plate, four enclosing systems and several clamping systems. The anchoring base plate is provided with several anchoring holes. The blocking plate is installed on the lower side of the anchoring base plate through the anchoring holes. The clamping system is installed on the upper side of the anchoring base plate through the anchoring holes. Each of the enclosing systems includes an enclosing plate, a sealing film and a magnetic strip device. The enclosing plate is provided with several steel bar laying grooves. The sealing film is coated on the outer side of the enclosing plate. The magnetic strip device and the enclosing plate are mutually adsorbed. The magnetic strip device presses the sealing film on the enclosing plate. The clamping system presses the enclosing plate on the anchoring base plate. Each of the enclosing plates forms a forming groove. The clamping system includes a clamping channel steel, a clamping main screw and two adjusting screws. The clamping main screw is installed on the anchoring base plate through a threaded pair. The clamping main screw passes through the clamping channel steel. The clamping main screw presses the clamping channel steel on the enclosing plate. Each of the adjusting screws is installed on the clamping channel steel through a threaded pair.

2. The casting equipment that can adapt to precast panels of any size according to claim 1 is characterized in that: The anchoring base plate is made of steel, and the anchoring holes are distributed in a straight line around the anchoring base plate.

3. The casting equipment that can adapt to precast panels of any size according to claim 1 is characterized in that: The blocking plate is provided with a plurality of blocking columns, and the spacing between adjacent blocking columns is the distance between adjacent anchor holes.

4. The casting equipment that can adapt to precast panels of any size according to claim 1 is characterized in that: The enclosed plate is an angle steel, and each of the steel bar laying grooves is arranged on one side of the angle steel.

5. The casting equipment that can adapt to prefabricated panels of any size according to claim 1 is characterized in that: The magnetic strip device comprises a magnetic threading rope and a plurality of magnetic blocks. The magnetic threading rope is threaded on each of the magnetic blocks, and each of the magnetic blocks is adsorbed on the enclosing plate.

6. The casting equipment that can adapt to prefabricated panels of any size according to claim 5 is characterized in that: The enclosing plate is provided with a plurality of anti-skid patterns, each of which is adapted to the magnetic attraction block.

7. The casting equipment that can adapt to prefabricated panels of any size according to claim 5 is characterized in that: The magnetic threading rope and each magnetic block are covered with an anti-fouling film.

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