New energy vehicle cable sorting equipment

By designing new energy vehicle cable sorting equipment and using screening mechanism, lifting components and discharge mechanisms, mechanized screening and conveying of cables one by one, solving the problem of low manual screening efficiency and improving production efficiency.

CN119503481BActive Publication Date: 2025-08-12JIANGSU SEATON TECH CO LTD
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Patent Information

Application Number
CN202411502100.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-12
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

In the prior art, the screening efficiency of new energy vehicle cables is low and relies on manual operations, which affects assembly efficiency.

Method used

A new energy vehicle cable sorting equipment is designed, including a screening mechanism, lifting assembly, vibrating member and discharge mechanism, and the cable is screened and transported one by one through mechanized means. The cable is separated and wound cables are separated by lifting assembly and vibrating member, and the discharge mechanism sends the cables one by one to the next process.

Benefits of technology

It improves the screening efficiency of the cable, reduces the winding situation, realizes mechanized efficient screening and transportation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the field of cable branching, and in particular to a cable sorting device for new energy vehicles, comprising a workbench with a branching station provided on the workbench. A screening mechanism is installed at the branching station on the workbench, and the screening mechanism comprises a lifting assembly and a screening assembly. The lifting assembly is installed on the workbench, and the screening assembly comprises a screening plate, which is installed on the lifting assembly. A plurality of cable grooves for storing cables are provided on the screening plate, and the width of the cable grooves is equal to the diameter of the cables. The screening plate is used to screen the cables into the cable grooves. A discharging mechanism is also provided on the workbench, and the discharging mechanism is used to transport the cables on the screening plate to the next process one by one. The present application improves the problem of low cable screening efficiency in traditional methods, and can achieve the effect of improving the cable screening efficiency.
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Description

Technical Field

[0001] The present application relates to the field of cable sorting, and in particular to a cable sorting device for new energy vehicles. Background Art

[0002] With the popularization of new energy vehicles, the development of the new energy vehicle industry has also been greatly improved, and the performance of new energy vehicles has also gradually improved. Among them, there are usually several cables in the components of new energy vehicles, which serve as the medium for signal transmission and power supply. Therefore, cables are an important part of new energy vehicle accessories.

[0003] At present, in the production and manufacturing process of new energy vehicles and related accessories, it is usually necessary to install cables on new energy vehicles or related accessories, and this work is usually done manually. However, the cables after production and processing are usually in a stacked state, and there will be entanglement between the cables. At this time, it is necessary to manually screen the stacked cables so that the entangled cables can be transported one by one to the assembly station, thereby facilitating the installation of the cables on new energy vehicles or related accessories.

[0004] However, this method of manually screening and conveying the cables one by one to the next process is usually inefficient and has a great impact on the assembly of cables. Summary of the Invention

[0005] In order to improve the screening efficiency of cables, the present application provides a new energy vehicle cable sorting device.

[0006] This application provides a new energy vehicle cable sorting device, which adopts the following technical solutions:

[0007] A new energy vehicle cable sorting device includes a workbench, a line branching station is provided on the workbench, a screening mechanism is installed at the line branching station on the workbench, the screening mechanism includes a lifting assembly and a screening assembly, the lifting assembly is installed on the workbench, the screening assembly includes a screening plate, the screening plate is installed on the lifting assembly, a plurality of wire grooves for storing cables are provided on the screening plate, the width of the wire grooves is equal to the diameter of the cables, the screening plate is used to screen the cables into the wire grooves, and a discharging mechanism is also provided on the workbench, the discharging mechanism is used to transport the cables on the screening plate to the next process one by one.

[0008] By adopting the above technical solution, batches of cables are transported to the wire distribution station, and the screening plate is driven upward by the lifting assembly, so that batches of cables can fall into the wire trough in turn, thereby screening the cables, and the screened cables are transported one by one to the next process through the discharging mechanism, thereby achieving the purpose of replacing manual cable screening with mechanical means, thereby facilitating improving the cable screening efficiency.

[0009] In a specific possible implementation scheme, the screening assembly also includes a vibrating member, which includes a vibration motor, a vibration plate and a return spring. The vibration motor, vibration plate and return spring are all installed on the lifting assembly, the vibration plate is connected to the output end of the vibration motor, the return spring is connected to the vibration plate, and the vibration plate is also connected to the screening plate.

[0010] By adopting the above technical solution, when the lifting assembly drives the screening plate to move upward, the vibration motor drives the vibration plate to move back and forth, thereby generating vibration, so that the vibration plate drives the screening plate to vibrate, so that the cables on the screening plate are shaken apart, thereby reducing the entanglement of the cables and facilitating the screening of the cables.

[0011] In a specific embodiment, the screening assembly further includes a screening adsorption member, which includes a screening suction nozzle. The screening suction nozzle is installed on the lifting assembly, and the screening suction nozzle is used to adsorb the screening plate.

[0012] By adopting the above technical solution, when the lifting assembly drives the screen plate to move upward, the side wall of the screen plate is adsorbed by the screening suction nozzle, thereby positioning the screen plate in the lifting assembly, thereby facilitating the maintenance of the stability of the screen plate.

[0013] In a specific possible implementation scheme, the lifting assembly includes a lifting cylinder and a lifting block. The lifting cylinder is vertically installed at the line dividing station on the workbench, and the lifting block is installed on the piston rod of the lifting cylinder. The lifting block is connected to the screening assembly.

[0014] By adopting the above technical solution, the lifting cylinder drives the lifting block to move upward, thereby driving the vibrating member to move upward, thereby driving the screening plate to move upward, thereby facilitating the screening plate to screen the cables.

[0015] In a specific possible implementation scheme, a conveying mechanism is also installed on the workbench, and the conveying mechanism is used to convey piles of cables to the line branching station. The conveying mechanism includes a conveying frame, a conveyor belt and a drive assembly. The conveying frame is installed on the workbench, and one end of the conveying frame extends to the screening mechanism. The conveyor belt and the drive assembly are both installed on the conveying frame, and the conveyor belt is connected to the drive assembly. A conveying frame is installed on the conveyor belt, and the conveying frame is used to store cables.

[0016] By adopting the above technical solution, the stacked cables are placed in a conveying frame, and then the conveyor belt is driven by the driving component to transport the conveying frame to the branching station, thereby driving the cables to move to the branching station, thereby facilitating the screening mechanism to screen the cables in the conveying frame.

[0017] In a specific possible implementation scheme, the conveying mechanism also includes a wire shifting assembly, which includes a wire shifting frame, a wire shifting piece and an angle sensor. The wire shifting frame is arranged on the workbench near the wire branching station. The wire shifting piece is installed on the wire shifting frame by rotating the rotating shaft, and one end of the wire shifting piece extends downward. The lower end of the wire shifting piece is used to sweep the cables that are conveyed in batches to the wire branching station. The angle sensor is installed on the wire shifting frame, and the angle sensor is used to detect the angle of rotation of the rotating shaft.

[0018] By adopting the above technical solution, in the process of conveying the cables to the branching station, the lower end of the wire spreading piece is gently swept across the cables stacked in the conveying frame, thereby flattening the cables to a certain extent, so as to facilitate the subsequent screening of the cables, and the angle sensor is used to detect the rotation angle of the wire spreading piece when sweeping across the cables, so as to facilitate the detection of the number of cables in each conveying frame, thereby facilitating the maintenance of the number of cables conveyed to the branching station within an appropriate range.

[0019] In a specific feasible implementation scheme, a transfer mechanism is also installed on the workbench, and the rotating mechanism includes a transfer assembly, and the transfer assembly includes a transfer adsorption member, a transfer rack, a transfer cylinder and a power member. The power member is installed on the workbench, and the transfer cylinder is installed on the output end of the power member, and the power member is used to drive the transfer cylinder to move toward the discharge mechanism, the transfer rack is installed on the output end of the transfer cylinder, the transfer adsorption member is installed on the transfer rack, and the transfer adsorption member is used to adsorb the screening plate.

[0020] By adopting the above technical solution, when the screening mechanism completes screening, the transfer frame is driven by the transfer cylinder to move toward the screening mechanism, so that the transfer adsorption part on the transfer frame adsorbs the screening plate, and then the transfer frame is driven to move in the direction away from the screening mechanism, thereby driving the screening plate to move, and then the transfer frame is driven to rotate by the power part, thereby driving the screening plate to move to the discharging mechanism, so that the cables on the screening plate are also transported to the discharging mechanism, thereby facilitating the unloading of the cables one by one.

[0021] In a specific possible implementation scheme, the transfer mechanism also includes a conveying component, which includes a conveying frame, a linear motor and a baffle. The linear motor is installed on the workbench, and the conveying frame is installed on the output end of the linear motor. The conveying frame is used to place the screening plate, and the linear motor is used to transport the conveying frame to the discharging mechanism. The baffle is installed on the workbench and is arranged along the travel route of the conveying frame. The baffle is used to close the open end of the wire groove on the screening plate.

[0022] By adopting the above technical solution, when the transfer assembly transports the screen plate to the conveying frame, the conveying frame is driven by the linear motor to move to the discharging mechanism, so that the discharging mechanism can conveniently unload the cables on the screen plate, and during the movement of the conveying frame, the open end of the wire groove on the screen plate is closed by the baffle, so as to reduce the cables from falling off the screen plate.

[0023] In a specific feasible implementation scheme, the discharging mechanism includes a pushing assembly, and the pushing assembly includes a pushing piece, a pushing plate, a discharge guide block and a limiting piece. The pushing piece is installed on the workbench, the pushing plate is installed on the pushing piece, and the discharge guide block is installed on the workbench near the pushing piece. The discharge guide block is provided with a discharge trough for the terminal of the cable to pass through, and the discharge guide block is also provided with a wire passing groove for the cable to pass through. The discharge trough is used to align with the wire groove on the screening plate, and the wire passing groove is connected to the discharge trough, and the pushing plate is used to push the cable in one of the wire grooves on the screening plate into the wire passing groove of the discharge guide block, and the limiting piece is installed on the discharge guide block, and the limiting piece is used to limit the cable in the discharge guide block.

[0024] By adopting the above technical solution, when the screening plate equipped with cables is transported to the discharging mechanism, one of the wire grooves on the screening plate is aligned with the discharge groove on the discharge guide block, and the pushing piece drives the pushing plate to move toward the screening plate, so that the pushing plate pushes the cable in the wire groove aligned with the discharge groove into the discharge guide rail, so that the cable is located in the wire groove, and the terminal of the cable is located in the discharge groove, so that the cable slides along the discharge guide block to the limit piece, and the cable is limited by the limit piece, thereby facilitating the discharge of the cables one by one.

[0025] In a specific possible implementation scheme, the discharging mechanism also includes a blanking assembly, which includes a blanking clamp and a swinging member. The swinging member is installed on the workbench near the pushing assembly, and the blanking clamp is installed on the swinging member. The blanking clamp is used to clamp the cable located in the blanking guide block, and the swinging member is used to drive the blanking clamp to transport the cable to the next process.

[0026] By adopting the above technical solution, when the cable is conveyed into the unloading guide block, the unloading clamp is driven by the swinging member to move to the lower end of the unloading guide block, and then the cable in the unloading guide block is clamped by the unloading clamp, thereby facilitating the conveyance of the cable to the next process.

[0027] In summary, this application has at least one of the following beneficial effects:

[0028] 1. This application sets up a screening mechanism to facilitate mechanical screening of cables through the screening mechanism, and sets up a discharging mechanism to transport the screened cables one by one to the next process, thereby improving the screening efficiency of the cables.

[0029] 2. This application provides a vibration member to facilitate the cables to enter the wire groove on the screening plate. The vibration member causes the screening plate to vibrate, thereby facilitating the separation of the entangled cables, thereby facilitating the improvement of the efficiency of the cable separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural diagram of the new energy vehicle cable sorting equipment of this application.

[0031] Figure 2 It is a structural diagram of the conveying mechanism in an embodiment of the present application.

[0032] Figure 3 It is a structural schematic diagram of the wire pushing assembly in an embodiment of the present application.

[0033] Figure 4 It is a structural diagram of the screening mechanism in the embodiment of the present application.

[0034] Figure 5 It is a schematic diagram of the transfer mechanism in the embodiment of the present application.

[0035] Figure 6 It is a structural diagram of the discharging mechanism in the embodiment of the present application.

[0036] Figure 7 This is the intention when the wire groove on the screen plate is aligned with the feed guide block in the embodiment of the present application.

[0037] Figure 8 It is a cross-sectional view of the blanking guide block in the embodiment of the present application.

[0038] Figure 9 It is a schematic diagram of the installation of the blanking component in the embodiment of the present application.

[0039] Figure 10 It is a structural schematic diagram of the blanking component in an embodiment of the present application.

[0040] Description of reference numerals:

[0041] 1. Workbench; 2. Screening mechanism; 21. Screening assembly; 211. Screening plate; 2111. Wire slot; 2112. Positioning hole; 212. Vibration motor; 213. Vibration plate; 2131. Positioning column; 214. Return spring; 215. Screening nozzle; 22. Lifting assembly; 221. Lifting cylinder; 222. Lifting block; 3. Conveying mechanism; 31. Conveying rack; 32. Conveyor belt; 321. Conveyor frame; 33, drive assembly; 331, drive motor; 332, drive shaft; 333, transmission shaft; 334, drive wheel; 335, transmission wheel; 336, synchronous wheel; 337, synchronous belt; 34, wire pulling assembly; 341, wire pulling rack; 342, wire pulling piece; 343, angle sensor; 344, detection board; 35, wire pushing assembly; 351, wire pushing cylinder; 352, wire pushing block; 353, push Wire rod; 4, transfer mechanism; 41, transfer assembly; 411, transfer adsorption plate; 4111, transfer column; 4112, adsorption hole; 412, transfer rack; 413, transfer cylinder; 414, transfer motor; 415, mounting plate; 42, transport assembly; 421, transport rack; 4211, transport column; 4212, transport hole; 422, linear motor; 423, baffle; 424, bracket; 5, Discharging mechanism; 51, pushing assembly; 511, pushing motor; 512, pushing screw; 513, pushing block; 514, pushing plate; 5141, pushing hole; 515, unloading guide block; 5151, wire groove; 5152, unloading chute; 516, first cylinder; 517, second cylinder; 52, unloading assembly; 521, unloading clamp; 522, swing motor; 523, rocker arm; 524, support plate. DETAILED DESCRIPTION

[0042] The present application is further described in detail below with reference to the accompanying drawings.

[0043] The present application discloses a new energy vehicle cable sorting device, referring to Figure 1 , including a workbench 1, a wire splitting station is provided on the workbench 1, and a screening mechanism 2 for screening cables is installed at the wire splitting station on the workbench 1. A conveying mechanism 3, a transfer mechanism 4 and a discharging mechanism 5 are also installed on the workbench 1. The conveying mechanism 3 is used to convey the cables to the wire splitting station, the transfer mechanism 4 is used to convey the screened cables to the discharging mechanism 5, and the discharging mechanism 5 is used to convey the screened cables one by one to the next process.

[0044] Reference Figure 2The conveying mechanism 3 includes a conveying frame 31, a conveyor belt 32 and a driving assembly 33. The conveying frame 31 is fixedly installed on the workbench 1. Two conveyor belts 32 are provided, and the two conveyor belts 32 are installed on the conveying frame 31 along the length direction of the conveying frame 31, and the distance between the two conveyor belts 32 is adjustable. A plurality of conveying frames 321 are fixedly installed on each conveyor belt 32. The conveying frames 321 are used to place cables, and one end of the cables of the same batch is located in the conveying frame 321 on one of the conveyor belts 32, and the other end of the cables of the batch is located in the conveying frame 321 corresponding to the conveying frame 321 on the other conveyor belt 32. The drive assembly 33 includes a drive motor 331, a drive shaft 332, a transmission shaft 333, a drive wheel 334, a transmission wheel 335, and a synchronous wheel 336. The drive motor 331 is fixedly mounted on the workbench 1 at one end near the conveyor frame 31. The drive wheel 334 is coaxially mounted on the output shaft of the drive motor 331. The drive shaft 332 is rotatably mounted on one end of the conveyor frame 31. The transmission shaft 333 is rotatably mounted on the other end of the conveyor frame 31. The transmission wheel 335 is coaxially mounted on one end of the drive shaft 332. The drive wheel 334 and the transmission wheel 335 are connected by a synchronous belt 337. Four synchronous wheels 336 are provided, two of which are provided on the drive shaft 332 and the other two are provided on the transmission shaft. One conveyor belt 32 connects one synchronous wheel 336 on the drive shaft 332 to another synchronous wheel 336 on the transmission shaft, and another conveyor belt 32 connects another synchronous wheel 336 on the drive shaft 332 to another synchronous wheel 336 on the transmission shaft.

[0045] Reference Figure 2 and Figure 3 The conveying mechanism 3 also includes a wire-dipping assembly 34, which includes a wire-dipping frame 341 and a wire-dipping piece 342. The wire-dipping frame 341 is fixedly mounted on the top wall of the workbench 1 near the wire-dividing station, and the wire-dipping frame 341 is mounted above the conveying frame 31. The wire-dipping piece 342 is rotatably mounted on the side wall of the wire-dividing frame 341 near the wire-dividing station through a rotating shaft. A torsion spring (not shown in the figure) is also installed on the rotating shaft of the wire-dipping piece 342. One end of the torsion spring is connected to the rotating shaft of the wire-dipping piece 342, and the other end is connected to the side wall of the wire-dipping piece 342.

[0046] Reference Figure 2 and Figure 3The conveying mechanism 3 also includes a wire pushing assembly 35, which includes a wire pushing cylinder 351, a wire pushing block 352 and a wire pushing rod 353. The wire pushing cylinder 351 is fixedly mounted on one end of the conveying frame 31 close to the driving motor 331 through a support plate, and the wire pushing cylinder 351 is located between the wire dialing frame 341 and the driving motor 331, and the piston rod of the wire pushing cylinder 351 faces the wire dialing frame 341, and the wire pushing block 352 is fixedly mounted on the piston rod of the wire pushing cylinder 351, and the wire pushing rod 353 is rotatably mounted on the lower end of the wire pushing block 352, and the lower end of the wire pushing rod 353 extends downward, and the lower end of the wire pushing rod 353 is used to contact the cable, and the wire pushing rod 353 is located between the two conveyor belts 32.

[0047] Reference Figure 1 and Figure 4 The screening mechanism 2 includes a screening component 21 and a lifting component 22. The lifting component 22 includes a lifting cylinder 221 and a lifting block 222. The lifting cylinder 221 is fixedly installed on the workbench 1 in the vertical direction, and the piston rod of the lifting cylinder 221 extends upward to the line dividing station, and the piston rod of the lifting cylinder 221 is located between the two conveyor belts 32. The lifting cylinder 221 is also located between the wire drawing frame 341 and the wire pushing cylinder 351. The lifting block 222 is fixedly installed on the piston rod of the lifting cylinder 221. The screening assembly 21 includes a screening plate 211, a vibrating member and a screening adsorption member. The vibrating member includes a vibration motor 212, a vibration plate 213 and a return spring 214. The vibration motor 212 is fixedly mounted on the top wall of the lifting block 222, and the moving path of the output end of the vibration motor 212 is parallel to the length direction of the lifting block 222. The vibration motor 212 uses a voice coil motor. The vibration plate 213 is slidably mounted on the top wall of the lifting block 222 along the length direction of the lifting block 222, and the vibration plate 213 is fixedly connected to the output end of the vibration motor 212. The return spring 214 is mounted on the side wall of the lifting block 222 away from the end of the vibration motor 212, and the return spring 214 is connected to the vibration plate 213.

[0048] Reference Figure 4 The screening adsorption component includes a screening suction nozzle 215, which is fixedly mounted on the side wall of the vibration plate 213. Positioning posts 2131 are also fixedly mounted on the side wall of the vibration plate 213. Positioning holes 2112 for the positioning posts 2131 to be inserted into the side wall of the screening plate 211 are provided. The number of positioning holes 2112 is greater than the number of positioning posts 2131. The screening suction nozzle 215 is used to adsorb the screening plate 211. The side wall of the screening plate 211 is also provided with a plurality of wire grooves 2111. One end of the wire grooves 2111 is open, and the wire grooves 2111 are used to store cables.

[0049] Reference Figure 1 and Figure 2, by placing a batch of cables in the conveyor frame 321 on the conveyor belt 32, the drive motor 331 drives the drive wheel 334 to rotate, so that the drive wheel 334 drives the transmission wheel 335 to rotate through the synchronous belt 337, thereby driving the drive shaft 332 to rotate, thereby driving the synchronous wheel 336 to rotate, thereby driving the conveyor belt 32 to operate, thereby driving the conveyor frame 321 to move toward the branching station, thereby conveying the cables to the branching station. When the cables pass through the wire rack 341, the cables pass through the lower end of the wire strip 342, so that the side wall of the lower end of the wire strip 342 sweeps along a certain number of cables, causing the wire strip 342 to deflect, thereby driving the shaft to rotate, so that the shaft drives the detection plate 344 to rotate. At the same time, when the wire strip 342 sweeps over the upper part of the batch of cables, the lower end of the wire strip 342 flattens the cables, thereby facilitating the cables to be almost evenly distributed in the several wire slots 2111 of the screening plate 211.

[0050] Reference Figure 2 and Figure 3 When the cable passes through the wire-pickup assembly 34 and is transported to the wire-split station, the wire-push cylinder 351 drives the wire-push block 352 to move toward the wire-pickup rack 341, thereby driving the wire-push rod 353 to move toward the wire-pickup rack 341, so that the lower end of the wire-push rod 353 sweeps across the side wall of the cable in the conveying frame 321, thereby further flattening the cable in the conveying frame 321. Figure 1 and Figure 4 Then, the lifting cylinder 221 drives the lifting block 222 to move upward, thereby driving the screening assembly 21 to move upward, so that the screening plate 211 moves upward to the cable, so that several cables enter the cable groove 2111 from the open end of the cable groove 2111 of the screening plate 211, and as the lifting block 222 drives the screening assembly 21 to continue to rise, the vibration motor 212 drives the vibration plate 213 to move back and forth along the length direction of the lifting block 222, thereby driving the screening plate 211 to move, thereby realizing the vibration of the screening plate 211, thereby separating the cables on the screening plate 211 and arranging them in the cable groove 2111 of the screening plate 211 in sequence, thereby reducing the entanglement of the cables.

[0051] Reference Figure 1 and Figure 5The transfer mechanism 4 includes a transfer component 41 and a conveying component 42. The transfer component 41 includes a transfer adsorption component, a transfer frame 412, a moving cylinder and a power component. The power component includes a transfer motor 414. The transfer motor 414 is fixedly mounted on the top wall of the workbench 1, and the transfer motor 414 is located at one end of the conveying frame 31 close to the lifting component 22. A mounting plate 415 is fixedly mounted on the output shaft of the transfer motor 414. The axis of the mounting plate 415 is perpendicular to the axis of the conveying frame 31. The transfer cylinder 413 is fixedly mounted on the mounting plate 415, and the axis of the transfer cylinder 413 is perpendicular to the axis in the length direction of the conveying frame 31. The transfer frame 412 is fixedly mounted on the output end of the transfer cylinder 413, and one end of the transfer frame 412 extends to the lifting component 22. The transfer adsorption part includes a transfer adsorption plate 411, which is fixedly installed on the end of the transfer frame 412, and a transfer column 4111 for being inserted into the positioning hole 2112 of the screening plate 211 is fixedly installed on the side wall of the transfer adsorption plate 411, and an adsorption air hole 4112 is opened on the side wall of the transfer adsorption plate 411 on which the transfer column 4111 is installed. The adsorption air hole 4112 is connected to the external air source, and the adsorption air hole 4112 is used to adsorb the screening plate 211. When the moving cylinder is in the horizontal direction, the transfer adsorption plate 411 is located on the side of the screening plate 211 away from the vibration plate 213.

[0052] Reference Figure 1 and Figure 5 The conveying assembly 42 includes a conveying frame 421, a linear motor 422 and a baffle 423. A bracket 424 is fixedly installed on the top wall of the workbench 1. The axis of the bracket 424 is parallel to the axis of the conveying frame 31, and the bracket 424 is located on one side of the conveying frame 31. The linear motor 422 is fixedly installed on the top wall of the bracket 424 along the length direction of the bracket 424. The conveying frame 421 is fixedly installed on the output end of the linear motor 422, and a conveying column 4211 for plugging into the positioning hole 2112 of the screen plate 211 is fixedly installed on the top wall of the conveying frame 421, and a conveying air hole 4212 is also provided on the top wall of the conveying frame 421. The conveying air hole 4212 is connected to an external air source, and the conveying frame 421 adsorbs the screen plate 211 on the top wall of the conveying frame 421 through the conveying air hole 4212. The baffle 423 is fixedly mounted on the bracket 424, and the baffle 423 is located on one side of the top wall of the conveying rack 421, and one end of the baffle 423 extends along the length direction of the bracket 424 to the discharging mechanism 5, and the baffle 423 is used to close the opening of the wire groove 2111 of the screening plate 211 adsorbed on the top wall of the conveying rack 421.

[0053] Reference Figure 6 and Figure 7The discharging mechanism 5 includes a pushing assembly 51 and a blanking assembly 52. The pushing assembly 51 includes a pushing part, a pushing plate 514, a blanking guide block 515 and a limit part. The pushing part includes a pushing motor 511, a pushing screw 512 and a pushing block 513. The pushing screw 512 is rotatably mounted on the bracket 424, and the pushing screw 512 is located above the baffle 423, and the axis of the pushing screw 512 is perpendicular to the axis of the length direction of the bracket 424. The pushing motor 511 is fixedly mounted on the bracket 424, and the output end of the pushing motor 511 is coaxially connected to one end of the pushing screw 512. The pushing block 513 is slidably mounted on the bracket 424, and the pushing block 513 is threadedly connected to the pushing screw 512. The pushing plate 514 is fixedly mounted on the side wall of the pushing block 513, and a pushing hole 5141 is provided on the side wall of the pushing plate 514 for the screening plate 211 to pass through, and one end of the pushing hole 5141 extends along the length direction of the pushing plate 514 to the side wall of the pushing plate 514 and is open. The side wall of the pushing plate 514 located above the opening of the pushing hole 5141 is used to push the terminal of the cable in the wire groove 2111 on the screening plate 211.

[0054] Reference Figure 6 and Figure 7 The material removal guide block 515 is fixedly mounted on the bracket 424, and the material removal guide block 515 is located below the pusher, and one end of the material removal guide block 515 is located at the end of the baffle 423, and the other end extends downwardly and obliquely away from the axis of the bracket 424. A wire groove 5151 for the cable to pass through is provided on the bottom wall of the material removal guide block 515, and a material removal groove 5152 for the cable terminal to pass through is provided on the side wall of the material removal block. The material removal groove 5152 passes through the material removal guide block 515, and the material removal groove 5152 is connected to the wire groove 5151, and the material removal groove 5152 passes through both ends of the material removal guide block 515. Figure 7 and Figure 8 The limiting component includes a first limiting cylinder and a second limiting cylinder, which are both fixedly mounted on the side wall at the lower end of the unloading guide block 515, and the first limiting cylinder and the second limiting cylinder are respectively located on both sides of the unloading trough 5152, and the first limiting cylinder is located between the end of the unloading guide block 515 and the second limiting cylinder, and the piston rod of the first limiting cylinder and the piston rod of the second limiting cylinder both extend into the unloading trough 5152, and a cable can just be accommodated between the piston rod of the first limiting cylinder and the piston rod of the second limiting cylinder.

[0055] Reference Figure 1 and Figure 9 The blanking assembly 52 includes a blanking clamp 521 and a swinging member, the swinging member includes a swinging motor 522 and a swing rod 523, the swinging motor 522 is fixedly mounted on the workbench 1 through the motor seat, and the swinging motor 522 is located below the blanking guide block 515, refer to Figure 9 and Figure 10 A first swing pulley is coaxially mounted on the output shaft of the swing motor 522. A swing arm 523 is mounted vertically on the side wall of the motor base. A second swing pulley is fixedly mounted on the lower end of the swing arm 523. The first drive pulley and the second pulley are connected by a swing belt. The upper end of the swing arm 523 extends upward to the lower end of the discharge guide block 515. A discharge clamp 521 is fixedly mounted on the upper end of the swing arm 523. The discharge clamp 521 uses a clamping cylinder and is used to clamp the end of the cable in the discharge trough 5152 of the discharge guide block 515. A support plate 524 is also mounted on the side wall of the swing arm 523 to support the cable.

[0056] The working principle of the embodiment of the present application is as follows: by placing a batch of cables in a conveying frame 321 above the conveying rack 31, the cables are conveyed to the line separation station through the conveying mechanism 3, and during the conveying process, the number of cables in the conveying frame 321 is preliminarily leveled by the wire dialing assembly 34. Subsequently, the cables in the conveying frame 321 are further leveled by the wire pushing assembly 35, and then the screening plate 211 is lifted by the lifting assembly 22, so that the screening plate 211 moves upward to allow the cables to enter the wire grooves 2111 of the screening plate 211, and each wire groove 2111 on the screening plate 211 has a number of cables, and in the process of the lifting assembly 22 rising, the screening plate 211 is vibrated by the vibration member, thereby separating the originally entangled cables, so as to facilitate the cables to be transported one by one to the next process.

[0057] When the lifting assembly 22 drives the screening plate 211 to rise to the highest point, it is exactly at the same height as the transfer adsorption plate 411, and at this time, the screening plate 211 is located between the transfer adsorption plate 411 and the vibration plate 213. Subsequently, the transfer cylinder 413 drives the transfer frame 412 to move toward the screening plate 211, so that the transfer adsorption plate 411 moves to the screening plate 211, and the transfer column 4111 on the transfer adsorption plate 411 is inserted into the positioning hole 2112 on the screening plate 211, and the screening plate 211 is adsorbed through the adsorption air hole 4112 on the transfer adsorption plate 411. At the same time, the screening suction nozzle 215 on the vibration plate 213 releases the screening plate 211, and then the transfer cylinder 413 drives the transfer frame 412 to move away from the lifting assembly 22, so that the transfer frame 412 drives the transfer adsorption plate 411 to move, thereby driving the screening plate 211 to separate from the vibration plate 213. Then, the transfer motor 414 drives the mounting plate 415 to rotate upward, thereby driving the transfer cylinder 413 and the transfer rack 412 to rotate upward, so that the transfer adsorption plate 411 on the transfer rack 412 drives the screening plate 211 to move above the top wall of the transport rack 421, and then drives the transfer rack 412 downward by the transfer cylinder 413, so that the transfer rack 412 drives the screening plate 211 downward through the transfer adsorption plate 411, so that the screening plate 211 moves to the top wall of the transport rack 421, and the transport column 4211 on the top wall of the transport rack 421 is inserted into the positioning hole 2112 on the screening plate 211, and at the same time, the top wall of the transport rack 421 adsorbs the screening plate 211 through the transport air hole 4212, and the transfer adsorption plate 411 releases the screening plate 211 through the adsorption air hole 4112, so that the screening plate 211 stays on the transport rack 421.

[0058] After the screening plate 211 is conveyed to the conveying rack 421, the transfer cylinder 413 drives the transfer rack 412 to move upward, thereby separating the transfer adsorption plate 411 from the screening plate 211, and the conveying rack 421 is conveyed toward the discharge mechanism 5 by the linear motor 422. In the process of conveying, the linear motor 422 will vibrate during the transmission process, thereby causing the conveying rack 421 to vibrate, so that the cable on the screening plate 211 on the conveying rack 421 moves downward under the action of gravity, so that the terminal at the upper end of the cable gradually approaches the top wall of the screening plate 211 and finally collides with the top wall of the screening plate 211, so that the cable is in a straight line in the vertical direction.

[0059] When the screening plate 211 is transported to the discharging mechanism 5, a line groove 2111 of the screening plate 211 is aligned with the discharge groove 5152 of the discharge guide block 515, and then the pushing motor 511 drives the pushing screw 512 to rotate, so that the pushing screw 512 drives the pushing block 513 to move, so that the pushing block 513 drives the pushing plate 514 to move toward the screening plate 211, and the screening plate 211 is inserted into the pushing hole 5141 of the pushing plate 514, and the pushing plate 514 is moved along the length direction of a line groove 2111 of the screening plate 211, so as to push the side wall of the pushing plate 514 to contact the discharge groove The terminal of the cable in the wire groove 2111 aligned with 5152 moves toward the direction of the lower feeding guide block 515, thereby pushing the cable into the feeding groove 5152 of the feeding guide block 515, and making the cable located in the wire groove 5151, so that the cable slides to the lower end of the lower feeding guide block 515 to the first cylinder 516, and the piston rod of the first cylinder 516 blocks the cable, and then the second cylinder 517 drives its piston rod to extend into the wire groove 5151, so that the piston rod of the second cylinder 517 just contacts the cable adjacent to the cable located at the first cylinder 516, thereby limiting the cable so that the cables can be discharged one by one.

[0060] When the second cylinder 517 limits the cable in the wire groove 5151, the unloading clamp 521 is driven to move to the lower end of the unloading guide block 515 by the swinging member, and a cable located near the first cylinder 516 is clamped by the unloading clamp 521. Then the first cylinder 516 drives its piston rod to retract, so that the piston rod of the first cylinder 516 is withdrawn from the wire groove 5151, thereby releasing the limit on the cable near the first cylinder 516, and then the swing motor 522 drives the rocker arm 523 to rotate downward, so that the rocker arm 523 drives the unloading clamp 521 to rotate downward, thereby conveying the cable to the next process, so as to facilitate the subsequent installation of the cable in the new energy vehicle.

[0061] The above are preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A new energy vehicle cable sorting device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a line splitting station. A screening mechanism (2) is installed on the workbench (1) at the line splitting station. The screening mechanism (2) comprises a lifting assembly (22) and a screening assembly (21). The lifting assembly (22) is installed on the workbench (1). The screening assembly (21) comprises a screening plate (211). The screening plate (211) is installed on the lifting assembly (22). The screening plate (211) is provided with a plurality of cable slots (2111) for storing cables. The width of the cable slots (2111) is equal to the diameter of the cables. The screening plate (211) is used to screen the cables into the cable slots (2111). The workbench (1) is also provided with a discharge mechanism. The discharging mechanism (5) is used to transport the cables on the screening plate (211) one by one to the next process. The screening assembly (21) also includes a screening adsorption member. The screening adsorption member includes a screening suction nozzle (215). The screening suction nozzle (215) is installed on the lifting assembly (22). The screening suction nozzle (215) is used to adsorb the screening plate (211). The workbench (1) is also equipped with a transfer mechanism (4). The transfer mechanism (4) includes a transfer assembly (41). The transfer assembly (41) includes a transfer adsorption member, a transfer frame (412), a transfer cylinder (413) and a power member. The power member is installed on the workbench (1). The transfer cylinder (41 3) is installed on the output end of the power member, and the power member is used to drive the transfer cylinder (413) to move toward the discharge mechanism (5), the transfer frame (412) is installed on the output end of the transfer cylinder (413), the transfer adsorption member is installed on the transfer frame (412), and the transfer adsorption member is used to adsorb the screening plate (211), the discharge mechanism (5) includes a pusher assembly (51), the pusher assembly (51) includes a pusher, a pusher plate (514), a discharge guide block (515) and a limiter, the pusher is installed on the workbench (1), the pusher plate (514) is installed on the pusher, and the discharge guide block (515) is installed on the workbench (1) near the pusher, The feed guide block (515) is provided with a feed trough (5152) for the terminals of the cable to pass through, and the feed guide block (515) is also provided with a wire groove (5151) for the cables to pass through, the feed trough (5152) is used to align with the wire groove (2111) on the screening plate (211), and the wire groove (5151) is connected to the feed trough (5152), and the push plate (514) is used to push the cable in one of the wire grooves (2111) on the screening plate (211) into the wire groove (5151) of the feed guide block (515), and the limiting member is installed on the feed guide block (515), and the limiting member is used to limit the cable in the feed guide block (515).

2. The new energy vehicle cable sorting equipment according to claim 1, characterized in that: The screening assembly (21) further includes a vibrating member, which includes a vibration motor (212), a vibration plate (213) and a return spring (214). The vibration motor (212), the vibration plate (213) and the return spring (214) are all installed on the lifting assembly (22). The vibration plate (213) is connected to the output end of the vibration motor (212), the return spring (214) is connected to the vibration plate (213), and the vibration plate (213) is also connected to the screening plate (211).

3. The new energy vehicle cable sorting equipment according to claim 1, characterized in that: The lifting assembly (22) comprises a lifting cylinder (221) and a lifting block (222); the lifting cylinder (221) is vertically mounted at a line splitting station on a workbench (1); the lifting block (222) is mounted on a piston rod of the lifting cylinder (221); and the lifting block (222) is connected to the screening assembly (21).

4. The new energy vehicle cable sorting equipment according to claim 1, characterized in that: The workbench (1) is also provided with a conveying mechanism (3), which is used to convey piled cables to a branching station. The conveying mechanism (3) comprises a conveying frame (31), a conveyor belt (32) and a driving assembly (33). The conveying frame (31) is provided on the workbench (1), and one end of the conveying frame (31) extends to the screening mechanism (2). The conveying belt (32) and the driving assembly (33) are both provided on the conveying frame (31), and the conveying belt (32) is connected to the driving assembly (33). A conveying frame (321) is provided on the conveying belt (32), and the conveying frame (321) is used to store cables.

5. The new energy vehicle cable sorting equipment according to claim 4, characterized in that: The conveying mechanism (3) further comprises a wire-splitting assembly (34), the wire-splitting assembly (34) comprising a wire-splitting frame (341), a wire-splitting piece (342) and an angle sensor (343). The wire-splitting frame (341) is arranged on the workbench (1) near the wire-splitting station. The wire-splitting piece (342) is mounted on the wire-splitting frame (341) by rotating a rotating shaft, and one end of the wire-splitting piece (342) extends downward. The lower end of the wire-splitting piece (342) is used to sweep over the cables that are transported in batches to the wire-splitting station. The angle sensor (343) is mounted on the wire-splitting frame (341) and is used to detect the angle of rotation of the rotating shaft.

6. The new energy vehicle cable sorting equipment according to claim 1, characterized in that: The transfer mechanism (4) further comprises a transport assembly (42), the transport assembly (42) comprising a transport frame (421), a linear motor (422) and a baffle (423), the linear motor (422) being mounted on the workbench (1), the transport frame (421) being mounted on the output end of the linear motor (422), the transport frame (421) being used to place a screening plate (211), the linear motor (422) being used to transport the transport frame (421) to a discharging mechanism (5), the baffle (423) being mounted on the workbench (1), and being arranged along a travel route of the transport frame (421), and the baffle (423) being used to close an open end of a wire slot (2111) on the screening plate (211).

7. The new energy vehicle cable sorting equipment according to claim 1, characterized in that: The discharging mechanism (5) further comprises a discharge assembly (52), wherein the discharge assembly (52) comprises a discharge clamp (521) and a swinging member, wherein the swinging member is mounted on the workbench (1) near the push assembly (51), the discharge clamp (521) is mounted on the swinging member, and the discharge clamp (521) is used to clamp the cable located in the discharge guide block (515), and the swinging member is used to drive the discharge clamp (521) to transport the cable to the next process.

Citation Information

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