Support mounting robot

By designing a bracket-mounting robot, using the coordinated work of the mobile chassis, hoisting mechanism, pitching mechanism and mounting mechanism, the problems of safety, convenience and inefficiency of the existing photovoltaic bracket installation methods are solved, automatic installation is realized, and installation is improved Efficiency and safety.

CN119503675APending Publication Date: 2025-02-25DAS SOLAR CO LTD
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Patent Information

Application Number
CN202411725350.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing photovoltaic bracket installation methods mainly rely on manual labor, resulting in poor construction safety and convenience and low installation efficiency, especially under different landforms and space constraints.

Method used

A bracket mounting robot is designed, including a mobile chassis, hoisting mechanism, pitching mechanism and mounting mechanism. Through the coordinated work of these mechanisms, the automatic loading, lifting and installation of workpieces is realized to meet the installation needs in different scenarios.

Benefits of technology

It realizes automation of the photovoltaic bracket installation process, reduces manual investment, improves equipment applicability, operation safety and installation efficiency, and is suitable for installation scenarios with different landforms and space limitations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of photovoltaic support installation, and discloses a support installation robot which comprises a movable chassis, a jacking mechanism, a pitching mechanism and a loading mechanism, a rotation assembly is arranged on the movable chassis, and the rotation assembly is used for bearing and being connected with the jacking mechanism and driving the jacking mechanism to rotate around the rotation center of the rotation assembly; the jacking mechanism is used for bearing and being connected with the pitching mechanism and driving the pitching mechanism to ascend or descend relative to the movable chassis. The pitching mechanism is used for bearing and being connected with the loading mechanism and driving the loading mechanism to tilt upwards or tilt downwards relative to the jacking mechanism. The loading mechanism is used for bearing and fixing a to-be-mounted workpiece and driving the workpiece to horizontally move and turn over. According to the support installation robot, automation of the whole installation process is achieved, labor input is reduced, the construction difficulty is lowered, and the equipment applicability, the operation safety and the installation efficiency are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic bracket installation, and in particular to a bracket installation robot. Background Art

[0002] Photovoltaic brackets are special brackets used to place, install and fix photovoltaic modules in solar photovoltaic power generation systems. They include columns, inclined beams and other components installed on the inclined beams. In order to make the photovoltaic modules face the sun at the best angle to absorb the maximum energy, there are certain requirements for the installation position and angle of the brackets.

[0003] Generally, photovoltaic modules are laid over a large area in open areas outdoors, even covering mountains, deserts, Gobi, mud and other landforms. Faced with different landform features, specific installation angle requirements and space limitations, on-site installation operations are more difficult and most construction equipment is difficult to use. Therefore, the existing installation method is still mainly manual. During installation, personnel need to frequently climb, carry and assemble at higher locations. Not only is the construction safety and convenience poor, but the installation efficiency is also low. Summary of the invention

[0004] The object of the present invention is to provide a bracket installation robot to solve the problems raised in the above-mentioned background technology and improve the safety, convenience and efficiency of bracket installation.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A support installation robot comprises a mobile chassis, a lifting mechanism, a pitching mechanism and an upper installation mechanism, wherein:

[0007] A slewing assembly is provided on the mobile chassis, and the slewing assembly is used to carry and connect the jacking mechanism, and drive the jacking mechanism to rotate around the slewing center of the slewing assembly;

[0008] The lifting mechanism is used to carry and connect the pitch mechanism, and drive the pitch mechanism to rise or fall relative to the mobile chassis;

[0009] The pitch mechanism is used to carry and connect the upper mounting mechanism, and drive the upper mounting mechanism to tilt upward or tilt downward relative to the jacking mechanism;

[0010] The upper loading mechanism is used to carry and fix the workpiece to be installed, and drive the workpiece to translate and flip.

[0011] As an optional solution, a crawler track assembly is provided at the bottom of the mobile chassis, and at least four legs are provided around the mobile chassis, and the length of each leg is adjustable.

[0012] As an optional solution, the lifting mechanism includes a base, a supporting platform and a first driving member. The base is connected to the driving end of the rotating assembly, the pitch mechanism is installed on the supporting platform, the fixed end of the first driving member is installed on the base, the driving end of the first driving member is connected to the supporting platform, and the first driving member is used to drive the supporting platform to rise and fall relative to the base.

[0013] As an optional solution, the pitch mechanism includes a pitch member, an articulated frame and a second driving member. The articulated frame is installed on the lifting mechanism. The middle part of the pitch member is rotatably connected to the articulated frame via a first pin shaft. The fixed end of the second driving member is installed on the lifting mechanism. The driving end of the second driving member is hinged to a part of the pitch member located on one side of the first pin shaft. The second driving member is used to drive the pitch member to rotate around the first pin shaft.

[0014] As an optional solution, the upper loading mechanism includes a forward moving component, a flipping component and a clamping component, wherein:

[0015] The forward moving assembly includes a forward moving track, a forward moving member and a third driving member. The forward moving track is installed on the pitching member or the forward moving track directly serves as the pitching member. The forward moving member is slidably arranged on the forward moving track. The fixed end of the third driving member is installed on the forward moving track. The driving end of the third driving member is connected to the forward moving member. The third driving member is used to drive the forward moving member to move along the forward moving track.

[0016] The flip assembly includes a flip member and a fourth driving member, the flip member is rotatably connected to the forward moving member through the second pin shaft, the fixed end of the fourth driving member is installed on the forward moving member, the driving end of the fourth driving member is hinged to the part of the flip member located on one side of the second pin shaft, and the fourth driving member is used to drive the flip member to rotate around the second pin shaft;

[0017] The clamping assembly is arranged on the flipping member and is used for fixing or releasing the workpiece.

[0018] As an optional solution, at least two forward moving members are arranged on the forward moving track, and the two forward moving members are respectively driven by a third driving member to move along the forward moving track in the same direction or in opposite directions.

[0019] As an optional solution, the forward track includes two C-shaped channel steels arranged in parallel, with the notches of the two C-shaped channel steels facing outward. The forward moving piece is arranged above the forward track, and the two sides of the forward moving piece are provided with limiting parts extending to the outside of the two C-shaped channel steels. The limiting parts on each side are provided with limiting parts that slide or roll in cooperation with the notches of the corresponding C-shaped channel steel.

[0020] As an optional solution, the limiting member includes a roller bearing, the shaft of the roller bearing is installed on the limiting portion, the wheel of the roller bearing is embedded in the groove of the C-shaped channel steel and rolls in cooperation, and at least two roller bearings are arranged on the limiting portion.

[0021] As an optional solution, a mounting portion for mounting a flip member is provided on the forward moving member, and the flip member includes a cross beam, a middle portion of the cross beam is connected to the mounting portion via a second pin shaft, support arms are symmetrically provided at both ends of the cross beam, and the clamping assembly is installed at the end of the support arm.

[0022] As an optional solution, the clamping assembly includes an electric suction cup, which absorbs the workpiece by generating electromagnetic force. Fixed baffles are provided on the flip part and on both sides of the electric suction cup. The fixed baffles on both sides are used to limit the workpiece.

[0023] The beneficial effects of the present invention are as follows: the bracket installation robot realizes the action of automatically transferring and lifting the workpiece to the target position to complete the installation through the cooperation of the mobile chassis, the jacking mechanism, the pitch mechanism and the upper loading mechanism, so as to cope with the working conditions such as uneven ground, inconvenient access for personnel at high altitudes, and limited installation space and angles in different scenarios, thereby realizing the automation of the entire installation process, reducing labor input, reducing construction difficulty, and improving equipment applicability, operation safety and installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a structural schematic diagram of a bracket installation robot provided in an embodiment of the present invention;

[0025] Figure 2 is a front view of a bracket installation robot provided by an embodiment of the present invention;

[0026] Figure 3 is a side view of a bracket installation robot provided by an embodiment of the present invention;

[0027] Figure 4 is a top view of a bracket installation robot provided by an embodiment of the present invention;

[0028] Figure 5 It is a structural schematic diagram of an upper mounting mechanism in a bracket installation robot provided in an embodiment of the present invention.

[0029] In the attached figure:

[0030] 1. Mobile chassis; 11. Rotating assembly; 12. Track assembly; 13. Outriggers; 14. Electrical control box;

[0031] 2. Lifting mechanism; 21. Base; 22. Carrying platform; 23. First driving member;

[0032] 3. Pitch mechanism; 31. Pitch member; 32. Articulated frame; 33. Second driving member; 34. First pin shaft;

[0033] 4. Upper mounting mechanism; 41. Forward moving assembly; 411. Forward moving track; 4111. C-shaped channel steel; 4112. Notch; 4113. Block; 412. Forward moving member; 4121. Limiting portion; 4122. Mounting portion; 413. Third driving member; 414. Limiting member; 42. Flipping assembly; 421. Flipping member; 4211. Crossbeam; 4212. Support arm; 422. Fourth driving member; 423. Second pin shaft; 43. Clamping assembly; 431. Electric suction cup; 432. Fixed baffle. DETAILED DESCRIPTION

[0034] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0035] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0037] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0038] See also Figures 1 to 5As shown, this embodiment provides a bracket installation robot, including a mobile chassis 1, a lifting mechanism 2, a pitching mechanism 3 and an upper installation mechanism 4, wherein:

[0039] A slewing assembly 11 is provided on the mobile chassis 1. The slewing assembly 11 is used to carry and connect the jacking mechanism 2, and drive the jacking mechanism 2 to rotate around the slewing center of the slewing assembly 11.

[0040] The lifting mechanism 2 is used to carry and connect the pitch mechanism 3, and drive the pitch mechanism 3 to rise or fall relative to the mobile chassis 1;

[0041] The pitch mechanism 3 is used to carry and connect the upper mechanism 4, and drive the upper mechanism 4 to tilt upward or downward relative to the jacking mechanism 2;

[0042] The upper mounting mechanism 4 is used to carry and fix the workpiece to be mounted, and drive the workpiece to translate and flip.

[0043] Therefore, through the cooperation of the mobile chassis 1, the jacking mechanism 2, the pitch mechanism 3 and the upper installation mechanism 4, the action of automatically moving and lifting the workpiece to the target position to complete the installation is realized. It can cope with working conditions such as uneven ground, inconvenient access for personnel at high altitudes, and limited installation space and angles in different scenarios, thereby realizing the automation of the entire installation process, reducing labor input, reducing construction difficulty, and improving equipment applicability, operation safety and installation efficiency.

[0044] Optionally, a crawler track assembly 12 is provided at the bottom of the mobile chassis 1, and at least four legs 13 are provided around the mobile chassis 1, and the length of each leg 13 is adjustable.

[0045] The crawler assembly 12 has good passability when facing different terrains, and can form a stable support for the mobile chassis 1 in conjunction with multiple legs 13, so as to perform subsequent rotation, lifting, pitching, and loading operations to meet installation requirements. The crawler assembly 12 is a prior art and will not be further explained here. In addition, an electrical control box 14 for controlling various mechanisms and components is also provided on the mobile chassis 1.

[0046] Optionally, the lifting mechanism 2 includes a base 21, a supporting platform 22 and a first driving member 23. The base 21 is connected to the driving end of the rotating assembly 11, the pitch mechanism 3 is installed on the supporting platform 22, the fixed end of the first driving member 23 is installed on the base 21, the driving end of the first driving member 23 is connected to the supporting platform 22, and the first driving member 23 is used to drive the supporting platform 22 to rise and fall relative to the base 21.

[0047] The first driving member 23 is preferably a scissor-type lift, which can provide vertical bearing capacity and be height-adjustable. The specific form of the first driving member 23 is not limited herein.

[0048] In addition, in addition to installing the pitch mechanism 3, the bearing platform 22 can also be directly used as a temporary construction platform in some cases to meet the needs of on-site operations.

[0049] Optionally, the pitch mechanism 3 includes a pitch member 31, an articulated frame 32 and a second driving member 33, the articulated frame 32 is installed on the lifting mechanism 2, the middle part of the pitch member 31 is rotatably connected to the articulated frame 32 through a first pin shaft 34, the fixed end of the second driving member 33 is installed on the lifting mechanism 2, the driving end of the second driving member 33 is hinged to the part of the pitch member 31 located on one side of the first pin shaft 34, and the second driving member 33 is used to drive the pitch member 31 to rotate around the first pin shaft 34.

[0050] Furthermore, height measuring sensors are respectively provided at both ends of the pitch member 31, and the height measuring sensors are connected to the second driving member 33 by signal, so as to adjust the workpiece to the target height. When adjusting the height of the workpiece, the lifting mechanism 2, the pitch mechanism 3 and the loading mechanism 4 are used to adjust together, especially when loading at a specific angle in a specific space, the lifting mechanism 2 determines the approximate height, the pitch mechanism 3 determines the pitch angle, and the loading mechanism 4 performs operations such as forward movement and flipping.

[0051] The second driving member 33 is preferably an electric push rod, and can also be a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, etc., which can provide a driving force for controlling the pitch angle of the pitch member 31. The specific form of the second driving member 33 is not limited here.

[0052] Optionally, the upper mounting mechanism 4 includes a forward moving component 41, a flipping component 42 and a clamping component 43 to respectively realize the functions of fixing, translating and flipping the workpiece. Specifically, the functional components of the upper mounting mechanism 4 can be increased or decreased according to the action requirements. For example, when only the forward moving function is required, the clamping component 43 can be directly installed on the forward moving component 412; for example, when an additional rotation function is required, an additional rotation component can be installed on the flipping component 421, and the clamping component 43 is installed on the additional rotation component. No further structural expansion is made here.

[0053] Specifically, the forward moving assembly 41 includes a forward moving rail 411, a forward moving member 412 and a third driving member 413. The forward moving rail 411 is installed on the pitching member 31 or the forward moving rail 411 directly serves as the pitching member 31 (the latter is used as an example in this embodiment to simplify the structure as much as possible). The forward moving member 412 is slidably arranged on the forward moving rail 411. The fixed end of the third driving member 413 is installed on the forward moving rail 411. The driving end of the third driving member 413 is connected to the forward moving member 412. The third driving member 413 is used to drive the forward moving member 412 to move along the forward moving rail 411.

[0054] The flip assembly 42 includes a flip member 421 and a fourth driving member 422. The flip member 421 is rotatably connected to the forward moving member 412 via a second pin shaft 423. The fixed end of the fourth driving member 422 is mounted on the forward moving member 412. The driving end of the fourth driving member 422 is hinged to a portion of the flip member 421 located on one side of the second pin shaft 423. The fourth driving member 422 is used to drive the flip member 421 to rotate around the second pin shaft 423.

[0055] The clamping assembly 43 is disposed on the flip member 421 and is used to fix or release the workpiece.

[0056] Therefore, through the cooperation of the forward moving component 41, the flipping component 42 and the clamping component 43, the workpiece can be moved forward, flipped, clamped and other actions can be achieved, meeting the requirements of stable transfer and accurate alignment during the loading process, greatly reducing labor input and improving loading efficiency.

[0057] Optionally, at least two forward moving members 412 are disposed on the forward moving track 411 , and the two forward moving members 412 are respectively driven by a third driving member 413 to move along the forward moving track 411 in the same direction or in opposite directions.

[0058] In particular, the displacement of the forward moving member 412 on the forward rail 411 is monitored by a wire encoder, the wire end of the wire encoder is fixed on the forward moving member 412, and the wire encoder is used to measure the displacement of the forward moving member 412 in real time. Therefore, for the two forward moving members 412, under the action of the two third driving members 413, they can achieve reverse, same-speed or differential movement, or move in the same direction at a fixed distance, to meet different loading needs.

[0059] The third driving member 413 is preferably an electric push rod, and may also be a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, etc., which can provide a driving force for moving along the forward track 411. The specific form of the third driving member 413 is not limited here.

[0060] Furthermore, the forward rail 411 includes two C-shaped channel steels 4111 arranged in parallel, and the notches of the two C-shaped channel steels 4111 face outward respectively. The forward moving member 412 is arranged above the forward rail 411, and the two sides of the forward moving member 412 are provided with limiting portions 4121 extending to the outside of the two C-shaped channel steels 4111, and the limiting portions 4121 on each side are provided with limiting members 414 that slide or roll with the notches of the corresponding C-shaped channel steels 4111.

[0061] It should be noted that the structure in which the grooves of the two C-shaped channel steels 4111 face outward and cooperate with the forward moving member 412 on the outside notches notches notches facing inward on the market can reduce the distance between the two C-shaped channel steels 4111 while ensuring that the forward moving member 412 is sufficiently stable, thereby effectively controlling the volume of the forward rail 411.

[0062] Optionally, the limit member 414 includes a roller bearing, the shaft of which is installed on the limit member 4121, and the wheel of which is embedded in the groove of the C-shaped channel steel 4111 and rolls together. At least two roller bearings are arranged on the limit member 4121 to ensure that the limit member 414 is only displaced along the length direction of the C-shaped channel steel 4111 and to reduce movement wear.

[0063] In addition to the rolling fit of roller bearing parts and C-shaped channel steel 4111, the limit member 414 can also adopt the sliding fit of slider parts and C-shaped channel steel 4111 to meet the requirements of reducing wear and ensuring displacement accuracy. The specific form of the limit member 414 is not limited here.

[0064] Furthermore, a notch 4112 is provided on the upper side edge of the end of the C-shaped channel steel 4111, and the notch 4112 is used to facilitate the wheel portion of the roller bearing to enter and exit the notch of the C-shaped channel steel 4111, thereby improving the convenience of installation and maintenance of the limiter 414. Moreover, since the notch 4112 is located on the upper edge of the notch of the C-shaped channel steel 4111, there is no need to worry that the wheel portion of the roller bearing will fall out of the notch of the C-shaped channel steel 4111 during operation. In addition, a stopper 4113 for limiting the travel of the forward moving member 412 is provided on the C-shaped channel steel 4111, thereby ensuring that the forward moving member 412 moves within a suitable travel.

[0065] Optionally, a mounting portion 4122 for mounting a flip member 421 is provided on the forward moving member 412, and the flip member 421 includes a cross beam 4211, a middle portion of the cross beam 4211 is connected to the mounting portion 4122 via a second pin shaft 423, and support arms 4212 are symmetrically provided at both ends of the cross beam 4211, and the clamping assembly 43 is installed at the end of the support arm 4212, and the cross beam 4211 and the support arm 4212 are driven to rotate around the second pin shaft 423 via the fourth driving member 422.

[0066] The fourth driving member 422 is preferably an electric push rod, and can also be a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, etc., which can provide a driving force for pushing and pulling the flip member 421 on one side. The specific form of the fourth driving member 422 is not limited here, and is not limited to installing the fourth driving member 422 on one side of the second pin shaft 423. The fourth driving member 422 can also be installed on both sides of the second pin shaft 423 to improve the balance stability of the flip member 421.

[0067] Furthermore, the angle of rotation of the flip member 421 relative to the horizontal plane around the second pin shaft 423 is -45° to 45°. Thanks to the outward-turned form of the slot, the forward track 411 can be made relatively narrow, so that the flip member 421 can have a larger rotation angle, so that the workpiece can be accurately placed in place during the installation process.

[0068] In particular, a first bracket is provided on the crossbeam 4211, an absolute encoder is provided on the first bracket, a second bracket is provided on the mounting portion 4122, and the rotor of the absolute encoder is fixedly connected to the second bracket. The absolute encoder is used to measure the rotation angle of the flipping member 421 in real time, thereby facilitating the monitoring of the rotation angle of each flipping member 421 and ensuring that the workpiece reaches the target position accurately.

[0069] In addition, the axial direction of the first pin shaft 34 is perpendicular to the axial direction of the second pin shaft 423 , that is, the pitching member 31 and the flipping member 421 rotate in different directions, so that the adjustment range of the workpiece position is maximized.

[0070] Optionally, the clamping assembly 43 includes an electric suction cup 431, which adsorbs the workpiece by generating electromagnetic force. Fixed baffles 432 are provided on the flip member 421 and on both sides of the electric suction cup 431. The fixed baffles 432 on both sides are used to limit the workpiece, facilitate accurate pre-clamping of the workpiece, and ensure the stability of the workpiece under electromagnetic force adsorption.

[0071] The clamping assembly 43 may also use other clamps in addition to the electric suction cup 431, so as to realize quick disassembly and assembly of the workpiece. The specific form of the clamping assembly 43 is not limited here.

[0072] The bracket installation robot has the following advantages:

[0073] 1) The mobile chassis 1 with rotation and balance support functions can not only meet the traffic requirements of deserts, Gobi, mud, mountains and other landforms, but also ensure the stability of the mobile chassis 1 on uneven ground, and can also drive the workpiece to rotate 360°, greatly improving the applicability of the bracket installation robot in different scenarios;

[0074] 2) The cooperation between the lifting mechanism 2 and the pitching mechanism 3 makes the height adjustment of the workpiece simpler, faster and more accurate, reducing the difficulty of alignment;

[0075] 3) The loading mechanism 4 composed of the forward moving component 41, the flipping component 42 and the clamping component 43 realizes the automated actions of forward moving, flipping and clamping of the workpiece, meets the requirements of stable transfer and accurate alignment during the loading process, greatly reduces the labor input and improves the loading efficiency.

[0076] Specific installation process:

[0077] ① The mobile chassis 1 drives the entire bracket installation robot to move to the vicinity of the location to be installed;

[0078] ② Each leg 13 on the mobile chassis 1 is telescopically adjusted according to the on-site ground conditions to ensure the overall stability of the mobile chassis 1;

[0079] ③ Place the workpiece to be installed on the clamping assembly 43, and securely clamp it by the clamping assembly 43;

[0080] ④ The rotary assembly 11 and the lifting mechanism 2 act separately to transfer and lift the workpiece to a suitable height;

[0081] ⑤ The pitch mechanism 3 is activated to adjust the pitch angle of the workpiece according to the horizontality of the mobile chassis 1 and the installation height and angle requirements, and to make the pitch member 31 face the installation position;

[0082] ⑥ The forward moving assembly 41 moves, so that the workpiece is fed along the forward moving track 411 and gradually approaches the position to be installed;

[0083] ⑦ The flip assembly 42 moves to fine-tune the tilt angle of the workpiece so that the posture of the workpiece is completely consistent with the position to be installed;

[0084] ⑧ The forward moving assembly 41 continues to move to complete the loading of the workpiece.

[0085] In summary, the bracket installation robot can fully automate the process from loading and clamping the workpiece, lifting to a certain height, tilting to a certain angle, forward feeding, flipping and adjusting to assembly in place, reducing labor input and having high operating efficiency. It also has multiple functions such as multi-terrain passage, rotation, lifting, pitching, forward movement, flipping and clamping, which meets the installation requirements of photovoltaic brackets and can be applied to the installation of other workpieces.

[0086] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A support installation robot, characterized in that: It comprises a mobile chassis (1), a lifting mechanism (2), a pitching mechanism (3) and an upper loading mechanism (4), wherein: The mobile chassis (1) is provided with a slewing assembly (11), and the slewing assembly (11) is used to carry and connect the lifting mechanism (2), and drive the lifting mechanism (2) to rotate around the slewing center of the slewing assembly (11); The lifting mechanism (2) is used to carry and connect the pitch mechanism (3), and drive the pitch mechanism (3) to rise or fall relative to the mobile chassis (1); The pitch mechanism (3) is used to carry and connect the upper mounting mechanism (4), and to drive the upper mounting mechanism (4) to tilt upward or tilt downward relative to the lifting mechanism (2); The upper mounting mechanism (4) is used to carry and fix the workpiece to be mounted, and to drive the workpiece to translate and flip.

2. The bracket installation robot according to claim 1, characterized in that: A crawler track assembly (12) is arranged at the bottom of the mobile chassis (1), and at least four legs (13) are arranged around the mobile chassis (1), and the length of each leg (13) is adjustable.

3. The bracket installation robot according to claim 1, characterized in that: The lifting mechanism (2) comprises a base (21), a bearing platform (22) and a first driving member (23); the base (21) is connected to the driving end of the rotating assembly (11); the pitching mechanism (3) is mounted on the bearing platform (22); the fixed end of the first driving member (23) is mounted on the base (21); the driving end of the first driving member (23) is connected to the bearing platform (22); and the first driving member (23) is used to drive the bearing platform (22) to rise and fall relative to the base (21).

4. The bracket installation robot according to claim 1, characterized in that: The pitch mechanism (3) comprises a pitch member (31), an articulated frame (32) and a second driving member (33); the articulated frame (32) is mounted on the lifting mechanism (2); the middle portion of the pitch member (31) is rotatably connected to the articulated frame (32) via a first pin shaft (34); the fixed end of the second driving member (33) is mounted on the lifting mechanism (2); the driving end of the second driving member (33) is articulated to a portion of the pitch member (31) located on one side of the first pin shaft (34); and the second driving member (33) is used to drive the pitch member (31) to rotate around the first pin shaft (34).

5. The bracket installation robot according to claim 4, characterized in that: The upper loading mechanism (4) comprises a forward moving assembly (41), a turning assembly (42) and a clamping assembly (43), wherein: The forward moving assembly (41) comprises a forward moving track (411), a forward moving member (412) and a third driving member (413); the forward moving track (411) is installed on the pitching member (31) or the forward moving track (411) directly serves as the pitching member (31); the forward moving member (412) is slidably arranged on the forward moving track (411); a fixed end of the third driving member (413) is installed on the forward moving track (411); a driving end of the third driving member (413) is connected to the forward moving member (412); and the third driving member (413) is used for driving the forward moving member (412) to move along the forward moving track (411); The flip assembly (42) comprises a flip member (421) and a fourth driving member (422); the flip member (421) is rotatably connected to the forward moving member (412) via a second pin shaft (423); a fixed end of the fourth driving member (422) is mounted on the forward moving member (412); a driving end of the fourth driving member (422) is hinged to a portion of the flip member (421) located on one side of the second pin shaft (423); and the fourth driving member (422) is used to drive the flip member (421) to rotate around the second pin shaft (423); The clamping assembly (43) is arranged on the flipping member (421) and is used to fix or release the workpiece.

6. The support installation robot according to claim 5, characterized in that: At least two forward moving members (412) are arranged on the forward moving track (411), and the two forward moving members (412) are respectively driven by one of the third driving members (413) to move along the forward moving track (411) in the same direction or in opposite directions.

7. The support installation robot according to claim 5, characterized in that: The forward moving track (411) comprises two C-shaped channel steels (4111) arranged in parallel, the notches of the two C-shaped channel steels (4111) are respectively facing outwards, the forward moving member (412) is arranged above the forward moving track (411), and the two sides of the forward moving member (412) are provided with limiting parts (4121) extending to the outer sides of the two C-shaped channel steels (4111), and the limiting parts (4121) on each side are provided with limiting parts (414) that slide or roll with the notches of the corresponding C-shaped channel steels (4111).

8. The support installation robot according to claim 7, characterized in that: The limiting member (414) comprises a roller bearing, the shaft portion of the roller bearing is mounted on the limiting portion (4121), the wheel portion of the roller bearing is embedded in the notch of the C-shaped channel steel (4111) and rolls in cooperation, and at least two roller bearings are arranged on the limiting portion (4121).

9. The support installation robot according to claim 5, characterized in that: The forward moving member (412) is provided with a mounting portion (4122) for mounting the flip member (421), and the flip member (421) includes a crossbeam (4211), the middle portion of the crossbeam (4211) is connected to the mounting portion (4122) via the second pin shaft (423), and support arms (4212) are symmetrically provided at both ends of the crossbeam (4211), and the clamping assembly (43) is mounted on the ends of the support arms (4212).

10. The support installation robot according to claim 5, characterized in that: The clamping assembly (43) comprises an electric suction cup (431), and the electric suction cup (431) absorbs the workpiece by generating electromagnetic force. Fixed baffles (432) are provided on the flip member (421) and on both sides of the electric suction cup (431), and the fixed baffles (432) on both sides are used to limit the workpiece.