Angle steel product inspection system based on visual system
By designing a vision system with multiple rotating rollers and adjustment components, the problems of long and low efficiency of angle steel detection in the prior art are solved, and efficient detection of multiple angle steel bodies is achieved simultaneously.
Patent Information
- Application Number
- CN202411260585.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing angle steel detection devices can only detect angle steel individually, resulting in long detection time and low efficiency.
An angle steel product inspection system based on a vision system is designed, including a work table with multiple rotating rollers, a placement frame with slide grooves and partition plates, adjustment plates and adjustment components. In conjunction with the mobile device, installation component and detection device, multiple angle steel bodies can be detected simultaneously.
The system can simultaneously transport multiple angle steel bodies to the designated position on the workbench surface after the production of the angle steel body, adapting to the detection needs of a large number of angle steel bodies and shortening the detection time.
Smart Images
Figure CN119509404A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of angle steel, and in particular to an angle steel product inspection system based on a vision system. Background Art
[0002] Angle joint plates, also known as angle irons, are long strips of steel with two sides perpendicular to each other.
[0003] Angle steel is a widely used steel, commonly used in building structures, bridge engineering, machinery manufacturing and other fields. Its quality and precision are crucial to the safety and stability of engineering projects.
[0004] Therefore, the quality of the angle steel will be inspected after production, and the visual inspection system will be used to assist in the quality inspection of the angle steel. During the visual inspection, a contour measuring instrument will be used to scan the entire angle steel for system entry and inspection.
[0005] However, the current device will transport the angle steel to the surface of the conveyor belt and then adjust the position of the angle steel through the adjustment device. The angle steel can be inspected only after the adjustment is completed. However, this method can only inspect the angle steels one by one in sequence, but this method will increase the time and efficiency of angle steel inspection.
[0006] Therefore, it is necessary to provide an angle steel product inspection system based on a visual system to solve the above technical problems. Summary of the invention
[0007] The present invention provides an angle steel product inspection system based on a visual system, which solves the problem that the existing device can only inspect the angle steels one by one in sequence, but this method increases the angle steel inspection time and inspection efficiency.
[0008] In order to solve the above technical problems, the present invention provides an angle steel product inspection system based on a visual system, comprising: A workbench, wherein a plurality of rotating rollers are arranged inside the workbench; A positioning assembly, the positioning assembly is arranged on the surface of the plurality of rotating rollers, the positioning assembly comprises a placement rack, a partition plate is connected to the center of the placement rack surface, a slide groove is provided on the surface of the placement rack and on the left and right of the partition plate, a plurality of sliders are slidably connected inside the slide groove, and an adjustment plate is connected to the surface of the slider; An adjusting component, the adjusting component is arranged on one side of the bottom of the workbench; A plurality of angle steel bodies, each of which is disposed on a surface of the placement rack and between the plurality of adjustment plates and the partition plate; A moving device, the moving device is arranged on the side of the workbench; An installation component, wherein the installation component is arranged above the workbench; A detection device, the detection device is arranged below the mounting assembly; A control machine is installed on the side of the workbench. An electric wire is connected to the control machine, and one end of the electric wire is connected to the detection device.
[0009] Preferably, the adjustment assembly includes a fixed rod, a spacer is arranged at the center position of the surface of the fixed rod, and an adjustment sleeve is provided on the surface of the fixed rod and on the left and right sides of the spacer. A U-shaped connecting rod is connected to one side of the adjustment sleeve, and one end of the U-shaped connecting rod is connected to one end of the adjustment plate.
[0010] Preferably, a fixing bolt is provided inside the adjustment sleeve, a plurality of fixing holes matching with the fixing bolt are opened on the surface of the fixing rod, and fixing blocks are connected to both the left and right sides of the fixing rod, and one end of the fixing block is connected to the bottom of the workbench.
[0011] Preferably, the moving device comprises a circular rod, a moving sleeve is provided on the surface of the circular rod, a hydraulic telescopic rod is installed on the surface of the moving sleeve, the top end of the hydraulic telescopic rod is connected to an L-shaped connecting rod, and one end of the L-shaped connecting rod is connected to a mounting plate.
[0012] Preferably, a connecting bolt is provided inside the movable sleeve, and rectangular blocks are connected to both left and right ends of the circular rod, and one end of the rectangular block is connected to the side of the workbench.
[0013] Preferably, the installation assembly comprises a sliding groove, a plurality of sliding blocks are slidably connected inside the sliding groove, an external thread block is connected to the surface of the sliding block, and a threaded sleeve is threadedly connected to the surface of the external thread block.
[0014] Preferably, the detection device includes a plurality of circular plates, the bottoms of the plurality of circular plates are connected to a plurality of circular blocks, the bottom ends of the plurality of circular blocks are connected to detection heads, the surfaces of the plurality of detection heads are connected to a plurality of connecting heads, and connecting wires are connected between the plurality of connecting heads.
[0015] Preferably, a movable component is arranged between the movable sleeve and the control machine, and the movable component includes a fixed seat, one side of the fixed seat is connected to a connecting rod, the surface of the connecting rod is sleeved with a movable sleeve, and the left and right sides of the movable sleeve are respectively connected to a first L-shaped connecting rod and a second L-shaped connecting rod.
[0016] Preferably, one end of the first L-shaped connecting rod is connected to a bottom plate, and the bottom plate is connected to the bottom of the control machine.
[0017] Preferably, a protective component is arranged between the workbench and the adjustment component, and the protective component includes a protective cover, one side of the protective cover is connected to a mounting block, bolts are arranged inside the mounting block, and through grooves are opened on the top and bottom of the protective cover.
[0018] Compared with the related art, the angle steel product inspection system based on the visual system provided by the present invention has the following beneficial effects: The present invention provides an angle steel product inspection system based on a visual system. A placement rack with multiple slide grooves and partition plates, an adjustment plate with multiple sliders and an adjustment component are arranged on a workbench with multiple rotating rollers for use in conjunction with a moving component, an installation component and a detection component. After the production of the angle steel main body is completed, multiple angle steel main bodies can be simultaneously transported to a designated position on the workbench surface for detection. This method can adapt to the detection of a large number of angle steel main bodies and can shorten the time for detecting the angle steel main bodies. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic structural diagram of a first embodiment of an angle steel product inspection system based on a visual system provided by the present invention; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure of the bottom of the device as a whole is shown; Figure 4 for Figure 3 An enlarged schematic diagram of part B is shown; Figure 5 for Figure 1 A schematic diagram of the overall three-dimensional structure of the device shown; Figure 6 for Figure 5 An enlarged schematic diagram of part C is shown; Figure 7 for Figure 5 An enlarged schematic diagram of the D portion shown; Figure 8 for Figure 1 An isometric structural diagram of the entire device shown; Fig. 9 for Figure 8 An enlarged schematic diagram of part E is shown; Fig.10 A schematic structural diagram of a second embodiment of an angle steel product inspection system based on a visual system provided by the present invention; Fig.11 This is a schematic structural diagram of a third embodiment of an angle steel product inspection system based on a vision system provided by the present invention.
[0020] Numbers in the figure: 1, working table; 2, rotating roller; 3. Positioning assembly; 31. Placement rack; 32. Partition plate; 33. Slide groove; 34. Slider; 35. Adjustment plate; 4. Adjustment assembly; 41. Fixing rod; 42. Spacer; 43. Adjustment sleeve; 44. U-shaped connecting rod; 45. Fixing bolt; 46. Fixing block; 5. Angle steel body; 6. Mobile device; 61. Round rod; 62. Mobile sleeve; 63. Hydraulic telescopic rod; 64. L-shaped connecting rod; 65. Mounting plate; 66. Connecting bolt; 7. Rectangular block; 8. Mounting assembly; 81. Sliding groove; 82. Sliding block; 83. External thread block; 84. Threaded sleeve; 9. Detection device; 91. circular plate; 92. circular block; 93. detection head; 94. connector; 95. connecting wire; 10. Control machine; 11. Electric wires; 13. movable assembly; 131. fixed seat; 132. connecting rod; 133. movable sleeve; 134. first L-shaped connecting rod; 135. bottom plate; 136. second L-shaped connecting rod; 14. Protection assembly; 141. Protection cover; 142. Through slot; 143. Mounting block; 144. Bolt. DETAILED DESCRIPTION
[0021] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes. Example 1
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 ,in, Figure 1 A schematic structural diagram of a first embodiment of an angle steel product inspection system based on a visual system provided by the present invention; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure of the bottom of the device as a whole is shown; Figure 4 for Figure 3 An enlarged schematic diagram of part B is shown; Figure 5 for Figure 1 A schematic diagram of the overall three-dimensional structure of the device shown; Figure 6 for Figure 5 An enlarged schematic diagram of part C is shown; Figure 7 for Figure 5 An enlarged schematic diagram of the D portion shown; Figure 8 for Figure 1 An isometric structural diagram of the entire device shown; Fig. 9 for Figure 8 An angle steel product inspection system based on a visual system includes: A workbench 1, wherein a plurality of rotating rollers 2 are arranged inside the workbench 1; A positioning assembly 3, the positioning assembly 3 is arranged on the surface of the plurality of rotating rollers 2, the positioning assembly 3 comprises a placement frame 31, a partition plate 32 is connected to the center of the surface of the placement frame 31, a slide groove 33 is provided on the surface of the placement frame 31 and on the left and right of the partition plate 32, a plurality of sliders 34 are slidably connected inside the slide groove 33, and an adjustment plate 35 is connected to the surface of the slider 34; An adjusting component 4, wherein the adjusting component 4 is arranged at one side of the bottom of the workbench 1; A plurality of angle steel bodies 5, wherein the plurality of angle steel bodies 5 are respectively arranged on the surface of the placement rack 31 and located between the plurality of adjustment plates 35 and the partition plate 32; A moving device 6, wherein the moving device 6 is arranged on the side of the workbench 1; An installation component 8, wherein the installation component 8 is arranged above the workbench 1; A detection device 9, wherein the detection device 9 is arranged below the mounting assembly 8; A control machine 10 is installed at a side of the workbench 1 . An electric wire 11 is connected to the control machine 10 , and one end of the electric wire 11 is connected to the detection device 9 .
[0023] The placement rack 31 is installed inside the workbench 1 and is located on the surface of multiple rotating rollers 2. A hollow is opened on the surface of the placement rack 31 to facilitate the movement of the auxiliary angle steel body 5. The use of the fixed rod 41 and the adjustment sleeve 43 facilitates the movement of multiple adjustment plates 35 through the U-shaped connecting rod 44. A plurality of fixing holes compatible with the fixing bolts 45 are opened at the bottom of the fixed rod 41.
[0024] The adjustment assembly 4 includes a fixing rod 41, a spacer block 42 is arranged at the center position of the surface of the fixing rod 41, and an adjustment sleeve 43 is sleeved on the surface of the fixing rod 41 and on the left and right sides of the spacer block 42. A U-shaped connecting rod 44 is connected to one side of the adjustment sleeve 43, and one end of the U-shaped connecting rod 44 is connected to one end of the adjustment plate 35.
[0025] A fixing bolt 45 is arranged inside the adjusting sleeve 43 , a plurality of fixing holes matching with the fixing bolt 45 are opened on the surface of the fixing rod 41 , and fixing blocks 46 are connected to the left and right sides of the fixing rod 41 , and one end of the fixing block 46 is connected to the bottom of the workbench 1 .
[0026] The moving device 6 includes a circular rod 61, a moving sleeve 62 is sleeved on the surface of the circular rod 61, a hydraulic telescopic rod 63 is installed on the surface of the moving sleeve 62, the top end of the hydraulic telescopic rod 63 is connected to an L-shaped connecting rod 64, and one end of the L-shaped connecting rod 64 is connected to a mounting plate 65.
[0027] A connection hole matched with the connection bolt 66 is opened on the surface of the round rod 61. The round rod 61 and the movable sleeve 62 can be replaced by a motor, a threaded rod and a threaded sleeve.
[0028] A connecting bolt 66 is disposed inside the movable sleeve 62 . The left and right ends of the circular rod 61 are connected to rectangular blocks 7 . One end of the rectangular block 7 is connected to the side of the workbench 1 .
[0029] The installation assembly 8 includes a sliding groove 81 , wherein a plurality of sliding blocks 82 are slidably connected inside the sliding groove 81 , and an external thread block 83 is connected to the surface of the sliding block 82 , and a threaded sleeve 84 is threadedly connected to the surface of the external thread block 83 .
[0030] The sliding groove 81 is opened on the surface of the mounting plate 65. The sliding groove 81 and the sliding block 82 can be used to adjust the position of the detection head 93. When in use, when the detection head 93 is installed, first, the detection head 93 with the sliding block 82 is inserted into the sliding groove 81 from the bottom of the mounting plate 65. After the sliding block 82 moves to the inside of the sliding groove 81, the position of the detection head 93 is adjusted. After the position of the detection head 93 is adjusted, the threaded sleeve 84 is used to threadably connect it with the external thread block 83 on the surface of the sliding block 82.
[0031] The detection device 9 includes a plurality of circular plates 91, the bottoms of the plurality of circular plates 91 are connected to a plurality of circular blocks 92, the bottom ends of the plurality of circular blocks 92 are connected to a detection head 93, the surfaces of the plurality of detection heads 93 are connected to a plurality of connecting heads 94, and connecting wires 95 are connected between the plurality of connecting heads 94.
[0032] Installing multiple connecting heads 94 on multiple detection heads 93 facilitates the use of multiple detection heads 93 in series via connecting wires 95 .
[0033] The working principle of the angle steel product inspection system based on the visual system provided by the present invention is as follows: When in use, when the adjustment plate 35 on the surface of the placement rack 31 is moved, the adjustment plate 35 drives the bottom slider 34 to move inside the slide groove 33 on the surface of the placement rack 31. When the adjustment plate 35 moves, the adjustment sleeve 43 is driven to move on the surface of the fixed rod 41 through the U-shaped connecting rod 44. When the multiple adjustment plates 35 on the surface of the placement rack 31 are adjusted to the appropriate position, the fixing bolt 45 is used to pass through the adjustment sleeve 43 and connect with the fixed rod 41 to push the angle steel body 5 to the surface of the placement rack 31 and be located between the multiple adjustment plates 35 and the partition plate 32.
[0034] When the angle steel body 5 moves to the surface of the placement rack 31, the multiple detection heads 93 at the bottom of the mounting plate 65 are opened by starting the control machine 10, and then the hydraulic telescopic rod 63 is started to adjust the upper and lower positions of the multiple detection heads 93 through the L-shaped connecting rod 64. After the upper and lower positions of the multiple detection heads 93 are adjusted, the hydraulic telescopic rod 63 is stopped, and then the hydraulic telescopic rod 63 is pushed to drive the multiple working detection heads 93 to scan and detect the multiple angle steel bodies 5 on the surface of the placement rack 31 under the action of the movable sleeve 62 and the circular rod 61.
[0035] Compared with the related art, the angle steel product inspection system based on the visual system provided by the present invention has the following beneficial effects: The present invention provides an angle steel product inspection system based on a visual system. A placement rack 31 with multiple slide grooves 33 and partition plates 32, an adjustment plate 35 with multiple sliders 34 and an adjustment component 4 are arranged on a workbench 1 with multiple rotating rollers 2 for use in conjunction with a moving component 6, an installation component 8 and a detection component 9. After the production of the angle steel main body 5 is completed, multiple angle steel main bodies 5 can be simultaneously transported to a designated position on the surface of the workbench 1 for detection. This method can adapt to the detection of a large number of angle steel main bodies 5 and can shorten the time for detecting the angle steel main body 5. Example 2
[0036] Please refer to Fig.10 Based on the angle steel product inspection system based on the visual system provided in the first embodiment of the present application, the second embodiment of the present application proposes another angle steel product inspection system based on the visual system. The second embodiment is only a preferred method of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0037] Specifically, the difference of the angle steel product inspection system based on the visual system provided by the second embodiment of the present application is that, in an angle steel product inspection system based on the visual system, a movable component 13 is arranged between the movable sleeve 62 and the control machine 10, and the movable component 13 includes a fixed seat 131, and a connecting rod 132 is connected to one side of the fixed seat 131, and a movable sleeve 133 is provided on the surface of the connecting rod 132, and the left and right sides of the movable sleeve 133 are respectively connected to a first L-shaped connecting rod 134 and a second L-shaped connecting rod 136.
[0038] One end of the second L-shaped connecting rod 136 is connected to the bottom of the movable sleeve 62 , and the fixing seat 131 is connected to the bottom of the workbench 1 .
[0039] One end of the first L-shaped connecting rod 134 is connected to a bottom plate 135 , and the bottom plate 135 is connected to the bottom of the control machine 10 .
[0040] The working principle of the angle steel product inspection system based on the visual system provided by the present invention is as follows: When in use, when the movable sleeve 62 moves through the hydraulic telescopic rod 63 with the L-shaped connecting rod 64, the movable sleeve 133 is driven to move on the surface of the connecting rod 132 through the second L-shaped connecting rod 136. When the movable sleeve 133 moves on the surface of the connecting rod 132, the control machine 10 is driven to move at the same time through the bottom plate 135.
[0041] Compared with the related art, the angle steel product inspection system based on the visual system provided by the present invention has the following beneficial effects: The present invention provides an angle steel product inspection system based on a visual system. A movable component 13 is arranged between a movable sleeve 63 and a control machine 10, which can drive the control machine 10 to follow the movement operation when the movable device 6 drives the detection device 9 to move. Example 3
[0042] Please refer to Fig.11 Based on the angle steel product inspection system based on the visual system provided in the first embodiment of the present application, the third embodiment of the present application proposes another angle steel product inspection system based on the visual system. The third embodiment is only a preferred method of the first embodiment, and the implementation of the third embodiment will not affect the independent implementation of the first embodiment.
[0043] Specifically, the difference of the angle steel product inspection system based on the visual system provided in the third embodiment of the present application is that, in an angle steel product inspection system based on the visual system, a protective component 14 is arranged between the workbench 1 and the adjustment component 4, and the protective component 14 includes a protective cover 141, and a mounting block 143 is connected to one side of the protective cover 141, and a bolt 144 is arranged inside the mounting block 143, and a through groove 142 is opened at the top and bottom of the protective cover 141.
[0044] A threaded hole matched with the bolt 144 is provided at the bottom of the workbench 1 .
[0045] The through slot 142 opened on the top of the protective cover 141 is a U-shaped slot that can facilitate the movement of the multiple U-shaped connecting rods 44, and the through slot 142 opened on the bottom of the protective cover 141 is convenient for the use of the fixing bolt 45 at the bottom of the adjustment sleeve 43.
[0046] The working principle of the angle steel product inspection system based on the visual system provided by the present invention is as follows: When in use, the protective cover 141 is firstly sleeved between the adjustment assembly 4 and the workbench 1 , and then the bolts 144 are passed through the mounting block 143 and threadedly connected to the bottom of the workbench 1 .
[0047] Compared with the related art, the angle steel product inspection system based on the visual system provided by the present invention has the following beneficial effects: The present invention provides an angle steel product inspection system based on a visual system. A protection component 14 is arranged between a workbench 1 and an adjustment component 4 to protect the protection component 4 exposed to the outside and prevent collision when the angle steel body 5 is transported.
[0048] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An angle steel product inspection system based on a visual system, characterized in that: include: A workbench, wherein a plurality of rotating rollers are arranged inside the workbench; A positioning assembly, the positioning assembly is arranged on the surface of the plurality of rotating rollers, the positioning assembly comprises a placement rack, a partition plate is connected to the center of the placement rack surface, a slide groove is provided on the surface of the placement rack and on the left and right of the partition plate, a plurality of sliders are slidably connected inside the slide groove, and an adjustment plate is connected to the surface of the slider; An adjusting component, the adjusting component is arranged on one side of the bottom of the workbench; A plurality of angle steel bodies, each of which is disposed on a surface of the placement rack and between the plurality of adjustment plates and the partition plate; A moving device, the moving device is arranged on the side of the workbench; An installation component, wherein the installation component is arranged above the workbench; A detection device, the detection device is arranged below the mounting assembly; A control machine is installed on the side of the workbench. An electric wire is connected to the control machine, and one end of the electric wire is connected to the detection device.
2. The angle steel product inspection system based on a visual system according to claim 1 is characterized in that: The adjustment assembly includes a fixed rod, a spacer is arranged at the center position of the surface of the fixed rod, and adjustment sleeves are sleeved on the surface of the fixed rod and on the left and right sides of the spacer. A U-shaped connecting rod is connected to one side of the adjustment sleeve, and one end of the U-shaped connecting rod is connected to one end of the adjustment plate.
3. The angle steel product inspection system based on a visual system according to claim 2 is characterized in that: A fixing bolt is arranged inside the adjusting sleeve, a plurality of fixing holes matching with the fixing bolt are opened on the surface of the fixing rod, and fixing blocks are connected to both the left and right sides of the fixing rod, and one end of the fixing block is connected to the bottom of the workbench.
4. The angle steel product inspection system based on a visual system according to claim 1, characterized in that: The moving device comprises a circular rod, a moving sleeve is sleeved on the surface of the circular rod, a hydraulic telescopic rod is installed on the surface of the moving sleeve, the top end of the hydraulic telescopic rod is connected to an L-shaped connecting rod, and one end of the L-shaped connecting rod is connected to a mounting plate.
5. The angle steel product inspection system based on a visual system according to claim 4 is characterized in that: A connecting bolt is arranged inside the movable sleeve, and rectangular blocks are connected to both left and right ends of the circular rod, and one end of the rectangular block is connected to the side of the workbench.
6. The angle steel product inspection system based on a visual system according to claim 1, characterized in that: The installation assembly comprises a sliding groove, a plurality of sliding blocks are slidably connected inside the sliding groove, an external thread block is connected to the surface of the sliding block, and a thread sleeve is threadedly connected to the surface of the external thread block.
7. The angle steel product inspection system based on a visual system according to claim 1, characterized in that: The detection device includes multiple circular plates, the bottoms of the multiple circular plates are connected to multiple circular blocks, the bottoms of the multiple circular blocks are connected to detection heads, the surfaces of the multiple detection heads are connected to multiple connecting heads, and the multiple connecting heads are connected with connecting wires.
8. The angle steel product inspection system based on a visual system according to claim 1, characterized in that: A movable component is arranged between the movable sleeve and the control machine, and the movable component includes a fixed seat, one side of the fixed seat is connected to a connecting rod, the surface of the connecting rod is sleeved with a movable sleeve, and the left and right sides of the movable sleeve are respectively connected to a first L-shaped connecting rod and a second L-shaped connecting rod.
9. The angle steel product inspection system based on a visual system according to claim 8, characterized in that: One end of the first L-shaped connecting rod is connected to a bottom plate, and the bottom plate is connected to the bottom of the control machine.
10. The angle steel product inspection system based on a visual system according to claim 1, characterized in that: A protection component is arranged between the workbench and the adjustment component, and the protection component includes a protection cover, one side of the protection cover is connected with a mounting block, bolts are arranged inside the mounting block, and through grooves are opened on the top and bottom of the protection cover.