Copper pipe surface defect image detection device and detection method
By designing a copper tube surface defect detection device including electric telescopic rods, image detectors, arc plates, L-shaped rods, rotary plates and other components, the problem of image blurring caused by shaking of the copper tube during the detection process is solved, stable support and all-round detection are achieved, and detection efficiency and image clarity are improved.
Patent Information
- Application Number
- CN202411686519.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-25
AI Technical Summary
During the inspection process, the existing copper tube surface defect detection device may shake, causing the captured image to be blurred, affecting the sharpness of the image, making defects difficult to identify.
A copper tube surface defect image detection device is designed, including electric telescopic rods, image detectors, arc plates, L-shaped rods, rotary plates and other components. Through the coordinated work of these components, stable support and all-round detection of the copper tube are achieved to avoid shaking.
By stably supporting the copper tube, the copper tube maintains a stable posture during the inspection process, avoiding difficulties in detecting defects caused by tilting or moving, and improving the clarity and detection efficiency of the image.
Smart Images

Figure CN119510441A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of copper tube defect image detection, and in particular to a copper tube surface defect image detection device and a detection method. Background Art
[0002] The copper tube surface defect image detection device is mainly used to detect surface defects that may appear on copper tubes during production and processing, such as scratches, pits, cracks, bubbles, etc.
[0003] The patent with patent announcement number CN117288676B relates to a surface defect detection device for air-conditioning refrigeration copper tubes, which belongs to the field of surface detection technology, including a transmission device placed on the ground, the transmission device is used to transport copper tubes, an external detection device is arranged on the transmission device, the external detection device is used to detect surface defects of the outer wall of the copper tube, and an internal detection device is arranged on the transmission device, the internal detection device is used to detect surface defects of the inner wall of the copper tube. The internal detection device and the external detection device arranged in this patent can respectively detect the surface defects of the inner wall and the outer wall of the copper tube, and the detection is more comprehensive; the transmission device continuously drives the copper tube to pass through the internal detection device and the external detection device for detection, thereby realizing fully automatic surface defect detection of the copper tube, and through the relative rotation of the copper tube and the inner and outer contact mechanisms and the radial sliding of the contact mechanism itself and the copper tube relative to each other, surface defect detection without dead angles is realized, which greatly improves the detection efficiency and detection effect.
[0004] In the above patent, fully automatic copper tube surface defect detection is realized, and through the relative rotation of the copper tube and the inner and outer contact mechanisms and the radial sliding of the contact mechanism itself and the copper tube, surface defect detection without blind spots is achieved, which greatly improves the detection efficiency and detection effect. However, during the detection process, the copper tube may shake, resulting in blurred captured images, affecting the clarity of the image and making defects difficult to identify. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a copper tube surface defect image detection device and detection method, which solves the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a copper tube surface defect image detection device, comprising: a base, a support frame fixedly installed on the top of the base, an electric telescopic rod fixedly installed on the top of the support frame, an image detector fixedly installed on the free end of the electric telescopic rod, and a long rod fixedly installed on the bottom of the electric telescopic rod; an anti-sway device, the anti-sway device is arranged on the top of the base, and the anti-sway device includes a turntable, a copper tube body, a sliding rod, a circular plate, a trapezoidal block, an L-shaped rod, an arc plate, a fixed plate, an L-shaped plate, a support seat and a rotating plate, the electric telescopic rod moves downward to drive the long rod to move downward, the long rod moves downward to push the circular plate to move downward, the circular plate moves downward to push the sliding rod to move downward, and the sliding The rod moves downward to drive the trapezoidal block to move downward, the turntable is rotatably installed on the inner wall of the base, the copper tube body is arranged on the top of the turntable, the sliding rod slides through the surface of the turntable, the circular plate is fixedly installed on the top of the sliding rod, the trapezoidal block is fixedly installed on the surface of the sliding rod, the L-shaped rod is slidably installed on the top of the turntable, the arc plate is fixedly installed on the surface of the L-shaped rod, the fixed plate is fixedly installed on the surface of the L-shaped rod, the turntable surface is provided with a sliding groove, the L-shaped plate is slidably installed on the inner wall of the sliding groove, the support seat is fixedly installed on the top of the turntable, and the rotating plate is rotatably installed on the inner wall of the support seat, the L-shaped plate moves in the direction close to the support seat, which will push one end of the rotating plate to rotate upward, and the upward rotation of one end of the rotating plate will drive the other end to rotate downward.
[0007] According to the above technical solution, a No. 1 spring is arranged between the sliding rod and the turntable, and the sliding rod is reset by the No. 1 spring. A No. 2 spring is arranged between the L-shaped rod and the turntable, and the L-shaped rod is reset by the No. 2 spring. A No. 3 spring is arranged between the L-shaped plate and the slide groove, and the L-shaped plate is reset by the No. 3 spring. A No. 1 torsion spring is arranged between the rotating plate and the support seat, and the rotating plate is reset by the No. 1 torsion spring.
[0008] According to the above technical solution, a cleaning device for cleaning impurities attached to the copper tube body is provided at the bottom of the turntable, and an anti-adhesion device is provided on the cleaning device. The cleaning device includes a hollow cylinder, an elastic telescopic rod and a spiral rod. The spiral rod is pushed downward by the downward movement of the circular plate. The downward movement of the spiral rod will guide the turntable under the guidance of the spiral groove, so that the turntable rotates along the direction of the spiral groove. The rotation of the turntable will drive the copper tube body to rotate. The hollow cylinder is fixedly installed on the top of the inner wall of the base, the elastic telescopic rod is fixedly installed on the bottom of the inner wall of the hollow cylinder, the spiral rod is fixedly installed on the free end of the elastic telescopic rod, and the spiral rod is threadedly connected to the turntable.
[0009] According to the above technical solution, an L-shaped long plate is fixedly installed at the free end of the elastic telescopic rod, a pulley frame is fixedly installed at the end of the L-shaped long plate away from the elastic telescopic rod, a sliding plate is slidably installed on the top of the base, a trapezoidal plate is fixedly installed on the side of the sliding plate close to the pulley frame, and a brush plate is slidably installed on the side of the sliding plate close to the copper tube body. The movement of the sliding plate toward the direction close to the copper tube body will drive the brush plate to move toward the direction close to the copper tube body, and the brush plate will contact the copper tube body through the brush plate.
[0010] According to the above technical solution, a No. 4 spring is arranged between the base and the sliding plate, and the sliding plate is driven to reset by the No. 4 spring. A No. 5 spring is arranged between the sliding plate and the brush plate, and the brush plate is driven to reset by the No. 5 spring.
[0011] According to the above technical solution, the anti-adhesion device includes a trapezoidal slide, a connecting plate, a cleaning rod and a fixed rod. The sliding plate moves toward the direction close to the copper tube body, driving the trapezoidal slide to move toward the direction close to the copper tube body. The trapezoidal slide moves toward the direction close to the copper tube body and contacts the fixed rod, which pushes the trapezoidal slide to move away from the brush plate. The trapezoidal slide is slidably installed at the bottom of the sliding plate, a groove is provided at the top of the trapezoidal slide, the connecting plate is fixedly installed at the top of the trapezoidal slide, the cleaning rod is fixedly installed at the top of the connecting plate, and the fixed rod is fixedly installed at the top of the base.
[0012] According to the above technical solution, a connecting frame is fixedly installed on the surface of the brush plate, a rotating block is rotatably installed on the inner wall of the connecting frame, and a limiting block is fixedly installed on the inner wall of the connecting frame. The upward movement of the rotating block will drive the connecting frame to move upward, and the upward movement of the connecting frame will drive the brush plate to move upward. By providing multiple grooves, the brush plate can shake up and down.
[0013] According to the above technical solution, a No. 6 spring is arranged between the trapezoidal slide and the sliding plate, and the trapezoidal slide is driven to reset by the torsion spring. A No. 2 torsion spring is arranged between the connecting frame and the rotating block, and the rotating block is driven to reset by the No. 2 torsion spring. The limit block is in contact with the surface of the rotating block.
[0014] A detection method of a copper tube surface defect image detection device comprises the following steps:
[0015] Step 1: Place the copper tube on the top of the turntable and start the electric telescopic rod to move downward. The electric telescopic rod moves downward to drive the image detector to move downward. The image detector moves downward to detect the inner and outer walls of the copper tube to prevent internal defects that may cause problems in subsequent use.
[0016] Step 2: Support the inner wall of the copper tube body with an arc plate. The support can provide a stable testing platform and reduce the detection error caused by external forces or equipment vibration;
[0017] Step 3: The L-shaped rod moves toward the inner wall of the copper tube body, driving the fixed plate to move toward the inner wall of the copper tube body. The fixed plate moves toward the inner wall of the copper tube body, driving the L-shaped plate to move toward the support seat.
[0018] Step 4: Move the L-shaped plate toward the support seat to push one end of the rotating plate to rotate upward. The upward rotation of one end of the rotating plate drives the other end to rotate downward. The outer wall of the copper tube body is supported by the rotation of the rotating plate. The supported outer wall can ensure that the copper tube maintains a stable posture during the inspection process to avoid difficulties in defect detection due to tilting or movement.
[0019] The present invention provides a copper tube surface defect image detection device and detection method, which has the following beneficial effects:
[0020] (1) In this invention, the image detector moves downward when the electric telescopic rod moves downward, and the image detector detects the inner and outer walls of the copper tube body to prevent internal defects that may cause problems in subsequent use. At the same time, the inner wall of the copper tube body is supported by an arc plate, which can provide a stable detection platform and reduce detection errors caused by external forces or equipment vibrations. The outer wall of the copper tube body is supported by a rotating plate, and the supported outer wall can ensure that the copper tube maintains a stable posture during the detection process, avoiding difficulties in defect detection due to tilting or movement.
[0021] (2) The invention drives the copper tube body to rotate by rotating the turntable. The inner and outer walls can be inspected in all directions by rotating the copper tube body, thereby improving the inspection efficiency and preventing some positions from not being detected, which may cause safety hazards. At the same time, the movement of the sliding plate toward the copper tube body drives the brush plate toward the copper tube body. The brush plate contacts the copper tube body, so that impurities attached to the copper tube body can be cleaned off during the rotation of the copper tube body. This prevents the impurities from causing image blur during image inspection, reducing the image clarity and affecting subsequent image processing and analysis.
[0022] (3) The invention uses a cleaning rod to clean impurities attached to the brush plate, preventing the impurities from being attached to the brush, causing the brush plate to be attached to the copper tube body again when it is cleaned next time, affecting the detection effect. At the same time, by providing a plurality of grooves, the brush plate can be shaken up and down, and the impurities attached to the brush can be shaken off by shaking, thereby improving the removal effect of impurities and preventing impurities from being attached and affecting the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2It is a schematic diagram of the overall cross-sectional structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the anti-sway device of the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of the sliding rod and the trapezoidal block of the present invention;
[0027] Figure 5 It is a schematic diagram of the structure of the cleaning device of the present invention;
[0028] Figure 6 It is a schematic structural diagram of the anti-adhesion device of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the trapezoidal slide plate of the present invention.
[0030] In the figure: 1, base; 2, support frame; 3, electric telescopic rod; 4, image detector; 5, long rod; 6, turntable; 7, copper tube body; 8, sliding rod; 9, round plate; 10, trapezoidal block; 11, L-shaped rod; 12, arc plate; 13, fixed plate; 14, L-shaped plate; 15, support seat; 16, rotating plate; 171, hollow cylinder; 172, elastic telescopic rod; 173, spiral rod; 174, L-shaped long plate; 175, pulley frame; 176, sliding plate; 177, trapezoidal plate; 178, brush plate; 181, trapezoidal slide plate; 182, connecting plate; 183, cleaning rod; 184, fixed rod; 185, connecting frame; 186, rotating block; 187, limit block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 4An embodiment of the present invention is: a copper tube surface defect image detection device, comprising: a base 1, a support frame 2 is fixedly installed on the top of the base 1, an electric telescopic rod 3 is fixedly installed on the top of the support frame 2, an image detector 4 is fixedly installed on the free end of the electric telescopic rod 3, and a long rod 5 is fixedly installed on the bottom of the electric telescopic rod 3; an anti-sway device, the anti-sway device is arranged on the top of the base 1, and the anti-sway device includes a turntable 6, a copper tube body 7, a sliding rod 8, a circular plate 9, a trapezoidal block 10, an L-shaped rod 11, an arc plate 12, a fixed plate 13, an L-shaped plate 14, a support seat 15 and a rotating plate 16, the inner wall of the copper tube body 7 is supported by the arc plate 12, and the support can provide a stable detection platform to reduce the detection error caused by external force or equipment vibration. The disk 6 is rotatably mounted on the inner wall of the base 1, the copper tube body 7 is arranged on the top of the turntable 6, the sliding rod 8 slides through the surface of the turntable 6, the circular plate 9 is fixedly mounted on the top of the sliding rod 8, the trapezoidal block 10 is fixedly mounted on the surface of the sliding rod 8, the L-shaped rod 11 is slidably mounted on the top of the turntable 6, the arc plate 12 is fixedly mounted on the surface of the L-shaped rod 11, the fixed plate 13 is fixedly mounted on the surface of the L-shaped rod 11, a slide groove is opened on the surface of the turntable 6, the L-shaped plate 14 is slidably mounted on the inner wall of the slide groove, the support seat 15 is fixedly mounted on the top of the turntable 6, and the rotating plate 16 is rotatably mounted on the inner wall of the support seat 15. The outer wall of the copper tube body 7 is supported by the rotation of the rotating plate 16. The supporting outer wall can ensure that the copper tube maintains a stable posture during the detection process, avoiding the difficulty of defect detection caused by tilting or moving.
[0033] A No. 1 spring is arranged between the sliding rod 8 and the turntable 6, and the sliding rod 8 is reset by the No. 1 spring. A No. 2 spring is arranged between the L-shaped rod 11 and the turntable 6, and the L-shaped rod 11 is reset by the No. 2 spring. A No. 3 spring is arranged between the L-shaped plate 14 and the slide groove, and the L-shaped plate 14 is reset by the No. 3 spring. A No. 1 torsion spring is arranged between the rotating plate 16 and the support seat 15, and the rotating plate 16 is reset by the No. 1 torsion spring.
[0034] When the present embodiment is working, the copper tube body 7 is placed on the top of the turntable 6, and the electric telescopic rod 3 is started to move downward. The electric telescopic rod 3 moving downward will drive the image detector 4 to move downward. The image detector 4 moving downward will detect the inner and outer walls of the copper tube body 7 to prevent internal defects that may cause problems in subsequent use. At the same time, the electric telescopic rod 3 moving downward will drive the long rod 5 to move downward. The long rod 5 moving downward will push the circular plate 9 to move downward. The circular plate 9 moving downward will push the sliding rod 8 to move downward. The sliding rod 8 moving downward will drive the trapezoidal block 10 to move downward. The trapezoidal block 10 moving downward will contact the L-shaped rod 11. The trapezoidal block 10 will push the L-shaped rod 11 to move toward the inner wall of the copper tube body 7. The L-shaped rod 11 moving toward the inner wall of the copper tube body 7 will drive the arc plate 12 to move toward the copper tube body 7. The inner wall of the copper tube body 7 is supported by the arc plate 12, and the support can provide a stable detection platform to reduce the detection error caused by external force or equipment vibration. At the same time, the L-shaped rod 11 moves toward the inner wall of the copper tube body 7, which will drive the fixed plate 13 to move toward the inner wall of the copper tube body 7. The fixed plate 13 moves toward the inner wall of the copper tube body 7, which will drive the L-shaped plate 14 to move toward the support seat 15. The L-shaped plate 14 moves toward the support seat 15, which will push one end of the rotating plate 16 to rotate upward. The upward rotation of one end of the rotating plate 16 will drive the other end to rotate downward. The outer wall of the copper tube body 7 is supported by the rotation of the rotating plate 16. Supporting the outer wall can ensure that the copper tube maintains a stable posture during the detection process, avoiding the difficulty of defect detection caused by tilting or movement.
[0035] See also Figure 1-Figure 7 On the basis of the above embodiment, in another embodiment of the present invention, a cleaning device for cleaning impurities attached to the copper tube body 7 is provided at the bottom of the turntable 6, and an anti-adhesion device is provided on the cleaning device. The cleaning device includes a hollow cylinder 171, an elastic telescopic rod 172 and a spiral rod 173. The hollow cylinder 171 is fixedly mounted on the top of the inner wall of the base 1, the elastic telescopic rod 172 is fixedly mounted on the bottom of the inner wall of the hollow cylinder 171, and the spiral rod 173 is fixedly mounted on the free end of the elastic telescopic rod 172. The spiral rod 173 is threadedly connected to the turntable 6. By rotating the copper tube body 7, the inner and outer walls can be fully detected, thereby improving the detection efficiency and preventing some positions from not being detected, which poses a safety hazard.
[0036] An L-shaped long plate 174 is fixedly installed on the free end of the elastic telescopic rod 172, and a pulley frame 175 is fixedly installed on the end of the L-shaped long plate 174 away from the elastic telescopic rod 172. A sliding plate 176 is slidably installed on the top of the base 1, and a trapezoidal plate 177 is fixedly installed on the side of the sliding plate 176 close to the pulley frame 175. A brush plate 178 is slidably installed on the side of the sliding plate 176 close to the copper tube body 7, so that impurities attached to the copper tube body 7 can be cleaned off during the rotation of the copper tube body 7 to prevent impurities from causing image blur during image detection, reducing image clarity, and affecting subsequent image processing and analysis.
[0037] A No. 4 spring is arranged between the base 1 and the sliding plate 176, and the sliding plate 176 is reset by the No. 4 spring. A No. 5 spring is arranged between the sliding plate 176 and the brush plate 178, and the brush plate 178 is reset by the No. 5 spring.
[0038] The anti-adhesion device includes a trapezoidal slide 181, a connecting plate 182, a cleaning rod 183 and a fixed rod 184. The trapezoidal slide 181 is slidably installed at the bottom of the sliding plate 176. A groove is provided on the top of the trapezoidal slide 181. The connecting plate 182 is fixedly installed on the top of the trapezoidal slide 181. The cleaning rod 183 is fixedly installed on the top of the connecting plate 182. The fixed rod 184 is fixedly installed on the top of the base 1. The impurities attached to the brush plate 178 are cleaned by the cleaning rod 183 to prevent the impurities from being attached to the brush, which causes the brush plate 178 to be attached to the copper tube body 7 again when it is cleaned next time, thereby affecting the detection effect.
[0039] A connecting frame 185 is fixedly installed on the surface of the brush plate 178, a rotating block 186 is rotatably installed on the inner wall of the connecting frame 185, and a limiting block 187 is fixedly installed on the inner wall of the connecting frame 185. Impurities attached to the brush can be shaken off by shaking, thereby improving the removal effect of impurities and preventing impurities from sticking and affecting the detection effect.
[0040] A No. 6 spring is arranged between the trapezoidal slide 181 and the sliding plate 176, and the trapezoidal slide 181 is reset by the torsion spring. A No. 2 torsion spring is arranged between the connecting frame 185 and the rotating block 186, and the rotating block 186 is reset by the No. 2 torsion spring. The limit block 187 is in contact with the surface of the rotating block 186.
[0041] A detection method of a copper tube surface defect image detection device comprises the following steps:
[0042] Step 1: Place the copper tube body 7 on the top of the turntable 6, start the electric telescopic rod 3 to move downward, the electric telescopic rod 3 moves downward to drive the image detector 4 to move downward, and the image detector 4 moves downward to detect the inner and outer walls of the copper tube body 7 to prevent internal defects that may cause problems in subsequent use;
[0043] Step 2: The inner wall of the copper tube body 7 is supported by the arc plate 12. The support can provide a stable detection platform and reduce the detection error caused by external force or equipment vibration;
[0044] Step 3: The L-shaped rod 11 moves toward the inner wall of the copper tube body 7 to drive the fixing plate 13 to move toward the inner wall of the copper tube body 7, and the fixing plate 13 moves toward the inner wall of the copper tube body 7 to drive the L-shaped plate 14 to move toward the support seat 15;
[0045] Step 4: Move the L-shaped plate 14 toward the support seat 15 to push one end of the rotating plate 16 to rotate upward. The upward rotation of one end of the rotating plate 16 drives the other end to rotate downward. The outer wall of the copper tube body 7 is supported by the rotation of the rotating plate 16. The supported outer wall can ensure that the copper tube maintains a stable posture during the inspection process, avoiding difficulties in defect detection due to tilting or movement.
[0046] When the present embodiment is working, the circular plate 9 moves downward to push the screw rod 173 to move downward. The downward movement of the screw rod 173 will guide the turntable 6 under the guidance of the spiral groove, so that the turntable 6 rotates along the direction of the spiral groove. The rotation of the turntable 6 will drive the copper tube body 7 to rotate. The rotation of the copper tube body 7 can perform all-round detection of the inner and outer walls, improve the detection efficiency, and prevent some positions from not being detected, which poses a safety hazard. At the same time, the downward movement of the screw rod 173 will squeeze the free end of the elastic telescopic rod 172 to move downward. The downward movement of the free end of the elastic telescopic rod 172 will drive the L-shaped long plate 174 to move downward. The downward movement of the L-shaped long plate 174 will drive the pulley frame 1 75 moves downward, and the downward movement of the pulley frame 175 will push the trapezoidal plate 177 to move in the direction close to the copper tube body 7. The movement of the trapezoidal plate 177 in the direction close to the copper tube body 7 will drive the sliding plate 176 to move in the direction close to the copper tube body 7. The movement of the sliding plate 176 in the direction close to the copper tube body 7 will drive the brush plate 178 to move in the direction close to the copper tube body 7. The brush plate 178 contacts the copper tube body 7, so that the impurities attached to the copper tube body 7 are cleaned off during the rotation of the copper tube body 7, so as to prevent the impurities from causing image blur and reducing the image clarity during image detection, thereby affecting the subsequent image processing and analysis.
[0047] The sliding plate 176 moves toward the direction close to the copper tube body 7, driving the trapezoidal slide plate 181 to move toward the direction close to the copper tube body 7. The trapezoidal slide plate 181 moves toward the direction close to the copper tube body 7 and contacts the fixing rod 184. The fixing rod 184 pushes the trapezoidal slide plate 181 to move away from the brush plate 178. The trapezoidal slide plate 181 moves away from the brush plate 178 and drives the connecting plate 182 to move away from the brush plate 178. The connecting plate 182 moves away from the brush plate 178 and drives the cleaning rod 183 to move away from the brush plate 178. The impurities attached to the brush plate 178 are cleaned by the cleaning rod 183 to prevent the impurities from being attached to the brush, resulting in When the brush plate 178 is cleaned next time, it will adhere to the copper tube body 7 again, affecting the detection effect. At the same time, the trapezoidal slide 181 moves in the direction away from the brush plate 178 and contacts the rotating block 186. The rotating block 186 is guided and limited by the limit block 187, so that the trapezoidal slide 181 moves in the direction away from the brush plate 178 and pushes the rotating block 186 to move upward. The upward movement of the rotating block 186 will drive the connecting frame 185 to move upward, and the upward movement of the connecting frame 185 will drive the brush plate 178 to move upward. By providing a plurality of grooves, the brush plate 178 can be shaken up and down, and the impurities attached to the brush can be shaken off by shaking, thereby improving the removal effect of impurities and preventing impurities from adhering to and affecting the detection effect.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A copper tube surface defect image detection device, characterized in that: include: A base (1), a support frame (2) is fixedly mounted on the top of the base (1), an electric telescopic rod (3) is fixedly mounted on the top of the support frame (2), an image detector (4) is fixedly mounted on the free end of the electric telescopic rod (3), and a long rod (5) is fixedly mounted on the bottom of the electric telescopic rod (3); The anti-sway device is arranged on the top of the base (1), and comprises a turntable (6), a copper tube body (7), a sliding rod (8), a circular plate (9), a trapezoidal block (10), an L-shaped rod (11), an arc-shaped plate (12), a fixed plate (13), an L-shaped plate (14), a support seat (15) and a rotating plate (16). The turntable (6) is rotatably mounted on the inner wall of the base (1), the copper tube body (7) is arranged on the top of the turntable (6), the sliding rod (8) slides through the surface of the turntable (6), and the circular plate (9) is fixed The trapezoidal block (10) is fixedly mounted on the surface of the sliding rod (8), the L-shaped rod (11) is slidably mounted on the top of the turntable (6), the arc-shaped plate (12) is fixedly mounted on the surface of the L-shaped rod (11), the fixed plate (13) is fixedly mounted on the surface of the L-shaped rod (11), a sliding groove is provided on the surface of the turntable (6), the L-shaped plate (14) is slidably mounted on the inner wall of the sliding groove, the support seat (15) is fixedly mounted on the top of the turntable (6), and the rotating plate (16) is rotatably mounted on the inner wall of the support seat (15); Wherein, a cleaning device for cleaning impurities attached to the copper tube body (7) is provided at the bottom of the turntable (6), and an anti-adhesion device is provided on the cleaning device.
2. The copper tube surface defect image detection device according to claim 1, characterized in that: A No. 1 spring is arranged between the sliding rod (8) and the rotating disk (6), a No. 2 spring is arranged between the L-shaped rod (11) and the rotating disk (6), a No. 3 spring is arranged between the L-shaped plate (14) and the sliding groove, and a No. 1 torsion spring is arranged between the rotating plate (16) and the supporting seat (15).
3. The copper tube surface defect image detection device according to claim 2, characterized in that: The cleaning device comprises a hollow cylinder (171), an elastic telescopic rod (172) and a spiral rod (173); the hollow cylinder (171) is fixedly mounted on the top of the inner wall of the base (1); the elastic telescopic rod (172) is fixedly mounted on the bottom of the inner wall of the hollow cylinder (171); the spiral rod (173) is fixedly mounted on the free end of the elastic telescopic rod (172); and the spiral rod (173) is threadedly connected to the rotating disk (6).
4. The copper tube surface defect image detection device according to claim 3, characterized in that: An L-shaped long plate (174) is fixedly mounted on the free end of the elastic telescopic rod (172); a pulley frame (175) is fixedly mounted on the end of the L-shaped long plate (174) away from the elastic telescopic rod (172); a sliding plate (176) is slidably mounted on the top of the base (1); a trapezoidal plate (177) is fixedly mounted on a side of the sliding plate (176) close to the pulley frame (175); and a brush plate (178) is slidably mounted on a side of the sliding plate (176) close to the copper tube body (7).
5. The copper tube surface defect image detection device according to claim 4, characterized in that: A No. 4 spring is arranged between the base (1) and the sliding plate (176), and a No. 5 spring is arranged between the sliding plate (176) and the brush plate (178).
6. The copper tube surface defect image detection device according to claim 5, characterized in that: The anti-adhesion device comprises a trapezoidal slide plate (181), a connecting plate (182), a cleaning rod (183) and a fixing rod (184); the trapezoidal slide plate (181) is slidably mounted on the bottom of the sliding plate (176); a groove is provided on the top of the trapezoidal slide plate (181); the connecting plate (182) is fixedly mounted on the top of the trapezoidal slide plate (181); the cleaning rod (183) is fixedly mounted on the top of the connecting plate (182); and the fixing rod (184) is fixedly mounted on the top of the base (1).
7. The copper tube surface defect image detection device according to claim 6, characterized in that: A connecting frame (185) is fixedly mounted on the surface of the brush plate (178), a rotating block (186) is rotatably mounted on the inner wall of the connecting frame (185), and a limiting block (187) is fixedly mounted on the inner wall of the connecting frame (185).
8. The copper tube surface defect image detection device according to claim 7, characterized in that: A No. 6 spring is arranged between the trapezoidal slide plate (181) and the sliding plate (176), a No. 2 torsion spring is arranged between the connecting frame (185) and the rotating block (186), and the limiting block (187) is in surface contact with the rotating block (186).
9. A method for detecting copper tube surface defects using an image detection device, using the copper tube surface defects image detection device according to claim 8, characterized in that: The following steps are involved: Step 1: Place the copper tube body (7) on the top of the turntable (6), start the electric telescopic rod (3) to move downward, the electric telescopic rod (3) moves downward to drive the image detector (4) to move downward, and the image detector (4) moves downward to detect the inner and outer walls of the copper tube body (7) to prevent internal defects that may cause problems in subsequent use; Step 2: The inner wall of the copper tube body (7) is supported by the arc plate (12), and the support can provide a stable detection platform to reduce the detection error caused by external force or equipment vibration; Step 3: The L-shaped rod (11) moves toward the inner wall of the copper tube body (7) to drive the fixing plate (13) to move toward the inner wall of the copper tube body (7); the fixing plate (13) moves toward the inner wall of the copper tube body (7) to drive the L-shaped plate (14) to move toward the support seat (15); Step 4: Move the L-shaped plate (14) toward the support seat (15) to push one end of the rotating plate (16) to rotate upward. The upward rotation of one end of the rotating plate (16) drives the other end to rotate downward. The outer wall of the copper tube body (7) is supported by the rotation of the rotating plate (16). The supported outer wall can ensure that the copper tube maintains a stable posture during the detection process, avoiding the difficulty of defect detection caused by tilting or movement.
Citation Information
Patent Citations
A surface defect detection device for air conditioning refrigeration copper tube
CN117288676B
Cited By
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