A universal tooling for multi-specification products of a fully automatic key press and its manufacturing method
By designing a universal tooling for multi-specification products for a fully automatic keying machine, the problem of poor equipment compatibility was solved, and efficient and reliable wire bonding of multi-specification infrared detector components was achieved, improving the flexibility and insulation of the equipment.
Patent Information
- Application Number
- CN202411616174.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2044-11-13
AI Technical Summary
Existing fully automatic key press equipment has poor compatibility when dealing with infrared detector components of various specifications, resulting in low lead wire efficiency and low reliability.
A universal tooling for multi-specification products of a fully automatic key press was designed, including a horizontal clamp, a transition platform, an insulating base, a replaceable vacuum suction head, and a free-moving block. Through the horizontal adjustment mechanism and insulation design, the tooling can be adapted to and securely fixed to multi-specification products.
It improves the flexibility and efficiency of the equipment, ensures the reliability and insulation of multi-specification products, and enhances the efficiency and reliability of wire bonding.
Smart Images

Figure CN119517798B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to infrared detector component assembly technology and high-reliability wire bonding technology, and in particular to a fully automatic wire bonding machine with universal tooling for multiple specifications of products and its manufacturing method. Background Technology
[0002] Infrared remote sensing instruments are characterized by high detection accuracy and strong environmental adaptability, and are widely used in fields such as detection, intelligence reconnaissance, precision strikes, night vision, and meteorological observation. Currently, as infrared detectors develop towards ultra-long linear arrays and ultra-large arrays, higher demands are being placed on the assembly technology of infrared detector components.
[0003] In the assembly of infrared detector components, wire bonding is typically used to extract electrical characteristics. Wire bonding dominates the field of interconnect technology due to its low cost and high efficiency. Fully automated wire bonding technology is a modern, high-tech microelectronic packaging technology that integrates precision mechanics, automatic control, image recognition, optics, and ultrasonic thermoforming. It can efficiently and reliably interconnect infrared detector chips, electrode plates, and connectors to achieve signal transmission.
[0004] In typical standardized production, the loading platform of a fully automatic key press is often designed for a fixed product, resulting in low compatibility with components of different specifications. When the same machine is used with components of multiple specifications, it is often necessary to disassemble and replace the components mounted on the platform, which reduces lead wire efficiency and negatively impacts product reliability. In the production environment of multi-specification infrared detector components, there is an urgent need for a tooling that can adapt to various component specifications to improve the product changeover flexibility and equipment utilization efficiency of the fully automatic key press. Summary of the Invention
[0005] The purpose of this invention is to provide a universal tooling for multi-specification products of a fully automatic key press and its manufacturing method, which mainly solves the problems existing in the prior art. It achieves compatibility between multi-specification products and equipment through movable free-moving blocks; it has a horizontal adjustment mechanism to make the equipment operating platform and tooling level adjustable; at the same time, it is designed with an insulating base to insulate the components from the equipment when the lead wires are bonded, effectively ensuring the safety of the infrared detector module.
[0006] To achieve the above objectives, the technical solution of the present invention is as follows:
[0007] A universal tooling for a fully automatic key press machine with multiple specifications is characterized by comprising: a horizontal clamp, a transition platform, an insulating base, a transition platform fixing nut, a replaceable vacuum suction head, several freely movable blocks, and a horizontal adjustment screw;
[0008] The insulating base is connected to the bottom surface of the transition platform via a transition platform fixing nut; the horizontal clamp is fixed above the transition platform and the gap between the horizontal clamp and the transition platform is adjusted by a horizontal adjusting screw.
[0009] The horizontal clamp has several free-moving block fixing screw holes and a replaceable vacuum head mounting hole. The side wall of the replaceable vacuum head mounting hole has a negative pressure input hole.
[0010] The replaceable vacuum tip has a replaceable vacuum tip negative pressure output port at the top and a replaceable vacuum tip negative pressure input port on the side; when the replaceable vacuum tip is installed in the replaceable vacuum tip mounting hole and fixed, the replaceable vacuum tip negative pressure input port is connected to the negative pressure input port.
[0011] Several freely movable blocks are fixed to the freely movable block fixing screw holes of the horizontal clamp through their free movable block fixing holes and fixing elements; the free movable blocks can be fixed at any position in the horizontal and vertical directions on the horizontal clamp, which can be used to adapt to the positioning and fixing of products of various specifications.
[0012] The fully automatic key press universal tooling for multiple specifications is characterized in that: the horizontal clamp is provided with a horizontal adjustment screw hole and a horizontal clamp fixing screw mounting hole; the transition platform has a horizontal clamp fixing screw hole corresponding to the horizontal clamp fixing screw mounting hole; the horizontal adjustment screw is screwed into the horizontal adjustment screw hole and its lower end abuts against the transition platform to adjust the gap between the horizontal clamp and the transition platform; the horizontal clamp and the transition platform are fixed by a fixing element passing through the horizontal clamp fixing screw mounting hole and the horizontal clamp fixing screw hole.
[0013] The fully automatic key press universal tooling for multiple specifications is characterized in that: the horizontal adjustment screw holes are distributed on both sides of the mounting holes of the fixing screws of each horizontal clamp.
[0014] The fully automatic key press multi-specification product universal tooling is characterized in that: the replaceable vacuum suction head mounting hole on the horizontal fixture is provided with a replaceable vacuum suction head fixing screw hole on the outside, and the replaceable vacuum suction head has a replaceable vacuum suction head mounting countersunk hole on the outside. The fixing element passes through the replaceable vacuum suction head mounting countersunk hole and the replaceable vacuum suction head mounting hole and fixes the replaceable vacuum suction head in the replaceable vacuum suction head mounting hole.
[0015] The fully automatic key press multi-specification product universal tooling is characterized in that: the replaceable vacuum suction head is also provided with a replaceable vacuum suction head disassembly hole, which is used to remove the replaceable vacuum suction head with the help of disassembly screws.
[0016] The aforementioned universal tooling for multi-specification products of the fully automatic key press is characterized in that: the insulating base has a transition platform fixing through hole and an insulating base fixing hole; the transition platform has a transition platform fixing countersunk hole; and the lower end face of the transition platform has an insulating base mounting square hole; the upper end of the insulating base is embedded in the insulating base mounting square hole, and the insulating base is connected to the bottom surface of the transition platform by passing a transition platform fixing nut through the transition platform fixing through hole and the transition platform fixing countersunk hole; the insulating base fixing hole is used for fixing with the equipment.
[0017] The fully automatic key press universal tooling for multiple specifications is characterized in that: after the insulating base is connected to the bottom surface of the transition platform, the lower surface of the fixing nut of the transition platform is higher than the mounting surface of the insulating base.
[0018] The fully automatic key press universal tooling for multiple specifications is characterized in that: four free-moving blocks are provided.
[0019] The fully automatic key press universal tooling for multiple product specifications is characterized by:
[0020] The horizontal clamp is made of stainless steel or 45# steel and is manufactured by machining.
[0021] The transition platform is made of stainless steel or 45# steel and is prepared by machining.
[0022] The insulating base is made of bakelite or carbon fiber insulating material and is prepared by mechanical processing.
[0023] The replaceable vacuum head is made of stainless steel or 45# steel and is prepared by machining.
[0024] The free-moving block is made of stainless steel or 45# steel, and has two free-moving block fixing holes in the middle.
[0025] A method for preparing a universal tooling for multi-specification products of a fully automatic key press as described above, characterized in that:
[0026] A. Align the transition platform fixing nut with the transition platform fixing through hole and use epoxy resin to bond it to the insulating base. Note that the lower surface of the transition platform fixing nut should not protrude from the mounting surface of the insulating base.
[0027] B. Install the insulating base onto the equipment and secure it to the equipment by screwing it in through the fixing holes of the insulating base;
[0028] C. The transition platform is fitted onto the through hole of the transition platform and fixed to the insulating base using M4X10mm countersunk screws.
[0029] D. The horizontal clamp is installed on the transition platform. The horizontal adjusting screw is screwed into the horizontal adjusting screw hole to control the gap between the four corners and the transition platform. Then, the horizontal clamp fixing screw mounting hole and the horizontal clamp fixing screw hole are used to fix the position of the transition platform.
[0030] E. The replaceable vacuum nozzle is installed in the replaceable vacuum nozzle mounting hole, and is fixed to the horizontal clamp through the replaceable vacuum nozzle mounting countersunk hole and the replaceable vacuum nozzle fixing screw hole. It can be removed by screwing in the set screw through the replaceable vacuum nozzle removal hole. The replaceable vacuum nozzle negative pressure input hole is connected to the negative pressure input hole.
[0031] F. The free-moving block is installed on the concave surface of the horizontal clamp. After being placed in a suitable position, it is fixed by screwing through the free-moving block fixing hole and the free-moving block fixing screw hole.
[0032] In view of the above technical features, the present invention has the following advantages:
[0033] 1. The present invention has a reliable structure and is easy to operate.
[0034] 2. In this invention, the horizontal fixture is provided with a horizontal adjustment screw hole and a horizontal fixture fixing screw mounting hole, and the transition platform has a horizontal fixture fixing screw hole positioned corresponding to the horizontal fixture fixing screw mounting hole; the horizontal adjustment screw is screwed into the horizontal adjustment screw hole and its lower end abuts against the transition platform to adjust the gap between the horizontal fixture and the transition platform; the horizontal fixture and the transition platform are fixed by a fixing element passing through the horizontal fixture fixing screw mounting hole and the horizontal fixture fixing screw hole. Therefore, this invention can conveniently adjust the level of the tooling.
[0035] 3. In this invention, several free-moving blocks are fixed to the free-moving block fixing screw holes of the horizontal clamp through their free-moving block fixing holes and fixing elements; the several free-moving blocks can be fixed at any position in the horizontal and vertical directions on the horizontal clamp, which can be used to adapt to the positioning and fixing of products of various specifications.
[0036] 4. In this invention, the insulating base has a transition platform fixing through hole and an insulating base fixing hole. The transition platform has a transition platform fixing countersunk hole, and the lower end face of the transition platform has an insulating base mounting square hole. The upper end of the insulating base is inserted into the insulating base mounting square hole, and a transition platform fixing nut passes through the transition platform fixing through hole and the transition platform fixing countersunk hole to connect the insulating base to the bottom surface of the transition platform. The insulating base fixing hole is used for fixing to the equipment. Therefore, this invention can effectively ensure the insulation of the component and the equipment. Attached Figure Description
[0037] Figure 1 This invention relates to a three-dimensional, universal tooling for a fully automatic key press machine with multiple product specifications. Figure 1 .
[0038] Figure 2 This invention relates to a three-dimensional, universal tooling for a fully automatic key press machine with multiple product specifications. Figure 2 .
[0039] Figure 3 This is a cross-sectional view of the universal tooling for the fully automatic key press of this invention, which is suitable for multiple product specifications.
[0040] Figure 4 This is a schematic diagram of the horizontal clamp in this invention.
[0041] Figure 5 This is a schematic diagram of the transition platform in this invention.
[0042] Figure 6 yes Figure 5 A sectional view along the AA direction.
[0043] Figure 7 This is a partial cross-sectional view of the insulating base in this invention.
[0044] Figure 8 This is a schematic diagram of the replaceable vacuum suction head in this invention.
[0045] Figure 9 This is a partial cross-sectional view of the freely movable block in this invention.
[0046] In the picture:
[0047] 1-Horizontal clamp; 2-Transition platform; 3-Insulated base; 4-Transition platform fixing nut; 5-Replaceable vacuum nozzle; 6-Free-moving block; 7-Level adjustment screw;
[0048] 1-1-Horizontal adjustment screw hole; 1-2-Horizontal clamp fixing screw mounting hole; 1-3-Free movement block fixing screw hole; 1-4-Replaceable vacuum head mounting hole; 1-5-Replaceable vacuum head fixing screw hole; 1-6-Negative pressure input hole;
[0049] 2-1-Horizontal clamp fixing screw hole; 2-2-Insulating base mounting square hole; 2-3-Transition platform fixing countersunk hole; 2-4-Transition platform upper surface;
[0050] 3-1-Insulating base mounting surface; 3-2-Insulating base fixing hole; 3-3-Transition platform fixing through hole;
[0051] 4-1- Lower surface of the transition platform fixing nut;
[0052] 5-1 Replaceable vacuum tip mounting countersunk hole; 5-2 Replaceable vacuum tip removal hole; 5-3 Replaceable vacuum tip negative pressure input hole; 5-4 Replaceable vacuum tip negative pressure output hole
[0053] 6-1- Fixing hole for the free-moving block. Detailed Implementation
[0054] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined by the appended claims.
[0055] Please refer to 1-9. This invention discloses a universal tooling for a fully automatic key press machine with multiple product specifications. As shown in the figure, it includes a horizontal clamp 1, a transition platform 2, an insulating base 3, a transition platform fixing nut 4, a replaceable vacuum suction head 5, several freely movable blocks 6, and a horizontal adjusting screw 7.
[0056] The insulating base 3 is connected to the bottom surface of the transition platform 2 by the transition platform fixing nut 4; the horizontal clamp 1 is fixed above the transition platform 2 and the gap between the horizontal clamp 1 and the transition platform 2 is adjusted by the horizontal adjusting screw 7;
[0057] The horizontal clamp 1 has several free-moving block fixing screw holes 1-3 and replaceable vacuum suction head mounting holes 1-4. The side wall of the replaceable vacuum suction head mounting holes 1-4 has a negative pressure input hole 1-6.
[0058] The replaceable vacuum nozzle 5 has a replaceable vacuum nozzle negative pressure output port 5-4 located at the upper end and a replaceable vacuum nozzle negative pressure input port 5-3 located on the side; when the replaceable vacuum nozzle 5 is installed in the replaceable vacuum nozzle mounting hole 1-4 and fixed, the replaceable vacuum nozzle negative pressure input port 5-3 is connected to the negative pressure input port 1-6.
[0059] Several free-moving blocks 6 are fixed to the free-moving block fixing screw holes 1-3 of the horizontal clamp 1 through their free-moving block fixing holes 6-1 and fixing elements; the free-moving blocks 6 can be fixed at any position in the horizontal and vertical directions on the horizontal clamp 1 to adapt to the positioning and fixing of products of various specifications.
[0060] In this invention, the horizontal clamp 1 is provided with a horizontal adjustment screw hole 1-1 and a horizontal clamp fixing screw mounting hole 1-2, and the transition platform 2 is provided with a horizontal clamp fixing screw hole 2-1 whose position corresponds to the horizontal clamp fixing screw mounting hole 1-2; the horizontal adjustment screw 7 is screwed into the horizontal adjustment screw hole 1-1 and its lower end abuts against the transition platform 2 to adjust the gap between the horizontal clamp 1 and the transition platform 2; the horizontal clamp 1 and the transition platform 2 are fixed by a fixing element passing through the horizontal clamp fixing screw mounting hole 1-2 and the horizontal clamp fixing screw hole 2-1.
[0061] In this invention, the horizontal adjustment screw holes 1-1 are distributed on both sides of the fixing screw mounting holes 1-2 of each horizontal clamp.
[0062] In this invention, the replaceable vacuum head mounting hole 1-4 on the horizontal clamp 1 is provided with a replaceable vacuum head fixing screw hole 1-5 on the outside, and the replaceable vacuum head 5 has a replaceable vacuum head mounting countersunk hole 5-1 on the outside. The fixing element passes through the replaceable vacuum head mounting countersunk hole 5-1 and the replaceable vacuum head mounting hole 1-4 and fixes the replaceable vacuum head 5 in the replaceable vacuum head mounting hole 1-4.
[0063] In this invention, the replaceable vacuum head 5 is also provided with a replaceable vacuum head removal hole 5-2, which is used to remove the replaceable vacuum head 5 with a removal screw. That is, after the removal screw is screwed into the replaceable vacuum head removal hole 5-2, the front end of the removal screw presses against the horizontal clamp 1 or the transition platform 2, so that the replaceable vacuum head 5 can be removed.
[0064] In this invention, the insulating base 3 has a transition platform fixing through hole 3-3 and an insulating base fixing hole 3-2, the transition platform 2 has a transition platform fixing countersunk hole 2-3, and the lower end face of the transition platform 2 has an insulating base mounting square hole 2-2; the upper end of the insulating base 3 is inserted into the insulating base mounting square hole 2-2, and the transition platform fixing nut 4 passes through the transition platform fixing through hole 3-3 and the transition platform fixing countersunk hole 2-3 to connect the insulating base 3 to the bottom surface of the transition platform 2; the insulating base fixing hole 3-2 is used to fix it to the equipment.
[0065] In this invention, after the insulating base 3 is connected to the bottom surface of the transition platform 2, the lower surface 4-1 of the transition platform fixing nut is higher than the mounting surface 3-1 of the insulating base.
[0066] In this invention, four free-moving blocks 6 are provided. They can be fixed at any position in the horizontal and vertical directions on the horizontal clamp, which can be used to adapt to the positioning and fixing of products of various specifications.
[0067] In this invention, the horizontal clamp 1 is made of stainless steel or 45# steel and is prepared by machining; the transition platform 2 is made of stainless steel or 45# steel and is prepared by machining; the insulating base 3 is made of bakelite or carbon fiber insulating material and is prepared by machining; the replaceable vacuum suction head 5 is made of stainless steel or 45# steel and is prepared by machining; and the free-moving block 6 is made of stainless steel or 45# steel and has two free-moving block fixing holes 6-1 in the middle.
[0068] In a specific embodiment:
[0069] The horizontal clamp 1 is made of stainless steel and is manufactured by machining. Its outer contour is 120mm x 95mm, and its concave surface is 90mm x 87mm. The concave surface has 44 symmetrically distributed M3 screw holes. A 21mm x 21mm replaceable vacuum head mounting hole 1-4 is located in the middle area, with M3 replaceable vacuum head fixing screw holes 1-5 at both ends. A φ3mm negative pressure input hole 1-6 is located on the inner wall, and an M4 threaded hole is located on the outer side. The upper surface has φ9mm and φ4.5mm stepped horizontal clamp fixing screw mounting holes 1-2, with M3 horizontal adjustment screw holes 1-1 distributed on both sides of the horizontal clamp fixing screw mounting holes 1-2.
[0070] The transition platform 2 is made of stainless steel or other metal materials and is manufactured by machining. M4 horizontal clamping screw holes 2-1 are provided at the four corners. An 18mm × 97mm square hole 2-2 for mounting an insulating base is provided on the back. An M4 countersunk hole 2-3 for fixing the transition platform is provided in the center.
[0071] The leveling screw 7 is a general-purpose fastener, M3.
[0072] The insulating base 3 is made of bakelite and is manufactured by machining. It measures 18mm in length and 97mm in width, with φ5mm transition platform fixing through holes 3-3 distributed on the upper surface and a 7.2mm wide groove at the bottom.
[0073] The aforementioned transition platform fixing nut 4 is a general-purpose fastener, M4×20mm.
[0074] The replaceable vacuum tip 5 is made of stainless steel and is manufactured by machining. It has M3 replaceable vacuum tip mounting countersunk screw holes 5-1 at both ends. M3 replaceable vacuum tip removal holes 5-2 are arranged diagonally. The replaceable vacuum tip negative pressure input hole 5-3 has a size of φ3mm.
[0075] The free-moving block 6 is made of stainless steel or other metal materials, and has two free-moving block fixing holes 6-1 in the middle, which are stepped holes with dimensions of R5.5mm×7.5mm and R3.2mm×7.5mm, and the hole spacing is 15mm.
[0076] The preparation method of the universal tooling for multi-specification products of the fully automatic key press as described in the above embodiment includes the following steps:
[0077] A. Align the transition platform fixing nut 4 with the transition platform fixing through hole 3-3 and use epoxy resin to bond it to the insulating base 3. Note that the lower surface 4-1 of the transition platform fixing nut does not protrude from the mounting surface 3-1 of the insulating base.
[0078] B. Install the insulating base 3 onto the equipment and fix it to the equipment by screwing it through the fixing hole 3-2 of the insulating base;
[0079] C. The transition platform 2 is mounted on the transition platform fixing through hole 3-3 and fixed to the insulating base 3 using M4X10mm countersunk screws.
[0080] D. The horizontal clamp 1 is installed on the transition platform 2. The horizontal adjusting screw 7 is screwed into the horizontal adjusting screw hole 1-1 to control the gap between the four corners and the transition platform. Then, the horizontal clamp fixing screw mounting hole 1-2 and the horizontal clamp fixing screw hole 2-1 are used to fix the position of the horizontal clamp to the transition platform 2.
[0081] E. The replaceable vacuum nozzle 5 is installed in the replaceable vacuum nozzle mounting hole 1-4, and is fixed to the horizontal clamp 1 through the replaceable vacuum nozzle mounting countersunk hole 5-1 and the replaceable vacuum nozzle fixing screw hole 1-5. It is removed by screwing in the set screw through the replaceable vacuum nozzle removal hole 5-2. The replaceable vacuum nozzle negative pressure input hole 5-3 is connected to the negative pressure input hole 1-6.
[0082] F. The free-moving block 6 is installed on the concave surface of the horizontal clamp 1. After being placed in a suitable position, it is fixed by screwing through the free-moving block fixing hole 6-1 and the free-moving block fixing screw hole 1-5.
[0083] This method incorporates replaceable vacuum suction heads, free-moving blocks, and lead wire limiting bases designed according to product requirements. The free-moving blocks can be fixed at any position on the horizontal fixture to accommodate various product specifications, while the lead wire limiting base achieves the same purpose. A leveling adjustment method is also introduced into the fully automatic keying fixture, using the set screws in the horizontal fixture to adjust the gap with the transition platform to achieve leveling. Furthermore, an insulating base is added to the keying fixture to effectively ensure the insulation between the workpiece and the equipment.
[0084] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A universal tooling for a fully automatic key press for multiple product specifications, characterized in that: It includes a horizontal clamp (1), a transition platform (2), an insulating base (3), a transition platform fixing nut (4), a replaceable vacuum suction head (5), several free-moving blocks (6), and a horizontal adjustment screw (7); The insulating base (3) is connected to the bottom surface of the transition platform (2) by the transition platform fixing nut (4); the horizontal clamp (1) is fixed above the transition platform (2) and the gap between the horizontal clamp (1) and the transition platform (2) is adjusted by the horizontal adjusting screw (7); The horizontal clamp (1) has several free-moving block fixing screw holes (1-3) and a replaceable vacuum head mounting hole (1-4). The side wall of the replaceable vacuum head mounting hole (1-4) has a negative pressure input hole (1-6). The replaceable vacuum tip (5) has a replaceable vacuum tip negative pressure output port (5-4) located at the upper end and a replaceable vacuum tip negative pressure input port (5-3) located on the side; when the replaceable vacuum tip (5) is installed in the replaceable vacuum tip mounting hole (1-4) and fixed, the replaceable vacuum tip negative pressure input port (5-3) is connected to the negative pressure input port (1-6); Several free-moving blocks (6) are fixed to the free-moving block fixing screw holes (1-3) of the horizontal clamp (1) through their free-moving block fixing holes (6-1) and fixing elements; the free-moving blocks (6) can be fixed at any position in the horizontal and vertical directions on the horizontal clamp (1) to adapt to the positioning and fixing of products of various specifications.
2. The universal tooling for multi-specification products of the fully automatic key press according to claim 1, characterized in that: The horizontal clamp (1) is provided with a horizontal adjustment screw hole (1-1) and a horizontal clamp fixing screw mounting hole (1-2). The transition platform (2) is provided with a horizontal clamp fixing screw hole (2-1) whose position corresponds to the horizontal clamp fixing screw mounting hole (1-2). The horizontal adjustment screw (7) is screwed into the horizontal adjustment screw hole (1-1) and its lower end abuts against the transition platform (2) to adjust the gap between the horizontal clamp (1) and the transition platform (2). The horizontal clamp (1) and the transition platform (2) are fixed by a fixing element passing through the horizontal clamp fixing screw mounting hole (1-2) and the horizontal clamp fixing screw hole (2-1).
3. The universal tooling for multi-specification products of the fully automatic key press according to claim 2, characterized in that: The horizontal adjustment screw hole (1-1) is distributed on both sides of each horizontal clamp fixing screw mounting hole (1-2).
4. The universal tooling for multi-specification products of the fully automatic key press according to claim 1, characterized in that: The horizontal clamp (1) has a replaceable vacuum head mounting hole (1-4) on the outside of which is a replaceable vacuum head fixing screw hole (1-5). The replaceable vacuum head (5) has a replaceable vacuum head mounting countersunk hole (5-1) on the outside. The fixing element passes through the replaceable vacuum head mounting countersunk hole (5-1) and the replaceable vacuum head mounting hole (1-4) and fixes the replaceable vacuum head (5) in the replaceable vacuum head mounting hole (1-4).
5. The universal tooling for multi-specification products of the fully automatic key press according to claim 4, characterized in that: The replaceable vacuum nozzle (5) is also provided with a replaceable vacuum nozzle removal hole (5-2), which is used to remove the replaceable vacuum nozzle (5) with the removal screw.
6. The universal tooling for multi-specification products of the fully automatic key press according to claim 1, characterized in that: The insulating base (3) has a transition platform fixing through hole (3-3) and an insulating base fixing hole (3-2). The transition platform (2) has a transition platform fixing countersunk hole (2-3). The lower end face of the transition platform (2) has an insulating base mounting square hole (2-2). The upper end of the insulating base (3) is embedded in the insulating base mounting square hole (2-2) and the insulating base (3) is connected to the bottom surface of the transition platform (2) by passing through the transition platform fixing through hole (3-3) and the transition platform fixing countersunk hole (2-3) through the transition platform fixing nut (4). The insulating base fixing hole (3-2) is used to fix it to the equipment.
7. The universal tooling for multi-specification products of the fully automatic key press according to claim 6, characterized in that: After the insulating base (3) is connected to the bottom surface of the transition platform (2), the lower surface (4-1) of the transition platform fixing nut is higher than the mounting surface (3-1) of the insulating base.
8. The universal tooling for multi-specification products of the fully automatic key press according to claim 1, characterized in that: The free-moving block (6) is set to four.
9. The universal tooling for multi-specification products of the fully automatic key press according to claim 1, characterized in that: The horizontal clamp (1) is made of stainless steel or 45# steel and is prepared by machining. The transition platform (2) is made of stainless steel or 45# steel and is prepared by machining. The insulating base (3) is made of bakelite or carbon fiber insulating material and is prepared by mechanical processing. The replaceable vacuum nozzle (5) is made of stainless steel or 45# steel and is prepared by machining. The free-moving block (6) is made of stainless steel or 45# steel, and has two free-moving block fixing holes (6-1) in the middle.
10. A method for preparing a universal tooling for multi-specification products of a fully automatic key press as described in claim 1, 2, 3, 4, 5, 6, 7, or 8, characterized in that: A. Align the transition platform fixing nut (4) with the transition platform fixing through hole (3-3) and use epoxy resin adhesive to bond it to the insulating base (3). Note that the lower surface (4-1) of the transition platform fixing nut should not protrude from the mounting surface (3-1) of the insulating base. B. Install the insulating base (3) on the equipment and fix it to the equipment by screwing through the fixing hole (3-2) of the insulating base; C. The transition platform (2) is fitted onto the transition platform fixing through hole (3-3) and fixed with the insulating base (3) using M4X10mm countersunk screws; D. The horizontal clamp (1) is installed on the transition platform (2). The horizontal adjusting screw (7) is screwed into the horizontal adjusting screw hole (1-1) to control the gap between the four corners and the transition platform. The horizontal clamp fixing screw mounting hole (1-2) and the horizontal clamp fixing screw hole (2-1) are then fixed to the position of the transition platform (2). E. The replaceable vacuum nozzle (5) is installed in the replaceable vacuum nozzle mounting hole (1-4), and is fixed to the horizontal clamp (1) through the replaceable vacuum nozzle mounting countersunk hole (5-1) and the replaceable vacuum nozzle fixing screw hole (1-5). It is removed by screwing in the set screw through the replaceable vacuum nozzle removal hole (5-2). The replaceable vacuum nozzle negative pressure input hole (5-3) is connected to the negative pressure input hole (1-6). F. The free-moving block (6) is installed on the concave surface of the horizontal clamp (1). After being placed in a suitable position, it is fixed by screwing through the free-moving block fixing hole (6-1) and the free-moving block fixing screw hole (1-3).
Citation Information
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