Intelligent production process of ecological board

By employing independently controlled spray heads and air pressure devices in the production of eco-boards, combined with support nets and position adjustments, the problem of low intelligence in existing technologies has been solved, achieving more efficient spraying effects and better water mist adhesion, thus improving the level of intelligent production.

CN119525112BActive Publication Date: 2025-11-07JIANGSU SHANGJING NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411757765.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-07
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

The current production process of eco-boards has a low level of automation, especially in the cooling process after hot pressing of engineered wood, which cannot effectively adapt to engineered wood of different widths, resulting in poor spraying effect.

Method used

The system uses independently controlled spray heads. By confirming the specifications and location of the engineered wood, the corresponding number and location of spray heads are activated. Combined with a wind pressure device, the system limits the dispersion of water mist. A support net is installed inside the spray box to prevent water mist from spreading and to assist in drying. The position of the spray heads is adjusted when they are moved to ensure uniform coverage.

Benefits of technology

This improves the level of intelligence in the production of eco-boards, ensuring better spraying effects, making it easier for water mist to adhere to the engineered wood, reducing the probability of water mist drifting away, and improving production efficiency and spraying effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to an ecological board intelligent production process and relates to the technical field of ecological board production, which comprises a plurality of linearly arranged spray heads, the spray heads are independently controlled, and the process further comprises a confirmation step, the confirmation step confirms the specification of the current technology wood, opens the corresponding number of spray heads according to the specification of the technology wood, a pre-spraying step sprays the spray heads in a pre-spraying area to confirm the spray heads, if there is no problem, the process enters a spraying step, the spraying step drives the spray heads to move to spray the technology wood. The application has the advantages of high intelligent degree.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of ecological board production, in particular to an intelligent ecological board production process. BACKGROUND

[0002] Ecological boards, also known as paint-free boards and melamine boards in the industry, are usually faced with a melamine layer during production. In order to achieve better attachment, a melamine impregnated paper is usually attached to the technical wood to composite the technical wood and the core material. However, the existing technical wood needs to be cooled after hot pressing. A technical wood hot-pressing cooling automatic spraying device is disclosed in Chinese Patent No. CN215241475U. However, the first square tube and the second square tube with overlapping areas are used to adjust the overlapping area to adapt to technical wood of different widths, and the intelligence is low. SUMMARY

[0003] In view of the deficiencies in the prior art, one of the purposes of the application is to provide an intelligent ecological board production process, which has the advantage of high intelligence.

[0004] The above purpose of the application is achieved by the following technical scheme:

[0005] An intelligent ecological board production process includes a plurality of linearly arranged spray heads, and the spray heads are independently controlled. The process also includes a confirmation step, which confirms the specifications of the current technical wood, opens the corresponding number of spray heads according to the specifications of the technical wood, a pre-spraying step, which sprays the spray heads in the pre-spraying area to confirm, and a spraying step, which moves the spray heads to spray the technical wood if there is no problem.

[0006] By adopting the above technical scheme, in the production process, the specifications of the technical wood are confirmed, the corresponding spray heads are opened for pre-spraying after the confirmation is completed, and the spray heads are moved to spray the technical wood after the pre-spraying is correct, so that the intelligence is higher.

[0007] In a preferred example, the application can be further configured to include production confirmation and physical confirmation in the confirmation step. The production confirmation obtains the production parameters in the current system, including the size of the technical wood. The physical confirmation collects information of the technical wood in the spraying area, including the size parameters of the technical wood. The collected information is compared with the information in the system, and the corresponding number of spray heads is opened if they are consistent.

[0008] By adopting the above technical scheme, the corresponding number of spray heads can be accurately confirmed through secondary confirmation, so that the spraying effect is better.

[0009] The application can be further configured in a preferred example that in the real object confirming step, the collected information further includes a position parameter of the science and technology wood, and when the corresponding number of spray heads are opened, the position of the spray head corresponds to the position of the science and technology wood.

[0010] By adopting the above technical solution, in the spraying process, the position of the science and technology wood may deviate due to the placement, and therefore the spray head at the corresponding position is adjusted to spray water mist, so that the spraying effect on the science and technology wood is better.

[0011] The application can be further configured in a preferred example that it further includes a spraying tank, the spray head is located in the spraying tank, and further includes a limiting step, in which the sprayed water mist is limited during the spraying process, so that the sprayed water mist is more easily attached to the science and technology wood.

[0012] By adopting the above technical solution, the existence of the limiting function can reduce the probability of the water mist drifting, so that the spraying effect is better.

[0013] The application can be further configured in a preferred example that a wind pressure device is arranged on both sides of the spray head, the wind pressure device and the spray head are opened synchronously, and are used for limiting the drifting of the water mist.

[0014] By adopting the above technical solution, the existence of the wind pressure device can limit the water mist and can also serve the purpose of auxiliary heat dissipation.

[0015] The application can be further configured in a preferred example that a supporting net for supporting the science and technology wood is arranged in the spraying tank, and further includes a drying step, which is periodically executed, in which the wind pressure device is operated to dry the supporting net.

[0016] By adopting the above technical solution, the existence of the supporting net can prevent the science and technology wood from absorbing too much liquid.

[0017] The application can be further configured in a preferred example that the spray head is movably installed on a moving rod, when a certain spray head has a fault in the pre-spraying step, the spray head is rotated so as not to face downward, and then the positions of the remaining spray heads are adjusted to supplement the positions.

[0018] By adopting the above technical solution, the spray head is rotated to give way, so that the positions of the spray heads on both sides of the spray head can be adjusted, thereby still covering the science and technology wood.

[0019] The application can be further configured in a preferred example that the spray head has a number, in the confirming step, further includes spray head confirmation, the position of the spray head is collected, if there is a spray head not facing downward, the number thereof is recorded and the spray head is removed from the corresponding spray head.

[0020] By adopting the technical scheme, after removal, the spray head is not taken into account when spraying, so that good spraying effect can be maintained. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a schematic diagram of the internal structure of the present application.

[0022] Reference signs: 1, spray tank; 2, spray head; 3, moving rod; 4, support net. DETAILED DESCRIPTION

[0023] The present application will be further described in detail below with reference to the accompanying drawings.

[0024] Reference Figure 1 An ecological board intelligent production process disclosed by the present application comprises a spray tank 1, the spray tank 1 is provided with a moving rod 3, the moving rod 3 is driven to move by a moving device, the moving device can be a linear module, a pneumatic cylinder or a mechanical hand and the like, a plurality of spray heads 2 arranged in a straight line are movably connected to the moving rod 3, the spray heads 2 can adopt atomizing nozzles along the length direction of the moving rod 3. The spray heads 2 are also provided with air pressure devices on both sides, such as air knives or long strip-shaped air outlets provided with air fans, for example, the spray heads 2 are movably connected to the moving rod 3 by means of a clamp and the like, the spray heads 2 are numbered and independently controlled. The spray heads 2 are also provided below with a support net 4 for supporting the technical wood.

[0025] The confirmation step comprises confirming the specification of the current technical wood and spray confirmation, the specification of the current technical wood comprises production confirmation and physical confirmation, the production confirmation comprises obtaining the production parameters in the current system, which contain the size of the technical wood, the physical confirmation comprises collecting information of the technical wood located in the spray area (i.e. the technical wood supported by the support net 4), the collected information comprises the size parameters and position parameters of the technical wood, comparing the collected information with the information in the system, if they are consistent, starting the corresponding number and position of the spray heads 2; the spray confirmation comprises collecting the position of the spray heads 2, if there is a spray head 2 not facing downward, recording its number and removing it from the corresponding spray head 2; the pre-spraying step comprises pre-spraying the spray heads 2 in the pre-spraying area, if there is no problem, entering the spraying step, driving the spray heads 2 to move to spray the technical wood.

[0026] That is, the technology wood is placed on the support net 4, and then information collection is performed on the technology wood placed on the support net 4 (for example, by means of image collection or by means of laser scanning), including position information and size information. And the size information obtained is compared with the size of the technology wood contained in the production parameters in the production system, if consistent, it indicates that the size is correct. Then the position information is confirmed, for example, the support net 4 is coordinate, and the four corner coordinates of the technology wood are (0, 0), (0, 1), (1, 0) and (1, 1), then the corresponding opened spray head 2 is numbered as 0, 1, 2, 3, and the spray confirmation is performed in the pre-spraying area, if the corresponding spray head has no problem (that is, it can normally spray mist droplets), then the moving rod 3 drives the spray head 2 to move, and the technology wood is sprayed. Assuming that the four corner coordinates of the technology wood are (0.5, 0), (0.5, 1), (1.5, 0) and (1.5, 1), then the corresponding opened spray head 2 is numbered as 1, 2, 3 and 4.

[0027] It also includes a limiting step, which limits the water mist during spraying, that is, the air pressure device and the spray head are opened synchronously to limit the water mist from drifting.

[0028] It also includes a drying step, which is periodically executed, and the drying step, the air pressure device is running, and the support net 4 is dried, and the spray head 2 is not running when the drying step is executed.

[0029] In the pre-spraying step, when a certain spray head 2 has a fault, the spray head 2 is rotated so that it is not directed downward (for example, it is directed upward), and then the positions of the remaining spray heads 2 are adjusted, the positions are supplemented, and the spray confirmation step in the confirmation step is performed again. In this step, the position adjustment and rotation of the spray head can be performed manually or by an execution device (such as a mechanical hand).

[0030] Assuming that the four corner coordinates of the technology wood are (0.5, 0), (0.5, 1), (1.5, 0) and (1.5, 1), then the corresponding opened spray head 2 is numbered as 1, 2, 3 and 4, when the 2nd spray head 2 cannot work in the pre-spraying step, the 2nd spray head 2 is rotated to be set upward, and then 0, 1, 3, 4, 5, etc. are sequentially moved to the direction close to the 2nd, so as to fill the spraying space responsible for the 2nd. Then enter the spray confirmation step, at this time, since the 2nd spray head 2 is set upward, the 2nd spray head 2 is removed from the list, that is, at this time, the spray head 2 to be opened is changed from 1, 2, 3 and 4 to 0, 1, 3, 4, 5.

[0031] The implementation principle of the embodiment is that the position and size of the technology wood are obtained, and the corresponding number and position of the spray heads 2 are opened, so that the intelligent degree is higher.

[0032] The embodiments of the present application are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, and thus: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An ecological board intelligent production method, characterized in that: The ecological board intelligent production method is carried out in a spraying box (1), a plurality of linearly arranged spraying heads (2) are located in the spraying box (1), the spraying heads (2) are independently controlled, the spraying box (1) is provided with a supporting net (4) for supporting the technology wood, the method comprises confirmation steps and pre-spraying steps, the confirmation steps are to confirm the specifications of the current technology wood, and the corresponding number of spraying heads (2) is opened according to the specifications of the technology wood, the pre-spraying steps are to spray the spraying heads (2) in the pre-spraying area to confirm, if there is no problem, the spraying step is entered, the spraying heads (2) are driven to move to spray the technology wood; the confirmation steps comprise production confirmation and physical confirmation, the production confirmation is to obtain the production parameters in the current system, which comprises the size of the technology wood, the physical confirmation is to collect information of the technology wood located in the spraying area, the collected information comprises the size parameters of the technology wood, the collected information and the information in the system are compared, if they are consistent, the corresponding number of spraying heads (2) is opened; in the physical confirmation step, the collected information further comprises the position parameters of the technology wood, when the corresponding number of spraying heads (2) is opened, the position of the spraying head corresponds to the position of the technology wood; the spraying head (2) is movably installed on a moving rod (3), when there is a fault in a spraying head (2) in the pre-spraying step, the spraying head (2) is rotated to make the spraying head (2) not face downward, then the positions of the remaining spraying heads (2) are adjusted, and the position of the faulty spraying head is supplemented; the spraying head (2) has a number, the confirmation steps further comprise spraying confirmation, the position of the spraying head (2) is collected, if there is a spraying head (2) not facing downward, the number thereof is recorded, and the spraying head (2) is removed from the corresponding spraying head (2).

2. The ecological board intelligent production method according to claim 1, characterized in that: The method further comprises a limiting step, the sprayed water mist is limited during the spraying process, so that the sprayed water mist is more easily attached to the technology wood.

3. The ecological board intelligent production method according to claim 2, characterized in that: Air pressure devices are arranged on both sides of the spraying head (2), the air pressure devices and the spraying head are synchronously opened to limit the dispersion of the water mist.

4. The ecological board intelligent production method according to claim 3, characterized in that: The method further comprises a drying step, the drying step is periodically executed, during the drying process, the air pressure devices are operated to dry the supporting net (4).

Citation Information

Patent Citations

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    CN215241475U

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    CN116273573A