Discharging device and method of EPE pearl wool preparation device

Abstract

The invention discloses a discharging device and method of an EPE pearl wool preparation device, relates to the technical field of pearl wool discharging, and solves the technical problem that floating surface impurities cannot be rapidly cleaned in an existing technical scheme. A supporting roller is rotatably installed in the immersion cleaning box, a lifting frame is installed on the main machine frame in a sliding mode, a pressure cleaning roller is installed on the lifting frame, the pressure cleaning roller is an electric roller, and an adjustable lifting structure is installed on the main machine frame. The problem that thorough cleaning cannot be achieved in a traditional technology is avoided; the height can be accurately adjusted according to the specific thickness and width of EPE pearl wool, the adaptability of material processing is further improved, and the processing requirements of different specifications are met; the exhaust fan and the air supply box are combined to accelerate exhaust gas removal, uniform and efficient material drying is achieved, it is guaranteed that no water remains on the surface, and the machining efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of pearl cotton blanking, and specifically to a blanking device and method for an EPE pearl cotton preparation device. Background Art

[0002] In the technical field involved in the invention, the unloading device of the EPE pearl cotton preparation device integrates the three main functions of clamping and guiding, cleaning and drying, which significantly improves the manufacturing efficiency and product quality. In terms of clamping and guiding, the device uses electric clamping guide rollers, auxiliary brackets and auxiliary rollers to keep the EPE pearl cotton stable and accurately guided during the transmission process to avoid deviation or damage. The design of the adjustable lifting structure not only improves the flexibility and adaptability of the equipment, but also enables it to adjust the height according to the processing requirements of materials of different specifications to meet the needs of diverse production scenarios. In terms of cleaning, the device is equipped with an immersion tank, a pressure washing roller and a water supply and drainage structure. Efficient cleaning is achieved through support rollers and a smooth water circulation. At the same time, the overflow tank and the drainage tank are used to discharge wastewater, which provides a guarantee for removing impurities from the surface of the EPE pearl cotton and improving the cleanliness.

[0003] In terms of drying, the auxiliary drying structure of the device achieves rapid drying of EPE pearl cotton through components such as drying boxes, resistance heating tubes and exhaust fans. The air guide plate and air supply box ensure uniform distribution of heat energy, and combined with the exhaust system effectively reduce moisture, so that the material remains dry and has good subsequent performance. The device organically combines the cleaning, drying and guiding functions, showing the advantages of high efficiency and automation, while also having the characteristics of energy saving, environmental protection, stability and reliability. Overall, the feeding device not only greatly optimizes the EPE pearl cotton preparation process, helps to improve product quality, but also enhances the application value and economic benefits of the equipment in industrial mass production through the rational use of production resources.

[0004] In summary, the existing technical solutions have the technical problem of being unable to quickly clean the floating impurities. Invention content

[0005] In view of the shortcomings of the prior art, the present invention provides a feeding device and method for an EPE pearl cotton preparation device, which solves the technical problem that the existing technical solution cannot quickly clean the floating impurities.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a feeding device of an EPE pearl cotton preparation device, comprising a main frame, a immersion box is fixedly installed on the upper wall of the main frame, a supporting roller is rotatably installed in the immersion box, a lifting frame is slidably installed on the main frame, a pressure washing roller is installed on the lifting frame, the pressure washing roller is an electric roller, an adjustable lifting structure is installed on the main frame, a water supply and drainage structure is installed on the main frame, and an auxiliary drying structure is fixedly installed on the side wall of the main frame, so that the particle impurities on the surface of the EPE pearl cotton just produced are cleaned through the cleaning and drying process, and the feeding is completed through various pressure washing rollers.

[0007] Preferably, the adjustable lifting structure includes a lifting motor, which is fixedly installed in the main frame. A lead screw is fixedly installed on the driving end of the lifting motor, and a threaded sleeve is fixedly installed on the lower end of the lifting frame. The lead screw is threadedly connected to the threaded sleeve, and the lifting adjustment is completed through the lifting motor, the lead screw and the threaded sleeve structure.

[0008] Preferably, there are four sets of adjustable lifting structures, four columns are arranged under the main frame, the four sets of adjustable lifting structures are respectively installed in the four columns, a reinforcement frame is fixedly installed on the lifting frame, auxiliary brackets are fixedly installed on the walls on both sides of the main frame, and auxiliary rollers are rotatably installed on the auxiliary brackets.

[0009] Preferably, the water supply and drainage structure includes a water storage tank and a drainage tank, the water storage tank is fixedly installed on the rear wall of the main frame, the drainage box is fixedly installed on the lower wall of the main frame, an overflow box is fixedly installed on the rear wall of the immersion box, the overflow box is connected to the output end of the water storage tank, and an overflow window is provided on the side wall of the overflow box, which is used to evenly flow water from the side wall of the immersion box to the other side wall in one direction, so as to facilitate more thorough cleaning.

[0010] Preferably, a water pump is fixedly installed in the water storage tank, the output end of the water pump is connected to the input end of the overflow tank, a water injection pipe is fixedly installed on the side wall of the water storage tank, a drainage pipe is fixedly installed on the lower wall of the water storage tank, a water pipe is connected to the lower wall of the immersion tank, the output end of the water pipe is connected to the upper wall of the drainage tank, and a sewage pipe is fixedly installed on the lower end of the side wall of the drainage tank.

[0011] Preferably, the auxiliary drying structure includes a drying box, an extension rack is fixedly installed on the main frame, the drying box is fixedly installed on the extension rack, an air guide plate is fixedly installed in the drying box, a resistance heating tube is fixedly installed in the drying box, an air supply box is fixedly installed on the rear wall of the drying box, an air filter plate is fixedly installed in the air supply box, and an exhaust fan is fixedly installed on the rear wall of the drying box.

[0012] Preferably, a guide frame is fixedly mounted on the side wall of the drying box, a clamping guide roller is rotatably mounted on the guide frame, and the clamping guide roller is a motorized roller.

[0013] The invention discloses a material unloading method for an EPE pearl cotton preparation device. Firstly, the EPE pearl cotton raw material is placed between an auxiliary roller, a pressure washing roller, a supporting roller and a clamping guide roller, and an adjustable lifting structure is started according to the thickness and width of the raw material. The lifting motor drives the lead screw to rotate, and the lead screw drives the threaded sleeve, so that the lifting frame adjusts its own height to match the material size and then starts the device; in the cleaning stage, the water supply pump of the immersion washing box is turned on, and the clean water or cleaning liquid is used to deeply clean the surface of the EPE pearl cotton through the overflow box, the pressure washing roller and the supporting roller to ensure that impurities are completely removed, and at the same time, the water guide pipe discharges the waste water into the drainage box and discharges it through the sewage pipe; in the drying stage, the resistance heating tube, the air supply box and the exhaust fan in the drying system are started, and the air guide plate is used to realize the uniform distribution of hot air flow, and the cleaned EPE pearl cotton is introduced into the drying box for comprehensive drying to ensure that there is no residual moisture on the surface; after the processing is completed, the processed EPE pearl cotton is output from the device by adjusting the clamping guide roller and the auxiliary roller, and the device parameters are readjusted according to the thickness and size of a new batch of materials.

[0014] Beneficial effects: The present invention provides a feeding device and method for an EPE pearl cotton preparation device. The present invention realizes deep cleaning of the surface of the EPE pearl cotton by setting an immersion box, a supporting roller and an electric pressure washing roller, and cooperates with a water supply pump, an overflow box and a drainage system of a water pipe, and can quickly and effectively remove floating impurities, avoiding the problem that traditional technology cannot be thoroughly cleaned; the device adopts an adjustable lifting structure, and through the combination of four sets of lifting motors, lead screws and threaded sleeves, the lifting frame can accurately adjust the height according to the specific thickness and width of the EPE pearl cotton, further improving the adaptability of material processing and meeting the processing requirements of different specifications; in the auxiliary drying structure, a stable heat source is provided by a resistance heating tube, and the air guide plate evenly distributes the hot air flow, and is combined with an exhaust fan and an air supply box to accelerate the exhaust of exhaust gas, so as to achieve uniform and efficient material drying, ensure that there is no residual moisture on the surface, and greatly improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The present invention provides a schematic structural diagram of a feeding device for preparing EPE pearl cotton.

[0016] Figure 2 The present invention provides a first stereoscopic structural schematic diagram of a feeding device for an EPE pearl cotton preparation device.

[0017] Figure 3 This is a second stereoscopic structural schematic diagram of the unloading device of the EPE pearl cotton preparation device created by the present invention.

[0018] Figure 4 The present invention provides a schematic diagram of the main structure of a feeding device for preparing EPE pearl cotton.

[0019] Figure 5 The present invention is a schematic diagram of the main cross-sectional structure of a feeding device of an EPE pearl cotton preparation device.

[0020] Figure 6 The present invention provides a top view of the cross-sectional structure of a feeding device of an EPE pearl cotton preparation device.

[0021] Figure 7 The present invention is a schematic diagram of the side cross-sectional structure of a feeding device of an EPE pearl cotton preparation device.

[0022] Figure 8 The present invention provides a schematic diagram of the rear structural view of a feeding device of an EPE pearl cotton preparation device.

[0023] In the figure: 1. main frame; 2. immersion box; 3. support roller; 4. lifting frame; 5. pressure washing roller; 6. lifting motor; 7. lead screw; 8. threaded sleeve; 9. column; 10. reinforcement frame; 11. auxiliary support; 12. auxiliary roller; 13. water storage tank; 14. drainage box; 15. overflow box; 16. overflow window; 17. water supply pump; 18. water injection pipe; 19. drainage pipe; 20. water guide pipe; 21. sewage pipe; 22. drying box; 23. extension frame; 24. air guide plate; 25. resistance heating tube; 26. air supply box; 27. air filter plate; 28. exhaust fan; 29. ​​guide frame; 30. clamping guide roller; DETAILED DESCRIPTION

[0024] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. The detailed description is as follows.

[0025] See also Figure 1-Figure 8The present invention provides a technical solution: a feeding device of an EPE pearl cotton preparation device, comprising a main frame 1, a immersion box 2 is fixedly installed on the upper wall of the main frame 1, a supporting roller 3 is rotatably installed in the immersion box 2, a lifting frame 4 is slidably installed on the main frame 1, a pressure washing roller 5 is installed on the lifting frame 4, and the pressure washing roller 5 is an electric roller. An adjustable lifting structure is installed on the main frame 1, a water supply and drainage structure is installed on the main frame 1, and an auxiliary drying structure is fixedly installed on the side wall of the main frame 1, so that the particle impurities on the surface of the EPE pearl cotton just produced are cleaned through the cleaning and drying process, and the feeding is completed through various pressure washing rollers 5.

[0026] This embodiment is further configured such that the adjustable lifting structure includes a lifting motor 6, the lifting motor 6 is fixedly installed in the main frame 1, a lead screw 7 is fixedly installed on the driving end of the lifting motor 6, a threaded sleeve 8 is fixedly installed on the lower end of the lifting frame 4, the lead screw 7 is threadedly connected to the threaded sleeve 8, and the lifting adjustment is completed through the lifting motor 6, the lead screw 7 and the threaded sleeve 8 structure.

[0027] The present embodiment is further configured as follows: there are four sets of the adjustable lifting structures, four columns 9 are arranged under the main frame 1, the four sets of the adjustable lifting structures are respectively installed in the four columns 9, a reinforcement frame 10 is fixedly installed on the lifting frame 4, auxiliary brackets 11 are fixedly installed on the walls on both sides of the main frame 1, and auxiliary rollers 12 are rotatably installed on the auxiliary brackets 11.

[0028] The present embodiment is further configured as follows: the water supply and drainage structure includes a water storage tank 13 and a drainage tank 14; the water storage tank 13 is fixedly mounted on the rear wall of the main frame 1; the drainage tank 14 is fixedly mounted on the lower wall of the main frame 1; an overflow box 15 is fixedly mounted on the rear wall of the immersion tank 2; the overflow box 15 is connected to the output end of the water storage tank 13; an overflow window 16 is provided on the side wall of the overflow box 15; the overflow box 15 is used to evenly circulate water from the side wall of the immersion tank 2 to the other side wall in one direction, so as to facilitate more thorough cleaning.

[0029] The present embodiment is further configured as follows: a water pump 17 is fixedly installed in the water storage tank 13, the output end of the water pump 17 is connected to the input end of the overflow tank 15, a water injection pipe 18 is fixedly installed on the side wall of the water storage tank 13, a drainage pipe 19 is fixedly installed on the lower wall of the water storage tank 13, a water pipe 20 is connected to the lower wall of the immersion tank 2, the output end of the water pipe 20 is connected to the upper wall of the drainage tank 14, and a sewage pipe 21 is fixedly installed on the lower end of the side wall of the drainage tank 14.

[0030] The present embodiment is further configured as follows: the auxiliary drying structure includes a drying box 22, an extension frame 23 is fixedly mounted on the main frame 1, the drying box 22 is fixedly mounted on the extension frame 23, an air guide plate 24 is fixedly mounted inside the drying box 22, a resistance heating tube 25 is fixedly mounted inside the drying box 22, an air supply box 26 is fixedly mounted on the rear wall of the drying box 22, an air filter plate 27 is fixedly mounted inside the air supply box 26, and an exhaust fan 28 is fixedly mounted on the rear wall of the drying box 22.

[0031] The present embodiment is further configured such that a guide frame 29 is fixedly mounted on the side wall of the drying box 22, and a clamping guide roller 30 is rotatably mounted on the guide frame 29, and the clamping guide roller 30 is a motorized roller.

[0032] A material feeding method for an EPE pearl cotton preparation device comprises the following steps: firstly, placing the EPE pearl cotton raw material between an auxiliary roller 12, a pressure washing roller 5, a support roller 3 and a clamping guide roller 30, and starting an adjustable lifting structure according to the thickness and width of the raw material, driving a lead screw 7 to rotate through a lifting motor 6, and driving a threaded sleeve 8 through the lead screw 7, so that a lifting frame 4 adjusts its height to match the material size and then starts the device; in a cleaning stage, turning on a water supply pump 17 of a immersion tank 2, and cleaning water or cleaning liquid is passed through an overflow tank 15, a pressure washing roller 5 and a support roller 3 to deeply clean the surface of the EPE pearl cotton. In the cleaning stage, ensure that impurities are completely removed, and at the same time, the water pipe 20 discharges the waste water into the drainage box 14 and discharges it through the sewage pipe 21; in the drying stage, start the resistance heating tube 25, the air supply box 26 and the exhaust fan 28 in the drying system, use the air guide plate 24 to achieve uniform distribution of hot air flow, and introduce the cleaned EPE pearl cotton into the drying box 22 for comprehensive drying to ensure that there is no residual moisture on the surface; after the processing is completed, the processed EPE pearl cotton is output from the equipment by adjusting the clamping guide roller 30 and the auxiliary roller, and the equipment parameters are readjusted according to the thickness and size of the new batch of materials.

[0033] The detailed connection means are well known in the art; Figure 1-8 As shown, first, before using the device, check whether all parts are in normal working condition, especially whether the lifting motor 6 and the lead screw 7 in the adjustable lifting structure are lubricated, and whether the electric pressure washing roller 5 and the clamping guide roller 30 are operating normally. Place the EPE pearl cotton raw material between the auxiliary roller 12, the pressure washing roller 5, the support roller 3 and the clamping guide roller 30 in sequence.

[0034] According to the thickness and width of the EPE pearl cotton, the adjustable lifting structure is started to adjust the height. The lifting motor 6 drives the lead screw 7 to rotate, and the lead screw 7 drives the threaded sleeve 8 connected to it, so that the lifting frame 4 slidably mounted on the main frame 1 is lifted and lowered to ensure that the size of the equipment and the pearl cotton are fully matched. At the same time, the clamping force of the clamping guide roller 30 is adjusted to ensure the position stability and transmission continuity of the pearl cotton in the entire processing flow.

[0035] During cleaning, the cleaning system in the immersion tank 2 is started. The water pump 17 transports clean water or cleaning liquid from the water storage tank 13 to the overflow tank 15, and then enters the immersion tank 2 to clean the EPE pearl cotton. Under the action of the support roller 3 and the electric pressure washing roller 5, the pearl cotton is fully soaked in the water in the immersion tank 2 and the impurities on the surface are removed. The electric pressure washing roller 5 achieves a deeper cleaning effect through a certain pressure to ensure that there are no residual impurities on the surface of the pearl cotton. The wastewater will flow into the drainage box 14 through the water guide pipe 20 at the bottom of the immersion tank 2, and the sewage in the drainage box 14 will be discharged centrally through the sewage pipe 21.

[0036] After cleaning, the EPE pearl cotton is transferred to the drying system through the clamping guide roller 30 for drying. The resistance heating tube 25, the air supply box 26 and the exhaust fan 28 of the auxiliary drying structure are started, wherein the resistance heating tube 25 provides a stable heat source, and the air guide plate 24 is used to evenly distribute the hot air flow in the drying box 22. Under the action of the clamping guide roller 30, the EPE pearl cotton slowly passes through the drying box 22 and is dried with hot air in all directions. The waste heat generated by the air supply box 26 is discharged in time by the exhaust fan 28 to ensure that there is no residual moisture on the surface of the pearl cotton after drying.

[0037] The dried EPE pearl cotton is smoothly output to the outside of the device by the clamping guide roller 30. According to the new raw material size requirements, the height of the adjustable lifting structure and the distance between the clamping rollers are adjusted, and the above operation process is repeated to process the subsequent pearl cotton.

[0038] After the processing is completed, gradually turn off the power of the cleaning system, drying system and clamping guide roller 30; empty the residual water in the water storage tank 13 and the drainage tank 14, and clean the accumulated water in the sewage pipe 21. Regularly check the use of the lifting motor 6, the lead screw 7, the threaded sleeve 8, the pressure washing roller 5 and the clamping roller, lubricate and clean the equipment as necessary to ensure the long-term stable operation of the equipment.

[0039] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0040] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A feeding device for an EPE pearl cotton preparation device, comprising a main frame (1), characterized in that: A washing box (2) is fixedly mounted on the upper wall of the main frame (1), a supporting roller (3) is rotatably mounted in the washing box (2), a lifting frame (4) is slidably mounted on the main frame (1), a pressure washing roller (5) is mounted on the lifting frame (4), and the pressure washing roller (5) is an electric roller, an adjustable lifting structure is mounted on the main frame (1), a water supply and drainage structure is mounted on the main frame (1), and an auxiliary drying structure is fixedly mounted on the side wall of the main frame (1).

2. The unloading device of the EPE pearl cotton preparation device according to claim 1 is characterized in that: The adjustable lifting structure comprises a lifting motor (6), the lifting motor (6) is fixedly installed in the main frame (1), a lead screw (7) is fixedly installed on the driving end of the lifting motor (6), a threaded sleeve (8) is fixedly installed on the lower end of the lifting frame (4), and the lead screw (7) is threadedly connected to the threaded sleeve (8).

3. The unloading device of the EPE pearl cotton preparation device according to claim 2 is characterized in that: There are four sets of adjustable lifting structures in total. Four columns (9) are arranged under the main frame (1). The four sets of adjustable lifting structures are respectively installed in the four columns (9). A reinforcing frame (10) is fixedly installed on the lifting frame (4). Auxiliary brackets (11) are fixedly installed on the walls of both sides of the main frame (1). Auxiliary rollers (12) are rotatably installed on the auxiliary brackets (11).

4. The unloading device of the EPE pearl cotton preparation device according to claim 3 is characterized in that: The water supply and drainage structure comprises a water storage tank (13) and a drainage tank (14); the water storage tank (13) is fixedly mounted on the rear wall of the main frame (1); the drainage tank (14) is fixedly mounted on the lower wall of the main frame (1); an overflow box (15) is fixedly mounted on the rear wall of the immersion tank (2); the overflow box (15) is connected to the output end of the water storage tank (13); and an overflow window (16) is provided on the side wall of the overflow box (15).

5. The unloading device of the EPE pearl cotton preparation device according to claim 4 is characterized in that: A water pump (17) is fixedly installed in the water storage tank (13), the output end of the water pump (17) is connected to the input end of the overflow tank (15), a water injection pipe (18) is fixedly installed on the side wall of the water storage tank (13), a drainage pipe (19) is fixedly installed on the lower wall of the water storage tank (13), a water guide pipe (20) is connected to the lower wall of the immersion tank (2), the output end of the water guide pipe (20) is connected to the upper wall of the drainage tank (14), and a sewage pipe (21) is fixedly installed at the lower end of the side wall of the drainage tank (14).

6. The unloading device of the EPE pearl cotton preparation device according to claim 5 is characterized in that: The auxiliary drying structure comprises a drying box (22), an extension frame (23) is fixedly mounted on the main frame (1), the drying box (22) is fixedly mounted on the extension frame (23), an air guide plate (24) is fixedly mounted inside the drying box (22), a resistance heating tube (25) is fixedly mounted inside the drying box (22), an air supply box (26) is fixedly mounted on the rear wall of the drying box (22), an air filter plate (27) is fixedly mounted inside the air supply box (26), and an exhaust fan (28) is fixedly mounted on the rear wall of the drying box (22).

7. The unloading device of the EPE pearl cotton preparation device according to claim 6 is characterized in that: A guide frame (29) is fixedly mounted on the side wall of the drying box (22), and a clamping guide roller (30) is rotatably mounted on the guide frame (29), wherein the clamping guide roller (30) is a motorized roller.

8. A method for discharging an EPE pearl cotton preparation device, which is applied to a discharging device for discharging an EPE pearl cotton preparation device as claimed in claim 7, characterized in that: First, the EPE pearl cotton raw material is placed between the auxiliary roller (12), the pressure washing roller (5), the support roller (3) and the clamping guide roller (30), and the adjustable lifting structure is started according to the thickness and width of the raw material, and the lead screw (7) is driven to rotate by the lifting motor (6), and the lead screw (7) drives the threaded sleeve (8), so that the lifting frame (4) adjusts its own height to match the material size and then starts the equipment; in the cleaning stage, the water supply pump (17) of the immersion box (2) is turned on, and the clean water or cleaning liquid passes through the overflow box (15), the pressure washing roller (5) and the support roller (3) to deeply clean the surface of the EPE pearl cotton. Ensure that impurities are completely removed, and at the same time, the water pipe (20) discharges waste water into the drainage box (14) and is discharged through the sewage pipe (21); in the drying stage, the resistance heating tube (25), the air supply box (26) and the exhaust fan (28) in the drying system are started, and the air guide plate (24) is used to achieve uniform distribution of hot air flow, and the cleaned EPE pearl cotton is introduced into the drying box (22) for comprehensive drying to ensure that there is no residual moisture on the surface; after processing is completed, the processed EPE pearl cotton is output from the equipment by adjusting the clamping guide roller (30) and the auxiliary roller, and the equipment parameters are readjusted according to the thickness and size of the new batch of materials.

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