Clamping and reconnecting tool and clamping and reconnecting method for broken aluminum wire

Abstract

The invention belongs to the technical field of wire rod detection, and particularly relates to a clamping reconnection tool and reconnection method for aluminum wire breakage, and the device comprises a wiring machine which is internally provided with a wire feeding mechanism; wherein under the action of the control module, the wire feeding mechanism drives an aluminum wire to be transmitted in the wiring machine in the rotating process; the detection mechanism is controlled by the control module to detect whether the aluminum wire is broken or not; and the clamping and wire feeding mechanism is arranged in the wiring machine, is positioned below the detection mechanism, and is suitable for clamping the broken aluminum wire and driving the aluminum wire to move to the wire feeding mechanism to be conveyed again under the control of the control module after the detection mechanism detects that the aluminum wire is broken.

Description

Technical Field

[0001] The invention belongs to the technical field of wire material detection, and in particular relates to a clamping and reconnecting tool and a reconnecting method for a broken aluminum wire. Background Art

[0002] Wire drawing machine is one of the indispensable equipment in alloy wire manufacturing industry. Alloy wire is drawn from thick wire into standard thin wire through wire drawing die in the wire drawing machine. Wire drawing machine is divided into water tank wire drawing machine, continuous tank wire drawing machine, etc.

[0003] When the wire routing device of the existing wire drawing machine breaks the wire accidentally during the wire feeding process, it is necessary to manually organize the spool and pull the end of the broken wire to the various drawing rollers in the travel route before continuing to complete the wire drawing. This process is as time-consuming as installing the end of the material roll to the work station for the first time, and is not practical.

[0004] Therefore, it is necessary to design a clamping and reconnecting tool and a reconnecting method for broken aluminum wires to solve the technical problem of manually re-feeding the wire after the wire is broken in the prior art.

[0005] It should be noted that the above information disclosed in this background technology section is only used to understand the background technology of the present application concept, and therefore, the above description is not considered to constitute information of the prior art. Summary of the invention

[0006] The embodiments of the present disclosure at least provide a clamping and reconnecting tool and a reconnecting method for a broken aluminum wire.

[0007] In a first aspect, an embodiment of the present disclosure provides a clamping and reconnecting device for a broken aluminum wire, comprising: The wire routing machine has a wire feeding mechanism inside. The wire feeding mechanism drives the aluminum wire to be transmitted inside the wire routing machine during the rotation process under the action of the control module; A detection mechanism, controlled by the control module to detect whether the aluminum wire is broken; and The clamping and wire feeding mechanism is arranged inside the wire routing machine and below the detection mechanism. It is suitable for clamping the broken aluminum wire and driving the aluminum wire to move to the wire feeding mechanism for re-feeding and transmission under the control of the control module after the detection mechanism detects that the aluminum wire is broken.

[0008] In an optional embodiment, the wire clamping and feeding mechanism comprises: At least one pair of fixing rods, arranged inside the wire routing machine; A spring telescopic rod is disposed on the opposite sides of the two fixing rods; and At least two clamping members are respectively arranged on the opposite end surfaces of the two spring telescopic rods; wherein The aluminum wire is suitable for being transmitted between the two clamping members, and after the detection mechanism detects that the aluminum wire is broken, the control module controls the two clamping members to move closer to each other to clamp the aluminum wire.

[0009] In an optional embodiment, a sliding cavity is provided inside the wire routing machine; The interior of the sliding cavity is slidably connected with a sliding member; and The sliding member is provided with a wire clamping assembly; wherein The sliding member is suitable for sliding in the sliding cavity after the wire clamping assembly clamps the aluminum wire, thereby driving the aluminum wire to move.

[0010] In an optional embodiment, the wire clamping assembly includes: A number of gears, the number of which is the same as the fixed rod; wherein Each of the fixing rods passes through the corresponding gear and is connected to the sliding member; and Each of the gears is provided with an oblique groove.

[0011] In an optional embodiment, each of the clamping members is provided with a follower; wherein One end of each of the driven members is located in the corresponding inclined slot, and when the gear rotates, the driven member is pushed by the corresponding inclined slot to drive the driven member to move.

[0012] In an optional embodiment, a driver is provided inside the wire walking machine, and an output end of the driver is connected to a driving rod; The driving rod is provided with a rack; wherein The rack is meshed with each of the gears.

[0013] In an optional embodiment, the wire feeding mechanism includes: A motor is arranged on the wire routing machine; At least one pair of wire feeding rollers are connected to the wire routing machine bearings; wherein A wire feeding roller is connected to the output end of the motor.

[0014] In an optional embodiment, the detection mechanism includes: At least one cylinder is arranged inside the wire routing machine; wherein a detection roller connected to the output end of the cylinder; and A sensor is arranged inside the detection roller to detect the aluminum wire slidingly transmitted on the surface of the detection roller.

[0015] In an optional embodiment, the wire routing machine is provided with a fixed shaft; The fixed shaft is sleeved with a wire coil; The wire pressing wheel is connected to the wire routing machine bearing; A plurality of electromagnets are arranged on one side of the sliding cavity inside the wire routing machine; and The sliding member is made of metal.

[0016] In a second aspect, the embodiments of the present disclosure further provide a method for clamping and reconnecting a broken aluminum wire, comprising: Step S1, driving the aluminum wire to be transmitted inside the wire routing machine during the rotation of the wire feeding mechanism; Step S2, detecting whether the aluminum wire being transmitted is broken by a detection mechanism; Step S3, through the clamping wire feeding mechanism, after the detection mechanism detects that the aluminum wire is broken, the broken aluminum wire is clamped and the aluminum wire is driven to move to the wire feeding mechanism for re-feeding and transmission.

[0017] The beneficial effect of the present invention is that the device and its working method realize automatic detection and reconnection of broken aluminum wire by integrating a wire feeding mechanism, a detection mechanism and a clamping wire feeding mechanism, without the need for manual intervention, thereby improving production efficiency and the degree of automation. When the aluminum wire is broken, the clamping wire feeding mechanism can quickly clamp and move the aluminum wire to the wire feeding mechanism to re-feed the wire, avoiding the tedious process of the wire on the spool unravelling and the manual arrangement of the spool, thereby reducing the loss caused by the breakage of the wire.

[0018] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description, claims and drawings.

[0019] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, this article specifically cites preferred embodiments and provides detailed descriptions as follows in conjunction with the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 An overall stereogram provided for an embodiment of the present disclosure; Figure 2 A schematic diagram of the three-dimensional structure of a sliding member and its surrounding components provided in an embodiment of the present disclosure; Figure 3 This is a schematic diagram of the internal cross-sectional structure of a wire clamping assembly provided in an embodiment of the present disclosure.

[0022] In the figure: 1. Wire routing machine; 10. Sliding chamber; 2. Wire feeding mechanism; 20. Motor; 21. Wire feeding roller; 3. Detection mechanism; 30. Cylinder; 31. Detection roller; 4. Clamping and feeding mechanism; 40. Driver; 41. Driving rod; 42. Rack; 43. Sliding member; 44. Fixed rod; 45. Spring telescopic rod; 46. Clamping member; 461. Follower; 47. Clamping assembly; 470. Gear; 471. Bevel groove; 5. Wire reel; 50. Aluminum wire; 51. Fixed shaft; 52. Wire pressing wheel. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] In this article, when it is mentioned that the first component is located on the second component, this may mean that the first component may be directly formed on the second component, or the third component may be interposed between the first component and the second component. In addition, in the drawings, in order to effectively describe the technical content, the thickness of the components may be exaggerated or reduced.

[0025] In this article, when an element or layer is referred to as being "located on," "engaged to," "connected to," "attached to," or "coupled to" another element or layer, it may be directly located on, engaged, connected, attached to, or coupled to another element or layer, or there may be intermediate elements or layers. In contrast, when an element is referred to as being "directly on," "directly engaged to," "directly connected to," "directly attached to," or "directly coupled to" another element or layer, there may be no intermediate elements or layers. Other words used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" versus "directly between," "adjacent" versus "directly adjacent," etc.). As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0026] Herein, example embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as "at least one of..." modify the entire list of elements when following a list of elements, rather than modifying individual elements in the list. For example, the expression "at least one of a, b, and c" should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.

[0027] The terms used herein are only used to describe specific exemplary configurations and are not intended to be limited. As used herein, the singular articles "one", "an" and "the" may also be intended to include plural forms, unless it is clearly indicated above that this is not the case. The terms "comprise", "include" and "have" are inclusive, and therefore specify the presence of features, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components and / or combinations thereof. The method steps, processes and operations described herein should not be interpreted as necessarily requiring them to be performed in the specific order discussed or shown, unless specifically identified as an execution order. Additional or alternative steps may be adopted.

[0028] As used herein, the phrases "in one embodiment," "according to one embodiment," "in some embodiments," and the like generally refer to the fact that the particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present disclosure. Therefore, a particular feature, structure, or characteristic may be included in more than one embodiment of the present disclosure, so that these phrases do not necessarily refer to the same embodiment. As used herein, the terms "example," "exemplary," and the like are used to "serve as an example, instance, or illustration." Any implementation, aspect, or design described herein as "example" or "exemplary" is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. On the contrary, the use of the terms "example," "exemplary," and the like is intended to present concepts in a concrete manner.

[0029] Research has found that when the wire routing device of the existing wire drawing machine breaks the wire accidentally during the wire feeding process, the spool is continuously in the wire feeding device, so when the wire breaks, it will cause the wire on the spool to spread out, and then the spool needs to be manually organized and the end of the broken wire needs to be pulled to the various drawing rollers in the travel route before the wire drawing can be continued. The time-consuming degree of this process is equivalent to installing the end of the material roll to the work station for the first time, and the practicality is poor.

[0030] Based on the above research, the embodiments of the present disclosure provide a clamping and reconnecting tool and a reconnecting method for broken aluminum wire. By integrating a wire feeding mechanism, a detection mechanism and a clamping and wire feeding mechanism, automatic detection and reconnection of broken aluminum wire are achieved without manual intervention, thereby improving production efficiency and the degree of automation. When the aluminum wire is broken, the clamping and wire feeding mechanism can quickly clamp and move the aluminum wire to the wire feeding mechanism to re-feed the wire, avoiding the tedious process of the wire on the spool spreading and manually sorting the spool, thereby reducing the loss caused by the breakage of the wire.

[0031] The defects existing in the above solutions are the results obtained by the inventor after practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed by the present invention in this article for the above problems should be the contributions made by the inventor to the present invention during the disclosure process.

[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0033] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0034] In some embodiments, Figure 1 As shown, before starting work, the operator inserts the wire reel 5 on the fixed shaft 51, and manually pulls out the wire end of the aluminum wire 50, bypasses the wire pressing wheel 52, and inserts the wire end between the two wire feeding rollers 21, and starts the motor 20, whose output end drives one of the wire feeding rollers 21 to rotate, and the other wire feeding roller 21 can be synchronously connected to the motor 20, so that the two wire feeding rollers 21 rotate synchronously in the opposite direction (this is the prior art and will not be described in detail here), so as to send the aluminum wire 50 out of the wire walking machine 1 and connect it with the subsequent processing device. In order to ensure the straight state of the aluminum wire during transmission, an adjusting cylinder can be set on one side of the wire pressing wheel 52, and the height position of the wire pressing wheel 52 is controlled by the cylinder, so that the aluminum wire 50 is in a straight state. The aluminum wire 50 passes between the two detection rollers 31 and slides on the surfaces of the two detection rollers 31. The sensor in the detection roller 31 detects whether there is an aluminum wire 50 between the two detection rollers 31. If the aluminum wire 50 is disconnected, the sensor cannot detect the aluminum wire, and then the control module is used to control the clamping and feeding mechanism 4 to start.

[0035] In some embodiments, Figure 2 and Figure 3 As shown, when the sensor cannot detect the aluminum wire 50, that is, the aluminum wire 50 is broken, if the break occurs between the two follower members 46, the control module controls the driver 40 to start, and its output end drives the driving rod 41 to move upward, thereby driving the rack 42 to move upward, and Figure 2It can be seen that when the rack 42 moves up, the two gears 470 meshing with the rack 42 rotate in opposite directions, thereby driving the inclined slot 471 on the gear 470 to rotate. When the inclined slot 471 rotates, it will push the follower 461 slidably connected to it to move, that is, at this time, the two followers 461 slide close to each other. Since the follower 461 is fixed to the clamping member 46, the two followers 46 slide and fit together to clamp the aluminum wire 50 between them. Synchronously, after the follower 46 fits together, the two gears 470 and the rack 42 are stuck and cannot move further. At this time, a number of electromagnets outside the sliding cavity 10 are pressed When the power-on state is changed to the power-off state, the sliding member 43 made of metal material can slide upward in the sliding cavity 10 driven by the driving rod 41, and by starting the cylinder 30, the detection roller 31 is driven to move to avoid hindering the upward movement of the two follower members 46. When the two follower members 46 clamp the aluminum wire 50 and move up to the two wire feeding rollers 21, the aluminum wire 50 is again sent out of the wire routing machine 1 by the two wire feeding rollers 21 rotating in opposite directions, completing the broken wire reconnection action. When the broken part is located below the two clamping members 46, the operator only needs to manually place the end of the broken aluminum wire 50 between the two clamping members 46, and repeat the above actions to complete the broken wire reconnection.

[0036] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, terms such as "first", "second" and other numerical terms do not imply an order or sequence when used in this document unless explicitly indicated above. Therefore, without departing from the teachings of the example embodiments, the first element, component, region, layer or section discussed above may be referred to as a second element, component, region, layer or section.

[0038] Spatially relative terms, such as "inside", "outside", "below", "below", "down", "above", "on", etc., may be used herein to facilitate description of the relationship of one element or feature to another element or feature as illustrated in the figure. In addition to the orientation depicted in the figure, spatially relative terms may be intended to cover different orientations of the device in use or operation. For example, if the device in the figure is turned over, the elements described as "below" or "below" other elements or features will be oriented to be "above" other elements or features. Therefore, the example term "below" can cover the orientation above and below. The device can be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.

[0039] In the above discussion, unless otherwise stated, the terms "about," "approximately," "substantially," etc., when used to describe a numerical value, mean a variation of + / - 10% of the value.

[0040] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A clamping and reconnecting tool for broken aluminum wires, characterized in that: include: A wire routing machine (1) is provided with a wire feeding mechanism (2) inside thereof; in The wire feeding mechanism (2) drives the aluminum wire (50) to be transmitted inside the wire routing machine (1) during the rotation process under the action of the control module; A detection mechanism (3) controlled by a control module to detect whether the aluminum wire (50) is broken; and The clamping and wire feeding mechanism (4) is arranged inside the wire routing machine (1) and below the detection mechanism (3), and is suitable for clamping the disconnected aluminum wire (50) and driving the aluminum wire (50) to move to the wire feeding mechanism (2) for re-feeding and transmission under the control of the control module after the detection mechanism (3) detects that the aluminum wire (50) is broken.

2. The clamping and reconnecting tool for broken aluminum wire according to claim 1, characterized in that: The wire clamping and feeding mechanism (4) comprises: At least one pair of fixing rods (44) arranged inside the wire routing machine (1); A spring telescopic rod (45) is provided on the opposite side of the two fixing rods (44); and At least two clamping members (46) are respectively arranged on opposite end surfaces of the two spring telescopic rods (45); wherein The aluminum wire (50) is suitable for being transmitted between the two clamping members (46), and after the detection mechanism (3) detects that the aluminum wire (50) is broken, the control module controls the two clamping members (46) to move closer to each other to clamp the aluminum wire (50).

3. The clamping and reconnecting tool for broken aluminum wires according to claim 2, characterized in that: The wire routing machine (1) has a sliding cavity (10) formed inside. A sliding member (43) is slidably connected inside the sliding cavity (10); and The sliding member (43) is provided with a wire clamping assembly (47); wherein The sliding member (43) is suitable for sliding in the sliding cavity (10) after the wire clamping assembly (47) clamps the aluminum wire (50), thereby driving the aluminum wire (50) to move.

4. The clamping and reconnecting tool for broken aluminum wires according to claim 3, characterized in that: The wire clamping assembly (47) comprises: a plurality of gears (470), the number of which is the same as that of the fixing rod (44); wherein Each of the fixing rods (44) passes through the corresponding gear (470) and is connected to the sliding member (43); and Each of the gears (470) is provided with an inclined groove (471).

5. The clamping and reconnecting tool for broken aluminum wires according to claim 4, characterized in that: Each of the clamping members (46) is provided with a follower member (461); wherein One end of each follower (461) is located in the corresponding inclined slot (471), and when the gear (470) rotates, the follower (461) is pushed by the corresponding inclined slot (471) and thus drives the follower (461) to move.

6. The clamping and reconnecting tool for broken aluminum wires according to claim 5, characterized in that: A driver (40) is provided inside the wire walking machine (1), and an output end of the driver (40) is connected to a driving rod (41); The driving rod (41) is provided with a rack (42); wherein The rack (42) meshes with each of the gears (470).

7. The clamping and reconnecting tool for broken aluminum wires according to claim 1, characterized in that: The wire feeding mechanism (2) comprises: A motor (20) is arranged on the wire routing machine (1); At least one pair of wire feeding rollers (21) are connected to the bearings of the wire routing machine (1); wherein A wire feeding roller (21) is connected to an output end of the motor (20).

8. The clamping and reconnecting tool for broken aluminum wires according to claim 1, characterized in that: The detection mechanism (3) comprises: At least one cylinder (30) is arranged inside the wire routing machine (1); wherein A detection roller (31) connected to an output end of the cylinder (30); and A sensor is arranged inside the detection roller (31) to detect the aluminum wire (50) slidingly transmitted on the surface of the detection roller (31).

9. The clamping and reconnecting tool for broken aluminum wires according to claim 1, characterized in that: The wire routing machine (1) is provided with a fixed shaft (51); The fixed shaft (51) is sleeved with a wire reel (5); A wire pressing wheel (52) connected to a bearing of the wire routing machine (1); A plurality of electromagnets (44) are arranged on one side of the sliding cavity (10) inside the wire routing machine (1); and The sliding member (43) is made of metal.

10. A method for clamping and reconnecting a broken aluminum wire, characterized in that: The steps include: Step S1, driving the aluminum wire (50) to be transmitted inside the wire routing machine (1) by the wire feeding mechanism (2) during rotation; Step S2, detecting whether the aluminum wire (50) being transmitted is broken by means of a detection mechanism (3); Step S3, after the detection mechanism (3) detects that the aluminum wire (50) is broken, the wire clamping and feeding mechanism (4) clamps the broken aluminum wire (50) and drives the aluminum wire (50) to move to the wire feeding mechanism (2) for re-feeding and transmission.

Images