Optical lens processing technology
By using a filter cover with an arc-shaped convex structure in the optical lens processing device, the problem of dust accumulation causing the filter clogging is solved, and the air permeability of the filter is maintained and the replacement frequency is reduced.
Patent Information
- Application Number
- CN202510011500.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The dust generated during grinding of existing optical lens processing technology can easily cause the filter to be blocked and the filter needs to be replaced frequently.
An optical lens processing device is designed, adopting a filter cover and an arc-shaped convex structure. Through the design of airflow and arc-shaped convex ribs, dust can slide downward and accumulate, thereby maintaining the air permeability of the filter cover and reducing the frequency of filter replacement.
It effectively avoids filter clogging caused by dust accumulation, maintains the breathability of the filter cover, and reduces the need for frequent replacement of filters for vacuum cleaners.
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Abstract
Description
Technical Field
[0001] The invention relates to the field of lens processing, and in particular to an optical lens processing technology. Background Art
[0002] Optical lens processing includes milling, fine grinding, polishing and other processes. The roughness and irregular shapes of the lens surface are gradually removed by tools such as grinding wheels and grinding fluids to obtain a smooth and flat surface. The prior art will produce a large amount of dust when grinding the lenses. This dust needs to be collected by dust collection and filtering equipment. However, due to the fine dust particles, the filter screen is easily clogged and the filter screen needs to be replaced frequently. Therefore, the dust collection equipment needs to be further optimized. Therefore, this application is proposed to address the above problems. Summary of the invention
[0003] In view of this, the technical problem to be solved by the present invention is to provide an optical lens processing technology, which can ensure the air permeability of the filter when absorbing dust, without the need for frequent replacement of the filter.
[0004] An optical lens processing device comprises a collecting tube, wherein a processing table with an internal hollow structure is rotatably connected inside the collecting tube, the processing table is conical, a suction cup is fixedly connected to the upper end of the processing table, the suction cup is connected to the inside of the processing table, a filter cover is sleeved on the processing table, a plurality of arc-shaped convex edges are arranged inside the filter cover, and a grinding mechanism is arranged at the upper end of the collecting tube.
[0005] The grinding mechanism comprises a hydraulic rod, a movable end of the hydraulic rod is fixedly connected to a telescopic frame, a first motor is fixedly connected inside the telescopic frame, and a grinding head is fixedly connected to an output shaft of the first motor.
[0006] A second motor is fixedly connected to the inner wall of the collecting cylinder, and gears are fixedly connected to the output shaft of the second motor and the processing table, and the two gears are meshed for transmission.
[0007] The lower end of the collecting cylinder is fixedly connected to a shell, an impeller is rotatably connected inside the shell, the upper end of the shell is fixedly connected to a connecting pipe, the connecting pipe is rotatably connected to the processing table, an exhaust port is opened on the shell, and a plurality of air inlet grooves are opened on the upper part of the shell.
[0008] The upper end of the collecting cylinder is fixedly connected with a liquid storage cylinder, a sliding plug is slidably connected in the liquid storage cylinder, a spray head and a liquid inlet pipe are fixedly connected to the liquid storage cylinder, and a one-way valve is installed in the spray head and the liquid inlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0010] Figure 1 and Figure 2 It is a schematic diagram of the overall structure of an optical lens processing device;
[0011] Figure 3 is a schematic diagram of the structure of the suction cup;
[0012] Figure 4 It is a schematic diagram of the structure of the collecting tube;
[0013] Figure 5 is a schematic diagram of the structure of the filter cover;
[0014] Figure 6 is a schematic diagram of the structure of the impeller;
[0015] Figure 7 It is a structural schematic diagram of a liquid storage cylinder;
[0016] Figure 8 A schematic diagram of the structure of a grinding head. DETAILED DESCRIPTION
[0017] The present invention is described in detail with reference to the accompanying drawings in the embodiments of the present invention.
[0018] See also Figure 1-5 ,
[0019] An optical lens processing device includes a collecting tube 101, in which a processing table 102 with an internal hollow structure is rotatably connected via a bearing. The processing table 102 is conical, and a suction cup 103 is fixedly connected to the upper end of the processing table 102 via bolts. The suction cup 103 is connected to the inside of the processing table 102. A filter cover 104 is sleeved on the processing table 102, and a plurality of arc-shaped ridges 105 are integrally formed in the filter cover 104. A grinding mechanism is provided at the upper end of the collecting tube 101.
[0020] When using the processing device, the staff first places the lens to be polished on the suction cup 103, controls the negative pressure inside the processing table 102 to make the suction cup 103 adsorb and fix the lens, and at the same time controls the processing table 102 to rotate, and uses the polishing mechanism to polish the edge of the lens.
[0021] Since dust is generated when the lens is polished, the staff puts the filter cover 104 on the processing table 102 so that the filter cover 104 can rotate with the processing table 102. By controlling the negative pressure inside the collecting tube 101, the airflow enters the collecting tube 101 from above the collecting tube 101 and through the filter cover 104, so that the dust generated by polishing can move downward with the airflow and finally fall on the filter cover 104. The filter cover 104 plays a role in collecting dust.
[0022] Since the air permeability of the filter cover 104 will be affected when the surface is covered with dust, the surface of the multiple arc-shaped ridges 105 in the filter cover 104 is arc-shaped, and the dust will slide down and accumulate after accumulation, thereby ensuring the air permeability of the filter cover 104 and eliminating the need to frequently clean the filter cover 104.
[0023] See also Figure 3 ,
[0024] The grinding mechanism includes a hydraulic rod 501 , the movable end of the hydraulic rod 501 is fixedly connected to a telescopic frame 502 by bolts, a first motor 504 is fixedly connected to the telescopic frame 502 by bolts, and a grinding head 503 is fixedly connected to the output shaft of the first motor 504 .
[0025] The movable end of the hydraulic rod 501 is controlled to extend to drive the grinding head 503 to approach the lens, and the first motor 504 drives the grinding head 503 to rotate to grind the lens.
[0026] See also Figure 4 ,
[0027] The second motor 201 is fixedly connected to the inner wall of the collecting barrel 101 by bolts, and the output shaft of the second motor 201 and the processing table 102 are fixedly connected with a gear 202, and the two gears 202 are meshed for transmission.
[0028] The second motor 201 drives the two gears 202 to mesh and transmit, thereby driving the processing table 102 to rotate, thereby achieving the function of fully polishing the circular lens.
[0029] See also Figure 5-6 ,
[0030] The lower end of the collecting tube 101 is fixedly connected to a shell 301, an impeller 305 is rotatably connected inside the shell 301, a connecting pipe 303 is fixedly connected to the upper end of the shell 301, the connecting pipe 303 is rotatably connected to the processing table 102, an exhaust port 304 is opened on the shell 301, and a plurality of air inlet grooves 302 are opened on the upper part of the shell 301.
[0031] By controlling the rotation of the impeller 305, the air inside the shell 301 is extracted through the exhaust port 304, so that negative pressure is generated in the shell 301. At this time, the air enters the shell 301 through the connecting pipe 303 and the multiple air inlet grooves 302 at the same time, thereby being able to simultaneously achieve the functions of sucking the lens and collecting dust, without the need to control the two separately, reducing the operation links and improving the continuity of the processing process.
[0032] See also Figure 7 ,
[0033] The upper end of the collecting cylinder 101 is fixedly connected to a liquid storage cylinder 405 by bolts, a sliding plug 404 is slidably connected inside the liquid storage cylinder 405, a nozzle 407 and a liquid inlet pipe 406 are welded to the liquid storage cylinder 405, and a one-way valve is installed in the nozzle 407 and the liquid inlet pipe 406.
[0034] The liquid storage cylinder 405 is used to hold water. When the sliding plug 404 slides into the liquid storage cylinder 405, the one-way valve on the nozzle 407 opens, and the one-way valve in the liquid inlet pipe 406 closes. At this time, water is sprayed out through the nozzle 407 in the form of water mist, thereby playing a role in dust reduction. When the sliding plug 404 slides outward, the one-way valve on the nozzle 407 closes, the one-way valve in the liquid inlet pipe 406 opens, and the liquid inlet pipe 406 is connected to a container filled with water, thereby realizing the function of automatic water replenishment.
[0035] See also Figure 2 ,
[0036] The collecting barrel 101 is rotatably connected to an eccentric wheel 401 via a bearing, the eccentric wheel 401 is rotatably connected to a connecting rod 402 via a bearing, the connecting rod 402 is rotatably connected to a push rod 403 via a bearing, and the push rod 403 is fixedly connected to a sliding plug 404 .
[0037] By controlling the rotation of the eccentric wheel 401, the connecting rod 402 and the push rod 403 cooperate to drive the sliding plug 404 to slide back and forth, thereby realizing the function of spraying water to reduce dust.
[0038] See also Figure 2 ,
[0039] The housing 301 is fixedly connected with a third motor 601 by means of bolts. The output shaft of the third motor 601 and the eccentric wheel 401 are both fixedly connected with pulleys 602 . The two pulleys 602 are connected by means of a synchronous belt.
[0040] When the impeller 305 rotates to absorb dust, the two pulleys 602 cooperate with the synchronous belt to drive the eccentric wheel 401 to rotate, thereby achieving the function of spraying water to reduce dust, thereby making the overall process more consistent.
[0041] See also Figure 5 ,
[0042] The filter cover 104 is made of cotton, and the filter cover 104 made of cotton has good air permeability and adsorption properties.
[0043] See also Figure 3 ,
[0044] The suction cup 103 is made of rubber material, and the suction cup 103 made of rubber material has good sealing performance.
[0045] An optical lens processing process, the process comprising the following steps:
[0046] Step 1: Place the lens to be polished on the suction cup 103, and control the negative pressure inside the processing table 102 so that the suction cup 103 can absorb and fix the lens;
[0047] Step 2: Control the processing table 102 to rotate, and use the grinding mechanism to grind the edge of the lens;
[0048] Step 3: Put the filter cover 104 on the processing table 102 so that the filter cover 104 can rotate with the processing table 102, and control the negative pressure inside the collecting tube 101, so that the airflow enters the collecting tube 101 from above the collecting tube 101 and through the filter cover 104, so that the dust generated by grinding can move downward with the airflow and finally fall on the filter cover 104;
[0049] Step 4: Control the sliding plug 404 to slide and spray the water in the liquid storage cylinder 405 in the form of water mist;
[0050] Step 5: Take out the filter cover 104 and clean it.
Claims
1. An optical lens processing device, characterized in that: The invention comprises a collecting cylinder (101), wherein a processing table (102) with an internal hollow structure is rotatably connected inside the collecting cylinder (101), the processing table (102) is conical, a suction cup (103) is fixedly connected to the upper end of the processing table (102), the suction cup (103) is communicated with the inside of the processing table (102), a filter cover (104) is sleeved on the processing table (102), a plurality of arc-shaped convex edges (105) are arranged inside the filter cover (104), and a grinding mechanism is arranged at the upper end of the collecting cylinder (101).
2. An optical lens processing device according to claim 1, characterized in that: The grinding mechanism comprises a hydraulic rod (501), the movable end of the hydraulic rod (501) is fixedly connected to a telescopic frame (502), a first motor (504) is fixedly connected inside the telescopic frame (502), and a grinding head (503) is fixedly connected to the output shaft of the first motor (504).
3. An optical lens processing device according to claim 2, characterized in that: A second motor (201) is fixedly connected to the inner wall of the collecting cylinder (101), and a gear (202) is fixedly connected to the output shaft of the second motor (201) and the processing table (102), and the two gears (202) are meshed for transmission.
4. An optical lens processing device according to claim 3, characterized in that: The lower end of the collecting cylinder (101) is fixedly connected to a housing (301), an impeller (305) is rotatably connected inside the housing (301), a connecting pipe (303) is fixedly connected to the upper end of the housing (301), the connecting pipe (303) is rotatably connected to the processing table (102), an exhaust port (304) is provided on the housing (301), and a plurality of air inlet grooves (302) are provided on the upper part of the housing (301).
5. An optical lens processing device according to claim 4, characterized in that: The upper end of the collecting cylinder (101) is fixedly connected to a liquid storage cylinder (405), a sliding plug (404) is slidably connected inside the liquid storage cylinder (405), a spray head (407) and a liquid inlet pipe (406) are fixedly connected to the liquid storage cylinder (405), and a one-way valve is installed inside the spray head (407) and the liquid inlet pipe (406).
6. An optical lens processing device according to claim 5, characterized in that: The collecting cylinder (101) is rotatably connected to an eccentric wheel (401), the eccentric wheel (401) is rotatably connected to a connecting rod (402), the connecting rod (402) is rotatably connected to a push rod (403), and the push rod (403) is fixedly connected to a sliding plug (404).
7. An optical lens processing device according to claim 6, characterized in that: The housing (301) is fixedly connected to a third motor (601), and the output shaft of the third motor (601) and the eccentric wheel (401) are both fixedly connected to pulleys (602), and the two pulleys (602) are connected via a synchronous belt.
8. The optical lens processing device according to claim 1, characterized in that: The filter cover (104) is made of cotton.
9. The optical lens processing device according to claim 1, characterized in that: The suction cup (103) is made of rubber.
10. An optical lens processing process, characterized in that: The process includes the following steps: Step 1: placing the lens to be polished on the suction cup (103), and controlling the negative pressure inside the processing table (102) so that the suction cup (103) adsorbs and fixes the lens; Step 2: Control the processing table (102) to rotate, and use the grinding mechanism to grind the edge of the lens; Step 3: Put the filter cover (104) on the processing table (102) so that the filter cover (104) can rotate with the processing table (102), and control the negative pressure inside the collecting tube (101) so that the airflow enters the collecting tube (101) from above the collecting tube (101) through the filter cover (104), so that the dust generated by grinding can move downward with the airflow and finally fall on the filter cover (104); Step 4: The water in the liquid storage cylinder (405) is sprayed out in the form of water mist by controlling the sliding plug (404) to slide; Step 5: Take out the filter cover (104) and clean it.