Ceramic flowerpot rolling forming device and rolling technology
By designing a ceramic flower pot roll forming device, automated cutting, feeding, transferring, pressing forming and air-drying are realized, solving the problems of low forming efficiency and difficult automation in the existing technology, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202411772818.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-28
AI Technical Summary
The existing ceramic flower pot molding efficiency is low, and it is impossible to achieve automated operation. It requires a lot of manual operation intervention, and the cost of purchasing large-scale equipment is high.
A ceramic flower pot rolling molding device is designed, including a base, forming assembly, transfer assembly, fixed assembly and air-drying assembly. Through the drive motor and drive shaft, it realizes automatic cutting, feeding, transferring, pressing forming and air-drying, realizing integrated automatic operation.
It improves the forming efficiency of ceramic flower pots, reduces manual operation and equipment procurement costs, realizes automated production, and reduces the time and manpower investment in the forming process of flower pots.
Smart Images

Figure CN119526544A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic forming, in particular to a ceramic flower pot rolling forming device and a rolling process. Background Art
[0002] Flowerpots are a kind of container for planting flowers. They are in the shape of an inverted frustum or an inverted prism with a large mouth and a small bottom. Flowerpots for planting flowers come in various forms and sizes. Flower producers or flower growers can choose flowerpots according to the characteristics and needs of the flowers and the characteristics of the flowerpots. Flowerpots can be divided into many types according to different materials. Generally, flowerpots are made of fired ceramics.
[0003] In order to improve the processing and production efficiency, the current ceramic forming process directly adopts the rolling forming process. The rolling forming process is to put the clay into the mold in proportion, and then use the die to rotate and press the clay to make it slowly rotate and shape. However, the current equipment has the problem of low processing efficiency, because the operator needs to manually feed, cut and transfer the materials, which leads to a large time cost and correspondingly high labor cost. In addition, the production efficiency is relatively low and cannot keep up with the production efficiency of the enterprise. Therefore, a ceramic flower pot rolling forming device and a rolling process are proposed to solve the above-mentioned problems. Summary of the invention
[0004] Technical issues solved In view of the shortcomings of the prior art, the present invention provides a ceramic flower pot rolling forming device and rolling process, which solves the problems in the prior art of low efficiency in ceramic flower pot forming, inability to achieve automated operation, requiring many steps of manual intervention, and requiring the purchase of some large equipment, which is extremely expensive, resulting in excessive cost investment.
[0005] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a ceramic flower pot roll-forming device, comprising a base; a molding component, used for roll-forming the ceramic flower pot; a material transfer component, used for automatically discharging and feeding ceramic raw materials; a material setting component, used for automatically controlling the ceramic raw materials to enter the interior of the molding component; an air-drying component, used for automatically air-drying the formed ceramic flower pot; the molding component, the material transfer component, the material setting component and the air-drying component are all arranged on the base, the molding component comprises a driving part and a rolling part, the driving part drives the rolling part to perform lever-pressure up and down cyclic rolling molding on the ceramic clay; the driving part also simultaneously drives the operation of the material transfer component, the material setting component and the air-drying component.
[0006] Preferably, the driving member includes a driving motor, the driving motor is fixedly mounted on a base, an output end of the driving motor is connected to a driving shaft, the air-drying component is arranged on the driving shaft, and the driving shaft is connected to a rolling member via a movable member.
[0007] Preferably, the movable part includes a slide plate, a latch is fixedly connected to the inside of the slide plate, a rotating groove is provided on the surface of the drive shaft, the rotating groove is spirally shaped, the surface of the latch is slidably connected to the inside of the rotating groove, the slide plate is slidably connected to the surface of the drive shaft, and one side of the slide plate is connected to the rolling part.
[0008] Preferably, the rolling part includes a rotating plate, the middle part of the rotating plate is rotatably connected to the base through an axle rod, one end of the rotating plate is connected to a sliding pin 2, the surface of the sliding pin 2 is slidably connected to the inside of a sliding groove opened on the side of the skateboard, the other end of the rotating plate is slidably connected to a sliding pin 1, one end of the sliding pin 1 is connected to a rotating sleeve, the rotating sleeve is rotatably connected to a lifting shaft through a bearing, the lifting shaft is slidably connected to a plate body of the base, the surface of the lifting shaft is slidably connected to a pulley 2 through a key groove, the surface of the pulley 2 is connected to a pulley 1 through a belt drive, the pulley 1 is connected to a driving shaft, the pulley 2 is rotatably connected to the plate body of the base, the bottom of the lifting shaft is connected to a rolling mold, and a sleeve mold is arranged below the rolling mold.
[0009] Preferably, the bottom end of the driving shaft is connected to a pulley four, the surface of the pulley four is connected to a pulley three via a belt drive, the pulley three is fixedly connected to a turntable via an axle rod, and the sleeve mold is located on the turntable.
[0010] Preferably, the material transfer assembly includes a material transfer shaft, both ends of the material transfer shaft are rotatably connected to the base, a plurality of vertical grooves are opened on the surface of the material transfer shaft, and arc grooves are also arranged between the two vertical grooves, a sliding support rod is slidably connected to the vertical groove, one end of the sliding support rod is rotatably connected to the rotating sleeve, a spring sheet is installed on the rotating sleeve, one end of the spring sheet abuts against the surface of the sliding support rod, a plurality of locking rods are connected to the surface of the material transfer shaft, and the sleeve mold is located between the two locking rods.
[0011] Preferably, a positioning sleeve is fixedly mounted on the base, a conveyor belt for conveying empty sleeve molds is mounted on the base, and an output belt for conveying formed ceramic flower pots is arranged on one side of the base.
[0012] Preferably, the metering component includes a material barrel, the bottom of the material barrel is connected to a fixed box, the fixed box is fixed on a base, the interior of the fixed box is slidably connected to a metering plate, one side of the metering plate is connected to a sliding plate, an inclined groove is provided on the sliding plate, the interior of the inclined groove is slidably connected to a sliding pin three, one end of the sliding pin three is fixed on a slide plate, a metering hole is provided inside the metering plate, and a discharge port is provided at the bottom of the fixed box.
[0013] Preferably, the air-drying component includes a fixed cylinder, which is fixed on a base, and the surface of the drive shaft is located inside the fixed cylinder and is provided with fan blades, an air duct is opened inside the base, the fixed cylinder is connected to the air duct, an outlet at one end of the air duct is connected to an air pipe, and the outlet end of the air pipe is located above the material transfer component.
[0014] A rolling forming process for ceramic flower pots. Step S1: feeding the clay blank into the material barrel; Step S2: Cutting the material. The rotation of the driving motor will drive the rotation of the driving shaft. The gyratory groove on the surface will control the up and down movement of the slide plate, and then the sliding pin 3 will drive the sliding plate to slide horizontally. The sliding plate will drive the quantitative holes inside the fixed material plate to cut the blank inside the barrel, and the blank will fall from the position of the discharge port to the inside of the sleeve mold. Step S3: material transfer: as the slide plate moves downward, the rotation of the transfer plate is controlled by the lever linkage, thereby driving the lifting shaft to move upward, and then driving the sliding support rod to slide in the vertical groove and the arc groove, driving the indexing rotation of the material transfer shaft, and then transferring the put-in blank sleeve mold to the roll forming station through the positioning rod; Step S4: Rolling forming: the rotation of the driving motor drives the rotation of the lifting shaft and the rotation of the turntable through the transmission of the belt, and then the rotation of the rotating plate drives the rolling mold to gradually enter the interior of the sleeve mold to press the clay inside, and the rotation of the rotating plate extrudes and rotates the blank to shape it; Step S5: Transferring the material again, after forming, the upward movement of the lifting shaft is controlled by the rotation of the rotating plate, and the indexing rotation of the transfer shaft is continued to be driven, so as to transfer the formed flower pot to another air-drying station; Step S6: air drying, using the rotation of the drive shaft to drive the fan blades to generate wind force, and then the wind will enter the inside of the air duct through the position of the air duct and be discharged from the port, thereby air drying the formed flower pot; Step S7: Discharging the material. The air-dried sleeve mold and the internally formed flower pots are discharged through the conveyor belt, and the operator can take out the formed flower pot materials for firing.
[0015] (III) Beneficial effects Compared with the prior art, the present invention provides a ceramic flower pot rolling forming device and rolling process, which has the following beneficial effects: 1. The ceramic flower pot rolling forming device and rolling process can automatically form the cutting, feeding, transferring, pressing and forming and the final discharging process through the linkage transformation between the forming components, the material transfer components and the fixed material components. It does not require excessive operation by the operator and realizes multi-directional integration as a whole, thereby improving the forming efficiency of the entire ceramic flower pot. It does not require too much manpower and the purchase of large equipment. It utilizes rotary cycle rolling forming to realize integrated automatic operation, which can effectively control the cost and greatly reduce manpower, thereby maximizing the forming efficiency of the flower pot.
[0016] 2. The ceramic flower pot rolling forming device and rolling process can air-dry and harden the formed flower pots to a certain extent through the air-drying component. Otherwise, it is not easy for operators to take out the initially formed flower pots during the discharging process. By utilizing rapid air-drying, subsequent operators can conveniently take out the formed flower pots inside the sleeve mold, thereby reducing the probability of damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a ceramic flower pot roll forming device proposed by the present invention; Figure 2 This is a schematic diagram of the structure of a molding component of a ceramic flower pot roll forming device proposed by the present invention; Figure 3 This is a schematic diagram of the connection structure of a driving member and a rolling member of a ceramic flower pot roll-forming device proposed by the present invention; Figure 4 A schematic diagram of the rotating plate structure of a ceramic flower pot roll forming device proposed by the present invention; Figure 5 This is a schematic diagram of the structure of a material transfer component of a ceramic flower pot roll forming device proposed by the present invention; Figure 6 This is a schematic diagram of the structure of a material setting component of a ceramic flower pot roll forming device proposed by the present invention; Figure 7 This is a schematic diagram of the structure of a sliding plate of a ceramic flower pot roll forming device proposed by the present invention; Figure 8 This is a schematic structural diagram of an air-drying component of a ceramic flower pot roll-forming device proposed in the present invention.
[0018] In the figure: 1, base; 2, forming component; 201, driving motor; 202, driving shaft; 203, pulley 1; 204, pulley 2; 205, lifting shaft; 206, rotating sleeve; 207, sliding pin 1; 208, rotating plate; 209, rolling mold; 210, sleeve mold; 211, turntable; 212, pulley 3; 213, pulley 4; 214, sliding pin 2; 215, slide plate; 216, latch; 217, rotary groove; 218, slide groove; 3, material transfer component; 301, material transfer Axis; 302, vertical slot; 303, arc slot; 304, positioning sleeve; 305, positioning rod; 306, sliding support rod; 307, spring sheet; 4, material fixing assembly; 401, sliding plate; 402, inclined slot; 403, sliding pin three; 404, material fixing plate; 405, fixed box; 406, material barrel; 407, material discharge port; 408, quantitative hole; 5, air drying assembly; 501, fixed cylinder; 502, fan blade; 503, air duct; 504, air duct; 6, conveyor belt; 7, output belt. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] See also Figure 1-Figure 8 A ceramic flower pot roll forming device includes a base 1, a forming component 2, a material transfer component 3, a material setting component 4 and an air drying component 5 are all arranged on the base 1, the forming component 2 is used to roll the ceramic flower pot; the forming component 2 includes a driving member and a rolling member, and the driving member drives the rolling member to perform lever pressure type up and down cycle rolling forming on the ceramic clay. The driving member includes a driving motor 201, the driving motor 201 is fixedly installed on the base 1, and the output end of the driving motor 201 is connected to a driving shaft 202, and the air drying component 5 is arranged on the driving shaft 202, and the driving shaft 202 is connected to the rolling member through a movable member.
[0021] The movable part includes a slide plate 215, a latch 216 is fixedly connected inside the slide plate 215, a rotary groove 217 is provided on the surface of the drive shaft 202, the rotary groove 217 is spiral, the surface of the latch 216 is slidably connected inside the rotary groove 217, the slide plate 215 is slidably connected to the surface of the drive shaft 202, and one side of the slide plate 215 is connected to the rolling part. The middle part of the entire drive shaft 202 is similar to a reciprocating screw, and the characteristics of the rotary groove 217 can drive the slide plate 215 to move up and down, and the power of the entire rolling and cutting comes from the displacement movement of the slide plate 215 up and down.
[0022] The rolling part includes a rotating plate 208, the middle part of which is rotatably connected to the base 1 through an axis rod, one end of the rotating plate 208 is connected to a sliding pin 214, the surface of the sliding pin 214 is slidably connected to the inside of a sliding groove 218 opened on the side of the slide plate 215, the other end of the rotating plate 208 is slidably connected to a sliding pin 207, one end of the sliding pin 207 is connected to a rotating sleeve 206, the rotating sleeve 206 is rotatably connected to a lifting shaft 205 through a bearing, the lifting shaft 205 is slidably connected to the plate body of the base 1, the surface of the lifting shaft 205 is slidably connected to a pulley 204 through a key groove, the surface of the pulley 204 is connected to a pulley 1 203 through a belt drive, the pulley 1 203 is connected to the driving shaft 202, the pulley 204 is rotatably connected to the plate body of the base 1, the bottom of the lifting shaft 205 is connected to a rolling die 209, and a sleeve die 210 is arranged below the rolling die 209. At this time, the rotating plate 208 rotates clockwise, driving the lifting shaft 205 to press downward, thereby pressing the clay blank inside the sleeve mold 210. At the same time, the rotation of the driving shaft 202 will also drive the rotation of the lifting shaft 205 through the belt, and the lifting shaft 205 is connected to the pulley 204 in a keyway sliding connection, so it can both rotate and slide. At this time, the rolling mold 209 will rotate inside the sleeve mold 210 to gradually roll the clay into shape.
[0023] The bottom end of the driving shaft 202 is connected with a pulley 4 213, the surface of the pulley 4 213 is connected with a pulley 3 212 through a belt transmission, the pulley 3 212 is fixedly connected with a turntable 211 through a shaft, and the sleeve mold 210 is located on the turntable 211. The belt transmission drives the turntable 211 to rotate, so the rolling mold 209 and the sleeve mold 210 realize synchronous rotation, and finally form a rolling forming process. The operator can set different diameters of the pulley 1 203 and the pulley 3 212 according to the design, so as to control the sleeve mold 210 and the rolling mold 209 to present differential motion, and further realize the effect of differential grinding and forming of the internal flower pot blank.
[0024] The material transfer component 3 is used for automatically discharging and feeding ceramic raw materials; The material transfer assembly 3 includes a material transfer shaft 301, both ends of which are rotatably connected to the base 1, a plurality of vertical grooves 302 are provided on the surface of the material transfer shaft 301, and arc grooves 303 are also provided between each pair of the vertical grooves 302, a sliding support rod 306 is slidably connected to the vertical grooves 302, one end of the sliding support rod 306 is rotatably connected to the rotating sleeve 206, a spring sheet 307 is installed on the rotating sleeve 206, one end of the spring sheet 307 abuts against the surface of the sliding support rod 306, a plurality of locking rods 305 are connected to the surface of the material transfer shaft 301, and the sleeve mold 210 is located between the two locking rods 305. During the rotation of the rotating plate 208, the lifting shaft 205 will also be driven to move upward, and the lifting shaft 205 will simultaneously drive the rotating sleeve 206 to move upward, thereby driving the sliding support rod 306 to slide in the vertical groove 302. When sliding to the intersection with the arc groove 303, the elastic squeezing of the spring sheet 307 will provide the sliding support rod 306 with a lateral force, thereby pushing the sliding support rod 306 from the position of the arc groove 303 into the inside of another vertical groove 302, thereby driving the indexing rotation of the material transfer shaft 301, and using the positioning rod 305 to drive the sleeve mold 210 to change its position and enter the bottom of the rolling mold 209, so that the overall automatic material transfer after automatic cutting is realized, and it is transferred to the processing station, and the processing station is the position of the rotating turntable 211.
[0025] A positioning sleeve 304 is fixedly installed on the base 1, and a conveyor belt 6 for conveying an empty sleeve mold 210 is installed on the base 1. An output belt 7 for conveying the formed ceramic flower pot is arranged on one side of the base 1. The conveyor belt 6 is arranged to facilitate the operator to automatically convey the empty sleeve mold 210 to the inside of the material transfer component 3, and the output belt 7 facilitates the automatic discharge of the formed sleeve mold 210 and automatically transfers it to the next process. The positioning sleeve 304 is arranged to limit the position of multiple sleeve molds 210 to prevent them from moving when rotating or transferring materials. Because the sleeve mold 210 under the rolling mold 209 is always in a rotating state during the roll forming process of the entire device, but the entire device is swung by two upper and lower parallel positioning rods 305 during the material transfer process, so it will not affect its overall operation.
[0026] The material metering component 4 is used to automatically control the ceramic raw material to enter the interior of the molding component 2; The dosing component 4 includes a material barrel 406, the bottom of which is connected to a fixed box 405, which is fixed on the base 1, the interior of the fixed box 405 is slidably connected to a dosing plate 404, one side of the dosing plate 404 is connected to a sliding plate 401, the sliding plate 401 is provided with an inclined groove 402, the interior of the inclined groove 402 is slidably connected to a sliding pin three 403, one end of the sliding pin three 403 is fixed on the slide plate 215, a quantitative hole 408 is provided inside the dosing plate 404, and a discharge port 407 is provided at the bottom of the fixed box 405. During the sliding up and down process of the slide plate 215, the sliding pin 3 403 will be driven to move up synchronously. At this time, the design of the inclined slot 402 will drive the sliding plate 401 to move horizontally. At this time, the horizontal movement of the sliding plate 401 will drive the fixed material plate 404 to slide in the fixed box 405, and the clay inside the barrel 406 will first be deposited in the pipe at the bottom thereof, and finally flow into the quantitative hole 408. With the horizontal movement of the fixed material plate 404, cutting will occur, and the blank material deposited inside the quantitative hole 408 will be directly moved and cut to the position of the discharge port 407 and dropped. Therefore, automatic quantitative cutting is achieved as a whole, without the need for operators to weigh and cut, and it can ensure that the clay blanks cut each time are in a balanced state, ensuring the consistency of the flower pot after molding.
[0027] The air-drying component 5 is used to automatically air-dry the formed ceramic flower pot; The air-drying component 5 includes a fixed cylinder 501, which is fixed on the base 1. The surface of the driving shaft 202 is located inside the fixed cylinder 501 and is provided with fan blades 502. An air duct 503 is opened inside the base 1. The fixed cylinder 501 is connected to the air duct 503. An air pipe 504 is connected to the outlet of one end of the air duct 503. The outlet end of the air duct 504 is located above the material transfer component 3. The rotation of the drive shaft 202 will drive the rotation of the fan blades 502, thereby generating a certain amount of air, and the wind flow will be transmitted to the interior of the air duct 504 through the air duct 503, and discharged from the port of the air duct 504, thereby preliminarily air-drying the formed flower pot blanks, which is convenient for the later operators to take out the materials. Because the existing technology basically allows the sleeve mold 210 to dry naturally after rolling and forming, and the operators then go to take out the flower pots inside, which is quite time-consuming. The entire device is directly set to air-dry, and can be directly air-dried after forming, so that the later operators can take out the formed flower pot blanks from the sleeve mold 210.
[0028] A ceramic flower pot rolling forming process comprises the following steps: Step S1: feeding, putting clay blanks into the barrel 406; at this time, the clay is in a plastic state. Of course, the operator can install a stirring rod inside the barrel 406 to prevent the clay from hardening in a short time by using the stirring process.
[0029] Step S2: cutting materials. The rotation of the driving motor 201 will drive the rotation of the driving shaft 202. The rotating groove 217 on the surface will control the up and down movement of the slide plate 215, and then drive the lateral sliding of the sliding plate 401 through the sliding pin 403. The lateral sliding of the sliding plate 401 will drive the quantitative holes 408 inside the fixed material plate 404 to cut the blank inside the barrel 406, and drop it from the position of the discharge port 407 to the inside of the sleeve mold 210. The whole process does not require manual cutting by the operator, and the manual cutting process will also result in uneven quality, resulting in different thicknesses of the final formed blanks, and waste caused by squeezing out excess soil materials.
[0030] Step S3: material transfer. As the slide plate 215 moves downward, the rotation of the rotating plate 208 is controlled by the lever linkage, thereby driving the lifting shaft 205 to move upward, and then driving the sliding support rod 306 to slide in the vertical groove 302 and the arc groove 303, driving the indexing rotation of the material transfer shaft 301, and then transferring the inserted blank sleeve mold 210 to the rolling forming station through the positioning rod 305; utilizing the automated indexing rotation of the material transfer component 3, the sleeve mold 210 can be automatically controlled to be transferred to the rotating processing position.
[0031] Step S4: Rolling forming: the driving motor 201 rotates to drive the lifting shaft 205 and the turntable 211 to rotate through the belt transmission, and then the rotating plate 208 rotates and presses down to drive the rolling mold 209 to gradually enter the interior of the sleeve mold 210 to press the clay inside, and the blank is squeezed and rotated to shape by its rotation; Step S5: Transferring the material again, after forming, the lifting shaft 205 is controlled to move upward by the rotation of the rotating plate 208, and the transfer shaft 301 is continuously driven to rotate in an indexing manner, so as to transfer the formed flower pot to another air-drying station; Step S6: air drying, using the rotation of the driving shaft 202 to drive the rotation of the fan blades 502 to generate wind force, and then the wind will enter the inside of the air duct 504 through the position of the air duct 503 and be discharged from the port, thereby air drying the formed flower pot; Step S7: Discharging the material. The dried sleeve mold 210 and the flower pot formed inside will be discharged through the conveyor belt 7, and the operator can take out the formed flower pot material for firing.
[0032] Working principle: First, the operator needs to put the kneaded clay blank into the material barrel 406, and then start the rotation of the drive motor 201, which will drive the rotation of the drive shaft 202. During the rotation of the drive shaft 202, the latch 216 will be controlled to slide in the rotary groove 217 on its surface, driving it to perform up and down reciprocating motion, thereby driving the slide plate 215 to slide up and down. The up and down sliding of the slide plate 215 will drive the sliding pin 214 sliding on the side to slide in the slide groove 218, and then in the rising or falling state, drive the rotating plate 208 to perform a rotating lever motion. During the upward sliding process, the slide plate 215 will drive the sliding pin The three 403 move upward synchronously, and the design of the inclined slot 402 at this time will drive the sliding plate 401 to move horizontally. At this time, the horizontal movement of the sliding plate 401 will drive the fixed material plate 404 to slide in the fixed box (405), and the clay inside the barrel 406 will first be deposited in the pipe at the bottom thereof, and finally flow into the inside of the quantitative hole 408. As the fixed material plate 404 moves horizontally, cutting will occur, and the blank material deposited inside the quantitative hole 408 will be directly moved and cut to the position of the discharge port 407 and dropped. During the sliding process, the upper plane on the left side of the fixed material plate 404 will directly block the outlet at the bottom of the barrel 406 to prevent leakage. The cut blank material falls into the empty sleeve mold 210, and then as the driving shaft 202 continues to rotate, the slide plate 215 will be controlled to move downward. After moving downward, the entire fixed material plate 404 will be reset to wait for the next stroke of cutting. At the same time, during the rotation of the rotating plate 208, the lifting shaft 205 will be driven to move upward, and the lifting shaft 205 will synchronously drive the rotating sleeve 206 to move upward, thereby driving the sliding support rod 306 to slide in the vertical groove 302. When sliding to the intersection with the arc groove 303, due to the elastic extrusion of the spring sheet 307, the sliding support rod 306 will be provided with a lateral force, thereby pushing the sliding support rod 306 from the position of the arc groove 303 into the inside of another vertical groove 302, thereby driving the indexing rotation of the material transfer shaft 301, and using the positioning rod 305 to drive the sleeve mold 210 to change its position and enter under the rolling mold 209. Then, with the generation of another stroke, the rotating plate 208 rotates clockwise at this time, driving the lifting shaft 205 to press downward, pressing the sleeve The clay blank inside the mold (210) is pressed, and the rotation of the driving shaft 202 also drives the rotation of the lifting shaft 205 through the belt, and the lifting shaft 205 is connected to the pulley 204 in a keyway sliding manner, so it can both rotate and slide. At this time, the rolling mold 209 will rotate inside the sleeve mold 210 to gradually roll and mold the clay, and the bottom of the driving shaft 202 can also rotate the turntable 211 through the belt, and then the turntable 211 will also drive the rotation of the sleeve mold 210. The operator can set different diameters of the pulley 1 203 and the pulley 3 212 according to the design, so as to control the sleeve mold 210 and the rolling mold 209 to present differential motion, and then the effect of differential grinding and molding of the internal flower pot blank can be achieved. Make the inner surface of the flower pot smoother.At the same time, the rotation of the drive shaft 202 will drive the rotation of the fan blades 502, thereby generating a certain amount of air, and the wind flow will be transmitted to the inside of the air duct 504 through the air duct 503, and discharged from the port of the air duct 504, thereby preliminarily drying the formed flower pot blanks, which is convenient for the later operators to take the materials. After the entire flower pot is roll-formed, with the circulation of power, the rotating plate 208 rotates counterclockwise at this time, and will slide inside the rotating plate 208 through the sliding pin 207, driving the rotating sleeve 206 and the lifting shaft 205 to move up, so that the rolling mold 209 is pulled out from the inside of the sleeve mold 210, and then with the rotation of the material transfer component 3, it will control the continuation of the next stroke, thereby realizing reciprocating cycle automatic rolling forming.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
Claims
1. A ceramic flower pot rolling forming device, characterized in that: include Base (1); A forming component (2) for roll-forming the ceramic flower pot; A material transfer assembly (3) for automatically discharging and feeding ceramic raw materials; A material metering component (4) for automatically controlling the ceramic raw material to enter the interior of the molding component (2); An air-drying component (5) is used to automatically air-dry the formed ceramic flower pot; The molding component (2), the material transfer component (3), the material setting component (4) and the air drying component (5) are all arranged on the base (1); the molding component (2) comprises a driving component and a rolling component; the driving component drives the rolling component to perform lever-pressure type up-and-down cyclic rolling molding on the ceramic clay; The driving member also drives the material transfer component (3), the material setting component (4) and the air drying component (5) to operate simultaneously.
2. The ceramic flower pot roll forming device according to claim 1, characterized in that: The driving member comprises a driving motor (201), the driving motor (201) is fixedly mounted on the base (1), the output end of the driving motor (201) is connected to a driving shaft (202), the air-drying component (5) is arranged on the driving shaft (202), and the driving shaft (202) is connected to the rolling member via a movable member.
3. The ceramic flower pot roll forming device according to claim 2, characterized in that: The movable part comprises a slide plate (215), the interior of the slide plate (215) is fixedly connected with a latch pin (216), the surface of the drive shaft (202) is provided with a revolving groove (217), the revolving groove (217) is in a spiral shape, the surface of the latch pin (216) is slidably connected to the interior of the revolving groove (217), the slide plate (215) is slidably connected to the surface of the drive shaft (202), and one side of the slide plate (215) is connected to a rolling part.
4. The ceramic flower pot roll forming device according to claim 3, characterized in that: The rolling element comprises a rotating plate (208), the middle part of which is rotatably connected to the base (1) via an axle, one end of the rotating plate (208) is connected to a second sliding pin (214), the surface of which is slidably connected to the inside of a sliding groove (218) provided on the side of a slide plate (215), the other end of the rotating plate (208) is slidably connected to a first sliding pin (207), one end of which is connected to a rotating sleeve (206), and the rotating sleeve (206) is rotatably connected to a lifting shaft (207) via a bearing. 5), the lifting shaft (205) is slidably connected to the plate body of the base (1), the surface of the lifting shaft (205) is slidably connected to the second pulley (204) via a key groove, the surface of the second pulley (204) is connected to the first pulley (203) via a belt drive, the first pulley (203) is connected to the driving shaft (202), the second pulley (204) is rotatably connected to the plate body of the base (1), the bottom of the lifting shaft (205) is connected to a roller mold (209), and a sleeve mold (210) is arranged below the roller mold (209).
5. The ceramic flower pot roll forming device according to claim 4, characterized in that: The bottom end of the driving shaft (202) is connected to a pulley four (213), the surface of the pulley four (213) is connected to a pulley three (212) via a belt drive, the pulley three (212) is fixedly connected to a turntable (211) via a shaft, and the sleeve mold (210) is located on the turntable (211).
6. The ceramic flower pot roll forming device according to claim 5, characterized in that: The material transfer assembly (3) comprises a material transfer shaft (301), both ends of which are rotatably connected to the base (1), a plurality of vertical grooves (302) are provided on the surface of the material transfer shaft (301), and arc grooves (303) are provided between each pair of the vertical grooves (302), a sliding support rod (306) is slidably connected to the vertical groove (302), one end of the sliding support rod (306) is rotatably connected to the rotating sleeve (206), a spring sheet (307) is installed on the rotating sleeve (206), one end of the spring sheet (307) abuts against the surface of the sliding support rod (306), a plurality of positioning rods (305) are connected to the surface of the material transfer shaft (301), and the sleeve mold (210) is located between two positioning rods (305).
7. The ceramic flower pot roll forming device according to claim 6, characterized in that: A positioning sleeve (304) is fixedly mounted on the base (1), a conveyor belt (6) for conveying an empty sleeve mold (210) is mounted on the base (1), and an output belt (7) for conveying formed ceramic flower pots is arranged on one side of the base (1).
8. The ceramic flower pot roll forming device according to claim 7, characterized in that: The metering assembly (4) comprises a material barrel (406), the bottom of the material barrel (406) is connected to a fixed box (405), the fixed box (405) is fixed on a base (1), a metering plate (404) is slidably connected inside the fixed box (405), one side of the metering plate (404) is connected to a sliding plate (401), an inclined groove (402) is provided on the sliding plate (401), a sliding pin three (403) is slidably connected inside the inclined groove (402), one end of the sliding pin three (403) is fixed on a slide plate (215), a metering hole (408) is provided inside the metering plate (404), and a discharge port (407) is provided at the bottom of the fixed box (405).
9. A ceramic flower pot rolling forming device and rolling device according to claim 8, characterized in that: The air-drying component (5) comprises a fixed cylinder (501), the fixed cylinder (501) being fixed on the base (1), the surface of the driving shaft (202) being located inside the fixed cylinder (501) and provided with a fan blade (502), the base (1) being provided with an air duct (503), the fixed cylinder (501) being communicated with the air duct (503), one end of the air duct (503) being connected to an air pipe (504), the outlet end of the air pipe (504) being located above the material transfer component (3).
10. A rolling forming process for ceramic flower pots, characterized in that: A ceramic flower pot rolling forming device and a rolling device applied to any of claims 1-9, comprising the following steps: Step S1: feeding the clay blank into the material barrel (406); Step S2: Cutting the material. The rotation of the driving motor (201) will drive the rotation of the driving shaft (202). The gyratory groove (217) on the surface will control the up and down movement of the slide plate (215), and then drive the sliding plate (401) to slide horizontally through the sliding pin 3 (403). The sliding plate (401) slides horizontally to drive the quantitative holes (408) inside the fixed material plate (404) to cut the blank inside the barrel (406), and the blank will fall from the position of the discharge port (407) to the inside of the sleeve mold (210); Step S3: material transfer: as the slide plate (215) moves downward, the rotation of the transfer plate (208) is controlled by the lever linkage, thereby driving the lifting shaft (205) to move upward, and then driving the sliding support rod (306) to slide in the vertical groove (302) and the arc groove (303), driving the transfer shaft (301) to rotate at a certain degree, and then transferring the put-in blank sleeve mold (210) to the roll forming station through the positioning rod (305); Step S4: Rolling forming, the driving motor (201) rotates to drive the lifting shaft (205) and the turntable (211) to rotate through the belt transmission, and then the rotating plate (208) rotates and presses down to drive the rolling mold (209) to gradually enter the interior of the sleeve mold (210) to press the clay inside, and the blank is squeezed and rotated to shape by its rotation; Step S5: transferring the material again, after forming, using the rotation of the transfer plate (208) to control the upward movement of the lifting shaft (205), continuing to drive the transfer shaft (301) to rotate in an indexing manner, and transferring the formed flower pot to another air-drying station; Step S6: air drying, using the rotation of the driving shaft (202) to drive the fan blades (502) to rotate, so as to generate wind force, and then the wind flow will enter the interior of the air duct (504) through the position of the air channel (503) and be discharged from the port, thereby air drying the formed flower pot; Step S7: discharging the material. The air-dried sleeve mold (210) and the flower pot formed inside are discharged through the conveyance of the output belt (7). The operator can then take out the formed flower pot material for firing.