Preforming equipment for carbon fiber badminton racket production

By designing automated preforming equipment for carbon fiber badminton rackets, the problems of low manual operation efficiency and incomplete molding in the prior art are solved, and efficient and automated racket molding is achieved.

CN119526788AActive Publication Date: 2025-02-28江苏佰米特复合材料科技有限公司

Patent Information

Application Number
CN202510089090.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-02-28
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The existing carbon fiber badminton rackets require manual operation when preforming, resulting in inefficiency and can only form a semi-arc shape, which cannot form a complete racket frame.

Method used

A preforming device for the production of carbon fiber badminton rackets is designed, including conveyor belts, forming components and lifting components. The carbon fiber strips are automatically conveyed through the conveyor belt, and the forming assembly uses the extrusion roller and the positioning groove to achieve uniform extrusion forming, and the lifting assembly achieves automatic unloading.

Benefits of technology

The automatic preforming of carbon fiber badminton rackets has been realized, which improves the forming efficiency and accuracy, and can form a complete racket frame to meet people's preforming needs for badminton rackets.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to preforming equipment for producing a carbon fiber badminton racket, which is applied to the field of badminton racket forming. The preforming equipment comprises a box body; the support is fixedly connected to the outer wall of the bottom of the box body, a top plate is fixedly connected to the outer wall of the top of the box body, through grooves are formed in the top of the box body and the top of the top plate, and conveying belts are arranged in the through grooves; and the first carbon fiber strips are distributed at the top of the conveying belt at equal intervals, and a protection plate is fixedly connected to the outer wall of the top of the top plate. By the adoption of the conveying belt and the forming assembly, automatic preforming of the carbon fiber badminton rackets can be achieved, manual intervention is not needed in the whole forming process, the forming efficiency of the carbon fiber badminton rackets is effectively improved, and by the adoption of the rotating shafts, the pressing grooves and the positioning grooves, in the process that the forming assembly drives the extrusion rollers to move, the forming efficiency of the carbon fiber badminton rackets is improved. And the first carbon fiber strip can be limited when moving under the combined action of the positioning groove and the pressing groove.
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Description

Technical Field

[0001] The invention relates to a badminton racket forming device, in particular to a preforming device for producing carbon fiber badminton rackets, which is applied to the badminton racket forming field. Background Art

[0002] Carbon fiber is a new type of fiber material with high strength and high modulus fiber with a carbon content of more than 95%. Graphite fiber contains more than 99% carbon. It is a microcrystalline graphite material obtained by stacking organic fibers such as flake graphite microcrystals along the axial direction of the fiber after carbonization and graphitization. Carbon fiber has many excellent properties. Carbon fiber has high axial strength and modulus, low density, high specific performance, no creep, ultra-high temperature resistance in non-oxidizing environment, good fatigue resistance, specific heat and conductivity between non-metal and metal, small thermal expansion coefficient and anisotropy, good corrosion resistance, good X-ray transmittance. Good electrical and thermal conductivity, good electromagnetic shielding, etc., and carbon fiber badminton racket is one of the application fields of carbon fiber materials.

[0003] At present, the preforming of carbon fiber badminton rackets is carried out by artificially heating and pressurizing the forming mold. The work efficiency is low and the forming size is inconsistent, which makes it difficult to ensure the normal forming process of the carbon fiber badminton racket.

[0004] After searching, the Chinese invention patent with the publication number of CN103302790A discloses a carbon fiber badminton racket preforming machine, which is suitable for heating, rolling and flattening long carbon fiber strips into arc-shaped badminton racket preforms through preforming templates. It includes a chassis, a forming workbench, a preforming template, an electric heating pipe, a roller cylinder driving cylinder, a slider, a track, a rear side plate, two preforming roller cylinders, rollers, guide rails, roller cylinder mounting plates and a control panel; the upper part of the chassis is equipped with a forming workbench, the forming workbench is equipped with a preforming template, the preforming template is equipped with an electric heating pipe, two roller cylinders are respectively installed on both sides of the roller cylinder mounting plate, the front end of the roller cylinder piston rod is equipped with a roller, the roller can move up and down along the guide rail, a set of tracks is installed on the rear side plate, the roller cylinder mounting plate is installed on the track on the rear side plate through a slider, and can slide up and down along the track; the roller cylinder driving cylinder is installed in the chassis, and the roller cylinder driving cylinder piston rod is connected to the roller cylinder mounting plate.

[0005] Based on the above search and in combination with the prior art, it is found that during the preforming of the existing carbon fiber badminton racket, the staff is required to manually place the carbon fiber strips on the preforming template, which results in a low preforming efficiency of the subsequent carbon fiber badminton racket, and the entire preforming process can only make the racket form a semi-arc shape, and cannot form a complete badminton racket frame, which cannot meet people's preforming needs for badminton rackets. Therefore, a preforming device for the production of carbon fiber badminton rackets is proposed to improve the above problems. Summary of the invention

[0006] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that when preforming the existing carbon fiber badminton racket, the staff needs to manually place the carbon fiber strips on the preforming template, which leads to low preforming efficiency of the subsequent carbon fiber badminton racket. In addition, the entire preforming process can only make the racket form a semi-arc shape, and cannot form a complete badminton racket frame, which cannot meet people's preforming needs for badminton rackets.

[0007] In order to solve the above problems, the present invention provides a preforming device for producing carbon fiber badminton rackets, comprising: Box; A bracket, wherein the bracket is fixedly connected to the bottom outer wall of the box body, a top plate is fixedly connected to the top outer wall of the box body, a through slot is formed on the top of the box body and the top plate, and a conveyor belt is provided inside the through slot; First carbon fiber strips, the first carbon fiber strips are equidistantly distributed on the top of the conveyor belt, the top outer wall of the top plate is fixedly connected with a guard plate, the number of the guard plates is two groups, and the two groups of guard plates are respectively arranged on both sides of the conveyor belt; A console, the console is fixedly connected to an outer wall of one side of the box body, and a fixed cover is fixedly connected to the top outer wall of the top plate; A mold platform, the mold platform is arranged above the top plate, a second carbon fiber strip is wound around the outer wall of the mold platform, and the first carbon fiber strip and the second carbon fiber strip have the same specifications; a forming assembly for winding the second carbon fiber strip; Lift the assembly.

[0008] In the above, the forming assembly includes an extrusion roller arranged above the top plate, a positioning groove is opened on the circumferential outer wall of the extrusion roller, the cross-section of the positioning groove is a right-angled trapezoid, the positioning grooves are distributed in a quarter circle on the circumferential outer wall of the extrusion roller, a pressure groove is opened on one side of the positioning groove, and the pressure groove is connected to the positioning groove.

[0009] As a further supplement to the present application, in the process of the molding component driving the extrusion roller to move, the positioning groove and the pressing groove can be used to limit the movement of the first carbon fiber strip, ensuring that one side of the first carbon fiber strip is inserted into the positioning groove, so that the movement of the extrusion roller drives the movement of the first carbon fiber strip. At the same time, the positioning groove is distributed in a quarter circle on the circumferential outer wall of the extrusion roller. Therefore, when the first carbon fiber strip is subsequently extruded and molded, the top shaft of the extrusion roller will drive it to rotate, so that the complete side of the extrusion roller alternately contacts the first carbon fiber strip, thereby realizing uniform extrusion molding of the first carbon fiber strip. At the same time, during the molding process, the height limiting effect of the pressing groove and the positioning groove can avoid the situation where the first carbon fiber strip is deformed too much and the height exceeds the standard, so that the molded second carbon fiber strip meets people's molding needs.

[0010] As another improvement of the present application, a first motor is fixedly connected to an outer wall of one side of the fixed cover, a first threaded screw is fixedly connected to an output end of the first motor, a first threaded sleeve is meshed with a circumferential outer wall of the first threaded screw, a reinforcement frame is fixedly connected to one side of the first threaded sleeve, a mounting seat is fixedly connected to a mounting seat at the bottom of the reinforcement frame, first guide rods are fixedly connected to the inner walls on both sides of the fixed cover, a first guide cylinder is sleeved on the circumferential outer wall of the first guide rod, the first guide cylinder is fixedly connected to the mounting seat through another reinforcement frame, and partitions are fixedly connected to the inner walls on both sides of the mounting seat A second motor is fixedly connected to an outer wall of one side of the mounting seat, a fourth threaded screw is fixedly connected to an output end of the second motor, a second threaded sleeve is meshed with a circumferential outer wall of the fourth threaded screw, a vertical frame is fixedly connected to the bottom of the second threaded sleeve, a limiting groove is provided on the top outer wall of the partition, one end of the vertical frame passes through the inside of the limiting groove, a horizontal plate is fixedly connected to the bottom of the vertical frame, an electric push rod is fixedly connected to the bottom outer wall of the horizontal plate, the output end of the electric push rod is fixedly connected to a circular plate, a rotating shaft is fixedly connected to the bottom of the circular plate, and the rotating shaft is rotatably connected to the top outer wall of the extrusion roller.

[0011] As another improvement supplement to the present application, the staff places the first carbon fiber strip on the conveyor belt in sequence, and then starts the conveyor belt to realize automatic conveyance of the first carbon fiber strip. When the conveyor belt conveys the first carbon fiber strip to one side of the mold table, the first motor and the second motor are started at the same time, and the second motor can be used to drive the second threaded sleeve to drive the extrusion roller under the mounting seat to move horizontally to push the first carbon fiber strip to the mold table. Then the first motor drives the first threaded screw to rotate, which can effectively drive the mounting seat to move along the Z-axis direction, and the second threaded sleeve drives the extrusion roller to move along the X-axis direction. The electric push rod above the extrusion roller can drive it to move along the Y-axis direction, so that the first carbon fiber strip can be pressed against the outer wall of the mold table through the extrusion roller to form a second carbon fiber strip in the shape of a racket frame. The whole process has a high degree of automation, which also improves the forming rate of the first carbon fiber strip.

[0012] As another improvement of the present application, the lifting assembly includes a third motor fixedly connected to the inner wall of the bottom of the box body, the output end of the third motor is fixedly connected to a third threaded screw, the circumferential outer wall of the third threaded screw is meshed with a fourth threaded sleeve, and one side outer wall of the fourth threaded sleeve is fixedly connected to a cross bar, the inner walls of both sides of the box body are respectively fixedly connected to the first shell and the second shell, the fourth threaded sleeve is located inside the second shell, the outer walls of both sides of the cross bar are fixedly connected to an inclined rod, one end of the inclined rod is fixedly connected to the bottom outer wall of the mold platform, the top outer wall of the box body is provided with a lifting groove, and the lifting groove is adapted to the mold platform, the inner walls of both sides of the first shell are fixedly connected to third guide rods, the circumferential outer wall of the third guide rod is sleeved with a second guide cylinder, and one end of the cross rod away from the fourth threaded sleeve is fixedly connected to one side outer wall of the second guide cylinder.

[0013] As another improvement supplement of the present application, the third motor can drive the third threaded screw to rotate, and during the rotation of the third threaded screw, the cross bar can be driven to rise as a whole. The rise of the cross bar can lift up the mold platform located in the lifting groove, thereby enabling the second carbon fiber strip to be quickly separated from the mold platform.

[0014] As another improvement of the present application, the top outer wall of the third threaded screw is fixedly connected to a rotating column, the circumferential outer wall of the rotating column is fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, the top outer wall of the second shell is fixedly connected to a vertical plate, one side outer wall of the vertical plate is fixedly rotatably connected to the second threaded screw, one end of the second threaded screw is fixedly connected to the one side outer wall of the second bevel gear, the circumferential outer wall of the second threaded screw is meshed with a third threaded sleeve, the top outer wall of the third threaded sleeve is fixedly connected to a third guide cylinder, the inside of the third guide cylinder is plugged with a second guide rod, the two ends of the second guide rod are respectively fixedly connected to the one side outer wall of the vertical plate and the one side inner wall of the box body, the top outer wall of the third guide cylinder is fixedly connected to a push plate, the bottom outer wall of the mold platform is provided with a storage groove, the push plate is located inside the storage groove, and the one side outer wall of the fixed cover is provided with a push groove.

[0015] As another improvement supplement to the present application, during the rotation of the third threaded screw, the rotating column can be driven to rotate, and the rotation of the rotating column can drive the first bevel gear to rotate. During the rotation of the first bevel gear, the second bevel gear can be driven to rotate. When the second bevel gear rotates, the second threaded screw can be driven to rotate. The rotation of the second threaded screw can drive the third guide cylinder at its top to move along the Z-axis direction. During the movement of the third guide cylinder along the Z-axis direction, a push plate is fixedly connected to its top, so that the push plate follows the third guide cylinder to move along the Z-axis direction, which can effectively push the formed second carbon fiber strip out of the push trough, thereby completing the unloading of the second carbon fiber strip.

[0016] As another improvement of the present application, the bottom outer wall of the mold table is fixedly connected to a support plate, the circumferential outer wall of the support plate is fixedly connected to an airbag, the specifications of the airbag are compatible with the specifications of the mold table, a pressure sensor is arranged inside the airbag, and the pressure sensor is electrically connected to the console.

[0017] As another improvement supplement of the present application, when the mold platform is lifted up, the support plate fixed underneath it will also rise together. When the support plate rises to the same horizontal plane as the second carbon fiber strip, the circumferential inner wall of the second carbon fiber strip will contact the airbag on the outer wall of the support plate. In the process of the airbag and the second carbon fiber strip contacting and rising, the airbag and the second carbon fiber strip are in contact. If the structure of the second carbon fiber strip is uniform, there is no obvious extrusion between the airbag and the second carbon fiber strip, and the pressure data of the pressure sensor remains within the standard range. On the contrary, if the pressure sensor data increases significantly, it means that the two are squeezed more, or decreases significantly, it means that the two are suddenly out of contact, both of which indicate that the structure of the second carbon fiber strip does not meet the standards, thereby realizing quality inspection of the second carbon fiber strip that has been produced.

[0018] In summary, after adopting the above structure, the present invention has the following advantages compared with the prior art: 1. The above-mentioned conveyor belt and forming assembly can realize automatic preforming of carbon fiber badminton rackets, and the whole forming process does not require manual intervention, which effectively improves the forming efficiency of carbon fiber badminton rackets. Specifically, the staff places the first carbon fiber strip on the conveyor belt in sequence, and then starts the conveyor belt to realize automatic conveying of the first carbon fiber strip. When the conveyor belt conveys the first carbon fiber strip to one side of the mold table, the first motor and the second motor are started at the same time. The second motor can make the second threaded sleeve drive the extrusion roller below the mounting seat to move horizontally to push the first carbon fiber strip to the mold table. Then the first motor drives the first threaded screw to rotate, which can effectively drive the mounting seat to move along the Z-axis direction, and the second threaded sleeve drives the extrusion roller to move along the X-axis direction. The electric push rod above the extrusion roller can drive it to move along the Y-axis direction, so that the first carbon fiber strip can be pressed against the outer wall of the mold table through the extrusion roller to form a second carbon fiber strip in the shape of a racket frame. The whole process has a high degree of automation, which also improves the forming rate of the first carbon fiber strip.

[0019] 2. By adopting the above-mentioned rotating shaft, pressing groove and positioning groove, in the process of the molding component driving the extrusion roller to move, the positioning groove and the pressing groove can be used to limit the first carbon fiber strip when it moves, ensuring that one side of the first carbon fiber strip is inserted into the positioning groove, so that the movement of the extrusion roller can drive the movement of the first carbon fiber strip. At the same time, the positioning groove is distributed in a quarter circle on the circumferential outer wall of the extrusion roller. Therefore, when the first carbon fiber strip is subsequently extruded and molded, the rotating shaft at the top of the extrusion roller will drive it to rotate, so that the complete side of the extrusion roller alternately contacts the first carbon fiber strip, thereby realizing uniform extrusion molding of the first carbon fiber strip. At the same time, during the molding process, the height limiting effect of the pressing groove and the positioning groove can avoid the situation where the first carbon fiber strip is deformed too much and causes the height to exceed the standard, so that the molded second carbon fiber strip meets people's molding needs.

[0020] 3. The above-mentioned lifting assembly can realize automatic unloading of the formed second carbon fiber strip, specifically, by starting the third motor, the third motor can drive the third threaded screw to rotate, and the cross bar can be driven to rise as a whole during the rotation of the third threaded screw, and the mold platform located in the lifting groove can be lifted up by the rise of the cross bar, so that the second carbon fiber strip can be quickly separated from the mold platform, and at the same time, the rotating column can be driven to rotate during the rotation of the third threaded screw, and the first bevel gear can be driven to rotate by the rotation of the rotating column, and the second bevel gear can be driven to rotate during the rotation of the first bevel gear, and when the second bevel gear rotates, the second threaded screw can be driven to rotate, and the rotation of the second threaded screw can drive the third guide cylinder at its top to move along the Z-axis direction. During the movement of the third guide cylinder along the Z-axis direction, since a push plate is fixedly connected to its top, the push plate follows the third guide cylinder to move along the Z-axis direction, so that the formed second carbon fiber strip can be effectively pushed out of the pushing groove, thereby completing the unloading of the second carbon fiber strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall front structure of the first embodiment of the present application; Figure 2 This is a schematic diagram of the overall back structure of the first embodiment of the present application; Figure 3 This is a schematic diagram of the disassembly structure of the fixed cover in the first embodiment of the present application; Figure 4 This is the first implementation method of this application Figure 3 A schematic diagram of the enlarged structure at A in the middle; Figure 5 This is a schematic diagram of the movement process of the squeezing roller in the first embodiment of the present application; Figure 6 This is a schematic diagram of the overall end-face cross-sectional structure of the first embodiment of the present application; Figure 7 This is a schematic diagram of the overall half-section structure of the second embodiment of the present application; Figure 8 This is the second implementation method of this application Figure 7 A schematic diagram of the enlarged structure at B in the middle; Fig. 9 This is the first implementation method of this application Figure 7 Schematic diagram of the enlarged structure at C in the middle; Fig.10 This is a schematic diagram of the rotation process of the squeezing roller in the first embodiment of the present application; Fig.11 This is a structural schematic diagram of the third implementation mode of the present application; Fig.12 This is the third implementation method of this application Fig.11Schematic diagram of the enlarged structure at D in the middle.

[0022] Description of the numbers in the figure: 1. Box; 2. Fixed cover; 3. Control console; 4. Bracket; 5. Guard plate; 6. Through slot; 7. Top plate; 8. Conveyor belt; 9. First carbon fiber strip; 10. Die table; 11. Second carbon fiber strip; 12. Rotating column; 13. Pushing slot; 14. First motor; 15. Second motor; 16. First threaded sleeve; 17. Reinforcement frame; 18. Mounting seat; 19. Partition plate; 20. Limiting slot; 21. Second threaded sleeve; 22. First threaded screw rod; 23. Cross plate; 24. Electric push rod; 25. Round plate; 26. Extrusion roller; 2601. Pressing slot; 2602. Positioning slot; 2603. 03. Rotating shaft; 27. First guide cylinder; 28. First guide rod; 29. ​​Second guide rod; 30. Second threaded screw; 31. First shell; 32. Cross bar; 33. Second guide cylinder; 34. Bevel rod; 35. Second shell; 36. Third motor; 37. First bevel gear; 38. Second bevel gear; 39. Vertical plate; 40. Third threaded sleeve; 41. Third guide cylinder; 42. Lifting slot; 43. Third guide rod; 44. Third threaded screw; 45. Fourth threaded sleeve; 47. Storage slot; 48. Push plate; 49. Airbag; 50. Pressure sensor; 51. Support plate. DETAILED DESCRIPTION

[0023] The following describes two implementation modes of the present application in detail with reference to the accompanying drawings.

[0024] The first implementation method: The present invention provides a preforming device for producing carbon fiber badminton rackets, see Figure 1-Figure 10 ,include: Box 1; A bracket 4, the bracket 4 is fixedly connected to the bottom outer wall of the box body 1, a top plate 7 is fixedly connected to the top outer wall of the box body 1, a through slot 6 is formed at the top of the box body 1 and the top plate 7, and a conveyor belt 8 is provided inside the through slot 6; The first carbon fiber strips 9 are evenly distributed on the top of the conveyor belt 8. The top outer wall of the top plate 7 is fixedly connected with a guard plate 5. The number of the guard plates 5 is two groups, and the two groups of guard plates 5 are respectively arranged on both sides of the conveyor belt 8; The console 3 is fixedly connected to one side outer wall of the box body 1, and the top outer wall of the top plate 7 is fixedly connected to the fixed cover 2; A mold platform 10, which is disposed above the top plate 7. A second carbon fiber strip 11 is wound around the outer wall of the mold platform 10. The first carbon fiber strip 9 and the second carbon fiber strip 11 have the same specifications. A forming assembly for winding the second carbon fiber strip 11; Lifting components, such as Figure 1-Figure 2 As shown, the automatic preforming of the carbon fiber badminton racket can be achieved, and the entire forming process does not require human intervention, which effectively improves the forming efficiency of the carbon fiber badminton racket.

[0025] In the present invention, the forming assembly includes an extrusion roller 26 disposed above the top plate 7, a positioning groove 2602 is provided on the circumferential outer wall of the extrusion roller 26, the cross section of the positioning groove 2602 is a right-angle trapezoid, the positioning groove 2602 is distributed in a quarter circle on the circumferential outer wall of the extrusion roller 26, a pressing groove 2601 is provided on one side of the positioning groove 2602, and the pressing groove 2601 is connected to the positioning groove 2602, such as Fig. 9 As shown, during the molding process, the height limiting effect of the pressing groove 2601 and the positioning groove 2602 can avoid excessive deformation of the first carbon fiber strip 9 resulting in excessive height, so that the molded second carbon fiber strip 11 meets people's molding needs.

[0026] In the present invention, a first motor 14 is fixedly connected to an outer wall of one side of the fixed cover 2, a first threaded screw 22 is fixedly connected to an output end of the first motor 14, a first threaded sleeve 16 is meshed with a circumferential outer wall of the first threaded screw 22, a reinforcing frame 17 is fixedly connected to one side of the first threaded sleeve 16, a mounting seat 18 is fixedly connected to a bottom of the reinforcing frame 17, first guide rods 28 are fixedly connected to the inner walls on both sides of the fixed cover 2, a first guide cylinder 27 is sleeved on the circumferential outer wall of the first guide rod 28, the first guide cylinder 27 is fixedly connected to the mounting seat 18 through another reinforcing frame 17, partitions 19 are fixedly connected to the inner walls on both sides of the mounting seat 18, and the mounting seat 18 A second motor 15 is fixedly connected to an outer wall on one side, a fourth threaded screw is fixedly connected to an output end of the second motor 15, a second threaded sleeve 21 is meshed with a circumferential outer wall of the fourth threaded screw, a vertical frame is fixedly connected to the bottom of the second threaded sleeve 21, a limiting groove 20 is provided on the top outer wall of the partition 19, one end of the vertical frame passes through the inside of the limiting groove 20, a horizontal plate 23 is fixedly connected to the bottom of the vertical frame, an electric push rod 24 is fixedly connected to the bottom outer wall of the horizontal plate 23, a circular plate 25 is fixedly connected to the output end of the electric push rod 24, a rotating shaft 2603 is fixedly connected to the bottom of the circular plate 25, and the rotating shaft 2603 is rotatably connected to the top outer wall of the squeezing roller 26, as shown in FIG. Figure 3-Figure 4As shown, when the conveyor belt 8 conveys the first carbon fiber strip 9 to one side of the mold table 10, the first motor 14 and the second motor 15 are started at the same time, and the second motor 15 can make the second threaded sleeve 21 drive the squeezing roller 26 below the mounting seat 18 to move horizontally to push the first carbon fiber strip 9 to the mold table 10, and then the first motor 14 drives the first threaded screw 22 to rotate, which can effectively drive the mounting seat 18 to move along the Z-axis direction, and the second threaded sleeve 21 drives the squeezing roller 26 to move along the X-axis direction, and the electric push rod 24 above the squeezing roller 26 can drive it to move along the Y-axis direction, so that the first carbon fiber strip 9 can be pressed against the outer wall of the mold table 10 through the squeezing roller 26 to form a second carbon fiber strip 11 in the shape of a racket frame, and the whole process is automatic The degree of specialization is high, thereby also improving the forming rate of the first carbon fiber strip 9. In the process of the molding component driving the extrusion roller 26 to move, the positioning groove 2602 and the pressing groove 2601 can be used to limit the first carbon fiber strip 9 when it moves, ensuring that one side of the first carbon fiber strip 9 is inserted into the positioning groove 2602, so that the movement of the extrusion roller 26 can drive the movement of the first carbon fiber strip 9. At the same time, the positioning groove 2602 is distributed in a quarter circle on the circumferential outer wall of the extrusion roller 26. Therefore, when the first carbon fiber strip 9 is subsequently extruded and formed, the top shaft 2603 of the extrusion roller 26 will drive it to rotate, so that the complete side of the extrusion roller 26 alternately contacts with the first carbon fiber strip 9, thereby realizing uniform extrusion forming of the first carbon fiber strip 9.

[0027] In the present invention, the lifting assembly includes a third motor 36 fixedly connected to the inner wall of the bottom of the box body 1, the output end of the third motor 36 is fixedly connected to the third threaded screw 44, the circumferential outer wall of the third threaded screw 44 is meshed with a fourth threaded sleeve 45, and the outer wall of one side of the fourth threaded sleeve 45 is fixedly connected to the cross bar 32, the inner walls on both sides of the box body 1 are respectively fixedly connected to the first shell 31 and the second shell 35, the fourth threaded sleeve 45 is located inside the second shell 35, the outer walls on both sides of the cross bar 32 are fixedly connected to the inclined rod 34, one end of the inclined rod 34 is fixedly connected to the bottom outer wall of the mold platform 10, the top outer wall of the box body 1 is provided with a lifting groove 42, and the lifting groove 42 is adapted to the mold platform 10, the inner walls on both sides of the first shell 31 are fixedly connected to the third guide rod 43, the circumferential outer wall of the third guide rod 43 is sleeved with the second guide cylinder 33, and the end of the cross bar 32 away from the fourth threaded sleeve 45 is fixedly connected to the outer wall of one side of the second guide cylinder 33, as shown in FIG. Figure 6 As shown, the third motor 36 can drive the third threaded screw 44 to rotate. During the rotation of the third threaded screw 44, the cross bar 32 can be driven to rise as a whole. The rise of the cross bar 32 can lift the mold platform 10 located in the lifting groove 42, thereby enabling the second carbon fiber strip 11 to be quickly separated from the mold platform 10.

[0028] In summary, the working principle of the first embodiment is as follows: the staff places the first carbon fiber strip 9 on the conveyor belt 8 in sequence, and then starts the conveyor belt 8 to realize automatic conveyance of the first carbon fiber strip 9. When the conveyor belt 8 conveys the first carbon fiber strip 9 to one side of the mold table 10, the first motor 14 and the second motor 15 are started at the same time. The second motor 15 can make the second threaded sleeve 21 drive the squeezing roller 26 under the mounting seat 18 to move horizontally to push the first carbon fiber strip 9 to the mold table 10. Then the first motor 14 drives the first threaded screw 22 to rotate. The mounting base 18 can be effectively driven to move along the Z-axis direction, while the second threaded sleeve 21 drives the squeezing roller 26 to move along the X-axis direction. The electric push rod 24 above the squeezing roller 26 can drive it to move along the Y-axis direction, so that the first carbon fiber strip 9 can be pressed against the outer wall of the mold platform 10 by the squeezing roller 26 to form a second carbon fiber strip 11 in the shape of a racket frame. The whole process has a high degree of automation, thereby also improving the molding rate of the first carbon fiber strip 9. In the process of the molding component driving the squeezing roller 26 to move, the positioning groove 2602 and the pressing groove 2601 are used together to form a second carbon fiber strip 11 in the shape of a racket frame. The function is to limit the first carbon fiber strip 9 when it moves, ensuring that one side of the first carbon fiber strip 9 is stuck in the positioning groove 2602, so that the movement of the extrusion roller 26 can drive the first carbon fiber strip 9 to move. At the same time, the positioning groove 2602 is distributed in a quarter circle on the circumferential outer wall of the extrusion roller 26. Therefore, when the first carbon fiber strip 9 is subsequently extruded and formed, the top shaft 2603 of the extrusion roller 26 will drive it to rotate, so that the complete side of the extrusion roller 26 is alternately in contact with the first carbon fiber strip 9, thereby achieving uniform extrusion and forming of the first carbon fiber strip 9. During the molding process, the height limiting effect of the pressing groove 2601 and the positioning groove 2602 can avoid the first carbon fiber strip 9 from being over-deformed and causing the height to exceed the standard, so that the molded second carbon fiber strip 11 meets people's molding needs. The third motor 36 can drive the third threaded screw 44 to rotate. During the rotation of the third threaded screw 44, the cross bar 32 can be driven to rise as a whole. The rise of the cross bar 32 can lift the mold platform 10 located in the lifting groove 42, so that the second carbon fiber strip 11 can be quickly separated from the mold platform 10.

[0029] Second implementation method: On the basis of Embodiment 1, the present embodiment adds the following structure, which is specifically configured as follows: the top outer wall of the third threaded screw 44 is fixedly connected to the rotating column 12, the circumferential outer wall of the rotating column 12 is fixedly connected to the first bevel gear 37, the first bevel gear 37 is meshed with the second bevel gear 38, the top outer wall of the second housing 35 is fixedly connected to the vertical plate 39, one side outer wall of the vertical plate 39 is fixedly and rotatably connected to the second threaded screw 30, one end of the second threaded screw 30 is fixedly connected to the one side outer wall of the second bevel gear 38, and the second threaded screw 30 is fixedly connected to the second bevel gear 38. The circumferential outer wall of the rod 30 is meshed with a third threaded sleeve 40, the top outer wall of the third threaded sleeve 40 is fixedly connected with a third guide cylinder 41, the interior of the third guide cylinder 41 is plugged with a second guide rod 29, the two ends of the second guide rod 29 are respectively fixedly connected to the outer wall of one side of the vertical plate 39 and the inner wall of one side of the box body 1, the top outer wall of the third guide cylinder 41 is fixedly connected with a push plate 48, the bottom outer wall of the mold table 10 is provided with a storage groove 47, the push plate 48 is located inside the storage groove 47, and the outer wall of one side of the fixed cover 2 is provided with a push groove 13, as shown in FIG. Figure 7-Figure 8 As shown, during the rotation of the third threaded screw 44, the rotating column 12 can be driven to rotate, and the rotation of the rotating column 12 can drive the first bevel gear 37 to rotate. During the rotation of the first bevel gear 37, the second bevel gear 38 can be driven to rotate. When the second bevel gear 38 rotates, the second threaded screw 30 can be driven to rotate. The rotation of the second threaded screw 30 can drive the third guide cylinder 41 at its top to move along the Z-axis direction. During the movement of the third guide cylinder 41 along the Z-axis direction, since the push plate 48 is fixedly connected to the top thereof, the push plate 48 follows the third guide cylinder 41 to move along the Z-axis direction, so that the formed second carbon fiber strip 11 can be effectively pushed out from the push groove 13, thereby completing the unloading of the second carbon fiber strip 11.

[0030] The third implementation method: This embodiment adds the following structure based on the embodiment 1-2, please refer to Figure 11-Figure 12The specific configuration is as follows: a support plate 51 is fixedly connected to the bottom outer wall of the mold platform 10, and an airbag 49 is fixedly connected to the circumferential outer wall of the support plate 51. The specifications of the airbag 49 are adapted to the specifications of the mold platform 10. A pressure sensor 50 is arranged inside the airbag 49. The pressure sensor 50 is electrically connected to the control console 3. When the mold platform 10 is lifted up, the support plate 51 fixed thereunder will also rise together. When the support plate 51 rises to the same horizontal plane as the second carbon fiber strip 11, the circumferential inner wall of the second carbon fiber strip 11 will contact the airbag 49 on the outer wall of the support plate 51. In the process of the airbag 49 contacting and rising with the second carbon fiber strip 11, the airbag 49 contacts with the second carbon fiber strip 11. If the structure of the second carbon fiber strip 11 is uniform, there is no obvious extrusion between the airbag 49 and the second carbon fiber strip 11, and the pressure data of the pressure sensor 50 remains within the standard range. On the contrary, if the data of the pressure sensor 50 increases significantly, it means that the two are squeezed more, or decreases significantly, it means that the two are suddenly out of contact, which can indicate that the structure of the second carbon fiber strip 11 does not meet the standards, thereby realizing the quality inspection of the completed second carbon fiber strip 11.

[0031] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A preforming device for the production of carbon fiber badminton rackets, characterized in that: include: Box (1); A bracket (4), the bracket (4) being fixedly connected to the bottom outer wall of the box body (1), the top outer wall of the box body (1) being fixedly connected to a top plate (7), the tops of the box body (1) and the top plate (7) being both provided with through grooves (6), the interior of the through grooves (6) being provided with a conveyor belt (8); first carbon fiber strips (9), the first carbon fiber strips (9) being distributed at equal distances on the top of the conveyor belt (8), the top outer wall of the top plate (7) being fixedly connected with a guard plate (5), the number of the guard plates (5) being two groups, and the two groups of the guard plates (5) being respectively arranged on both sides of the conveyor belt (8); A control console (3), the control console (3) being fixedly connected to an outer wall of one side of the box body (1), and a fixed cover (2) being fixedly connected to the top outer wall of the top plate (7); A mold platform (10), the mold platform (10) being arranged above the top plate (7), a second carbon fiber strip (11) being arranged around an outer wall of the mold platform (10), the first carbon fiber strip (9) and the second carbon fiber strip (11) having the same specifications; A forming assembly for winding the second carbon fiber strip (11); Lifting components; The forming assembly comprises an extrusion roller (26) arranged above the top plate (7); a positioning groove (2602) is provided on the circumferential outer wall of the extrusion roller (26); the cross section of the positioning groove (2602) is in the form of a right-angled trapezoid; the positioning grooves (2602) are distributed in the form of a quarter circle on the circumferential outer wall of the extrusion roller (26); a pressing groove (2601) is provided on one side of the positioning groove (2602); and the pressing groove (2601) is connected to the positioning groove (2602).

2. The preforming equipment for producing carbon fiber badminton rackets according to claim 1, characterized in that: A first motor (14) is fixedly connected to an outer wall of one side of the fixed cover (2); a first threaded screw (22) is fixedly connected to an output end of the first motor (14); a first threaded sleeve (16) is meshed with a circumferential outer wall of the first threaded screw (22); a reinforcing frame (17) is fixedly connected to one side of the first threaded sleeve (16); and a mounting seat (18) is fixedly connected to the bottom of the reinforcing frame (17).

3. The preforming equipment for producing carbon fiber badminton rackets according to claim 2, characterized in that: The inner walls on both sides of the fixed cover (2) are fixedly connected to first guide rods (28), the circumferential outer wall of the first guide rod (28) is sleeved with a first guide cylinder (27), and the first guide cylinder (27) is fixedly connected to the mounting seat (18) via another reinforcement frame (17).

4. The preforming equipment for producing carbon fiber badminton rackets according to claim 3, characterized in that: The inner walls on both sides of the mounting seat (18) are fixedly connected to partitions (19), the outer wall on one side of the mounting seat (18) is fixedly connected to a second motor (15), the output end of the second motor (15) is fixedly connected to a fourth threaded screw, the circumferential outer wall of the fourth threaded screw is meshed with a second threaded sleeve (21), the bottom of the second threaded sleeve (21) is fixedly connected to a vertical frame, the top outer wall of the partition (19) is provided with a limiting groove (20), one end of the vertical frame passes through the inside of the limiting groove (20), and the bottom of the vertical frame is fixedly connected to a horizontal plate (23).

5. The preforming equipment for producing carbon fiber badminton rackets according to claim 4, characterized in that: The bottom outer wall of the horizontal plate (23) is fixedly connected to an electric push rod (24), the output end of the electric push rod (24) is fixedly connected to a circular plate (25), the bottom of the circular plate (25) is fixedly connected to a rotating shaft (2603), and the rotating shaft (2603) is rotatably connected to the top outer wall of the squeezing roller (26).

6. The preforming equipment for producing carbon fiber badminton rackets according to claim 5, characterized in that: The lifting assembly comprises a third motor (36) fixedly connected to the inner wall at the bottom of the box body (1); the output end of the third motor (36) is fixedly connected to a third threaded screw (44); the circumferential outer wall of the third threaded screw (44) is meshed with a fourth threaded sleeve (45); one side outer wall of the fourth threaded sleeve (45) is fixedly connected to a cross bar (32); the inner walls on both sides of the box body (1) are respectively fixedly connected to a first shell (31) and a second shell (35); the fourth threaded sleeve (45) is located inside the second shell (35); the outer walls on both sides of the cross bar (32) are fixedly connected to an inclined rod (34); one end of the inclined rod (34) is fixedly connected to the bottom outer wall of the mold platform (10); and a lifting groove (42) is provided on the top outer wall of the box body (1); the lifting groove (42) is adapted to the mold platform (10).

7. The preforming equipment for producing carbon fiber badminton rackets according to claim 6, characterized in that: The inner walls on both sides of the first shell (31) are fixedly connected to third guide rods (43), the circumferential outer wall of the third guide rod (43) is sleeved with a second guide cylinder (33), and one end of the cross rod (32) away from the fourth threaded sleeve (45) is fixedly connected to an outer wall of one side of the second guide cylinder (33).

8. The preforming equipment for producing carbon fiber badminton rackets according to claim 7, characterized in that: The top outer wall of the third threaded screw (44) is fixedly connected to a rotating column (12), the circumferential outer wall of the rotating column (12) is fixedly connected to a first bevel gear (37), the first bevel gear (37) is meshed with a second bevel gear (38), the top outer wall of the second housing (35) is fixedly connected to a vertical plate (39), one side outer wall of the vertical plate (39) is fixedly and rotatably connected to a second threaded screw (30), one end of the second threaded screw (30) is fixedly connected to a side outer wall of the second bevel gear (38), the circumferential outer wall of the second threaded screw (30) is meshed with a third threaded sleeve (40), and the third threaded screw (30) is meshed with a third threaded sleeve (40). ), a third guide cylinder (41) is fixedly connected to the top outer wall of the third threaded sleeve (40), a second guide rod (29) is inserted into the interior of the third guide cylinder (41), two ends of the second guide rod (29) are respectively fixedly connected to the outer wall of one side of the vertical plate (39) and the inner wall of one side of the box body (1), a push plate (48) is fixedly connected to the top outer wall of the third guide cylinder (41), a storage groove (47) is provided on the bottom outer wall of the mold platform (10), and the push plate (48) is located inside the storage groove (47), and a push groove (13) is provided on the outer wall of one side of the fixed cover (2).

9. The preforming equipment for producing carbon fiber badminton rackets according to claim 8, characterized in that: A support plate (51) is fixedly connected to the bottom outer wall of the mold platform (10), an air bag (49) is fixedly connected to the circumferential outer wall of the support plate (51), the specifications of the air bag (49) are compatible with the specifications of the mold platform (10), a pressure sensor (50) is arranged inside the air bag (49), and the pressure sensor (50) is electrically connected to the control console (3).

Citation Information

Patent Citations

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