Lifting device for installing photovoltaic panel assembly

By designing a lifting device including a lifting device bracket, annular transmission mechanism and a lifting placement frame, the problems of inefficiency and wear of the traditional photovoltaic panel assembly are solved, and efficient continuous lifting of the photovoltaic panel assembly and long life of the equipment are achieved.

CN119528062APending Publication Date: 2025-02-28HUANENG SHANXI COMPREHENSIVE ENERGY CO LTD SHANXI PROVINCE +8
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Patent Information

Application Number
CN202411583620.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

Traditional photovoltaic panel assembly lifting devices are difficult to achieve continuous operation, resulting in low work efficiency and frequent manual intervention and adjustment, which increases construction time and labor costs, and may also lead to excessive wear of the equipment and affect service life.

Method used

A lifting device including a lifting device bracket, an annular transmission mechanism and a lifting placing frame is designed. The lifting placing frame is driven to perform annular lifting, so as to achieve continuous lifting of the photovoltaic panel assembly, and to facilitate the movement of the device by flexibly moving the assembly.

Benefits of technology

Improve the efficiency of photovoltaic panel components, adapt to continuous operations, reduce the need for manual intervention and adjustment, extend the service life of the equipment, and reduce the frequency of maintenance and replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a lifting device for photovoltaic panel assembly installation, and relates to the technical field of lifting devices.The lifting device comprises a lifting device support, two annular transmission mechanisms are arranged on the lifting device support, a plurality of lifting placement frames are arranged on the annular transmission mechanisms, and a flexible moving assembly is arranged at the bottom of the lifting device support. The annular transmission mechanism drives the multiple lifting placement frames to lift annularly, photovoltaic panel assemblies are stacked on the lifting placement frames, lifting of the photovoltaic panel assemblies can be achieved, compared with a traditional lifting device, the lifting efficiency is higher, and the lifting device can adapt to continuous operation; and the design of the flexible moving assembly facilitates movement of the lifting device.
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Description

Technical Field

[0001] The invention belongs to the technical field of lifting devices, and in particular relates to a lifting device used for installing a photovoltaic panel assembly. Background Art

[0002] In the development of modern renewable energy, photovoltaic panel components play a vital role as key equipment for solar energy conversion;

[0003] However, the installation process of photovoltaic panel components often faces a series of challenges, especially in large-scale installation projects. Due to its design limitations, traditional photovoltaic panel component lifting devices are difficult to achieve continuous operation, resulting in low work efficiency. This device usually requires frequent manual intervention and adjustment, which not only increases construction time but also increases labor costs. In addition, intermittent operation may cause excessive wear of the equipment, affecting its service life, thereby increasing the frequency of maintenance and replacement. Summary of the invention

[0004] The present invention provides a lifting device for installing a photovoltaic panel assembly, so as to solve at least one of the technical problems mentioned above.

[0005] To solve the above technical problems, the present invention discloses a lifting device for installing photovoltaic panel assemblies, including a lifting device bracket, two groups of annular transmission mechanisms are provided on the lifting device bracket, several groups of lifting and placing frames are provided on the annular transmission mechanisms, and a flexible moving component is provided at the bottom of the lifting device bracket.

[0006] Preferably, the lifting device bracket includes a side panel 1 and a side panel 2, the tops of the side panels 1 and 2 are fixedly connected by a connecting rod 1, the bottoms of the side panels 1 and 2 are connected by two symmetrically arranged connecting rods 2, and the flexible moving assembly is connected between the bottoms of the two side panels 1 and 2;

[0007] The lifting device bracket is also fixedly connected with an inclined feeding plate.

[0008] Preferably, the annular transmission mechanism includes two symmetrically arranged sprockets 1 and sprocket 2, both of which are rotatably connected to the lifting device bracket. Sprocket 1 and sprocket 2 are connected by a lifting chain, and the lifting chain is meshed with sprocket 1 and sprocket 2.

[0009] Preferably, the lifting and placing frame includes two triangular connecting plates, one ends of the two triangular connecting plates are respectively fixedly connected to the lifting chains corresponding to the two groups of annular transmission mechanisms, and the positions correspond to each other, the other ends of the two triangular connecting plates are connected by an intermediate rod, the two ends of the intermediate rod are respectively rotatably connected to the top frame rod, the two ends of the top frame rod are hingedly connected to the wall rod, and the end of the wall rod away from the top frame rod is hingedly connected to the bearing bottom plate.

[0010] Preferably, it also includes an auxiliary mechanism, which is installed on the middle rod and is used to assist in lifting the photovoltaic panel assembly. The auxiliary mechanism is provided with a photovoltaic panel surface cleaning assembly.

[0011] Preferably, the auxiliary mechanism comprises a driving sliding block, a mounting frame 1 and a mounting frame 2, the driving sliding block is fixedly connected to the mounting frame 1, the mounting frame 1 and the mounting frame 2 are connected by a telescopic mechanism, an electric bidirectional lateral adjustment screw is rotatably connected in the mounting frame 2, two symmetrically arranged lateral adjustment nuts are threadedly connected to the electric bidirectional lateral adjustment screw, and a positioning arm is fixedly connected to the lateral adjustment nut;

[0012] A retractable negative pressure surface cleaning component is provided on the second mounting frame, and the retractable negative pressure surface cleaning component is used to clean the surface of the photovoltaic panel component.

[0013] Preferably, the telescopic mechanism includes a telescopic drive motor, the output end of the telescopic drive motor is connected to a telescopic bidirectional lead screw, two symmetrically arranged longitudinal adjustment nuts are threadedly connected to the telescopic bidirectional lead screw, the longitudinal adjustment nuts are hinged with cross-links, the two cross-links are hinged in the middle, and the ends of the two cross-links away from the longitudinal adjustment nuts are hinged to the second mounting frame.

[0014] Preferably, two symmetrically arranged electric micro gears are rotatably connected in the driving sliding block, and the electric micro gears are meshed with racks on both sides of the intermediate rod.

[0015] Preferably, it also includes a ring transmission mechanism monitoring module, which is used to monitor the use status of the ring transmission mechanism. The ring transmission mechanism monitoring module includes:

[0016] A data acquisition unit, used to collect the temperature of sprocket 1 and sprocket 2 during the monitoring period, the strain of the lifting chain during the monitoring period, and the amplitude of the two triangular connecting plates during the monitoring period;

[0017] An evaluation value acquisition unit is used to input the collected temperatures of sprocket 1 and sprocket 2 during the monitoring period into a trained sprocket wear evaluation model of an annular transmission mechanism to obtain the wear evaluation value of the sprocket of the annular transmission mechanism, output the collected strain of the lifting chain during the monitoring period into a trained lifting chain fatigue fracture evaluation model to obtain the fatigue fracture evaluation value of the lifting chain of the annular transmission mechanism, and input the collected amplitudes of the two triangular connecting plates during the monitoring period into a trained triangular connecting plate looseness evaluation model of the annular transmission mechanism to obtain the looseness evaluation value of the triangular connecting plates;

[0018] A ring transmission mechanism monitoring matrix construction unit, used to construct a ring transmission mechanism monitoring matrix based on the collected data of the data collection unit and the evaluation value data obtained by the evaluation value acquisition unit;

[0019] The evaluation alarm unit is used to evaluate the use status of the annular transmission mechanism in the current monitoring period based on the annular transmission mechanism monitoring matrix, and to issue a replacement alarm prompt based on the evaluation result.

[0020] Preferably, the ring transmission mechanism monitoring matrix:

[0021] Among them, W i is the monitoring matrix of the ring transmission mechanism in the i-th monitoring cycle, a α1 is the temperature value of sprocket 1 in the first monitoring cycle, a β1 is the temperature value of sprocket 2 in the first monitoring cycle, a α2 is the temperature value of sprocket 1 in the second monitoring cycle, a β2 is the temperature value of sprocket 2 in the second monitoring cycle, a αi is the temperature value of sprocket 1 in the i-th monitoring period, a βi is the temperature value of sprocket 2 in the i-th monitoring cycle, b 1 is the strain value of the lifting chain in the first monitoring cycle, b 2 is the strain value of the lifting chain in the second monitoring cycle, b i is the strain value of the lifting chain in the i-th monitoring cycle, c α1 is the amplitude of the first triangle connecting plate in the first monitoring cycle, c β1 is the amplitude of the second triangle connecting plate in the first monitoring cycle, c α2 is the amplitude of the first triangle connecting plate in the second monitoring cycle, c β2 is the amplitude of the second triangle connecting plate in the second monitoring cycle, c αi is the amplitude of the first triangular connecting plate in the ith monitoring period, c βi is the amplitude of the second triangle connecting plate in the ith monitoring cycle, A 1 is the wear assessment value of the sprocket of the annular transmission mechanism in the first monitoring cycle, A 2 is the wear assessment value of the sprocket of the annular transmission mechanism in the second monitoring cycle, A i is the wear assessment value of the sprocket of the annular transmission mechanism in the i-th monitoring cycle, B 1 is the fatigue fracture assessment value of the hoisting chain of the ring transmission mechanism in the first monitoring cycle, B 2 is the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the second monitoring cycle, B i is the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the i-th monitoring cycle, C 1 is the looseness assessment value of the triangle connecting plate in the first monitoring cycle, C 2 is the looseness assessment value of the triangle connecting plate in the second monitoring cycle, C iis the looseness assessment value of the triangle connecting plate in the i-th monitoring cycle;

[0022] Based on the ring transmission mechanism monitoring matrix, the usage status of the ring transmission mechanism in the current monitoring period is evaluated:

[0023] The temperature data of sprocket 1 and sprocket 2 and the wear evaluation value of the sprocket of the ring transmission mechanism in the monitoring matrix of the ring transmission mechanism in the i-th monitoring period are removed to obtain a new matrix one, and the rank of the new matrix one is calculated. If the rank of the new matrix one is greater than the preset rank of the new matrix one, the wear evaluation value of the sprocket of the ring transmission mechanism in the i-th monitoring period is used as the main calculation value, otherwise it is used as the secondary calculation value;

[0024] Remove the data on the lifting chain strain and the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the monitoring matrix of the ring transmission mechanism in the i-th monitoring period to obtain a new matrix 2, and calculate the rank of the new matrix 2. If the rank of the new matrix 2 is greater than the preset rank of the new matrix 2, the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the i-th monitoring period is used as the main calculation value, otherwise it is used as a secondary calculation value;

[0025] Remove the amplitude data of the triangle connecting plate and the looseness evaluation value of the triangle connecting plate in the monitoring matrix of the annular transmission mechanism of the i-th monitoring period to obtain a new matrix three, and calculate the rank of the new matrix three. If the rank of the new matrix three is greater than the preset rank of the new matrix three, the looseness evaluation value of the triangle connecting plate in the i-th monitoring period is used as the main calculation value, otherwise it is used as the secondary calculation value;

[0026] Based on the primary and secondary calculated values, the evaluation value of the use status of the annular transmission mechanism in the i-th monitoring cycle is calculated:

[0027] in, is the evaluation value of the use status of the ring transmission mechanism in the i-th monitoring cycle, ε 1 is the main calculation value weight, ε 2 is the weight of the secondary calculation value, x is the number of primary calculation values, γ j is the value of the jth main calculation, γ j0 is the reference value of the jth main calculation value, δ j The value of the jth secondary calculation, δ j0 is the base value of the jth secondary calculation value;

[0028] When the usage status evaluation value of the annular transmission mechanism in the i-th monitoring cycle exceeds the preset value range, a replacement alarm prompt is issued.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] The annular transmission mechanism of the present invention drives several lifting and placement racks to lift in an annular manner. Stacking the photovoltaic panel assemblies on the lifting and placement racks can not only realize the lifting of the photovoltaic panel assemblies but also have higher lifting efficiency than traditional lifting devices and can adapt to continuous operation. The design of the flexible moving components facilitates the movement of the lifting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 A schematic diagram of the structure of the lifting and placing rack of the present invention;

[0034] Figure 3 This is a schematic diagram of the structure of the second side panel of the present invention;

[0035] Figure 4 This is a schematic diagram of the installation of the auxiliary mechanism of the present invention;

[0036] Figure 5 It is a schematic diagram of the auxiliary mechanism structure of the present invention.

[0037] In the figure: 1. Lifting device bracket; 100. Side plate 1; 101. Side plate 2; 102. Connecting rod 1; 103. Connecting rod 2; 104. Inclined loading plate; 2. Annular transmission mechanism; 200. Sprocket 1; 201. Sprocket 2; 202. Lifting chain; 3. Lifting rack; 300. Triangular connecting plate; 301. Intermediate rod; 302. Top frame rod; 303. Wall rod; 304. Load-bearing bottom plate; 4. Flexible moving components; 5. Auxiliary mechanism ; 500, sliding block; 5000, electric micro gear; 501, mounting frame one; 502, mounting frame two; 503, telescopic mechanism; 5030, telescopic drive motor; 5031, telescopic bidirectional lead screw; 5032, longitudinal adjustment nut; 5033, cross connecting rod; 504, electric bidirectional transverse adjustment lead screw; 505, transverse adjustment nut; 506, positioning arm; 507, telescopic negative pressure surface cleaning component; 6, photovoltaic panel surface cleaning component. DETAILED DESCRIPTION

[0038] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0039] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0040] The present invention provides the following embodiments

[0041] Example 1

[0042] The embodiment of the present invention provides a lifting device for installing a photovoltaic panel assembly, such as Figure 1-5 As shown, it includes a lifting device bracket 1, on which two groups of annular transmission mechanisms 2 are arranged, on which a plurality of groups of lifting and placing frames 3 are arranged, and at the bottom of the lifting device bracket 1 a flexible moving component 4 is arranged.

[0043] The working principle and beneficial effects of the above technical solution are as follows: when working, the annular transmission mechanism 2 drives a number of lifting and placement racks 3 to lift in a circular manner, and stacking the photovoltaic panel assemblies on the lifting and placement racks 3 can not only realize the lifting of the photovoltaic panel assemblies, but also has higher lifting efficiency than traditional lifting devices, and can adapt to continuous operation. The design of the flexible moving component 4 facilitates the movement of the lifting device.

[0044] Example 2

[0045] On the basis of Example 1, the lifting device bracket 1 includes a side panel 100 and a side panel 2 101, the side panel 100 and the side panel 2 101 are fixedly connected at the top by a connecting rod 102, the side panel 100 and the side panel 2 101 are connected at the bottom by two symmetrically arranged connecting rods 2 103, and the flexible moving component 4 is connected between the side panels 100 and the bottom of the side panel 2 101;

[0046] The lifting device bracket 1 is also fixedly connected with an inclined loading plate 104 .

[0047] The working principle and beneficial effects of the above technical solution are as follows: the design of the side panel 100 and the side panel 2 101 increases the overall rigidity and stability of the device, and the use of the flexible mobile component 4 enables the device to move quickly at the work site, improving the construction efficiency and adaptability. At the same time, the design of the inclined loading plate 104 facilitates the loading and unloading of photovoltaic panel components.

[0048] Example 3

[0049] On the basis of Example 1, the annular transmission mechanism 2 includes two symmetrically arranged sprockets 1 200 and sprocket 2 201, and sprockets 1 200 and sprockets 2 201 are both rotatably connected to the lifting device bracket 1. Sprockets 1 200 and sprockets 2 201 are connected by a lifting chain 202, and the lifting chain 202 is meshed with sprockets 1 200 and sprockets 2 201.

[0050] The working principle and beneficial effects of the above technical solution are as follows: when working, the driving mechanism drives sprocket 2 201 to rotate, sprocket 201 drives the lifting chain 202 to transmit, and the lifting chain 202 drives sprocket 1 200 to rotate, thereby realizing the annular lifting action of the annular transmission mechanism 2. Through the combination of sprocket 1 200 and sprocket 2 201, a stable material lifting function is realized. The meshing transmission of the lifting chain 202 ensures the stability and reliability of the lifting process and can carry a larger load.

[0051] Example 4

[0052] On the basis of Example 3, the lifting and placing frame 3 includes two triangular connecting plates 300, one end of the two triangular connecting plates 300 is respectively fixedly connected to the lifting chains 202 corresponding to the two groups of annular transmission mechanisms 2, and the positions correspond to each other. The other ends of the two triangular connecting plates 300 are connected by an intermediate rod 301, and the two ends of the intermediate rod 301 are respectively rotatably connected to the top frame rod 302, and the two ends of the top frame rod 302 are hingedly connected to the wall rod 303, and the end of the wall rod 303 away from the top frame rod 302 is hingedly connected to the bearing bottom plate 304.

[0053] The working principle and beneficial effects of the above technical solution: during the working process, the triangular connecting plate 300 moves synchronously with the lifting chain 202, thereby driving several bearing base plates 304 to perform circular cyclic lifting actions in space. The lifting and placement frame 3 has a reasonable structure and can provide good support and protection for the photovoltaic panel assembly. Through the combination of the triangular connecting plate 300 and the intermediate rod 301, the overall stability and flexibility of the structure are achieved, ensuring the safety of the lifting process.

[0054] Example 5

[0055] On the basis of embodiment 4, it also includes an auxiliary mechanism 5, which is installed on the middle rod 301, and is used to assist the photovoltaic panel assembly in lifting. The auxiliary mechanism 5 is provided with a photovoltaic panel surface cleaning assembly 6;

[0056] The auxiliary mechanism 5 includes a driving sliding block 500, a mounting frame 1 501 and a mounting frame 2 502. The driving sliding block 500 is fixedly connected to the mounting frame 1 501. The mounting frame 1 501 and the mounting frame 2 502 are connected via a telescopic mechanism 503. An electric bidirectional lateral adjustment screw 504 is rotatably connected in the mounting frame 2 502. Two symmetrically arranged lateral adjustment nuts 505 are threadedly connected to the electric bidirectional lateral adjustment screw 504. A positioning arm 506 is fixedly connected to the lateral adjustment nut 505.

[0057] The second mounting frame 502 is provided with a retractable negative pressure surface cleaning assembly 507, which is used to clean the surface of the photovoltaic panel assembly;

[0058] The telescopic mechanism 503 includes a telescopic drive motor 5030, the output end of the telescopic drive motor 5030 is connected to a telescopic bidirectional lead screw 5031, the telescopic bidirectional lead screw 5031 is threadedly connected to two symmetrically arranged longitudinal adjustment nuts 5032, the longitudinal adjustment nuts 5032 are hingedly connected to cross links 5033, the two cross links 5033 are hinged in the middle, and one end of the two cross links 5033 away from the longitudinal adjustment nuts 5032 is hingedly connected to the second installation frame 502;

[0059] Two symmetrically arranged electric micro gears 5000 are rotatably connected in the driving sliding block 500 , and the electric micro gears 5000 are meshed with the racks on both sides of the middle rod 301 .

[0060] The working principle and beneficial effects of the above technical solution are as follows: if there are many photovoltaic panel assemblies stacked on a single bearing bottom plate 304, in order to ensure stability during the lifting process, the auxiliary mechanism 5 is used to assist in lifting, and the stability of the photovoltaic panel assembly is maintained during the lifting process. At the same time, after the lifting is in place, the photovoltaic panel assembly is cleaned on the surface by the photovoltaic panel surface cleaning assembly 6;

[0061] After the photovoltaic panel assembly is stacked and placed on the bearing base plate 304, the electric micro gear 5000 rotates and meshes with the racks on both sides of the intermediate rod 301 to drive the sliding block 500 to slide on the intermediate rod 301. When the sliding block 500 slides to a suitable position, the electric two-way lateral adjustment screw 504 rotates to drive the two lateral adjustment nuts 505 to move away from each other, and adjusts the distance between the two positioning arms 506 to a suitable distance, that is, the inner side of the positioning arm 506 can fit the side of the photovoltaic panel assembly when it is lowered. Then, the telescopic drive motor 5030 drives the telescopic two-way screw 5031 to rotate, and the telescopic two-way screw 5031 rotates to make the two longitudinal adjustment nuts 5032 move toward each other to a suitable distance. At this time, the positioning arm 506 is lowered to a suitable height, and then the lifting device starts to lift. During the lifting process, if the lifting rack 3 is bumped or tilted temporarily, the photovoltaic panel assembly on the bearing base plate 304 will not fall over under the action of gravity under the action of the positioning arm 506;

[0062] When cleaning the upper surface of the photovoltaic panel assembly, the telescopic mechanism 503 drives the retractable negative pressure surface cleaning assembly 507 to move downward until the working end is in contact with the upper surface of the photovoltaic panel assembly, and then the electric micro gear 5000 rotates and engages with the racks on both sides of the middle rod 301 to drive the sliding block 500 to slide on the middle rod 301, thereby achieving the traversal of the retractable negative pressure surface cleaning assembly 507 on the upper surface of the photovoltaic panel assembly, thereby cleaning the upper surface of the photovoltaic panel assembly and ensuring the surface cleanliness of the photovoltaic panel assembly.

[0063] Example 6

[0064] On the basis of Example 1, an annular transmission mechanism monitoring module is further included. The annular transmission mechanism monitoring module is used to monitor the use status of the annular transmission mechanism 2. The annular transmission mechanism monitoring module includes:

[0065] A data acquisition unit, used to collect the temperature of the sprocket 1 200 and the sprocket 2 201 during the monitoring period, the strain of the lifting chain 202 during the monitoring period, and the amplitude of the two triangular connecting plates 300 during the monitoring period;

[0066] An evaluation value acquisition unit is used to input the collected temperatures of sprocket 1 200 and sprocket 2 201 during the monitoring period into a trained annular transmission mechanism sprocket wear evaluation model to obtain an annular transmission mechanism sprocket wear evaluation value, output the collected strain of the lifting chain 202 during the monitoring period into a trained lifting chain fatigue fracture evaluation model to obtain an annular transmission mechanism lifting chain fatigue fracture evaluation value, and input the collected amplitudes of the two triangular connecting plates 300 during the monitoring period into a trained annular transmission mechanism triangular connecting plate looseness evaluation model to obtain a triangular connecting plate looseness evaluation value;

[0067] A ring transmission mechanism monitoring matrix construction unit, used to construct a ring transmission mechanism monitoring matrix based on the collected data of the data collection unit and the evaluation value data obtained by the evaluation value acquisition unit;

[0068] The evaluation alarm unit is used to evaluate the use status of the annular transmission mechanism 2 in the current monitoring period based on the annular transmission mechanism monitoring matrix, and to issue a replacement alarm prompt based on the evaluation result.

[0069] The working principle and beneficial effects of the above technical solution are as follows: the data acquisition unit is responsible for collecting the physical quantities of the temperature of sprocket 1 and sprocket 2, the strain of the lifting chain and the amplitude of the triangular connecting plate of the key components in the ring transmission mechanism in each monitoring cycle; the evaluation value acquisition unit inputs the collected data into the corresponding evaluation model, which is trained based on historical data and machine learning algorithms, and the output of the model is the status evaluation value of each component; the ring transmission mechanism monitoring matrix construction unit constructs a ring transmission mechanism monitoring matrix based on the collected data of the data acquisition unit and the evaluation value data obtained by the evaluation value acquisition unit; the evaluation alarm unit evaluates the usage status of the ring transmission mechanism 2 in the current monitoring cycle, and issues a replacement alarm prompt based on the evaluation result; the ring transmission mechanism monitoring module realizes real-time monitoring of multiple key components of the ring transmission mechanism, which helps to identify potential faults in advance, thereby avoiding unexpected downtime and increased maintenance costs, provides data-driven decision support, improves the accuracy of monitoring and the timeliness of maintenance, and the automated monitoring and evaluation process reduces manual intervention and improves the intelligence level of the system.

[0070] Example 7

[0071] Based on Example 6, the monitoring matrix of the ring transmission mechanism is:

[0072] Among them, W i is the monitoring matrix of the ring transmission mechanism in the i-th monitoring cycle, a α1 is the temperature value of sprocket 200 in the first monitoring cycle, a β1 is the temperature value of sprocket 201 in the first monitoring cycle, a α2 is the temperature value of sprocket 200 in the second monitoring cycle, a β2 is the temperature value of sprocket 201 in the second monitoring cycle, a αi is the temperature value of sprocket 200 in the i-th monitoring cycle, a βi is the temperature value of sprocket 201 in the i-th monitoring cycle, b 1 is the strain value of the lifting chain 202 in the first monitoring cycle, b 2 is the strain value of the lifting chain 202 in the second monitoring cycle, b i is the strain value of the lifting chain 202 in the i-th monitoring cycle, cα1 is the amplitude of the first triangular connecting plate 300 in the first monitoring cycle, c β1 is the amplitude of the second triangular connecting plate 300 in the first monitoring cycle, c α2 is the amplitude of the first triangular connecting plate 300 in the second monitoring cycle, c β2 is the amplitude of the second triangular connecting plate 300 in the second monitoring cycle, c αi is the amplitude of the first triangular connecting plate 300 in the i-th monitoring cycle, c βi is the amplitude of the second triangular connecting plate 300 in the i-th monitoring cycle, A 1 is the wear assessment value of the sprocket of the annular transmission mechanism in the first monitoring cycle, A 2 is the wear assessment value of the sprocket of the annular transmission mechanism in the second monitoring cycle, A i is the wear assessment value of the sprocket of the annular transmission mechanism in the i-th monitoring cycle, B 1 is the fatigue fracture assessment value of the hoisting chain of the ring transmission mechanism in the first monitoring cycle, B 2 is the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the second monitoring cycle, B i is the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the i-th monitoring cycle, C 1 is the looseness assessment value of the triangle connecting plate in the first monitoring cycle, C 2 is the looseness assessment value of the triangle connecting plate in the second monitoring cycle, C i is the looseness assessment value of the triangle connecting plate in the i-th monitoring cycle;

[0073] Based on the ring transmission mechanism monitoring matrix, the use status of the ring transmission mechanism 2 in the current monitoring period is evaluated:

[0074] The temperature data of sprocket 1 200 and sprocket 2 201 and the wear evaluation value of the sprocket of the ring transmission mechanism in the monitoring matrix of the ring transmission mechanism in the i-th monitoring period are removed to obtain a new matrix 1, and the rank of the new matrix 1 is calculated. If the rank of the new matrix 1 is greater than the preset rank of the new matrix 1, the wear evaluation value of the sprocket of the ring transmission mechanism in the i-th monitoring period is used as the main calculation value, otherwise it is used as the secondary calculation value;

[0075] Remove the data on the strain of the lifting chain 202 and the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the monitoring matrix of the ring transmission mechanism in the i-th monitoring period to obtain a new matrix 2, and calculate the rank of the new matrix 2. If the rank of the new matrix 2 is greater than the preset rank of the new matrix 2, the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the i-th monitoring period is used as the main calculation value, otherwise it is used as a secondary calculation value;

[0076] The amplitude data of the triangular connecting plate 300 and the looseness evaluation value of the triangular connecting plate in the monitoring matrix of the annular transmission mechanism of the i-th monitoring period are removed to obtain a new matrix three, and the rank of the new matrix three is calculated. If the rank of the new matrix three is greater than the preset rank of the new matrix three, the looseness evaluation value of the triangular connecting plate in the i-th monitoring period is used as the main calculation value, otherwise it is used as the secondary calculation value;

[0077] Based on the primary calculation value and the secondary calculation value, the use status evaluation value of the annular transmission mechanism 2 in the i-th monitoring cycle is calculated:

[0078] in, is the evaluation value of the use status of the annular transmission mechanism 2 in the i-th monitoring cycle, ε 1 is the main calculation value weight, ε 2 is the weight of the secondary calculation value, x is the number of primary calculation values, γ j is the value of the jth main calculation, γ j0 is the reference value of the jth main calculation value, δ j The value of the jth secondary calculation, δ j0 is the base value of the jth secondary calculation value;

[0079] When the usage status evaluation value of the annular transmission mechanism 2 in the i-th monitoring cycle exceeds the preset value range, a replacement alarm prompt is issued.

[0080] The working principle and beneficial effects of the above technical solution are as follows: the key components involved are fully considered during the construction of the ring transmission mechanism monitoring matrix, thereby increasing the reliability of the ring transmission mechanism monitoring matrix; when evaluating the usage status of the ring transmission mechanism 2 in the current monitoring period based on the ring transmission mechanism monitoring matrix, the weight setting of the status evaluation is optimized by distinguishing between the main and secondary calculated values, ensuring that the evaluation results are more targeted and reliable; this multi-index comprehensive evaluation method can effectively identify the specific time when the equipment needs to be replaced or maintained, enhances the scientific nature of equipment management, and improves the accuracy of fault detection; through matrix analysis and rank judgment, the status of each component and its changing trend can be more clearly identified.

[0081] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A lifting device for installing a photovoltaic panel assembly, characterized in that: The invention comprises a lifting device bracket (1), wherein two groups of annular transmission mechanisms (2) are arranged on the lifting device bracket (1), a plurality of groups of lifting and placing frames (3) are arranged on the annular transmission mechanisms (2), and a flexible moving component (4) is arranged at the bottom of the lifting device bracket (1).

2. A lifting device for installing a photovoltaic panel assembly according to claim 1, characterized in that: The lifting device bracket (1) comprises a side panel one (100) and a side panel two (101), the tops of the side panel one (100) and the side panel two (101) are fixedly connected via a connecting rod one (102), the bottoms of the side panel one (100) and the side panel two (101) are connected via two symmetrically arranged connecting rods two (103), and the flexible moving component (4) is connected between the bottoms of the two side panels one (100) and the side panel two (101); The lifting device bracket (1) is also fixedly connected to an inclined loading plate (104).

3. A lifting device for installing a photovoltaic panel assembly according to claim 1, characterized in that: The annular transmission mechanism (2) comprises two symmetrically arranged sprocket wheels 1 (200) and sprocket wheels 2 (201), the sprocket wheels 1 (200) and sprocket wheels 2 (201) being rotatably connected to a lifting device bracket (1), the sprocket wheels 1 (200) and sprocket wheels 2 (201) being connected via a lifting chain (202), and the lifting chain (202) being meshed with the sprocket wheels 1 (200) and sprocket wheels 2 (201).

4. A lifting device for installing a photovoltaic panel assembly according to claim 3, characterized in that: The lifting and placing frame (3) comprises two triangular connecting plates (300), one end of the two triangular connecting plates (300) is respectively fixedly connected to the lifting chains (202) corresponding to the two groups of annular transmission mechanisms (2), and the positions are mutually corresponding, the other ends of the two triangular connecting plates (300) are connected through an intermediate rod (301), the two ends of the intermediate rod (301) are respectively rotatably connected to the top frame rod (302), the two ends of the top frame rod (302) are hingedly connected to the wall rod (303), and the end of the wall rod (303) away from the top frame rod (302) is hingedly connected to the bearing bottom plate (304).

5. A lifting device for installing a photovoltaic panel assembly according to claim 4, characterized in that: It also comprises an auxiliary mechanism (5), wherein the auxiliary mechanism (5) is mounted on the intermediate rod (301), and the auxiliary mechanism (5) is used to assist the photovoltaic panel assembly in lifting, and the auxiliary mechanism (5) is provided with a photovoltaic panel surface cleaning assembly (6).

6. A lifting device for installing a photovoltaic panel assembly according to claim 5, characterized in that: The auxiliary mechanism (5) comprises a driving sliding block (500), a first mounting frame (501) and a second mounting frame (502); the driving sliding block (500) is fixedly connected to the first mounting frame (501); the first mounting frame (501) and the second mounting frame (502) are connected via a telescopic mechanism (503); an electric bidirectional lateral adjustment screw (504) is rotatably connected inside the second mounting frame (502); two symmetrically arranged lateral adjustment nuts (505) are threadedly connected to the electric bidirectional lateral adjustment screw (504); and a positioning arm (506) is fixedly connected to the lateral adjustment nut (505); The second installation frame (502) is provided with a retractable negative pressure surface cleaning component (507), and the retractable negative pressure surface cleaning component (507) is used to clean the surface of the photovoltaic panel component.

7. A lifting device for installing a photovoltaic panel assembly according to claim 6, characterized in that: The telescopic mechanism (503) comprises a telescopic drive motor (5030), the output end of the telescopic drive motor (5030) is connected to a telescopic bidirectional lead screw (5031), the telescopic bidirectional lead screw (5031) is threadedly connected to two symmetrically arranged longitudinal adjustment nuts (5032), the longitudinal adjustment nuts (5032) are hingedly connected to cross links (5033), the two cross links (5033) are hinged in the middle, and one end of the two cross links (5033) away from the longitudinal adjustment nuts (5032) is hingedly connected to the second installation frame (502).

8. A lifting device for installing a photovoltaic panel assembly according to claim 6, characterized in that: Two symmetrically arranged electric micro gears (5000) are rotatably connected inside the driving sliding block (500), and the electric micro gears (5000) are meshed with racks on both sides of the middle rod (301).

9. A lifting device for installing a photovoltaic panel assembly according to claim 1, characterized in that: It also includes an annular transmission mechanism monitoring module, which is used to monitor the use status of the annular transmission mechanism (2). The annular transmission mechanism monitoring module includes: A data collection unit, used to collect the temperature of the sprocket wheel 1 (200) and the sprocket wheel 2 (201) during a monitoring period, the strain of the lifting chain (202) during a monitoring period, and the amplitude of the two triangular connecting plates (300) during a monitoring period; An evaluation value acquisition unit is used to input the collected temperatures of sprocket 1 (200) and sprocket 2 (201) during the monitoring period into a trained annular transmission mechanism sprocket wear evaluation model to obtain an annular transmission mechanism sprocket wear evaluation value, output the collected strain of the lifting chain (202) during the monitoring period into a trained lifting chain fatigue fracture evaluation model to obtain an annular transmission mechanism lifting chain fatigue fracture evaluation value, and input the collected amplitudes of the two triangular connecting plates (300) during the monitoring period into a trained annular transmission mechanism triangular connecting plate looseness evaluation model to obtain a triangular connecting plate looseness evaluation value; A ring transmission mechanism monitoring matrix construction unit, used to construct a ring transmission mechanism monitoring matrix based on the collected data of the data collection unit and the evaluation value data obtained by the evaluation value acquisition unit; The evaluation alarm unit is used to evaluate the use status of the annular transmission mechanism (2) in the current monitoring period based on the annular transmission mechanism monitoring matrix, and to issue a replacement alarm prompt based on the evaluation result.

10. A lifting device for installing a photovoltaic panel assembly according to claim 9, characterized in that: Ring transmission mechanism monitoring matrix: Among them, W i is the monitoring matrix of the ring transmission mechanism in the i-th monitoring cycle, a α1 is the temperature value of sprocket 1 (200) in the first monitoring cycle, a β1 is the temperature value of sprocket 2 (201) in the first monitoring cycle, a α2 is the temperature value of sprocket 1 (200) in the second monitoring cycle, a β2 is the temperature value of sprocket 2 (201) in the second monitoring cycle, a αi is the temperature value of sprocket 1 (200) in the i-th monitoring cycle, a βi is the temperature value of the sprocket wheel 2 (201) in the i-th monitoring cycle, b1 is the strain value of the lifting chain (202) in the first monitoring cycle, b2 is the strain value of the lifting chain (202) in the second monitoring cycle, b i is the strain value of the lifting chain (202) in the i-th monitoring cycle, c α1 is the amplitude of the first triangular connecting plate (300) in the first monitoring cycle, c β1 is the amplitude of the second triangular connecting plate (300) in the first monitoring cycle, c α2 is the amplitude of the first triangular connecting plate (300) in the second monitoring cycle, c β2 is the amplitude of the second triangular connecting plate (300) in the second monitoring cycle, c αi is the amplitude of the first triangular connecting plate (300) in the i-th monitoring cycle, c βi is the amplitude of the second triangular connecting plate (300) in the i-th monitoring cycle, A1 is the wear evaluation value of the sprocket of the annular transmission mechanism in the first monitoring cycle, A2 is the wear evaluation value of the sprocket of the annular transmission mechanism in the second monitoring cycle, and A i is the wear assessment value of the sprocket of the annular transmission mechanism in the i-th monitoring cycle, B1 is the fatigue fracture assessment value of the lifting chain of the annular transmission mechanism in the first monitoring cycle, B2 is the fatigue fracture assessment value of the lifting chain of the annular transmission mechanism in the second monitoring cycle, and B i is the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the i-th monitoring cycle, C1 is the looseness assessment value of the triangular connecting plate in the first monitoring cycle, C2 is the looseness assessment value of the triangular connecting plate in the second monitoring cycle, and C i is the looseness assessment value of the triangle connecting plate in the i-th monitoring cycle; Based on the ring transmission mechanism monitoring matrix, the use status of the ring transmission mechanism (2) in the current monitoring period is evaluated: The temperature data of sprocket 1 (200) and sprocket 2 (201) and the wear evaluation value of the sprocket of the ring transmission mechanism in the monitoring matrix of the ring transmission mechanism in the i-th monitoring period are removed to obtain a new matrix 1, and the rank of the new matrix 1 is calculated. If the rank of the new matrix 1 is greater than the preset rank of the new matrix 1, the wear evaluation value of the sprocket of the ring transmission mechanism in the i-th monitoring period is used as the main calculation value, otherwise it is used as the secondary calculation value; The data on the strain of the lifting chain (202) and the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the monitoring matrix of the ring transmission mechanism in the i-th monitoring period are removed to obtain a new matrix 2, and the rank of the new matrix 2 is calculated. If the rank of the new matrix 2 is greater than the preset rank of the new matrix 2, the fatigue fracture assessment value of the lifting chain of the ring transmission mechanism in the i-th monitoring period is used as the main calculation value, otherwise it is used as the secondary calculation value; The amplitude data of the triangle connecting plate (300) and the looseness evaluation value of the triangle connecting plate in the monitoring matrix of the annular transmission mechanism in the i-th monitoring period are removed to obtain a new matrix three, and the rank of the new matrix three is calculated. If the rank of the new matrix three is greater than the preset rank of the new matrix three, the looseness evaluation value of the triangle connecting plate in the i-th monitoring period is used as a main calculation value, otherwise it is used as a secondary calculation value; Based on the primary calculated value and the secondary calculated value, the use status evaluation value of the annular transmission mechanism (2) in the i-th monitoring cycle is calculated: in, is the evaluation value of the use status of the annular transmission mechanism (2) in the i-th monitoring period, ε1 is the weight of the main calculation value, ε2 is the weight of the secondary calculation value, x is the number of main calculation values, γ j is the value of the jth main calculation, γ j0 is the reference value of the jth main calculation value, δ j The value of the jth secondary calculation, δ j0 is the base value of the jth secondary calculation value; When the use status evaluation value of the annular transmission mechanism (2) in the i-th monitoring cycle exceeds a preset value range, a replacement alarm prompt is issued.