Single-layer effect alkali-decrement lightweight quick-drying antibacterial weft knitting fabric and production method thereof

Abstract

The invention discloses a single-layer effect alkali-decrement light-weight quick-drying antibacterial weft knitting fabric and a production method thereof. The single-layer effect alkali-decrement light-weight quick-drying antibacterial weft knitting fabric is formed by interweaving 40S microporous blended yarns and 50D / 36F Dupont SORONA two-component fully-drawn polyester FDY (Fully Drawn Yarn) filaments, wherein the 40S microporous blended yarns are woven with the 50D / 36F Dupont SORONA two-component fully-drawn polyester FDY filaments; the microporous blended yarn covers 50D / 36F Dupont SORONA two-component fully-drawn polyester FDY filaments and is formed by interweaving through a fine weaving process, and a plain front coil layer and a plain back coil layer are formed; the yarn weight ratio of the 40S microporous blended yarns to the 50D / 36F Dupont SORONA two-component fully drawn polyester FDY filaments is (70%-74%): (26%-30%); according to the single-layer effect alkali-decrement lightweight quick-drying antibacterial weft-knitted fabric, the processes of alkali decrement, acid pickling, antibiosis and the like are carried out in the dyeing and finishing process, so that the surface touch of the fabric is softer and more skin-friendly, a cloth cover style between two hues is formed, in addition, the single-layer effect alkali decrement lightweight quick-drying antibacterial weft-knitted fabric is endowed with the functions of light weight, quick drying, antibiosis, deodorization, moisture absorption and breathability, and the fabric is more comfortable and healthy to wear.

Description

Technical Field

[0001] The invention relates to the technical field of knitted fabrics, in particular to a single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric and a production method thereof. Background Art

[0002] As autumn approaches and the temperature gets cooler, consumers are demanding sportswear that is not only comfortable and skin-friendly, but also has additional features such as lightweight, quick-drying and antibacterial, so as to provide a comfortable wearing experience during exercise. Traditional knitted fabrics have become the first choice for innerwear fabrics in the autumn and winter seasons because of their softness and unique ductility, as well as the lightweight, quick-drying and antibacterial properties they are given during the weaving and dyeing process. However, traditional knitted fabrics also have the problems of easy deformation after washing, poor wrinkle resistance, lack of comfort and various other problems.

[0003] In view of this, the inventor has made in-depth research and actively studied and improved the above fabrics and their production methods to develop and design the present invention in order to solve the many deficiencies and inconveniences caused by the imperfections of the above fabrics and their production methods. Summary of the invention

[0004] The purpose of the present invention is to provide a single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric and a production method thereof. The fabric is woven from microporous blended yarns of fibers such as cotton, polyester, and modal and DuPont SORONA two-component fully stretched polyester filaments, and is supplemented by special alkali reduction and other dyeing and finishing processes. Not only does it have a blue and white vertical striped texture that gradually appears and disappears in appearance style, but it also feels more skin-friendly and dry, and is comfortable and warm to wear close to the body; in addition, it also has the functions of moisture absorption and breathability, antibacterial and odor inhibition, and resistance to snagging and pilling. The production method preferably interweaves DuPont SORONA two-component fully stretched polyester FDY filaments with 40S microporous blended functional fiber yarns, and the preparation process is simple.

[0005] In order to achieve the above object, the solution of the present invention is:

[0006] A single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric, the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is interwoven with 40S microporous blended yarn and 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament, the yarn weight ratio of the 40S microporous blended yarn to the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament is 70%-74%:26%-30%;

[0007] The single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is formed by interweaving and superimposing a front coil layer and a back coil layer, wherein the front coil layer is composed of 40S microporous blended yarn, and the back coil layer is composed of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament. The 40S microporous blended yarn is covered on the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament, and is interwoven through a weaving process to form a plain weave front coil layer and a back coil layer.

[0008] The single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric forms a single-layer two-color vertical stripe appearance.

[0009] The 40S microporous blended yarn is made by mixing three fibers, namely polyester, cotton and modal, wherein the weight ratio of polyester, cotton and modal is 50%:25%:25%.

[0010] The fabric body is formed by a horizontal row of weft plain needle single-sided tissue layers in a circular configuration, and the needle arrangement of the single-sided tissue is an alternating configuration of single needle loop formation and sinker-assisted loop removal.

[0011] The single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric has a square meter weight of 145-150 / m 2 .

[0012] A method for producing a single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric, comprising a knitting and weaving process and a dyeing and finishing process, wherein the knitting and weaving process comprises:

[0013] The knitting is performed using a 28-needle 30-inch single-sided circular knitting machine with a single-sided tissue needle arrangement configuration of 4 needle channels of cylinder needles and 1 sheet channel of sinkers to assist in undoing; the minimum cycle of a complete tissue of the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 1 wale × 1 horizontal row, wherein: the wale is arranged by 4 needle channels, 1 cylinder needle and 1 sheet channel, 1 sinker to assist in undoing, and the horizontal row is configured by the number of loop forming systems around the cylinder;

[0014] Among them, the arrangement of a needle cylinder needle of a complete organization is A, A represents high heel needle, and the threading method of a complete organization's 1-way loop forming system is: the upper hole of the yarn guide mouth is threaded with 40S microporous blended yarn (the proportion of which is: polyester 50%, cotton 25%, modal 25%), and the lower hole of the yarn guide mouth is threaded with 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament. The upper and lower hole yarns work at the same time, and the surface yarn covers the bottom yarn and is interwoven;

[0015] Table 1 is a complete triangle and threading configuration table:

[0016]

[0017] The yarn threading configuration corresponds to: 1 represents 40S microporous blended yarn (the proportion of which is: polyester 50%, cotton 25%, modal 25%), 2 represents 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament;

[0018] Triangle configuration symbol description: "Δ" means the needle of the syringe forms a circle;

[0019] Among them: the average length measured for every 100 coils of 40S microporous blended yarn (the proportions are: 50% polyester, 25% cotton, and 25% modal) in the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 30.8 cm; the average length measured for every 100 coils of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament in the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 29 cm.

[0020] The dyeing and finishing process includes: cloth unwinding → sewing → oxygen bleaching (LTP-G22G / L, caustic soda 1.5G / L, hydrogen peroxide 6G / L, 85℃*65min) → first pickling (HAC 0.3G / L, room temperature) → cold washing → dehydration → slitting → pre-setting (temperature is 180℃) → cloth unwinding → alkali reduction (LTP-G21G / L, caustic soda 10G / L, TF118L 0.5G / L, 125℃*40min) → hot washing (TF-510B1G / L, 70℃*15min) → second pickling → dyeing polyester → washing → dyeing cotton → third pickling → soap washing → color fixing → dehydration → qualitative drying → finished product setting (93010G / L) → rolling → finished product inspection and testing; wherein,

[0021] Oxygen bleaching process: according to the bath ratio of 1:12, cold water is injected into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia, and 1.5G / L of flake caustic soda is added. After the temperature is raised to 70℃, 6G / L of hydrogen peroxide and 2G / L of LTP-G2 refining penetrant are injected. The injection time is 5 minutes. After 3 minutes of circulation operation, the temperature is raised to 85℃ at a speed of 3℃ / min. The temperature is kept in circulation for 65 minutes, and the overflow water is washed to below 40℃ for drainage;

[0022] The first pickling process: inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes and then drain;

[0023] Pre-setting process: adopt door-width setting machine for pre-setting processing, add padding water, the setting temperatures of the first to ninth sections of the oven are: 170℃, 180℃, 180℃, 180℃, 180℃, 180℃, 180℃, 180℃, 140℃; the oven fan speed is set to 1500 rpm, the vehicle speed is controlled to 18 m / min, and the cloth falling temperature is controlled below 50℃;

[0024] Alkali reduction process: put the pretreated fabric into a high-temperature and high-pressure double-liquid flow dyeing machine, add 10g / L flake caustic soda at about 40°C, the injection time is 2 minutes, and then inject 0.5g / L TF118L alkali reduction accelerator from the additional cylinder of the dyeing machine into the dyeing machine in turn, the injection time is 1 minute, and then inject 1g / L LTP-G2 refining penetrant, the injection time is 1 minute, and then circulate for 2 minutes; heat up at a rate of 2°C / min, and the final temperature is controlled at about 125°C. After 40 minutes of circulation, cool down to 60°C, and wash with overflow water to 40°C for drainage;

[0025] Hot washing process: Pour cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, start the main pump and the hot washing program, add 1G / L of TF-510B softener, the injection time is 1 minute, and after 2 minutes of recirculation operation, the water solution and fabric in the dyeing machine are heated from room temperature to 70℃ at a rate of 3.0℃ / min, circulated for 10 minutes, and overflow washed to 40℃ for drainage;

[0026] Second pickling process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes and then drain;

[0027] Polyester dyeing process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, and start the main pump; inject 0.5G / L high-temperature leveling agent solution from the additional cylinder of the dyeing machine into the cylinder of the dyeing machine in turn, the injection time is 1 minute, and then circulate for 3 minutes; inject the corresponding concentration of disperse dye (disperse yellow ACE-Y 0.023%, disperse red ACE-RR 0.023%) into the dyeing cylinder according to the weight ratio of the fabric 0.035%, disperse blue ACE-B 0.086%), the injection time is 5 minutes, after recirculating for 5 minutes, start the dyeing program, and heat up to 80℃ at a speed of 3.0℃ / min, keep warm for 5 minutes, then heat up to 110℃ at a heating rate of 1.5℃ / min, keep warm for 5 minutes; then heat up to 120℃ at 1.2℃ / min, keep warm for 5 minutes; then heat up to 130℃ at 2℃ / min, keep warm for 30 minutes; then cool down to 120℃ at 2.5℃ / min, keep warm for 5 minutes; then cool down to 110℃ at 0.7℃ / min, keep warm for 5 minutes, then cool down to 60℃ at 1.5℃ / min, keep warm for 20 minutes, take samples for color matching; after color confirmation, drain and wash;

[0028] Cotton dyeing process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, and start the main pump; inject 2G / L of sodium sulfate into the cylinder of the dyeing machine from the additional cylinder of the dyeing machine in turn, the injection time is 5 minutes, and then circulate for 3 minutes; inject reactive dyes (reactive yellow EN-Y 0.01%, reactive red EN-BR 0.01%, reactive blue EN-NB 0.075%) into the dyeing cylinder according to the weight ratio of the fabric, the injection time is 10 minutes, and after 5 minutes of circulation, add 10G / L of caustic soda flakes, the injection time is 10 minutes, and the circulation is 5 minutes; start the dyeing program, heat up from room temperature to 60℃ at a heating rate of 1.0℃ / min, keep warm for 60 minutes, take samples for color matching; drain after color confirmation;

[0029] The third pickling process: inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes, then drain the liquid for soap washing and dehydration;

[0030] Finished product shaping process: the semi-finished product is shaped by the Ligen stentering and shaping machine from Taiwan, China; the padding solution is prepared according to the calibrated padding process formula; the weight of the prepared padding solution is calculated and the preparation amount is controlled according to the total amount of liquid on the cloth surface after padding and the volume of the padding tank; the padding solution formula is: 10g / L 930 antibacterial auxiliary agent; 100L of the prepared solution is added to the padding tank of the Ligen stentering and shaping machine from Taiwan, China, and the rolling ratio is controlled to be 42-45%; the temperatures of the first to ninth ovens are set to: 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, respectively, the oven fan speed is controlled to be 1500 rpm, the vehicle speed is controlled to be 18 m / min, and the cloth drop temperature is controlled to be below 50℃.

[0031] Compared with the prior art, the single-layer effect alkali-reduced lightweight warm weft knitting of the present invention has the following advantages:

[0032] 1. The fabric of the present invention has a light and quick-drying effect: it is woven by a 28-needle 30-inch single-sided circular knitting machine with a single-sided tissue needle arrangement configuration with 4 needle channels and 1 plate channel sinker to assist in undoing; wherein: the front coil layer is composed of 40S microporous blended yarn (wherein the proportion is: 50% polyester, 25% cotton, and 25% modal), which has good air permeability and comfort, while maintaining the strength and durability of the fabric; the back coil layer is composed of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament, which not only increases the warmth retention performance of the fabric, but also improves its wear resistance and wrinkle resistance; the front coil layer and the back coil layer are interwoven and superimposed to form a knitted weft knitted fabric with a vertical striped appearance style, which is both light, warm, quick-drying, antibacterial and comfortable, and wear-resistant and wrinkle-resistant;

[0033] 2. The fabric of the present invention has the properties of comfortable hand feeling, quick-drying, antibacterial and anti-odor properties: (1) 40S microporous blended yarn is interwoven with 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament; wherein the 40S microporous blended yarn is mixed with three kinds of fibers in a certain proportion: polyester accounts for 50%, cotton accounts for 25%, and modal accounts for 25%; this 40S microporous blended yarn is covered on the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament, and the close contact with the skin will bring a soft and comfortable wearing experience, which is more suitable for Autumn sportswear; (2) The fabric is woven with a jersey structure. The 40S microporous blended yarn on the front has a unique hollow structure due to the alkali reduction process during the dyeing and finishing process, which can store some air and reduce air circulation, thereby having a better warming effect; (3) The fabric of the present invention is woven on a single-sided circular knitting machine with a cylinder diameter of 30 inches and a machine number of 28 needles / inch. The fabric has the characteristics of being light, thin and soft; (4) The fabric is subjected to an antibacterial process during the dyeing and finishing process, which gives the fabric the functions of antibacterial, deodorizing, moisture absorption and breathability, making it more comfortable and healthy to wear;

[0034] 3. The production method of the fabric of the present invention is simple: the fabric can be woven on a single-sided circular knitting machine with a cylinder diameter of 30 inches and a needle arrangement of 28 needles / inch, and has the characteristics of simple preparation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 The front side schematic diagram of the actual front side (outer layer) of the fabric of the present invention has blue and white vertical stripes;

[0036] Figure 2 This is a schematic diagram of the reverse side (inner layer) of the fabric of the present invention;

[0037] Figure 3 It is a front view schematic diagram of the front pattern structure of the fabric of the present invention;

[0038] Figure 4 It is a front view schematic diagram of the reverse pattern structure of the fabric of the present invention. DETAILED DESCRIPTION

[0039] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.

[0040] See also Figures 1 to 4The present invention discloses a single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric, which is made of 40S microporous blended yarn (wherein the proportion is: 50% polyester, 25% cotton, 25% modal) and 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filaments interwoven, and the yarn weight ratio of the 40S microporous blended yarn to the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament is 70%-74%:26%-30%;

[0041] The single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric of the present invention is formed by interweaving and superimposing a front coil layer and a back coil layer, wherein the front coil layer is composed of 40S microporous blended yarn, and the back coil layer is composed of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filaments. The 40S microporous blended yarn is covered on the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filaments, and the plain front coil layer and the back coil layer are interwoven through a weaving process.

[0042] The single-layer alkali-reduced lightweight warm weft-knitted fabric of the present invention comprises a fabric body with a plain front and a plain back, the plain weave part of the front side of the fabric body is composed of 40S microporous blended yarn (wherein the proportions are: 50% polyester, 25% cotton, and 25% modal), and the plain weave part of the back side of the fabric body is composed of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filaments; the fabric of the present invention has a single-layer two-color vertical striped appearance, and has the functions of light weight and warmth, comfortable hand feel, moisture absorption and quick drying, antibacterial and anti-odor, and anti-pilling; therefore, the fabric of the present invention is a knitted long-sleeved inner fabric that is skin-friendly and warm, moisture absorption and quick drying, and has antibacterial and environmentally friendly properties, so as to meet the market consumers' demand for high-quality inner wear in autumn and winter.

[0043] The 40S microporous blended yarn of the present invention is made by mixing three fibers of polyester, cotton and modal in a certain proportion, wherein the weight ratio of polyester, cotton and modal is 50%:25%:25%.

[0044] The fabric body of the present invention is formed by a horizontal row of weft plain needle single-sided tissue layers in a circular configuration, and the needle arrangement of the single-sided tissue is an alternating configuration of single needle loop formation and sinker-assisted loop removal.

[0045] The single-layer alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric of the present invention has a square meter weight of 145-150 / m 2 .

[0046] The present invention also discloses a production method of a single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric, comprising a knitting and weaving process and a dyeing and finishing process, wherein the knitting and weaving process comprises:

[0047] The knitting is performed using a 28-needle 30-inch single-sided circular knitting machine with a single-sided tissue needle arrangement configuration of 4 needle channels of cylinder needles and 1 sheet channel of sinkers to assist in undoing; the minimum cycle of a complete tissue of the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 1 wale × 1 horizontal row, wherein: the wale is arranged by 4 needle channels, 1 cylinder needle and 1 sheet channel, 1 sinker to assist in undoing, and the horizontal row is configured by the number of loop forming systems around the cylinder;

[0048] Among them, the arrangement of a needle cylinder needle of a complete organization is A, A represents high heel needle, and the threading method of a complete organization's 1-way loop forming system is: the upper hole of the yarn guide mouth is threaded with 40S microporous blended yarn (the proportion of which is: polyester 50%, cotton 25%, modal 25%), and the lower hole of the yarn guide mouth is threaded with 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament. The upper and lower hole yarns work at the same time, and the surface yarn covers the bottom yarn and is interwoven;

[0049] Table 1 is a complete triangle and threading configuration table:

[0050]

[0051] The yarn threading configuration corresponds to: 1 represents 40S microporous blended yarn (the proportion of which is: polyester 50%, cotton 25%, modal 25%), 2 represents 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament;

[0052] Triangle configuration symbol description: "Δ" means the needle of the syringe forms a circle;

[0053] Among them: the average length measured for every 100 coils of 40S microporous blended yarn (the proportions are: 50% polyester, 25% cotton, and 25% modal) in the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 30.8 cm; the average length measured for every 100 coils of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament in the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 29 cm.

[0054] The dyeing and finishing process includes: cloth unwinding → sewing → oxygen bleaching (LTP-G22G / L, caustic soda 1.5G / L, hydrogen peroxide 6G / L, 85℃*65min) → first pickling (HAC 0.3G / L, room temperature) → cold washing → dehydration → slitting → pre-setting (temperature is 180℃) → cloth unwinding → alkali reduction (LTP-G21G / L, caustic soda 10G / L, TF118L 0.5G / L, 125℃*40min) → hot washing (TF-510B1G / L, 70℃*15min) → second pickling → dyeing polyester → washing → dyeing cotton → third pickling → soap washing → color fixing → dehydration → qualitative drying → finished product setting (93010G / L) → rolling → finished product inspection and testing; wherein,

[0055] Oxygen bleaching process: according to the bath ratio of 1:12, cold water is injected into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia, and 1.5G / L of flake caustic soda is added. After the temperature is raised to 70℃, 6G / L of hydrogen peroxide and 2G / L of LTP-G2 refining penetrant are injected. The injection time is 5 minutes. After 3 minutes of circulation operation, the temperature is raised to 85℃ at a speed of 3℃ / min. The temperature is kept in circulation for 65 minutes, and the overflow water is washed to below 40℃ for drainage;

[0056] The first pickling process: inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes and then drain;

[0057] Pre-setting process: adopt door-width setting machine for pre-setting processing, add padding water, the setting temperatures of the first to ninth sections of the oven are: 170℃, 180℃, 180℃, 180℃, 180℃, 180℃, 180℃, 180℃, 140℃; the oven fan speed is set to 1500 rpm, the vehicle speed is controlled to 18 m / min, and the cloth falling temperature is controlled below 50℃;

[0058] Alkali reduction process: put the pretreated fabric into a high-temperature and high-pressure double-liquid flow dyeing machine, add 10g / L flake caustic soda at about 40°C, the injection time is 2 minutes, and then inject 0.5g / L TF118L alkali reduction accelerator from the additional cylinder of the dyeing machine into the dyeing machine in turn, the injection time is 1 minute, and then inject 1g / L LTP-G2 refining penetrant, the injection time is 1 minute, and then circulate for 2 minutes; heat up at a rate of 2°C / min, and the final temperature is controlled at about 125°C. After 40 minutes of circulation, cool down to 60°C, and wash with overflow water to 40°C for drainage;

[0059] Hot washing process: Pour cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, start the main pump and the hot washing program, add 1G / L of TF-510B softener, the injection time is 1 minute, and after 2 minutes of recirculation operation, the water solution and fabric in the dyeing machine are heated from room temperature to 70℃ at a rate of 3.0℃ / min, circulated for 10 minutes, and overflow washed to 40℃ for drainage;

[0060] Second pickling process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes and then drain;

[0061] Polyester dyeing process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, and start the main pump; inject 0.5G / L high-temperature leveling agent solution from the additional cylinder of the dyeing machine into the cylinder of the dyeing machine in turn, the injection time is 1 minute, and then circulate for 3 minutes; inject the corresponding concentration of disperse dye (disperse yellow ACE-Y 0.023%, disperse red ACE-RR 0.023%) into the dyeing cylinder according to the weight ratio of the fabric 0.035%, disperse blue ACE-B 0.086%), the injection time is 5 minutes, after recirculating for 5 minutes, start the dyeing program, and heat up to 80℃ at a speed of 3.0℃ / min, keep warm for 5 minutes, then heat up to 110℃ at a heating rate of 1.5℃ / min, keep warm for 5 minutes; then heat up to 120℃ at 1.2℃ / min, keep warm for 5 minutes; then heat up to 130℃ at 2℃ / min, keep warm for 30 minutes; then cool down to 120℃ at 2.5℃ / min, keep warm for 5 minutes; then cool down to 110℃ at 0.7℃ / min, keep warm for 5 minutes, then cool down to 60℃ at 1.5℃ / min, keep warm for 20 minutes, take samples for color matching; after color confirmation, drain and wash;

[0062] Cotton dyeing process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, and start the main pump; inject 2G / L of sodium sulfate into the cylinder of the dyeing machine from the additional cylinder of the dyeing machine in turn, the injection time is 5 minutes, and then circulate for 3 minutes; inject reactive dyes (reactive yellow EN-Y 0.01%, reactive red EN-BR 0.01%, reactive blue EN-NB 0.075%) into the dyeing cylinder according to the weight ratio of the fabric, the injection time is 10 minutes, and after 5 minutes of circulation, add 10G / L of caustic soda flakes, the injection time is 10 minutes, and the circulation is 5 minutes; start the dyeing program, heat up from room temperature to 60℃ at a heating rate of 1.0℃ / min, keep warm for 60 minutes, take samples for color matching; drain after color confirmation;

[0063] The third pickling process: inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes, then drain the liquid for soap washing and dehydration;

[0064] Finished product shaping process: the semi-finished product is shaped by the Ligen stentering and shaping machine from Taiwan, China; the padding solution is prepared according to the calibrated padding process formula; the weight of the prepared padding solution is calculated and the preparation amount is controlled according to the total amount of liquid on the cloth surface after padding and the volume of the padding tank; the padding solution formula is: 10g / L 930 antibacterial auxiliary agent; 100L of the prepared solution is added to the padding tank of the Ligen stentering and shaping machine from Taiwan, China, and the rolling ratio is controlled to be 42-45%; the temperatures of the first to ninth ovens are set to: 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, respectively, the oven fan speed is controlled to be 1500 rpm, the vehicle speed is controlled to be 18 m / min, and the cloth drop temperature is controlled to be below 50℃.

[0065] Compared with the prior art, the single-layer alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric of the present invention has the following advantages:

[0066] 1. The fabric of the present invention has a light and quick-drying effect: it is woven by a 28-needle 30-inch single-sided circular knitting machine with a single-sided tissue needle arrangement configuration with 4 needle channels and 1 plate channel sinker to assist in undoing; wherein: the front coil layer is composed of 40S microporous blended yarn (wherein the proportion is: 50% polyester, 25% cotton, and 25% modal), which has good air permeability and comfort, while maintaining the strength and durability of the fabric; the back coil layer is composed of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament, which not only increases the warmth retention performance of the fabric, but also improves its wear resistance and wrinkle resistance; the front coil layer and the back coil layer are interwoven and superimposed to form a knitted weft knitted fabric with a vertical striped appearance style, which is both light, warm, quick-drying, antibacterial and comfortable, and wear-resistant and wrinkle-resistant;

[0067] 2. The fabric of the present invention has the properties of comfortable hand feeling, quick-drying, antibacterial and deodorizing properties: (1) 40S microporous blended yarn is interwoven with 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament; wherein the 40S microporous blended yarn is mixed with three kinds of fibers in a certain proportion: polyester accounts for 50%, cotton accounts for 25%, and modal accounts for 25%; this microporous blended yarn is covered on the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament, and the close contact with the skin will bring a soft and comfortable wearing experience, which is more suitable for autumn Sportswear; (2) The fabric is woven with a jersey structure. The 40S microporous blended yarn on the front has a unique hollow structure due to the alkali reduction process during the dyeing and finishing process. The fabric can store some air and reduce air circulation, thereby having a better warming effect; (3) The fabric of the present invention is woven on a single-sided circular knitting machine with a cylinder diameter of 30 inches and a machine number of 28 needles / inch. The fabric has the characteristics of being light, thin and soft; (4) The fabric is subjected to an antibacterial process during the dyeing and finishing process, which gives the fabric the functions of antibacterial, deodorizing, moisture absorption and breathability, making it more comfortable and healthy to wear.

[0068] 3. The production method of the fabric of the present invention is simple: the fabric can be woven on a single-sided circular knitting machine with a cylinder diameter of 30 inches and a needle arrangement of 28 needles / inch, and has the characteristics of simple preparation process.

[0069] The single-layer alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric produced by the method is left to stand for 48 hours under standard conditions, and then the moisture absorption and quick-drying properties of the fabric are tested with reference to the standard. The corresponding standards and test results are shown in Table 2.

[0070] Table 2 Fabric performance test results

[0071]

[0072]

[0073] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made thereto by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. A single-layer alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric, characterized in that: The single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is interwoven with 40S microporous blended yarn and 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament, and the yarn weight ratio of the 40S microporous blended yarn to the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament is 70%-74%:26%-30%; The single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is formed by interweaving and superimposing a front coil layer and a back coil layer, wherein the front coil layer is composed of 40S microporous blended yarn, and the back coil layer is composed of 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filaments. The 40S microporous blended yarn is covered on the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filaments, and is interwoven through a weaving process to form a plain weave front coil layer and a back coil layer.

2. A single-layer alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric as claimed in claim 1, characterized in that: The 40S microporous blended yarn is made by mixing three fibers, namely polyester, cotton and modal, wherein the weight ratio of polyester, cotton and modal is 50%:25%:25%.

3. A single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric as claimed in claim 1, characterized in that: The fabric body is formed by a horizontal row of weft plain needle single-sided tissue layers in a circular configuration, and the needle arrangement of the single-sided tissue is an alternating configuration of single needle loop formation and sinker-assisted loop removal.

4. A single-layer alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric as claimed in claim 1, characterized in that: The single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric has a square meter weight of 145-150 / m 2 .

5. A method for producing a single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric, characterized in that: It includes a knitting and weaving process and a dyeing and finishing process, wherein the knitting and weaving process comprises: The knitting is performed using a 28-needle 30-inch single-sided circular knitting machine with a single-sided tissue needle arrangement configuration of 4 needle channels of cylinder needles and 1 sheet channel of sinkers to assist in undoing; the minimum cycle of a complete tissue of the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 1 wale × 1 horizontal row, wherein: the wale is arranged by 4 needle channels, 1 cylinder needle and 1 sheet channel, 1 sinker to assist in undoing, and the horizontal row is configured by the number of loop forming systems around the cylinder; Among them, the arrangement of a needle cylinder needle of a complete organization is A, A represents high heel needle, and the threading method of a complete organization's 1-way loop forming system is: the upper hole of the yarn guide mouth is threaded with 40S microporous blended yarn, and the lower hole of the yarn guide mouth is threaded with 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament. The upper and lower hole yarns work at the same time, and the surface yarn covers the bottom yarn and is interwoven; Table 1 is a complete triangle and threading configuration table: The yarn threading configuration corresponds to: 1 represents 40S microporous blended yarn, 2 represents 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament; Triangle configuration symbol description: "Δ" means the needle of the syringe forms a circle; Among them: the average length of the 40S microporous blended yarn measured in every 100 coils of the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 30.8 cm; the average length of the 50D / 36F DuPont SORONA two-component fully stretched polyester FDY filament measured in every 100 coils of the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric is 29 cm.

6. The dyeing and finishing process of the single-layer effect alkali-reduced lightweight quick-drying antibacterial weft-knitted fabric as claimed in claim 5 comprises: Fabric sorting → sewing → oxygen bleaching → first pickling → cold washing → dehydration → slitting → pre-setting → fabric sorting → alkali reduction → hot washing → second pickling → polyester dyeing → washing → cotton dyeing → third pickling → soap washing → color fixing → dehydration → qualitative drying → finished product setting → rolling → finished product inspection and testing; among them, Oxygen bleaching process: according to the bath ratio of 1:12, cold water is injected into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia, and 1.5G / L of flake caustic soda is added. After the temperature is raised to 70℃, 6G / L of hydrogen peroxide and 2G / L of LTP-G2 refining penetrant are injected. The injection time is 5 minutes. After 3 minutes of circulation operation, the temperature is raised to 85℃ at a speed of 3℃ / min. The temperature is kept in circulation for 65 minutes, and the overflow water is washed to below 40℃ for drainage; The first pickling process: inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes and then drain; Pre-setting process: adopt door-width setting machine for pre-setting processing, add padding water, the setting temperatures of the first to ninth sections of the oven are: 170℃, 180℃, 180℃, 180℃, 180℃, 180℃, 180℃, 180℃, 140℃; the oven fan speed is set to 1500 rpm, the vehicle speed is controlled to 18 m / min, and the cloth falling temperature is controlled below 50℃; Alkali reduction process: put the pretreated fabric into a high-temperature and high-pressure double-liquid flow dyeing machine, add 10g / L flake caustic soda at about 40°C, the injection time is 2 minutes, and then inject 0.5g / L TF118L alkali reduction accelerator from the additional cylinder of the dyeing machine into the dyeing machine in turn, the injection time is 1 minute, and then inject 1g / L LTP-G2 refining penetrant, the injection time is 1 minute, and then circulate for 2 minutes; heat up at a rate of 2°C / min, and the final temperature is controlled at about 125°C. After 40 minutes of circulation, cool down to 60°C, and wash with overflow water to 40°C for drainage; Hot washing process: Pour cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, start the main pump and the hot washing program, add 1G / L of TF-510B softener, the injection time is 1 minute, and after 2 minutes of recirculation operation, the water solution and fabric in the dyeing machine are heated from room temperature to 70℃ at a rate of 3.0℃ / min, circulated for 10 minutes, and overflow washed to 40℃ for drainage; Second pickling process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes and then drain; Polyester dyeing process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Asia according to the bath ratio of 1:12, and start the main pump; inject 0.5G / L high-temperature leveling agent solution into the cylinder of the dyeing machine from the additional cylinder of the dyeing machine in turn, the injection time is 1 minute, and then circulate for 3 minutes; inject the disperse dye of the corresponding concentration into the dyeing cylinder according to the weight ratio of the fabric, the injection time is 5 minutes, and after 5 minutes of circulation, start the dyeing program, and heat up to 80℃ at a speed of 3.0℃ / minute, and keep After heating for 5 minutes, heat up to 110℃ at a heating rate of 1.5℃ / min, and keep warm for 5 minutes; then heat up to 120℃ at 1.2℃ / min, and keep warm for 5 minutes; then heat up to 130℃ at 2℃ / min, and keep warm for 30 minutes; then cool down to 120℃ at 2.5℃ / min, and keep warm for 5 minutes; then cool down to 110℃ at 0.7℃ / min, and keep warm for 5 minutes; then cool down to 60℃ at 1.5℃ / min, and keep warm for 20 minutes, take samples for color matching; after color confirmation, drain and wash; Cotton dyeing process: Inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine of Yaji according to the bath ratio of 1:12, and start the main pump; inject 2G / L of sodium sulfate from the additional cylinder of the dyeing machine into the cylinder of the dyeing machine in turn, the injection time is 5 minutes, and then circulate for 3 minutes; inject active dye into the dyeing cylinder according to the weight ratio of the fabric, the injection time is 10 minutes, and after 5 minutes of circulation, add 10G / L of flake caustic soda, the injection time is 10 minutes, and the circulation is 5 minutes; start the dyeing program, heat up from room temperature to 60℃ at a heating rate of 1.0℃ / min, keep warm for 60 minutes, take samples for color matching; drain after color confirmation; The third pickling process: inject cold water into the cylinder of the L-type high-temperature and high-pressure double-liquid flow dyeing machine according to the bath ratio of 1:12, and inject glacial acetic acid solution according to the ratio of 0.3G / L; start the main pump to circulate and wash at 60℃ for 5 minutes, then drain the liquid for soap washing and dehydration; Finished product shaping process: the semi-finished product is shaped by the Ligen stentering and shaping machine from Taiwan, China; the padding solution is prepared according to the calibrated padding process formula; the weight of the prepared padding solution is calculated and the preparation amount is controlled according to the total amount of liquid on the cloth surface after padding and the volume of the padding tank; the padding solution formula is: 10g / L 930 antibacterial auxiliary agent; 100L of the prepared solution is added to the padding tank of the Ligen stentering and shaping machine from Taiwan, China, and the rolling ratio is controlled to be 42-45%; the temperatures of the first to ninth ovens are set to: 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, 130℃, respectively, the oven fan speed is controlled to be 1500 rpm, the vehicle speed is controlled to be 18 m / min, and the cloth drop temperature is controlled to be below 50℃.

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