A method, device, electronic device and medium for evaluating wheel set turning and repair strategy

By obtaining and analyzing wheel startup parameters, selecting appropriate processing models, predicting the comprehensive wear amount and target wheel diameter value, and using the wheel diameter difference compensation model to optimize the repair plan of the entire car, solving the problem of insufficient evaluation of wheel startup strategies in the existing technology, and achieving an efficient and safe repair plan.

CN119538420BActive Publication Date: 2025-04-22CHINA RAILWAY SIYUAN SURVEY & DESIGN GRP CO LTD +1
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Patent Information

Application Number
CN202510088653.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-22
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The existing technology has shortcomings in the evaluation and optimization of wheel startup strategies, and it is difficult to effectively guide wheel startup, which affects the driving safety and operation and maintenance costs of the train.

Method used

By obtaining the repair parameters of the wheel to be started, select the rim thinning or thickening treatment model to determine the template rim thickness, rim thickness recovery amount and rim wear tread repair correction amount. Based on the comparison of the profile curve and the standard profile curve, the comprehensive wear amount under each rim thickness is predicted, and the target template rim thickness and the target wheel diameter value after repair are determined. At the same time, the wheel diameter difference compensation model is used to predict the target wheel diameter values ​​of other wheels in the entire car.

Benefits of technology

Scientific evaluation and optimization of wheel startup strategies have been achieved, and the optimal startup scheme can be predicted based on different rim thicknesses and wheel diameter wear rates, reducing maintenance costs and improving train driving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a method, device, electronic device and medium for evaluating a wheelset turning and repairing strategy. The method comprises: obtaining turning and repairing parameters of a wheel to be turned and repaired; selecting a wheel rim thinning processing model or a wheel rim thickening processing model; determining a template wheel rim thickness, a wheel rim thickness recovery amount and a wheel rim wear tread turning and repairing correction amount based on the wheel rim thinning processing model or the wheel rim thickening processing model; determining a turning and repairing amount of the wheel to be turned and repaired based on a profile curve of the wheel to be turned and a standard profile curve, predicting a comprehensive wear amount under each wheel rim thickness based on the turning and repairing amount of the wheel to be turned and a constructed wheel rim thickness and wear rate model; determining a target template wheel rim thickness based on the comprehensive wear amount under each wheel rim thickness, and obtaining a target wheel diameter value of the profile curve after turning and repairing of the target template wheel rim thickness; predicting the target wheel diameter values ​​of other wheels in the entire vehicle compartment based on the target wheel diameter value of the wheel to be turned and a preset wheel diameter difference compensation model, thereby guiding vehicle turning and repairing.
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Description

Technical Field

[0001] The present invention relates to the technical field of wheel turning and repairing, and in particular to a method, device, electronic equipment and medium for evaluating a wheelset turning and repairing strategy. Background Art

[0002] Wheel turning is a maintenance method that restores the wheel rim thickness at the expense of the tread diameter. During the advanced maintenance and overhaul of EMUs, wheel turning is required to ensure that the wheel profile meets the maintenance requirements.

[0003] Wheel turning and repairing is an important part of the wheel maintenance of subway vehicles. The wheel tread shape after turning and repairing directly affects the wheel-rail contact relationship and determines the service life of the train wheels. Many people at home and abroad have conducted research on wheel wear analysis, through digital simulation methods of train wheel wear, or on the turning and repairing strategies of train wheels. Some solutions are to establish a high-speed train equipment maintenance decision-making process centered on reliability, and to provide quantitative analysis methods for key issues involved in the maintenance decision-making process, such as equipment importance evaluation, equipment life distribution model establishment, comprehensive state evaluation and prediction, maintenance interval time, and detection interval time determination. There is also a solution to construct a turning and repair optimization model based on SMDP, and use a strategy iteration algorithm to solve the model. The dynamic turning and repair strategy is compared with the fixed turning and repair strategy to verify the effectiveness of the proposed dynamic turning and repair strategy. Another solution is a wheel turning and repair strategy model based on the wheel rim thickness and wheel diameter difference of the entire EMU, and a real-time wheel turning and repair strategy for the wheel diameter difference and wheel rim thickness of the entire EMU is designed, and data verification is given. In summary, implementing the turning and repair scheme using different methods has high research value for ensuring train driving safety and operation and maintenance costs. Summary of the invention

[0004] The invention provides a method, device, electronic equipment and medium for evaluating a wheelset turning and repairing strategy to guide the turning and repairing of wheels.

[0005] According to one aspect of the present invention, a method for evaluating a wheelset turning and repairing strategy is provided, comprising:

[0006] Obtaining the lapping parameters of the wheel to be laped;

[0007] Based on the value of the wheel flange wear rate in the turning and repair parameters, a wheel flange thinning treatment model or a wheel flange thickening treatment model is selected;

[0008] Based on the wheel rim thickness of the wheel to be repaired in the repair parameters and the wheel rim thinning processing model or wheel rim thickening processing model, determine the template wheel rim thickness, wheel rim thickness recovery amount and wheel rim wear tread repair correction amount;

[0009] Determining the turning amount of the wheel to be repaired based on the profile curve of the wheel to be repaired and the standard profile curve, and predicting the comprehensive wear amount under each wheel rim thickness based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model;

[0010] Determine the target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness, and obtain the target wheel diameter value of the profile curve after turning and trimming the target template wheel rim thickness;

[0011] Based on the target wheel diameter value of the wheel to be repaired and a preset wheel diameter difference compensation model, the target wheel diameter values ​​of other wheels in the entire vehicle compartment are predicted to obtain the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment.

[0012] Optionally, the turning parameters include at least the wheel diameter wear rate, the wheel rim wear rate, the wheel rim thickness to be turned, the wheel tread profile to be turned, the wheel rim thickness turning lower limit and the wheel rim thickness turning upper limit.

[0013] Optionally, based on the wheel rim thickness of the wheel to be repaired in the repair parameters and the wheel rim thinning processing model, the template wheel rim thickness, the wheel rim thickness recovery amount and the wheel rim wear tread repair correction amount are determined, including:

[0014] Calculate the target wheel rim thickness based on the wheel rim thickness turning and repair upper limit, turning and repair interval kilometers, wheel rim wear rate and a preset first target wheel rim thickness calculation formula;

[0015] If the wheel rim thickness to be repaired is less than the target wheel rim thickness, and the wheel rim thickness to be repaired is greater than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected based on a preset upward rounding function; if the wheel rim thickness to be repaired is less than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected to the lower limit of wheel rim thickness repair;

[0016] Calculating the template wheel rim thickness corresponding to the wheel rim thickness to be turned and repaired based on the comparison result between the wheel rim thickness to be turned and repaired and the corrected target wheel rim thickness and a preset floor function;

[0017] Determine the wheel rim thickness recovery amount based on the template wheel rim thickness and the wheel rim thickness to be repaired;

[0018] The wheel flange wear tread turning correction amount is calculated based on the wheel flange thickness recovery amount and the preset tread turning correction amount function.

[0019] Optionally, the determining of the template rim thickness, rim thickness recovery amount and rim wear tread turning correction amount based on the rim thickness of the wheel to be turned in the turning parameters and the rim thickening processing model comprises:

[0020] Calculate the target wheel rim thickness based on the wheel rim thickness turning and repair lower limit, turning and repair interval kilometers, wheel rim wear rate and a preset second target wheel rim thickness calculation formula;

[0021] If the wheel rim thickness to be repaired is less than the target wheel rim thickness, and the wheel rim thickness to be repaired is greater than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected based on a preset upward rounding function; if the wheel rim thickness to be repaired is less than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected to the lower limit of wheel rim thickness repair;

[0022] Calculating the template wheel rim thickness corresponding to the wheel rim thickness to be repaired based on the corrected target wheel rim thickness and a preset floor rounding function;

[0023] Determine the wheel rim thickness recovery amount based on the template wheel rim thickness and the wheel rim thickness to be repaired;

[0024] The wheel flange wear tread turning correction amount is calculated based on the wheel flange thickness recovery amount and the preset tread turning correction amount function.

[0025] Optionally, the determining the turning amount of the wheel to be repaired based on the profile curve of the wheel to be repaired and the standard profile curve, and predicting the comprehensive wear amount at each wheel rim thickness based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model, comprises:

[0026] Linearly interpolating the profile curve of the wheel to be repaired and the standard profile curve to ensure that the data volume of the profile curve of the wheel to be repaired is consistent with that of the standard profile curve;

[0027] The standard profile curve is translated vertically downward until the value of each point on the standard profile curve is less than or equal to the value of the corresponding point on the profile curve of the wheel to be repaired, and the offset of the translation is the repair amount of the wheel to be repaired;

[0028] Calculating the wheel diameter value after turning based on the turning amount of the wheel to be turned and the initial wheel diameter value;

[0029] Construct a wheel rim thickness and wear rate model to determine the wheel rim wear rate at different wheel rim thicknesses;

[0030] The mileage interval between turning and repairing is calculated based on the wheel flange wear rate under different wheel flange thicknesses and the difference between the current and next target wheel flange thicknesses;

[0031] Predicting the wheel diameter wear amount between this and the next turning based on the turning interval kilometres and the wheel diameter wear rate of the wheel to be turned at different wheel rim thicknesses;

[0032] The comprehensive wear amount of the wheel to be repaired under different wheel rim thicknesses is calculated based on the repair amount and wheel diameter wear amount of the wheel to be repaired.

[0033] Optionally, determining the target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness, and obtaining the target wheel diameter value of the profile curve after turning and trimming the target template wheel rim thickness, comprises:

[0034] Determine the target rim thickness based on the minimum value of the comprehensive wear amount under each rim thickness and the wear amount corresponding to the template rim thickness, and then determine the target template rim thickness;

[0035] The value at the corresponding position in the profile curve after turning and trimming of the target wheel rim thickness is determined as the target wheel diameter value.

[0036] Optionally, the target wheel diameter values ​​of other wheels in the whole vehicle compartment are predicted based on the target wheel diameter value of the wheel to be repaired and a preset wheel diameter difference compensation model to obtain the optimal target wheel diameter values ​​of other wheels in the whole vehicle compartment, including:

[0037] Obtain the coaxial wheel diameter difference standard, the left wheel diameter wear rate, and the right wheel diameter wear rate;

[0038] If the wear rate of the wheel on the side with a smaller wheel diameter is less than that of the wheel on the side with a larger wheel diameter, and the difference between the wheel diameters on the left and right sides gradually decreases with the increase in mileage, no compensation will be performed;

[0039] If the wear rate of the wheel with a smaller wheel diameter on the same axis is greater than the wear rate of the wheel with a larger wheel diameter, and the difference between the wheel diameters on the left and right sides gradually decreases and increases with the increase in mileage, then the change value of the wheel diameter difference during the next turning and repair period is predicted according to the preset wheel diameter difference prediction formula;

[0040] Determining whether the wheel diameter difference change value is within the coaxial wheel diameter difference standard range, and calculating the coaxial wheel diameter difference compensation value according to a preset wheel diameter difference compensation formula;

[0041] Based on the target wheel diameter value of the wheel to be repaired and the coaxial wheel diameter difference compensation value, the target wheel diameter value of the coaxial wheel of the wheel to be repaired is determined.

[0042] According to another aspect of the present invention, a wheelset turning and repair strategy evaluation device is provided, comprising:

[0043] A parameter acquisition unit, used for acquiring the turning parameters of the wheel to be turned;

[0044] A model selection unit, for selecting a rim thinning processing model or a rim thickening processing model based on the value of the rim wear rate in the turning and repairing parameters;

[0045] A wheel rim turning unit, for determining a template wheel rim thickness, a wheel rim thickness recovery amount, and a wheel rim wear tread turning correction amount based on the wheel rim thickness of the wheel to be turned in the turning parameters and the wheel rim thinning processing model or the wheel rim thickening processing model;

[0046] A wheel diameter calculation unit is used to determine the turning amount of the wheel to be turned based on the profile curve of the wheel to be turned and the standard profile curve, predict the comprehensive wear amount at each wheel rim thickness based on the turning amount of the wheel to be turned and the constructed wheel rim thickness and wear rate model; determine the target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness, and obtain the target wheel diameter value of the profile curve after turning the target template wheel rim thickness;

[0047] The wheel diameter prediction unit is used to predict the target wheel diameter values ​​of other wheels in the entire vehicle compartment based on the target wheel diameter value of the wheel to be repaired and a preset wheel diameter difference compensation model to obtain the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment.

[0048] According to another aspect of the present invention, an electronic device is provided, the electronic device comprising:

[0049] at least one processor; and

[0050] a memory communicatively connected to the at least one processor; wherein,

[0051] The memory stores a computer program executable by the at least one processor, and the computer program is executed by the at least one processor so that the at least one processor can execute the wheelset turning and repair strategy evaluation method described in any embodiment of the present invention.

[0052] According to another aspect of the present invention, a computer-readable storage medium is provided, wherein the computer-readable storage medium stores computer instructions, and the computer instructions are used to enable a processor to implement the wheelset turning and repair strategy evaluation method described in any embodiment of the present invention when executed.

[0053] The technical solution of the embodiment of the present invention determines the template rim thickness, rim thickness recovery amount and rim wear tread turning correction amount through a preset rim thinning processing model or rim thickening processing model;

[0054] The turning amount of the wheel to be repaired is determined based on the profile curve of the wheel to be repaired and the standard profile curve; the comprehensive wear amount at each wheel rim thickness is predicted based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model; and the target template wheel rim thickness is determined according to the comprehensive wear amount at each wheel rim thickness, and then the target wheel diameter value of the profile curve after turning is obtained; and the target wheel diameter values ​​of other wheels in the entire vehicle compartment can be predicted according to the target wheel diameter value of the wheel to be repaired and the preset wheel diameter difference compensation model, and the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment are obtained, and then the turning amount of each wheel is calculated, and a turning plan is specified to reduce maintenance costs.

[0055] It should be understood that the contents described in this section are not intended to identify the key or important features of the embodiments of the present invention, nor are they intended to limit the scope of the present invention. Other features of the present invention will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0057] Figure 1 is a flow chart of a method for evaluating a wheelset turning and repairing strategy provided according to the first embodiment of the present invention;

[0058] Figure 2 It is a schematic diagram of a profile curve of a wheel to be repaired and a standard profile curve in one embodiment of the present invention;

[0059] Figure 3 is a structural diagram of a wheelset turning and repair strategy evaluation device provided according to the second embodiment of the present invention;

[0060] Figure 4 It is a structural schematic diagram of an electronic device for implementing the wheelset turning and repair strategy evaluation method according to an embodiment of the present invention. DETAILED DESCRIPTION

[0061] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0062] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0063] The main reason for wheel turning is the wear and damage of the wheel tread. Wear indicators such as rim thickness and wheel diameter have a functional relationship with vehicle mileage, and this relationship can be obtained by fitting the statistical data of the wheels during daily maintenance and servicing. Although the surface damage of the wheel tread usually has no obvious statistical regularity, its development process is gradual and can be identified through continuous observation, and turned when the limit requirements are reached. This solution can generate the target wheel diameter and rim thickness for the turning of the whole vehicle wheel in real time according to the statistical function of rim thickness and wheel diameter, the fault conditions observed daily, and the limit requirements after wheel turning.

[0064] This method calculates the wheel according to the deformed profile list output by the wheel lathe, and matches and selects the standard profile template under different rim thicknesses; integrates the development trend of wheel diameter and rim wear rate, builds an estimation model of rim thickness and wear rate development, and estimates the optimal profile under different rim thicknesses, that is, the comprehensive wear amount as the target optimal strategy; integrates the wheel diameter difference calculation, and compensates for the wheelsets with deviations in wheel wear rate. Finally, the optimal wheelset turning and repair plan for the entire carriage is output.

[0065] Embodiment 1

[0066] Figure 1 A flowchart of a method for evaluating a wheelset turning and repairing strategy is provided for the first embodiment of the present invention. Figure 1 As shown, the method includes:

[0067] S110, obtaining lathing parameters of the wheel to be lathed.

[0068] The repair parameters of the wheel to be repaired may include the wheel diameter wear rate, wheel rim wear rate, current wheel rim thickness, current wheel tread profile, wheel rim thickness repair lower limit, wheel rim thickness repair upper limit and repair interval kilometres.

[0069] S120. Select a wheel rim thinning processing model or a wheel rim thickening processing model based on the value of the wheel rim wear rate in the turning and repair parameters.

[0070] In this embodiment, the rim thinning processing model or the rim thickening processing model can be selected according to whether the rim wear rate in the turning and repair parameters is positive or negative. When the rim wear rate is positive, the rim thinning processing model can be selected to calculate the target rim thickness recovery amount, the template rim thickness, and the rim wear tread turning and repair correction amount; when the rim wear rate is negative, the rim thickening processing model can be selected to calculate the target rim thickness recovery amount, the template rim thickness, and the rim wear tread turning and repair correction amount.

[0071] S130. Determine the template rim thickness, rim thickness recovery amount, and rim wear tread turning correction amount based on the rim thickness of the wheel to be turned in the turning parameters and the rim thinning processing model or the rim thickening processing model.

[0072] Among them, the rim thinning processing model can be used to calculate the target rim thickness of the wheel to be repaired, correct the target rim thickness, calculate the template rim thickness of the wheel to be repaired, and calculate the rim thickness recovery amount according to the rim thickness of the wheel to be repaired and the corrected target rim thickness, and then determine the rim wear tread repair correction amount according to the functional relationship between the rim thickness recovery amount and the rim wear tread repair correction amount. The processing steps of the rim thickening processing model and the rim thinning processing model are the same, and there are certain differences only in the calculation function in the model.

[0073] S140, determining the turning amount of the wheel to be repaired based on the profile curve of the wheel to be repaired and the standard profile curve, and predicting the comprehensive wear amount at each wheel rim thickness based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model.

[0074] This embodiment can integrate the development trend of wheel diameter and rim wear rate, construct an estimation model of rim thickness and wear rate development, and estimate the optimal profile under different rim thicknesses, that is, the comprehensive wear amount as the target rim thickness. The profile curve of the wheel to be repaired can be obtained by testing the wheel to be repaired, and the standard profile curve can be directly obtained according to the LM thin rim shape contour curve in the existing standard TB-T-449-2016. The profile curve is to display the profile curve of the wheel in the coordinate system.

[0075] S150, determining a target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness, and obtaining a target wheel diameter value of a profile curve after turning and trimming the target template wheel rim thickness.

[0076] The target template wheel rim thickness can be determined according to the minimum value of the comprehensive wear amount under each wheel rim thickness. The target template wheel rim thickness can include multiple, such as 29, 29.5, 30, 30.5, 31, in mm.

[0077] S160, predicting the target wheel diameter values ​​of other wheels in the entire vehicle compartment based on the target wheel diameter value of the wheel to be repaired and a preset wheel diameter difference compensation model, to obtain the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment.

[0078] By calculating the wheel diameter difference of coaxial wheels, the wheelsets with deviations in wheel wear rate are compensated, the target wheel diameter value of each pair of wheels is determined, and finally the optimal wheelset turning and repair plan for the entire carriage is output.

[0079] The turning amount of the wheel to be repaired is determined based on the profile curve of the wheel to be repaired and the standard profile curve; the comprehensive wear amount at each wheel rim thickness is predicted based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model; and the target template wheel rim thickness is determined according to the comprehensive wear amount at each wheel rim thickness, and then the target wheel diameter value of the profile curve after turning is obtained; and the target wheel diameter values ​​of other wheels in the entire vehicle compartment can be predicted according to the target wheel diameter value of the wheel to be repaired and the preset wheel diameter difference compensation model, and the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment are obtained, and then the turning amount of each wheel is calculated, and a turning plan is specified to reduce maintenance costs.

[0080] In one embodiment, in step S120, when the wear rate of the wheel to be repaired is positive, it means that the rim thickness increases. In order to prevent the rim thickness from increasing to the upper limit of the rim thickness during the repair period, the rim thinning processing model needs to be called to determine the rim thickness recovery amount and the rim wear tread repair correction amount. When the wear rate of the wheel to be repaired is negative, it means that the rim thickness decreases. In order to prevent the rim thickness from decreasing to the lower limit of the repair during the repair period, the rim thickening processing model needs to be called to determine the rim thickness recovery amount and the rim wear tread repair correction amount.

[0081] In one embodiment, step S130 includes:

[0082] S1311, calculating the target rim thickness based on the upper limit of rim thickness turning and repair, the mileage of turning and repair interval, the rim wear rate and a preset first target rim thickness calculation formula.

[0083] The calculation formula for the first target wheel rim thickness is:

[0084]

[0085] Where sd is the target wheel rim thickness, s max The upper limit of wheel rim thickness turning and repairing; is the mileage between turning and repair; u is the wheel rim wear rate.

[0086] S1312. If the rim thickness of the wheel to be repaired is less than the target rim thickness, and the rim thickness of the wheel to be repaired is greater than the lower limit of the rim thickness repair, the target rim thickness is corrected based on a preset rounding-up function; if the rim thickness of the wheel to be repaired is less than the lower limit of the rim thickness repair, the target rim thickness is corrected to the lower limit of the rim thickness repair.

[0087] The corrected target wheel rim thickness calculation formula is:

[0088]

[0089] In the formula, s 0 is the initial rim thickness; s min is the lower limit of wheel rim thickness turning; k() is the upward rounding function.

[0090] S1313, based on the comparison result between the wheel rim thickness to be repaired and the corrected target wheel rim thickness, and a preset floor function, calculating the template wheel rim thickness corresponding to the wheel rim thickness to be repaired.

[0091] The calculation formula for the template rim thickness is:

[0092]

[0093] In the formula, sm 0 is the template wheel rim thickness; f() is the preset downward rounding function. The rounding function will round to the template wheel rim thickness, which can include multiple values, such as 29, 29.5, 30, 30.5, 31, in mm.

[0094] S1314. Determine the wheel rim thickness recovery amount based on the template wheel rim thickness and the wheel rim thickness to be repaired.

[0095] The calculation formula of wheel rim thickness recovery is:

[0096]

[0097] S1315, calculating the wheel rim wear tread turning correction amount based on the wheel rim thickness recovery amount and the preset tread turning correction amount function.

[0098] It should be noted that the wheel rim thickness recovery amount Wheel flange wear tread turning correction amount There is a certain functional relationship between them, and the tread turning and repairing function is specifically:

[0099]

[0100] When the wheel rim thickness increases, since the wheel rim thickness is not compensated in the subsequent steps, in order to prevent the last selected template turning amount from exceeding the wheel diameter difference turning amount and causing repeated calculation, the wheel rim thickness template must be selected in this step. In this embodiment, the wheel rim tread can be turned based on the wheel rim thickness recovery amount and the wheel rim wear tread turning correction amount.

[0101] S1321. Calculate the target rim thickness based on the lower limit of rim thickness boring and repair, the number of kilometers between boring and repair, the rim wear rate, and a preset second target rim thickness calculation formula.

[0102] The calculation formula for the second target wheel rim thickness is:

[0103]

[0104] Where sd is the target wheel rim thickness, s min The lower limit of wheel rim thickness turning; is the mileage between turning and repair; u is the wheel rim wear rate.

[0105] S1322. If the rim thickness of the wheel to be repaired is less than the target rim thickness, and the rim thickness of the wheel to be repaired is greater than the lower limit of the rim thickness repair, the target rim thickness is corrected based on a preset rounding-up function; if the rim thickness of the wheel to be repaired is less than the lower limit of the rim thickness repair, the target rim thickness is corrected to the lower limit of the rim thickness repair.

[0106] The corrected target wheel rim thickness calculation formula is:

[0107]

[0108] In the formula, s 0 is the initial rim thickness; s min is the lower limit of wheel rim thickness turning; k() is the upward rounding function.

[0109] S1323, calculating the template wheel rim thickness corresponding to the wheel rim thickness to be repaired based on the corrected target wheel rim thickness and a preset floor function.

[0110] The calculation formula for the template rim thickness is:

[0111]

[0112] In the formula, sm 0 is the template wheel rim thickness; f() is the preset downward rounding function. The rounding function will round to the template wheel rim thickness, which can include multiple values, such as 29, 29.5, 30, 30.5, 31, in mm.

[0113] S1324. Determine the wheel rim thickness recovery amount based on the template wheel rim thickness and the wheel rim thickness to be repaired.

[0114] The calculation formula of wheel rim thickness recovery is:

[0115]

[0116] S1325. Calculate the wheel rim wear tread turning correction amount based on the wheel rim thickness recovery amount and the preset tread turning correction amount function.

[0117] It should be noted that the wheel rim thickness recovery amount Wheel flange wear tread turning correction amount There is a certain functional relationship between them, and the tread turning and repairing function is specifically:

[0118]

[0119] In this embodiment, the wheel rim tread may be repaired based on the wheel rim thickness recovery amount and the wheel rim wear tread repair correction amount.

[0120] In one embodiment, step S140 includes:

[0121] S141. Linearly interpolate the profile curve of the wheel to be repaired and the standard profile curve to ensure that the data volume of the profile curve of the wheel to be repaired is consistent with that of the standard profile curve.

[0122] like Figure 2 The profile curve of the wheel to be repaired and the standard profile curve are shown in the figure. Figure 2 The blue curve in the middle is the profile curve of the wheel to be repaired, and the red curve is the standard profile curve. Figure 2 The units of the horizontal and vertical axes are both mm. Figure 2 The profile curve of the wheel to be repaired and the standard profile curve have been linearly interpolated. After linear interpolation, the profile curve of the wheel to be repaired and the standard profile curve both contain 130 point data.

[0123] S142, vertically translating the standard profile curve downward until the value of each point on the standard profile curve is less than or equal to the value of the corresponding point on the profile curve of the wheel to be repaired, and the offset of the translation is the repair amount of the wheel to be repaired.

[0124] The standard profile curve can be shifted vertically downward with a gradient of 0.01 mm, such as Figure 2 The standard profile curve in is the curve that has been translated vertically downward, and Figure 2The value of each point on the standard profile curve is less than or equal to the value of the corresponding point on the profile curve of the wheel to be repaired. The number of gradients translated downward multiplied by the value of each gradient is the repair amount of the wheel to be repaired.

[0125] S143, calculating the wheel diameter value after the repair based on the repair amount of the wheel to be repaired and the initial wheel diameter value.

[0126] The wheel diameter after turning is:

[0127]

[0128] Where, d 0 is the turning amount of the wheel to be repaired; d is the initial wheel diameter value of the wheel to be repaired.

[0129] S144. Construct a wheel rim thickness and wear rate model to determine the wheel rim wear rate under different wheel rim thicknesses.

[0130] A rim thickness and wear rate model can be constructed based on the relationship between the rim thickness of each template and the rim wear rate at the rim thickness.

[0131] For example, for each template rim thickness of 29, 29.5, 30, 30.5, 31, calculate the rim thickness wear rate u for each template thickness value i The wheel rim thickness wear rate at each template thickness value can be obtained based on historical data statistics. For example, the wheel rim thickness wear rate can be determined by statistically analyzing the wear of the template wheel rim thickness after every 10,000 kilometers.

[0132] S145. Calculate the mileage between turning and repair based on the wheel rim wear rate at different wheel rim thicknesses and the difference between the target wheel rim thickness of this time and the next time.

[0133] The calculation formula for the mileage between turning and repair is:

[0134]

[0135] Among them, the wheel rim thickness wear rate u under the i-th template thickness value is i ; Indicates the difference in target rim thickness between this turning and the next turning. The number of kilometers between turning and repair.

[0136] S146: predicting the wheel diameter wear amount between this turning and the next turning based on the turning interval kilometres and the wheel diameter wear rate of the wheel to be turned at different wheel rim thicknesses.

[0137] The wheel diameter wear between this and the next turning is:

[0138]

[0139] In the formula, is the wheel diameter wear between this and the next turning; v is the wheel diameter wear rate of the wheel to be turned.

[0140] S147, calculating the comprehensive wear amount of the wheel to be repaired under different wheel rim thicknesses based on the repair amount of the wheel to be repaired and the wheel diameter wear amount.

[0141] The calculation formula for the comprehensive wear of the wheel to be repaired is:

[0142]

[0143] In one embodiment, step S150 includes:

[0144] S151, determining a target rim thickness based on the minimum value of the comprehensive wear amount under each rim thickness and the wear amount corresponding to the template rim thickness, and then determining a target template rim thickness.

[0145] The target rim thickness can be determined based on the rim thickness corresponding to the minimum value of the comprehensive wear amount at each rim thickness and the wear amount corresponding to the template rim thickness.

[0146] The target rim thickness number is calculated using the formula:

[0147]

[0148] Wherein, SM0 is the comprehensive wear amount per 10,000 kilometers corresponding to the template wheel rim thickness calculated in step S103. SM0 is specifically:

[0149]

[0150] It is the correction amount for wheel rim wear and tread boring.

[0151] S152, determining the value of the corresponding position in the profile curve after the target wheel rim thickness is turned as the target wheel diameter value.

[0152] The value at the point with the horizontal coordinate of 70mm in the profile curve after turning and trimming of the target wheel rim thickness is the target wheel diameter value.

[0153] In one embodiment, step S160 includes:

[0154] S161, obtaining the coaxial wheel diameter difference standard, the left wheel diameter wear rate, and the right wheel diameter wear rate.

[0155] Input the coaxial wheel diameter difference standard dz, the left wheel diameter wear rate v L And the right wheel diameter wear rate v RThe coaxial wheel diameter difference standard is used to define the wheel diameter difference between two wheels on the coaxial axis.

[0156] S162: If the wear rate of the wheel on the side with a smaller wheel diameter is smaller than the wear rate of the wheel on the side with a larger wheel diameter, and the difference between the wheel diameters on the left and right sides gradually decreases with the increase in mileage, no compensation processing is performed.

[0157] S163. If the wear rate of the wheel with a smaller wheel diameter on the same axis is greater than the wear rate of the wheel with a larger wheel diameter, and the difference in wheel diameters on the left and right sides gradually decreases and increases with the increase in mileage, then the change in wheel diameter difference during the next turning and repair is predicted according to a preset wheel diameter difference prediction formula.

[0158] It can be assumed that the wheel can run for m after this turning and repair. Assuming that the current right wheel has the smallest diameter, the change in wheel diameter difference during the next turning and repair is calculated as:

[0159]

[0160] S164, determining whether the wheel diameter difference change value is within the coaxial wheel diameter difference standard range, and calculating the coaxial wheel diameter difference compensation value according to a preset wheel diameter difference compensation formula.

[0161] The preset wheel diameter difference compensation formula is:

[0162]

[0163] Output the maximum downward compensation value dz_v. The wheel diameter value after compensation cannot be smaller than the wheel diameter value of the wheel with a smaller wheel diameter.

[0164] S165: Determine a target wheel diameter value of the coaxial wheel of the wheel to be repaired based on the target wheel diameter value of the wheel to be repaired and the coaxial wheel diameter difference compensation value.

[0165] The target wheel diameter value calculation formula of the coaxial wheel is:

[0166]

[0167] In the formula, is the predicted target wheel diameter value of the coaxial wheel; di is the target wheel diameter value of the wheel to be repaired.

[0168] Similarly, according to the above steps, the wheel diameter difference standard on the same frame can be used to constrain the wheel diameter sizes of the other three wheels on the same frame as the wheel to be repaired, and the recommended target wheel diameter values ​​of the other three wheels can be calculated; and the wheel diameter difference standard on the same compartment can be used to constrain the wheel diameter sizes of the other seven wheels on the same compartment as the wheel to be repaired, and the recommended target wheel diameter values ​​of the other seven wheels can be calculated.

[0169] The present invention matches and selects standard profile templates under different wheel rim thicknesses based on the deformed profile list output by the underfloor wheel lathe; integrates the development trend of wheel diameter and wheel rim wear rate, builds an estimation model of wheel rim thickness and wear rate development, estimates the optimal profile under different wheel rim thicknesses, that is, the comprehensive wear amount as the target optimal strategy; integrates wheel diameter difference calculation, and compensates for wheelsets with deviations in wheel wear rate. Finally, the optimal wheelset lathe repair plan for the entire carriage is output.

[0170] Embodiment 2

[0171] Figure 3 This is a schematic diagram of the structure of a wheelset turning and repair strategy evaluation device provided in the third embodiment of the present invention. Figure 3 As shown, the device comprises:

[0172] The parameter acquisition unit 301 is used to acquire the lathing parameters of the wheel to be lathed;

[0173] A model selection unit 302 is used to select a rim thinning processing model or a rim thickening processing model based on the value of the rim wear rate in the turning and repair parameters;

[0174] The wheel rim turning unit 303 is used to determine the template wheel rim thickness, the wheel rim thickness recovery amount and the wheel rim wear tread turning correction amount based on the wheel rim thickness of the wheel to be turned in the turning parameters and the wheel rim thinning processing model or the wheel rim thickening processing model;

[0175] The wheel diameter calculation unit 304 is used to determine the turning amount of the wheel to be repaired based on the profile curve of the wheel to be repaired and the standard profile curve, predict the comprehensive wear amount at each wheel rim thickness based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model; determine the target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness, and obtain the target wheel diameter value of the profile curve after the target template wheel rim thickness is repaired;

[0176] The wheel diameter prediction unit 305 is used to predict the target wheel diameter values ​​of other wheels in the entire vehicle compartment based on the target wheel diameter value of the wheel to be repaired and a preset wheel diameter difference compensation model to obtain the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment.

[0177] The wheelset turning and repair strategy evaluation device provided in the embodiment of the present invention can execute the wheelset turning and repair strategy evaluation method provided in any embodiment of the present invention, and has the corresponding functional modules and beneficial effects of the execution method.

[0178] Embodiment 4

[0179] Figure 4A schematic diagram of the structure of an electronic device 10 that can be used to implement an embodiment of the present invention is shown. The electronic device is intended to represent various forms of digital computers, such as laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices (such as helmets, glasses, watches, etc.) and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the present invention described and / or required herein.

[0180] like Figure 4 As shown, the electronic device 10 includes at least one processor 11, and a memory connected to the at least one processor 11, such as a read-only memory (ROM) 12, a random access memory (RAM) 13, etc., wherein the memory stores a computer program that can be executed by at least one processor, and the processor 11 can perform various appropriate actions and processes according to the computer program stored in the read-only memory (ROM) 12 or the computer program loaded from the storage unit 18 to the random access memory (RAM) 13. In the RAM 13, various programs and data required for the operation of the electronic device 10 can also be stored. The processor 11, the ROM 12, and the RAM 13 are connected to each other through a bus 14. The input / output (I / O) interface 15 is also connected to the bus 14.

[0181] A number of components in the electronic device 10 are connected to the I / O interface 15, including: an input unit 16, such as a keyboard, a mouse, etc.; an output unit 17, such as various types of displays, speakers, etc.; a storage unit 18, such as a disk, an optical disk, etc.; and a communication unit 19, such as a network card, a modem, a wireless communication transceiver, etc. The communication unit 19 allows the electronic device 10 to exchange information / data with other devices through a computer network such as the Internet and / or various telecommunication networks.

[0182] The processor 11 may be a variety of general and / or special processing components with processing and computing capabilities. Some examples of the processor 11 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various special artificial intelligence (AI) computing chips, various processors running machine learning model algorithms, a digital signal processor (DSP), and any appropriate processor, controller, microcontroller, etc. The processor 11 executes the various methods and processes described above, such as a wheelset turning and repair strategy evaluation method.

[0183] In some embodiments, a method for evaluating a wheelset turning strategy may be implemented as a computer program, which is tangibly contained in a computer-readable storage medium, such as a storage unit 18. In some embodiments, part or all of the computer program may be loaded and / or installed on the electronic device 10 via the ROM 12 and / or the communication unit 19. When the computer program is loaded into the RAM 13 and executed by the processor 11, one or more steps of the method for evaluating a wheelset turning strategy described above may be performed. Alternatively, in other embodiments, the processor 11 may be configured to perform a method for evaluating a wheelset turning strategy in any other appropriate manner (e.g., by means of firmware).

[0184] Various implementations of the systems and techniques described above herein can be implemented in digital electronic circuit systems, integrated circuit systems, field programmable gate arrays (FPGAs), application specific integrated circuits (ASICs), application specific standard products (ASSPs), systems on chips (SOCs), load programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various implementations can include: being implemented in one or more computer programs that can be executed and / or interpreted on a programmable system including at least one programmable processor, which can be a special purpose or general purpose programmable processor that can receive data and instructions from a storage system, at least one input device, and at least one output device, and transmit data and instructions to the storage system, the at least one input device, and the at least one output device.

[0185] Computer programs for implementing the methods of the present invention may be written in any combination of one or more programming languages. These computer programs may be provided to a processor of a general-purpose computer, a special-purpose computer, or other programmable data processing device, so that when the computer program is executed by the processor, the functions / operations specified in the flow chart and / or block diagram are implemented. The computer program may be executed entirely on the machine, partially on the machine, partially on the machine and partially on a remote machine as a stand-alone software package, or entirely on a remote machine or server.

[0186] In the context of the present invention, a computer-readable storage medium may be a tangible medium that may contain or store a computer program for use by or in conjunction with an instruction execution system, device, or equipment. A computer-readable storage medium may include, but is not limited to, electronic, magnetic, optical, electromagnetic, infrared, or semiconductor systems, devices, or equipment, or any suitable combination of the foregoing. Alternatively, a computer-readable storage medium may be a machine-readable signal medium. A more specific example of a machine-readable storage medium may include an electrical connection based on one or more lines, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.

[0187] To provide interaction with a user, the systems and techniques described herein may be implemented on an electronic device having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and a pointing device (e.g., a mouse or trackball) through which the user can provide input to the electronic device. Other types of devices may also be used to provide interaction with the user; for example, the feedback provided to the user may be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user may be received in any form (including acoustic input, voice input, or tactile input).

[0188] The systems and techniques described herein may be implemented in a computing system that includes backend components (e.g., as a data server), or a computing system that includes middleware components (e.g., an application server), or a computing system that includes frontend components (e.g., a user computer with a graphical user interface or a web browser through which a user can interact with implementations of the systems and techniques described herein), or a computing system that includes any combination of such backend components, middleware components, or frontend components. The components of the system may be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: a local area network (LAN), a wide area network (WAN), a blockchain network, and the Internet.

[0189] A computing system may include a client and a server. The client and the server are generally remote from each other and usually interact through a communication network. The client and server relationship is generated by computer programs running on the corresponding computers and having a client-server relationship with each other. The server may be a cloud server, also known as a cloud computing server or cloud host, which is a host product in the cloud computing service system to solve the defects of difficult management and weak business scalability in traditional physical hosts and VPS services.

[0190] It should be understood that the various forms of processes shown above can be used to reorder, add or delete steps. For example, the steps described in the present invention can be executed in parallel, sequentially or in different orders, as long as the desired results of the technical solution of the present invention can be achieved, and this document does not limit this.

[0191] The above specific implementations do not constitute a limitation on the protection scope of the present invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for evaluating a wheelset turning and repairing strategy, characterized in that: include: Obtaining the lapping parameters of the wheel to be laped; Based on the value of the wheel flange wear rate in the turning and repair parameters, a wheel flange thinning treatment model or a wheel flange thickening treatment model is selected; Based on the wheel rim thickness of the wheel to be repaired in the repair parameters and the wheel rim thinning processing model or wheel rim thickening processing model, determine the template wheel rim thickness, wheel rim thickness recovery amount and wheel rim wear tread repair correction amount; The turning amount of the wheel to be repaired is determined based on the profile curve of the wheel to be repaired and the standard profile curve, and the comprehensive wear amount under each wheel rim thickness is predicted based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model; the comprehensive wear amount is the sum of the turning amount of the wheel to be repaired and the wheel diameter wear amount between this and next turning; the wheel rim thickness and wear rate model reflects the wheel rim wear rate under different wheel rim thicknesses; The comprehensive wear amount at each wheel rim thickness is predicted based on the wheel rim thickness and the constructed wheel rim thickness and wear rate model, and includes: The mileage interval between lapping and repairing is calculated based on the wheel rim wear rate under different wheel rim thicknesses and the difference between the current and next target wheel rim thicknesses; the wheel diameter wear amount between the current and next lapping is predicted based on the lapping and repairing interval and the wheel diameter wear rate of the wheel to be lapping under different wheel rim thicknesses; the comprehensive wear amount of the wheel to be lapping under different wheel rim thicknesses is calculated based on the lapping amount and wheel diameter wear amount of the wheel to be lapping; Determine the target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness, and obtain the target wheel diameter value of the profile curve after turning and trimming the target template wheel rim thickness; Based on the target wheel diameter value of the wheel to be repaired and a preset wheel diameter difference compensation model, the target wheel diameter values ​​of other wheels in the entire vehicle compartment are predicted to obtain the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment.

2. The method for evaluating wheelset turning and repairing strategies according to claim 1, characterized in that: The turning parameters at least include wheel diameter wear rate, wheel rim wear rate, wheel rim thickness to be turned, wheel tread profile to be turned, wheel rim thickness turning lower limit and wheel rim thickness turning upper limit.

3. The method for evaluating wheelset turning and repairing strategies according to claim 2, characterized in that: Based on the wheel rim thickness of the wheel to be repaired in the repair parameters and the wheel rim thinning processing model, the template wheel rim thickness, the wheel rim thickness recovery amount and the wheel rim wear tread repair correction amount are determined, including: Calculate the target wheel rim thickness based on the wheel rim thickness turning and repair upper limit, turning and repair interval kilometers, wheel rim wear rate and a preset first target wheel rim thickness calculation formula; If the wheel rim thickness to be repaired is less than the target wheel rim thickness, and the wheel rim thickness to be repaired is greater than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected based on a preset upward rounding function; if the wheel rim thickness to be repaired is less than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected to the lower limit of wheel rim thickness repair; Based on the comparison result between the wheel rim thickness to be repaired and the corrected target wheel rim thickness, and a preset floor function, the template wheel rim thickness corresponding to the wheel rim thickness to be repaired is calculated; Determine the wheel rim thickness recovery amount based on the template wheel rim thickness and the wheel rim thickness to be repaired; The wheel flange wear tread turning correction amount is calculated based on the wheel flange thickness recovery amount and the preset tread turning correction amount function.

4. The method for evaluating wheelset turning and repairing strategies according to claim 2, characterized in that: The method of determining the template wheel rim thickness, wheel rim thickness recovery amount and wheel rim wear tread turning correction amount based on the wheel rim thickness of the wheel to be turned in the turning parameters and the wheel rim thickening processing model comprises: Calculate the target wheel rim thickness based on the wheel rim thickness turning and repair lower limit, turning and repair interval kilometers, wheel rim wear rate and a preset second target wheel rim thickness calculation formula; If the wheel rim thickness to be repaired is less than the target wheel rim thickness, and the wheel rim thickness to be repaired is greater than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected based on a preset upward rounding function; if the wheel rim thickness to be repaired is less than the lower limit of wheel rim thickness repair, the target wheel rim thickness is corrected to the lower limit of wheel rim thickness repair; Calculating the template wheel rim thickness corresponding to the wheel rim thickness to be repaired based on the corrected target wheel rim thickness and a preset floor rounding function; Determine the wheel rim thickness recovery amount based on the template wheel rim thickness and the wheel rim thickness to be repaired; The wheel flange wear tread turning correction amount is calculated based on the wheel flange thickness recovery amount and the preset tread turning correction amount function.

5. The method for evaluating wheelset turning and repairing strategies according to claim 2, characterized in that: The step of determining the amount of the wheel to be repaired based on the profile curve of the wheel to be repaired and the standard profile curve comprises: Linearly interpolating the profile curve of the wheel to be repaired and the standard profile curve to ensure that the data volume of the profile curve of the wheel to be repaired is consistent with that of the standard profile curve; The standard profile curve is translated vertically downward until the value of each point on the standard profile curve is less than or equal to the value of the corresponding point on the profile curve of the wheel to be repaired, and the offset of the translation is the repair amount of the wheel to be repaired; The wheel diameter value after the repair is calculated based on the repair amount of the wheel to be repaired and the initial wheel diameter value.

6. The method for evaluating wheelset turning and repairing strategies according to claim 5, characterized in that: The method of determining the target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness and obtaining the target wheel diameter value of the profile curve after turning and trimming the target template wheel rim thickness includes: Determine the target rim thickness based on the minimum value of the comprehensive wear amount under each rim thickness and the wear amount corresponding to the template rim thickness, and then determine the target template rim thickness; The value at the corresponding position in the profile curve after turning and trimming of the target wheel rim thickness is determined as the target wheel diameter value.

7. The method for evaluating wheelset turning and repairing strategies according to claim 1, characterized in that: The target wheel diameter values ​​of other wheels in the whole vehicle compartment are predicted based on the target wheel diameter value of the wheel to be repaired and the preset wheel diameter difference compensation model to obtain the optimal target wheel diameter values ​​of other wheels in the whole vehicle compartment, including: Obtain the coaxial wheel diameter difference standard, the left wheel diameter wear rate, and the right wheel diameter wear rate; If the wear rate of the wheel on the side with a smaller wheel diameter is less than that of the wheel on the side with a larger wheel diameter, and the difference between the wheel diameters on the left and right sides gradually decreases with the increase in mileage, no compensation will be performed; If the wear rate of the wheel with a smaller wheel diameter on the same axis is greater than the wear rate of the wheel with a larger wheel diameter, and the difference between the wheel diameters on the left and right sides gradually increases with the increase in mileage, then the change value of the wheel diameter difference during the next turning and repair period is predicted according to the preset wheel diameter difference prediction formula; Determining whether the wheel diameter difference change value is within the coaxial wheel diameter difference standard range, and calculating the coaxial wheel diameter difference compensation value according to a preset wheel diameter difference compensation formula; Based on the target wheel diameter value of the wheel to be repaired and the coaxial wheel diameter difference compensation value, the target wheel diameter value of the coaxial wheel of the wheel to be repaired is determined.

8. A wheelset turning and repair strategy evaluation device, characterized in that: include: A parameter acquisition unit, used for acquiring the turning parameters of the wheel to be turned; A model selection unit, for selecting a rim thinning processing model or a rim thickening processing model based on the value of the rim wear rate in the turning and repairing parameters; A wheel rim turning unit, for determining a template wheel rim thickness, a wheel rim thickness recovery amount, and a wheel rim wear tread turning correction amount based on the wheel rim thickness of the wheel to be turned in the turning parameters and the wheel rim thinning processing model or the wheel rim thickening processing model; A wheel diameter calculation unit is used to determine the turning amount of the wheel to be repaired based on the profile curve of the wheel to be repaired and the standard profile curve, and predict the comprehensive wear amount at each wheel rim thickness based on the turning amount of the wheel to be repaired and the constructed wheel rim thickness and wear rate model; determine the target template wheel rim thickness based on the comprehensive wear amount at each wheel rim thickness, and obtain the target wheel diameter value of the profile curve after the target template wheel rim thickness is repaired; the comprehensive wear amount is the sum of the turning amount of the wheel to be repaired and the wheel diameter wear amount between this repair and the next repair; the wheel rim thickness and wear rate model reflects the wheel rim wear rate at different wheel rim thicknesses; The comprehensive wear amount at each wheel rim thickness is predicted based on the wheel rim thickness and the constructed wheel rim thickness and wear rate model, and includes: The mileage interval between lapping and repairing is calculated based on the wheel rim wear rate under different wheel rim thicknesses and the difference between the current and next target wheel rim thicknesses; the wheel diameter wear amount between the current and next lapping is predicted based on the lapping and repairing interval and the wheel diameter wear rate of the wheel to be lapping under different wheel rim thicknesses; the comprehensive wear amount of the wheel to be lapping under different wheel rim thicknesses is calculated based on the lapping amount and wheel diameter wear amount of the wheel to be lapping; The wheel diameter prediction unit is used to predict the target wheel diameter values ​​of other wheels in the entire vehicle compartment based on the target wheel diameter value of the wheel to be repaired and a preset wheel diameter difference compensation model to obtain the optimal target wheel diameter values ​​of other wheels in the entire vehicle compartment.

9. An electronic device, characterized in that: The electronic device comprises: at least one processor; and a memory communicatively connected to the at least one processor; wherein, The memory stores a computer program executable by the at least one processor, and the computer program is executed by the at least one processor so that the at least one processor can execute the wheelset turning and repair strategy evaluation method according to any one of claims 1-7.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores computer instructions, and the computer instructions are used to enable a processor to implement the wheelset turning and repair strategy evaluation method according to any one of claims 1 to 7 when executed.

Citation Information

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