A high-temperature-resistant cable with overheat protection

By combining inner and outer liquid cooling layers and a heat-sensing sleeve, liquid cooling regulation is triggered, solving the overheating protection problem of high-temperature resistant cables when the temperature changes suddenly, and improving stability, safety and environmental protection.

CN119541943BActive Publication Date: 2025-11-28JIANGSU PUCAO TECH CO LTD
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Patent Information

Application Number
CN202411605978.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-11-28
Estimated Expiration
2044-11-12

AI Technical Summary

Technical Problem

Existing high-temperature resistant cables cannot adjust their heat dissipation circulation in time when there are sudden changes in the external or internal environment, resulting in overheating damage, reduced stability and safety, and increased energy loss.

Method used

It employs internal and external liquid cooling layers, a heat-sensing sleeve, a trigger column, and a heat-resistant protection system. It triggers liquid cooling regulation by sensing temperature changes to achieve real-time monitoring and protection. Combined with an intelligent feedback mechanism, it regulates the liquid cooling circulation to cope with sudden temperature changes.

Benefits of technology

It improves the stability and safety of high-temperature resistant cables in high-temperature environments, reduces overheating damage, reduces energy consumption, and enhances heat dissipation and environmental friendliness.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to a kind of overheat protection type high temperature resistant cable applied in cable field, including high temperature resistant cable body and the high temperature resistant cable maintenance station matched with high temperature resistant cable body, using the cooperation of outer thermal induction cover, two-way spacer, inner thermal induction cover, trigger column and heat-resistant protection system, can produce trigger induction in time when the temperature of high temperature resistant cable body outside or inside suddenly changes, can protect the overheat of high temperature resistant cable body in time while playing the role of real-time monitoring, promote the application effect of outer liquid cooling layer and inner liquid cooling layer, promote its response timeliness to the temperature change inside and outside high temperature resistant cable body, reduce the damage of high temperature resistant cable body caused by overheat, while guaranteeing the service life of high temperature resistant cable body, promote the stability and safety of high temperature resistant cable body running in high temperature environment, and can be regulated by overheat factor to carry out targeted liquid cooling circulation, effectively reduce the loss of energy.
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Description

TECHNICAL FIELD

[0001] The application relates to a high-temperature-resistant cable, in particular to a high-temperature-resistant cable with overheat protection applied to the cable field. BACKGROUND

[0002] The high-temperature-resistant cable is a specially designed cable capable of maintaining stable performance in a high-temperature environment and is widely used in various high-temperature occasions and equipment. In order to ensure the stability of the high-temperature-resistant cable in the high-temperature environment, the liquid cooling technology is combined to promote the cooling effect of the high-temperature-resistant cable and reduce the performance damage caused by high temperature.

[0003] The application of the liquid cooling technology in the high-temperature-resistant cable mainly comprises the following steps: a special cooling channel is arranged in the cable, and the cooling liquid is circulated to take away heat, so that the operating temperature of the cable in the high-temperature environment is effectively reduced.

[0004] At present, the circulation of the cooling liquid in the high-temperature-resistant cable is constant, and when the temperature of the high-temperature-resistant cable rises due to sudden changes in the external or internal environment, the heat dissipation circulation cannot be adjusted according to the environmental change factors, thereby reducing the functionality of the liquid cooling technology in the high-temperature-resistant cable, increasing energy consumption, and causing overheat damage to the high-temperature-resistant cable, reducing the stability and safety of the high-temperature-resistant cable. SUMMARY

[0005] In view of the above prior art, the technical problem to be solved by the application is how to timely process the high-temperature-resistant cable when the temperature of the high-temperature-resistant cable rises due to sudden changes in the external or internal environment and protect the high-temperature-resistant cable from overheating.

[0006] To solve the above problems, the application provides a high-temperature-resistant cable with overheat protection, which comprises a high-temperature-resistant cable body and a heat-resistant cable maintenance station matched with the high-temperature-resistant cable body, and the high-temperature-resistant cable body comprises a cable core, an isolation layer fixedly sleeved on the outer end of the cable core, an inner liquid cooling layer fixedly sleeved on the outer end of the isolation layer, an outer liquid cooling layer arranged on the outer side of the inner liquid cooling layer, and a protective outer layer fixedly sleeved on the outer end of the outer liquid cooling layer.

[0007] An inner heat induction sleeve is fixedly sleeved on the outer end of the inner liquid cooling layer, a bidirectional isolation sleeve is fixedly sleeved on the outer end of the inner heat induction sleeve, an outer heat induction sleeve is fixedly sleeved on the outer end of the bidirectional isolation sleeve, the outer end of the outer heat induction sleeve is fixedly connected with the outer liquid cooling layer, a plurality of trigger columns are embedded on the bidirectional isolation sleeve, the trigger columns extend into the outer heat induction sleeve away from the cable core and are matched with the outer heat induction sleeve, and the trigger columns extend into the inner heat induction sleeve close to the cable core and are matched with the inner heat induction sleeve.

[0008] The heat-resistant cable maintenance station is provided with a heat-resistant protection system, and the heat-resistant protection system comprises a heat-resistant protection processing unit, an inner end trigger acquisition unit, an outer end trigger acquisition unit, a liquid cooling parameter acquisition unit and a cable parameter acquisition unit are connected to an input end of the heat-resistant protection processing unit, and a liquid cooling adjusting unit and a protection data transmission unit are connected to an output end of the heat-resistant protection processing unit;

[0009] The input end of the inner end trigger acquisition unit is connected with the outer heat induction sleeve signal, the input end of the outer end trigger acquisition unit is connected with the inner heat induction sleeve signal, the input ends of the liquid cooling parameter acquisition unit and the cable parameter acquisition unit are connected with the signal input port arranged on the heat-resistant cable maintenance station, the output end of the liquid cooling adjusting unit is connected with the liquid cooling circulation structure arranged on the rear side of the heat-resistant cable maintenance station, and the liquid cooling circulation structure is connected with the outer liquid cooling layer and the inner liquid cooling layer, and the output end of the protection data transmission unit is connected with the signal output port arranged on the heat-resistant cable maintenance station.

[0010] In the heat-resistant cable, when the temperature outside or inside the heat-resistant cable body changes suddenly, the heat-resistant protection can be triggered to adjust the liquid cooling in time, the damage of the heat-resistant cable body caused by overheating is reduced, and the stability and safety of the heat-resistant cable body in the high-temperature environment are improved.

[0011] As a supplement of the present application, the outer heat induction sleeve is provided with an outer heat deformation cavity, an outer trigger patch is fixedly connected to the inner wall of the outer heat deformation cavity away from the cable core, the outer trigger patch is matched with the end of the trigger column away from the cable core, and the input end of the inner end trigger acquisition unit is connected with the outer trigger patch.

[0012] As a supplement of the present application, the inner heat induction sleeve is provided with an inner heat deformation cavity, an inner trigger patch is fixedly connected to the inner wall of the inner heat deformation cavity close to the cable core, the inner trigger patch is matched with the end of the trigger column close to the cable core, and the input end of the outer end trigger acquisition unit is connected with the inner trigger patch.

[0013] As a further improvement of the present application, the outer heat deformation cavity is filled with an outer heat deformation medium, and the filling saturation of the outer heat deformation medium in the outer heat deformation cavity is 50% to 60% under normal temperature.

[0014] As a further improvement of the present application, the inner heat deformation cavity is filled with an inner heat deformation medium, and the filling saturation of the inner heat deformation medium in the inner heat deformation cavity is 50% to 60% under normal temperature.

[0015] As a further improvement of the present application, a buffer induction cavity is arranged in the trigger column, a trigger core block is fixedly connected to the middle of the buffer induction cavity, and overheat conducting columns are embedded in the inner wall of the buffer induction cavity near the cable core and the inner wall of the buffer induction cavity away from the cable core.

[0016] As a further improvement of the present application, an overheat conducting column is fixedly connected to the buffer induction cavity, and the overheat conducting column and the buffer induction cavity inner wall are in sliding fit, the overheat conducting column is fixedly connected to the buffer induction cavity, and the overheat conducting column is fixedly connected to the buffer induction cavity.

[0017] As a further improvement of the present application, the input end of the heat-resistant protection processing unit is also connected to an inner end heat continuous feedback unit and an outer end heat continuous feedback unit, the input end of the inner end heat continuous feedback unit and the outer end heat continuous feedback unit is connected to the trigger core block, the output end of the heat-resistant protection processing unit is connected to a heat continuous alarm unit, and the output end of the heat continuous alarm unit is connected to an alarm arranged on the heat-resistant cable maintenance station.

[0018] In summary, through the cooperation of the outer heat induction sleeve, the bidirectional isolation sleeve, the inner heat induction sleeve, the trigger column and the heat-resistant protection system, on the one hand, the control of the internal and external temperature of the high-temperature resistant cable body can be maintained, the influence of the external temperature or the internal use temperature on the high-temperature resistant cable body can be reduced, the stability and safety of the high-temperature resistant cable body can be promoted, on the other hand, when the temperature of the high-temperature resistant cable body changes suddenly, the trigger induction can be generated in time, the real-time monitoring effect can be achieved, the overheat of the high-temperature resistant cable body can be protected in time, the application effect of the outer liquid cooling layer and the inner liquid cooling layer can be promoted, the timeliness of the high-temperature resistant cable body in response to the temperature change can be promoted, the damage of the high-temperature resistant cable body caused by overheat can be reduced, the service life of the high-temperature resistant cable body can be ensured, the stability and safety of the high-temperature resistant cable body in high-temperature environment can be promoted, the energy loss can be reduced, and the environmental protection of the high-temperature resistant cable body can be promoted. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a coaxial view of the high-temperature resistant cable body and the heat-resistant cable maintenance station of the first and second embodiments of the present application.

[0020] Figure 2 It is a control logic diagram of the heat-resistant protection system of the first and second embodiments of the present application.

[0021] Figure 3 Axonometric view of the high-temperature-resistant cable body of the first and second embodiments of the present application;

[0022] Figure 4 Left view of the high-temperature-resistant cable body of the first and second embodiments of the present application in normal liquid cooling state;

[0023] Figure 5 Front view of the high-temperature-resistant cable body of the first and second embodiments of the present application in normal liquid cooling state;

[0024] Figure 6 Left view of the high-temperature-resistant cable body of the first and second embodiments of the present application in internal overheat state;

[0025] Figure 7 Front view of the high-temperature-resistant cable body of the first and second embodiments of the present application in internal overheat state;

[0026] Figure 8 Left view of the high-temperature-resistant cable body of the first and second embodiments of the present application in external overheat state;

[0027] Figure 9 Front view of the high-temperature-resistant cable body of the first and second embodiments of the present application in external overheat state;

[0028] Figure 10 Partial view of the trigger column of the high-temperature-resistant cable body of the second embodiment of the present application in normal liquid cooling state;

[0029] Figure 11 Partial view of the trigger column of the high-temperature-resistant cable body of the second embodiment of the present application in internal continuous overheat state;

[0030] Figure 12 Partial view of the trigger column of the high-temperature-resistant cable body of the second embodiment of the present application in external continuous overheat state.

[0031] Explanation of the reference numerals in the drawings:

[0032] 1 high-temperature-resistant cable body, 11 protective outer layer, 12 outer liquid cooling layer, 13 inner liquid cooling layer, 14 isolation layer, 15 cable core, 2 outer thermal induction sleeve, 21 outer thermal deformation cavity, 3 bidirectional isolation sleeve, 4 inner thermal induction sleeve, 41 inner thermal deformation cavity, 5 trigger column, 6 outer trigger patch, 7 inner trigger patch, 8 overheat conduction column, 81 blocking ring, 82 elastic reset member, 83 trigger core block, 9 heat-resistant cable maintenance station. DETAILED DESCRIPTION

[0033] The two embodiments of the present application will be described in detail below with reference to the drawings.

[0034] The first embodiment:

[0035] Figure 1 Figure 9 The overheat protection type high temperature resistant cable is shown, which comprises a high temperature resistant cable body 1 and a heat resistant cable maintenance station 9 matched with the high temperature resistant cable body 1, the high temperature resistant cable body 1 comprises a cable core 15, an isolation layer 14 fixedly sleeved on the outer end of the cable core 15, an inner liquid cooling layer 13 fixedly sleeved on the outer end of the isolation layer 14, an outer liquid cooling layer 12 arranged on the outer side of the inner liquid cooling layer 13, and a protective outer layer 11 fixedly sleeved on the outer end of the outer liquid cooling layer 12;

[0036] The outer end of the inner liquid cooling layer 13 is fixedly sleeved with an inner thermal induction sleeve 4, the outer end of the inner thermal induction sleeve 4 is fixedly sleeved with a bidirectional isolation sleeve 3, the outer end of the bidirectional isolation sleeve 3 is fixedly sleeved with an outer thermal induction sleeve 2, and the outer end of the outer thermal induction sleeve 2 is fixedly connected with the outer liquid cooling layer 12, a plurality of trigger columns 5 are embedded on the bidirectional isolation sleeve 3, one end of the trigger column 5 away from the cable core 15 extends into the outer thermal induction sleeve 2 and cooperates with the outer thermal induction sleeve 2, and the other end of the trigger column 5 close to the cable core 15 extends into the inner thermal induction sleeve 4 and cooperates with the inner thermal induction sleeve 4;

[0037] The heat resistant cable maintenance station 9 is provided with a heat resistant protection system, the heat resistant protection system comprises a heat resistant protection processing unit, the input end of the heat resistant protection processing unit is connected with an inner end trigger collection unit, an outer end trigger collection unit, a liquid cooling parameter collection unit and a cable parameter collection unit, and the output end of the heat resistant protection processing unit is connected with a liquid cooling adjusting unit and a protection data transmission unit;

[0038] ​The input end of the inner end trigger acquisition unit is signal connected with the outer heat induction sleeve 2, the input end of the outer end trigger acquisition unit is signal connected with the inner heat induction sleeve 4, the input ends of the liquid cooling parameter acquisition unit and the cable parameter acquisition unit are signal connected with the signal input port arranged on the heat-resistant cable maintenance station 9, the output end of the liquid cooling adjustment unit is signal connected with the liquid cooling circulation structure arranged on the rear side of the heat-resistant cable maintenance station 9, and the liquid cooling circulation structure is connected with the outer liquid cooling layer 12 and the inner liquid cooling layer 13 respectively, the output end of the protection data transmission unit is signal connected with the signal output port arranged on the heat-resistant cable maintenance station 9, through the cooperation of the outer heat induction sleeve 2, the two-way isolation sleeve 3, the inner heat induction sleeve 4, the trigger column 5 and the heat-resistant protection system, on the one hand, the temperature inside and outside the heat-resistant cable body 1 can be controlled, the influence of the external temperature or the internal use temperature on the heat-resistant cable body 1 is reduced, the stability and safety of the heat-resistant cable body 1 are promoted, on the other hand, when the temperature outside or inside the heat-resistant cable body 1 changes suddenly, the trigger induction can be generated in time, the real-time monitoring effect is achieved, the overheat of the heat-resistant cable body 1 can be protected in time, the application effect of the outer liquid cooling layer 12 and the inner liquid cooling layer 13 is promoted, the timeliness of the heat-resistant cable body 1 in response to the temperature change inside and outside is promoted, the damage of the heat-resistant cable body 1 caused by overheat is reduced, the service life of the heat-resistant cable body 1 is ensured, the stability and safety of the heat-resistant cable body 1 in the high-temperature environment are promoted, the heat-resistant cable body 1 can be regulated and controlled through the overheat factor, the heat dissipation effect is promoted, the damage of the heat-resistant cable body 1 caused by temperature is reduced, the effective overheat protection is achieved, the energy loss is effectively reduced, the environmental protection of the heat-resistant cable body 1 is promoted, and the heat dissipation effect is further promoted through the separation effect of the liquid cooling effect.

[0039] It should be noted that the liquid cooling circulation structure is prior art, the present embodiment is directly quoted, and no change is made to the principle and structure, such as the liquid cooling circulation structure including a circulating pump, a cooling liquid storage tank, a heat exchanger and the like, which can be purchased and selected by those skilled in the art according to actual needs, and details are not repeated here. The stiffness coefficient of the outer heat induction sleeve 2 is equal to the stiffness coefficient of the inner heat induction sleeve 4, and the stiffness coefficient of the outer heat induction sleeve 2 is less than the stiffness coefficient of the outer liquid cooling layer 12 and the protective outer layer 11, so that when thermal expansion occurs in the outer heat deformation cavity 21, the two-way isolation sleeve 3 will first act on the inner heat induction sleeve 4, driving the inner heat induction sleeve 4 to deform; the stiffness coefficient of the inner heat induction sleeve 4 is less than the stiffness coefficient of the inner liquid cooling layer 13, the isolation layer 14 and the cable core 15, so that when thermal expansion occurs in the inner heat deformation cavity 41, the two-way isolation sleeve 3 will first act on the outer heat induction sleeve 2, driving the outer heat induction sleeve 2 to deform.

[0040] Figure 3 - Figure 9The outer heat induction sleeve 2 is provided with an outer heat deformation cavity 21, and an outer trigger patch 6 is fixedly connected to the inner wall of the outer heat deformation cavity 21 away from the cable core 15. The outer trigger patch 6 cooperates with the end of the trigger column 5 away from the cable core 15. The input end of the inner end trigger acquisition unit is signal-connected with the outer trigger patch 6. Through the cooperation of the trigger column 5 and the outer trigger patch 6, the temperature sensing state of the inner heat induction sleeve 4 can be triggered and transmitted. When the overheat problem caused by the operation of the cable core 15 in the high-temperature-resistant cable body 1 is generated, the heat dissipation and circulation effect of the inner liquid cooling layer 13 can be enhanced, so that the overheat protection of the cable core 15 is realized, the communication damage and unstable operation caused by high temperature are reduced, and the safety of the high-temperature-resistant cable body 1 during operation is ensured.

[0041] Figure 3 - Figure 9 The inner heat induction sleeve 4 is provided with an inner heat deformation cavity 41, and an inner trigger patch 7 is fixedly connected to the inner wall of the inner heat deformation cavity 41 close to the cable core 15. The inner trigger patch 7 cooperates with the end of the trigger column 5 close to the cable core 15. The input end of the outer end trigger acquisition unit is signal-connected with the inner trigger patch 7. Through the cooperation of the trigger column 5 and the inner trigger patch 7, the temperature sensing state of the outer heat induction sleeve 2 can be triggered and transmitted. When the temperature is too high outside the high-temperature-resistant cable body 1, the heat dissipation and circulation effect of the outer liquid cooling layer 12 can be enhanced, so that the overheat protection of the high-temperature-resistant cable body 1 is realized, the effective temperature blocking effect is achieved, the damage of the high-temperature-resistant cable body 1 caused by continuous temperature conduction is avoided, and the liquid cooling circulation efficiency of the outer liquid cooling layer 12 and the inner liquid cooling layer 13 can be effectively and reasonably utilized. While ensuring the stability of the high-temperature-resistant cable body 1, the energy consumption is reduced, the cost of heat dissipation and maintenance is reduced, the green environmental protection of the operation of the high-temperature-resistant cable body 1 is improved, the high-temperature resistance of the high-temperature-resistant cable body 1 is promoted, and the economic benefits of the application of the high-temperature-resistant cable body 1 are promoted.

[0042] Figure 4 - Figure 9 The outer heat deformation cavity 21 is filled with an outer heat deformation medium, and the filling saturation of the outer heat deformation medium in the outer heat deformation cavity 21 under normal temperature conditions is 50%-60%. Figure 4 - Figure 9 The inner heat deformation cavity 41 is filled with an inner heat deformation medium, and the filling saturation of the inner heat deformation medium in the inner heat deformation cavity 41 under normal temperature conditions is 50%-60%. The outer heat deformation medium and the inner heat deformation medium are inert gases with thermal expansion properties, which can protect the application safety of the high-temperature-resistant cable body 1 while generating thermal expansion deformation effect. The semi-saturation filling mode can effectively promote the effectiveness of the deformation sensing of the outer heat induction sleeve 2 and the inner heat induction sleeve 4, and ensure the safety of thermal deformation triggering.

[0043] Figure 1 -Figure 9 Before the application of the high-temperature-resistant cable body 1, the cable technician inputs the parameter data of the high-temperature-resistant cable body 1 at this time through the signal input port on the heat-resistant cable maintenance station 9 to the cable parameter acquisition unit, including but not limited to the wire diameter of the high-temperature-resistant cable body 1, the application environment data of the high-temperature-resistant cable body 1, and the rated application temperature and other parameter data, and inputs the data of the liquid cooling to the liquid cooling parameter acquisition unit, including but not limited to the circulation space data of the outer liquid cooling layer 12 and the inner liquid cooling layer 13, the rated power of the liquid cooling circulation structure, the daily operation power, the overheat protection operation power, and other liquid cooling data. The cable parameter acquisition unit and the liquid cooling parameter acquisition unit transmit these basic data to the heat-resistant protection processing unit, and the heat-resistant protection processing unit analyzes and processes these data;

[0044] Then in the application process of the high-temperature-resistant cable body 1, the heat-resistant protection processing unit transmits the liquid cooling regulation signal to the liquid cooling regulation unit according to the parameter setting, so that the liquid cooling regulation unit controls the action of the liquid cooling circulation structure, so that the circulation cooling effect is generated in the outer liquid cooling layer 12 and the inner liquid cooling layer 13, which can absorb the heat inside and outside the high-temperature-resistant cable body 1, thereby ensuring the application stability of the high-temperature-resistant cable body 1 in the high-temperature environment, promoting its high-temperature resistance, and reducing the communication damage of the high-temperature-resistant cable body 1 caused by high temperature.

[0045] When the temperature inside and outside the high-temperature-resistant cable body 1 does not change, the liquid cooling circulation effect of the outer liquid cooling layer 12 and the inner liquid cooling layer 13 can effectively realize the heat dissipation and cooling effect of the high-temperature-resistant cable body 1, so that the outer heat deformation medium in the outer heat deformation cavity 21 of the outer heat induction sleeve 2 and the inner heat deformation medium in the inner heat deformation cavity 41 of the inner heat induction sleeve 4 do not produce a large deformation effect, thereby the outer heat induction sleeve 2 and the inner heat induction sleeve 4 form a balanced state under the elastic retention effect of the outer heat induction sleeve 2 and the inner heat induction sleeve 4, thereby the bidirectional spacer sleeve 3 and the trigger column 5 are in the central position between the outer heat induction sleeve 2 and the inner heat induction sleeve 4, thereby not contacting the outer trigger patch 6 or the inner trigger patch 7, indicating that the heat dissipation state is good at this time, which can ensure the stability and safety of the operation of the high-temperature-resistant cable body 1 through smaller circulation power, and reduce the energy loss and waste;

[0046] When the high temperature changes in the external environment of the high-temperature-resistant cable body 1, the outer heat deformation medium in the outer heat deformation cavity 21 of the outer heat induction sleeve 2 continuously absorbs heat to produce thermal expansion changes, which causes the thermal expansion deformation of the outer heat deformation cavity 21. Therefore, the elastic deformation of the outer heat induction sleeve 2 extrudes the bidirectional spacer sleeve 3 and the inner heat induction sleeve 4. When the bidirectional spacer sleeve 3 continuously approaches the inner heat induction sleeve 4 and extrudes the inner heat induction sleeve 4, the trigger column 5 approaches the end of the cable core 15 and abuts against the inner trigger patch 7. Then, the outer end trigger acquisition unit receives the trigger signal transmitted by the inner trigger patch 7 and transmits it to the heat-resistant protection processing unit. The heat-resistant protection processing unit determines that the temperature outside the high-temperature-resistant cable body 1 is high at this time, and then sends a control instruction to the liquid cooling adjustment unit, so that it controls the liquid cooling circulation structure to act on the outer liquid cooling layer 12, increases the circulation efficiency of the cooling liquid in the outer liquid cooling layer 12, promotes the heat dissipation effect of the high-temperature-resistant cable body 1 outside, effectively blocks the transmission of external temperature, and ensures the stability of the operation of the high-temperature-resistant cable body 1.

[0047] When the high temperature changes in the internal environment of the high-temperature-resistant cable body 1, the inner heat deformation medium in the inner heat deformation cavity 41 of the inner heat induction sleeve 4 continuously absorbs heat to produce thermal expansion changes, which drives the inner heat deformation cavity 41 to produce thermal expansion deformation. Therefore, the elastic deformation of the inner heat induction sleeve 4 acts on the bidirectional spacer sleeve 3, so that the bidirectional spacer sleeve 3 continuously approaches the outer heat induction sleeve 2 and extrudes the outer heat induction sleeve 2. In the process of continuously extruding the outer heat induction sleeve 2, the outer heat induction sleeve 2 continuously shrinks, causing the trigger column 5 to move away from the end of the cable core 15 and abut against the outer trigger patch 6. Then, the inner end trigger acquisition unit receives the trigger signal transmitted by the outer trigger patch 6 and transmits it to the heat-resistant protection processing unit. The heat-resistant protection processing unit determines that the temperature inside the high-temperature-resistant cable body 1 is high at this time, and then sends a control instruction to the liquid cooling adjustment unit, so that it controls the liquid cooling circulation structure to act on the inner liquid cooling layer 13, increases the circulation efficiency of the cooling liquid in the inner liquid cooling layer 13, increases the heat dissipation effect of the high-temperature-resistant cable body 1 inside, reduces the damage of temperature to the cable core 15, ensures the effectiveness and stability of the operation of the cable core 15, and avoids the communication fluctuation problem caused by the increase of temperature;

[0048] In the process of heat-resistant protection unit for high temperature cable body 1 operation protection and overheat protection, the protection process control data will be transmitted to the protection data transmission unit, the protection data transmission unit will output the data through the signal output port of the heat-resistant cable maintenance station 9, which is convenient for technicians and maintenance personnel to check the state data of the high temperature cable body 1 and protection data, so as to facilitate the technicians to adaptively improve the high temperature cable body 1 and liquid cooling program, promote the safety and effectiveness of the high temperature cable body 1, and facilitate the maintenance personnel to judge the state of the high temperature cable body 1 according to the data, so as to make effective maintenance measures and actions, and realize the safety protection of the high temperature cable body 1.

[0049] The second embodiment:

[0050] Figure 1 - Figure 12 The overheat protection type high temperature cable is shown, which is further improved and increased as the first embodiment function, further increases the intelligence of the first embodiment, is an optional item, increases the multi-specification of the first embodiment, and demand adaptability, the trigger column 5 is provided with a buffer sensing cavity, a trigger core block 83 is fixedly connected in the middle of the buffer sensing cavity, and the buffer sensing cavity is provided with overheat conducting columns 8 on the inner wall close to the cable core 15 and the inner wall away from the cable core 15. The two overheat conducting columns 8 extend to the buffer sensing cavity at the close end and cooperate with the trigger core block 83. The arrangement of the overheat conducting column 8 and the trigger core block 83 can realize the sensing and detection of the trigger state of the trigger column 5, effectively realize the verification of the overheat protection measure effect, ensure the adjustment and effectiveness of the overheat protection, further ensure the stability and safety of the high temperature cable body 1 operation, and promote the automation and intelligence of the heat protection system, improve the maintenance effect of the high temperature cable body 1, and promote the self-checking and self-adjusting effect.

[0051] Figure 10 - Figure 12 The overheat conducting column 8 is fixedly connected with a blocking ring 81 in the buffer sensing cavity, and the blocking ring 81 is in sliding cooperation with the inner wall of the buffer sensing cavity. The blocking ring 81 is fixedly connected with an elastic reset member 82 sleeved on the outer side of the overheat conducting column 8 at the end close to the trigger core block 83, and the elastic reset member 82 is fixedly connected with the trigger core block 83 at the end close to the trigger core block 83. The arrangement of the blocking ring 81 and the elastic reset member 82 can increase the reset effect after the trigger of the overheat conducting column 8 and the trigger core block 83, ensure the effectiveness and sensitivity of the verification trigger, and reduce the preparation cost of the high temperature cable body 1 through mechanical reset, promote the economic benefit of the high temperature cable body 1.

[0052] Figure 2 and Figure 10 - Figure 12The input end of the heat-resistant protection processing unit is also connected with an inner end heat persistence feedback unit and an outer end heat persistence feedback unit, the input ends of the inner end heat persistence feedback unit and the outer end heat persistence feedback unit are in signal connection with the trigger core block 83, the output end of the heat-resistant protection processing unit is connected with a heat persistence alarm unit, the output end of the heat persistence alarm unit is in signal connection with an alarm arranged on the heat-resistant cable maintenance station 9, and the cooperation of the inner end heat persistence feedback unit and the outer end heat persistence feedback unit can further play the roles of overheat protection, heat dissipation verification and continuous overheat early warning for the heat-resistant cable body 1, can effectively guarantee the stability and safety of the heat-resistant cable body 1 in operation, and can assist maintenance personnel and relevant technical personnel to timely process the overheat abnormality of the heat-resistant cable body 1, thereby reducing economic losses caused by continuous overheat.

[0053] Figure 1 - Figure 12 When the heat-resistant protection processing unit controls the liquid cooling regulation unit through the data transmitted by the outer end trigger collection unit after the high-temperature change of the external environment, and the overheat protection regulation is effective, the temperature of the outer heat induction sleeve 2 is restored, the volume of the outer heat deformation medium in the outer heat deformation cavity 21 is restored, the thermal expansion effect on the outer heat deformation cavity 21 is removed, and the bidirectional spacer 3 and the inner heat induction sleeve 4 are gradually restored under the elastic recovery of the outer heat induction sleeve 2 and the inner heat induction sleeve 4, the trigger column 5 is away from the inner trigger patch 7, the outer end trigger collection unit no longer receives the outer trigger signal and transmits it to the heat-resistant protection processing unit, the heat-resistant protection processing unit judges that the overheat protection regulation is effective at this time, then controls the liquid cooling circulation structure to act on the outer liquid cooling layer 12 for a period of time, sends a recovery liquid cooling regulation instruction to the liquid cooling regulation unit, controls the liquid cooling circulation structure to restore the liquid cooling circulation power of the outer liquid cooling layer 12, and then restores to the normal liquid cooling state, and then judges the recovery state of the external environment of the heat-resistant cable body 1 according to the signals transmitted by the subsequent outer end trigger collection unit. When the above overheat protection effect cycle occurs continuously for multiple times in the subsequent application process of the heat-resistant cable body 1, the heat-resistant protection processing unit sends an alarm signal to the heat persistence alarm unit, so that the alarm arranged on the heat-resistant cable maintenance station 9 is started to alarm and remind the maintenance personnel, so as to remind the maintenance personnel to check and maintain the application of the heat-resistant cable body 1, and guarantee the safety of the subsequent application of the heat-resistant cable body 1.

[0054] When the overheat protection regulation is invalid, the outer heat induction sleeve 2 keeps the continuous thermal expansion effect under the action of the outer heat deformation medium, and further extrusion is generated on the bidirectional isolation sleeve 3 and the inner heat induction sleeve 4. At this time, the trigger column 5 is close to one end of the cable core 15, and the abutting effect of the inner trigger patch 7 generates extrusion on the overheat conductive column 8 located in the trigger column 5. The elastic reset member 82 is compressed under the action of the blocking ring 81, and the other end of the overheat conductive column 8 abuts against the trigger core block 83. At this time, the outer end heat continuous feedback unit receives the abutting signal of the trigger core block 83 close to one side of the cable core 15, and then transmits the data to the heat-resistant protection processing unit. The heat-resistant protection processing unit judges that the temperature change of the outside of the high-temperature-resistant cable body 1 is abnormal at this time, and then transmits the overheat continuous abnormal alarm data to the heat continuous alarm unit, so that the heat continuous alarm unit controls the alarm in the heat-resistant cable maintenance station 9 to start, and sends an alarm to the maintenance personnel, prompting them to respond to the emergency. At the same time, the heat-resistant protection processing unit also sends a continuous enhanced liquid cooling regulation instruction to the liquid cooling regulation unit, so that the liquid cooling regulation unit controls the liquid cooling circulation structure to act on the outer liquid cooling layer 12, further increases the heat absorption circulation effect of the outer liquid cooling layer 12, and strives for effective time for maintenance personnel to repair and check, thereby effectively reducing economic losses.

[0055] When the internal environment changes in temperature, after the heat-resistant protection processing unit controls the liquid cooling regulation unit through the data transmitted by the outer end trigger collection unit, when the overheat protection regulation is effective, the temperature of the inner heat induction sleeve 4 continuously recovers, causing the volume recovery change of the inner heat deformation medium in the inner heat deformation cavity 41, and the thermal expansion effect on the inner heat deformation cavity 41 is released. Under the elastic recovery effect of the outer heat induction sleeve 2 and the inner heat induction sleeve 4, the bidirectional isolation sleeve 3 and the outer heat induction sleeve 2 gradually recover the deformation, the trigger column 5 moves away from the outer trigger patch 6, the inner end trigger collection unit no longer receives the inner trigger signal and transmits it to the heat-resistant protection processing unit. The heat-resistant protection processing unit judges that the overheat protection regulation is effective at this time, and then sends a recovery liquid cooling regulation instruction to the liquid cooling regulation unit after the liquid cooling circulation structure controls the inner liquid cooling layer 13 for a period of time, so that the liquid cooling regulation unit controls the liquid cooling circulation structure to restore the liquid cooling circulation power of the inner liquid cooling layer 13, so that it returns to the normal liquid cooling state. Then, according to the signal transmitted by the subsequent inner end trigger collection unit, the recovery state of the internal environment of the high-temperature-resistant cable body 1 is judged. When the above overheat protection effect cycle occurs continuously for multiple times in the subsequent application process of the high-temperature-resistant cable body 1, the heat-resistant protection processing unit sends an alarm signal to the heat continuous alarm unit, so that the alarm in the heat-resistant cable maintenance station 9 starts, and sends an alarm to the maintenance personnel, prompting the maintenance personnel to check and maintain the application of the high-temperature-resistant cable body 1, check whether the high-temperature-resistant cable body 1 is overloaded, and ensure the safety of the subsequent application of the high-temperature-resistant cable body 1;

[0056] When the overheat protection regulation is invalid, the inner heat induction sleeve 4 keeps the thermal expansion effect under the action of the inner heat deformation medium, and further extrusion is generated on the bidirectional spacer sleeve 3 and the outer heat induction sleeve 2. At this time, the trigger column 5 far away from one end of the cable core 15 is in abutting action with the outer trigger patch 6, which extrudes the overheat conducting column 8 located in the trigger column 5. The elastic reset member 82 is compressed under the action of the blocking ring 81, and the other end of the overheat conducting column 8 abuts against the trigger core block 83. At this time, the inner end heat continuous feedback unit receives the abutting signal of the trigger core block 83 close to one side of the cable core 15, and then transmits the data to the heat-resistant protection processing unit. The heat-resistant protection processing unit judges that the temperature change in the high-temperature resistant cable body 1 is abnormal at this time, and then transmits the overheat continuous abnormal alarm data to the heat continuous alarm unit, so that the heat continuous alarm unit controls the alarm in the heat-resistant cable maintenance station 9 to start, and sends an alarm to the maintenance personnel to promote the emergency response. At the same time, the heat-resistant protection processing unit also sends the continuous enhanced liquid cooling regulation instruction to the liquid cooling regulation unit, so that the liquid cooling regulation unit controls the liquid cooling circulation structure to act on the inner liquid cooling layer 13, further increases the heat absorption circulation effect of the inner liquid cooling layer 13, and strives for effective time for the maintenance personnel to repair and check, thereby effectively reducing the economic loss.

[0057] The above-mentioned embodiments of the present application are not limited to the actual demand, and various changes made by those skilled in the art within the scope of knowledge possessed by them without departing from the concept of the present application still fall within the protection scope of the present application.

Claims

1. A high temperature resistant cable with overheat protection, characterized in that: It includes a high-temperature resistant cable body (1) and a heat-resistant cable maintenance station (9) that cooperates with the high-temperature resistant cable body (1). The high-temperature resistant cable body (1) includes a cable core (15), an isolation layer (14) fixedly fitted on the outer end of the cable core (15), an inner liquid cooling layer (13) fixedly fitted on the outer end of the isolation layer (14), an outer liquid cooling layer (12) disposed on the outer side of the inner liquid cooling layer (13), and a protective outer layer (11) fixedly fitted on the outer end of the outer liquid cooling layer (12). The inner liquid cooling layer (13) is fixedly fitted with an inner heat sensing sleeve (4) at its outer end. The inner heat sensing sleeve (4) is fixedly fitted with a bidirectional spacer (3) at its outer end. The bidirectional spacer (3) is fixedly fitted with an outer heat sensing sleeve (2) at its outer end. The outer end of the outer heat sensing sleeve (2) is fixedly connected to the outer liquid cooling layer (12). The bidirectional spacer (3) is fitted with a plurality of trigger posts (5). The trigger post (5) extends into the outer heat sensing sleeve (2) at the end away from the cable core (15) and cooperates with the outer heat sensing sleeve (2). The trigger post (5) extends into the inner heat sensing sleeve (4) at the end close to the cable core (15) and cooperates with the inner heat sensing sleeve (4). The heat-resistant cable maintenance station (9) is equipped with a heat-resistant protection system. The heat-resistant protection system includes a heat-resistant protection processing unit. The input end of the heat-resistant protection processing unit is connected to an inner end trigger acquisition unit, an outer end trigger acquisition unit, a liquid cooling parameter acquisition unit, and a cable parameter acquisition unit. The output end of the heat-resistant protection processing unit is connected to a liquid cooling adjustment unit and a protection data transmission unit. The input end of the inner trigger acquisition unit is connected to the outer heat sensing sleeve (2) and the input end of the outer trigger acquisition unit is connected to the inner heat sensing sleeve (4). The input ends of the liquid cooling parameter acquisition unit and the cable parameter acquisition unit are both connected to the signal input port on the heat-resistant cable maintenance station (9). The output end of the liquid cooling adjustment unit is connected to the liquid cooling circulation structure on the rear side of the heat-resistant cable maintenance station (9). The liquid cooling circulation structure is connected to the outer liquid cooling layer (12) and the inner liquid cooling layer (13) respectively. The output end of the protective data transmission unit is connected to the signal output port on the heat-resistant cable maintenance station (9).

2. A high temperature resistant cable of the overheat protection type according to claim 1, characterized in that: The trigger post (5) has a buffer sensing cavity, and a trigger core block (83) is fixedly connected in the middle of the buffer sensing cavity. Overheated conductive posts (8) are embedded in the inner wall of the buffer sensing cavity on the side close to the cable core (15) and the side away from the cable core (15). The two overheated conductive posts (8) extend into the buffer sensing cavity at one end and cooperate with the trigger core block (83).

3. A heat shock protected high temperature resistant cable according to claim 2, characterized in that: The outer end of the overheated conductive post (8) is fixedly connected to a baffle ring (81) located in the buffer sensing cavity, and the baffle ring (81) is in sliding fit with the inner wall of the buffer sensing cavity. The baffle ring (81) is fixedly connected to an elastic reset member (82) sleeved on the outside of the overheated conductive post (8) at one end near the trigger core (83), and the elastic reset member (82) is fixedly connected to the trigger core (83) at one end near the trigger core (83).

4. A heat shock protected high temperature resistant cable according to claim 2, characterized in that: The input end of the heat-resistant protection treatment unit is also connected to an inner heat continuous feedback unit and an outer heat continuous feedback unit. The input ends of the inner heat continuous feedback unit and the outer heat continuous feedback unit are connected to the trigger chip (83) signal. The output end of the heat-resistant protection treatment unit is connected to a heat continuous alarm unit. The output end of the heat continuous alarm unit is connected to the alarm signal installed on the heat-resistant cable maintenance station (9).

5. The overheat protection high temperature resistant cable of claim 1, wherein: The outer heat sensing sleeve (2) has an outer heat deformation cavity (21) inside. An outer trigger patch (6) is fixedly connected to the inner wall of the outer heat deformation cavity (21) away from the cable core (15). The outer trigger patch (6) cooperates with the trigger post (5) away from the cable core (15). The input end of the inner trigger acquisition unit is connected to the signal of the outer trigger patch (6).

6. The overheat-protected high-temperature resistant cable according to claim 5, characterized in that: The external heat deformation cavity (21) is filled with an external heat deformation medium, and the filling saturation of the external heat deformation medium in the external heat deformation cavity (21) is 50% to 60% at room temperature.

7. The overheat protection type high-temperature resistant cable according to claim 1, characterized in that: The inner heat sensing sleeve (4) has an inner heat deformation cavity (41). An inner trigger patch (7) is fixedly connected to the inner wall of the inner heat deformation cavity (41) near the cable core (15). The inner trigger patch (7) cooperates with the trigger post (5) near the end of the cable core (15). The input end of the outer trigger acquisition unit is connected to the signal of the inner trigger patch (7).

8. The overheat protection type high-temperature resistant cable according to claim 7, characterized in that: The internal heat deformation cavity (41) is filled with an internal heat deformation medium, and the filling saturation of the internal heat deformation medium in the internal heat deformation cavity (41) is 50% to 60% at room temperature.

Citation Information

Patent Citations

  • A cable with high temperature resistance

    CN109192383A

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