High-precision automatic detection equipment for electrical performance of capacitor

By designing high-precision automatic detection equipment for capacitor electrical performance, the problem of insufficient stability in the detection and classification process is solved, and efficient and accurate detection and classification of capacitors is achieved, and the operation stability of the equipment and product yield rate are improved.

CN119549426AInactive Publication Date: 2025-03-04SUZHOU SONGCON ELECTRONICS TECH
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Patent Information

Application Number
CN202510001381.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-03-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the sliding out process, the existing capacitor detection equipment is insufficiently stable due to the inclined surface, which is easy to tilt, which affects the accuracy of the detection results. Moreover, after the equipment is used for a long time, a height difference is easily caused by the conveyor belt and the front end of the feeding trough, which affects the smoothness of the classification work and the stability of the capacitor.

Method used

A high-precision automatic detection device for electrical performance of capacitors is designed, including a performance detection mechanism and sorting mechanism. The appearance and electrical performance of the capacitor are detected by vertically arranged backplane, detection table, visual detection camera, flip cylinder and performance detection seat, and the capacitor is stably slipped and classified by the capacitance anti-tilt structure in the discharge cylinder, push cylinder, discharge groove and isolation box.

Benefits of technology

The stability and accuracy of the capacitor in the detection and classification process are achieved, and the failure rate increases due to pouring is avoided. The height difference problem between the conveyor belt and the feeding trough is solved through the local height adjustment mechanism, ensuring the smoothness of the classification process and the operation stability of the equipment.

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Abstract

The invention relates to the technical field of capacitor production, and discloses a capacitor electrical performance high-precision automatic detection device, which comprises a performance detection mechanism and a sorting mechanism, and is characterized in that the performance detection mechanism realizes appearance detection and electrical performance test of capacitor pins through a detection table, a visual detection camera, an overturning cylinder and a performance detection seat; after detection is completed, the capacitors are conveyed to the sorting mechanism through a discharging air cylinder, the sorting mechanism classifies the capacitors through a conveying belt, a pushing air cylinder and a discharging groove, and the capacitors are prevented from toppling through a capacitor anti-toppling structure in an isolation box; a local height adjusting mechanism in the sorting mechanism is composed of a double-thread rod, a moving block, a lifting plate and an auxiliary roller, and the height difference problem caused by loosening or abrasion of a conveying belt is solved by adjusting the height of the conveying belt. According to the invention, full-automatic operation from detection to sorting of the capacitor is realized, the detection precision is high, and the classification efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of capacitor production, and in particular to a high-precision automatic detection device for the electrical performance of a capacitor. Background Art

[0002] A capacitor is an electronic component that can store electric charge. It is widely used in electronic circuits and is mainly composed of two conductive electrodes and an insulating medium in between. The electrodes are usually made of metal materials, such as aluminum, tantalum, etc.; the insulating medium can be a variety of materials such as ceramics, mica, polyester film, electrolytic paper, electrolyte, etc. For example, the medium of a ceramic capacitor is a ceramic material that separates the two metal electrodes; an electrolytic capacitor uses an electrolyte as a medium, one of the electrodes is a metal foil, and the other electrode forms an oxide film in the electrolyte through electrolysis.

[0003] Capacitors need to be inspected one by one after production. The main inspection items include whether the pins are intact in appearance, the capacitance deviation in performance, and the withstand voltage performance. At the same time, capacitors that fail the inspection must be classified for centralized processing. In the prior art, traditional inspection equipment usually moves the capacitors through a conveyor belt, and then uses a cylinder to push the capacitors to different segmented areas. The unqualified capacitors slide out along the inclined discharge chute. However, during the sliding process, the capacitor is not stable enough due to the inclined surface and is prone to tipping over. The tipped capacitor may collide with the previous capacitor, causing the pins to bend or be damaged, further affecting its performance and the accuracy of the test results.

[0004] In addition, the capacitors need to be highly aligned with the front end of the feeding trough during the sorting process. However, after long-term use of the equipment, the conveyor belt is prone to friction or looseness, resulting in a height difference with the track. This phenomenon not only affects the smoothness of the sorting work, but also increases the risk of capacitor tipping. Especially for capacitors with longer pins or lighter weight, the probability of tipping is higher, which directly affects the reliability and efficiency of the sorting process. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention provides a high-precision automatic detection device for the electrical performance of capacitors, which solves the problem of the capacitor tipping over when sliding out, so as to ensure the stability of the capacitor sliding out along the feed chute.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A high-precision automatic detection device for the electrical performance of a capacitor, comprising a performance detection mechanism and a sorting mechanism, wherein the sorting mechanism is placed at the tail of the performance detection mechanism, the performance detection mechanism comprises a vertically arranged back plate, a detection platform is arranged below the front side of the back plate, a visual detection camera is arranged on the front side of the performance detection mechanism, the visual detection camera is placed directly above the detection platform, a flip cylinder is rotatably mounted on the surface of the back plate, a performance detection seat is arranged on the front surface of the back plate, the flip cylinder is placed between the detection platform and the performance detection seat, a feeding cylinder is installed on the side of the performance detection mechanism close to the sorting mechanism, The sorting mechanism includes a working platform, a groove is provided on the surface of the working platform, a conveyor belt is arranged inside the groove, an extended sorting platform is provided on one side of the working platform, and a feed trough compatible with the capacitor is evenly provided on the upper surface of the extended sorting platform. The height of the end of the bottom of the feed trough away from the conveyor belt gradually decreases, and the end of the feed trough is flush with the upper surface of the conveyor belt. An isolation box is also provided between two adjacent feed troughs, and a capacitor anti-dumping structure is installed inside the isolation box. Local height adjustment mechanisms are evenly installed inside the groove, and the local height adjustment mechanism is placed between the upper and lower layers of the conveyor belt.

[0007] Furthermore, pushing cylinders are evenly arranged on one side of the working platform away from the extended sorting platform, the pushing cylinders are placed on one side of the conveyor belt, the output ends of the pushing cylinders are placed above the surface of the conveyor belt, and protective covers are provided above the plurality of pushing cylinders.

[0008] Furthermore, the top of the isolation box is covered with a protective cover plate, a through slot is opened on one side of the isolation box, and the capacitor anti-dumping structure includes pulleys rotatably installed at both ends of the isolation box, and belts are sleeved on the surfaces of the two pulleys, and the belts correspond to the height of the through slot.

[0009] Furthermore, the outer surface of the belt is equally divided into three connection blocks, the outer surface of the connection block is provided with a mounting groove, and a tilting rod is hinged inside the mounting groove.

[0010] Furthermore, one of the tilting rods passes through the through slot, and the end of the tilting rod contacts the capacitor sliding in the feeding chute, a spring is welded inside the installation slot, and the other end of the spring is welded to the inner surface of the tilting rod.

[0011] Furthermore, columns are evenly and vertically arranged on both sides of the inner wall of the groove, and the local height adjustment mechanism corresponds one-to-one to the material discharge chute. The local height adjustment mechanism includes a double-threaded rod installed for horizontal rotation inside the groove, and a knob is arranged at the end of the double-threaded rod, and the knob is placed on the rear side of the outside of the working table.

[0012] Furthermore, moving blocks are symmetrically screwed on the surface of the double-threaded rod, and the two moving blocks are screwed on different threaded surfaces respectively, and a connecting rod is hinged on the top of the moving block.

[0013] Furthermore, a lifting plate is slidably installed between two corresponding columns, and the ends of the two connecting rods are hinged to the lower surface of the lifting plate.

[0014] Furthermore, vertical plates are symmetrically arranged on the upper surface of the lifting plate, and an auxiliary roller is rotatably installed between the two vertical plates, and the auxiliary roller is in contact with the lower surface of the upper layer of the conveyor belt.

[0015] The present invention provides a high-precision automatic detection device for the electrical performance of capacitors. It has the following beneficial effects: The present invention provides a high-precision automatic detection device for the electrical performance of capacitors. Through the linkage design of the performance detection mechanism and the sorting mechanism, the fully automated operation of the capacitor from appearance detection to performance detection and classification and sorting is realized. The performance detection mechanism includes a detection table, a visual detection camera, a flip cylinder and a performance detection seat. On the basis of ensuring that the pins of the capacitor are facing upward, the appearance defects of the capacitor can be accurately identified by taking images through the visual detection camera; after the appearance detection is completed, the flip cylinder accurately flips the capacitor and inserts it into the performance detection seat for electrical performance detection; this design avoids the instability of manual operation and greatly improves the efficiency and accuracy of detection.

[0016] By setting the unloading cylinder and the conveyor belt of the sorting mechanism in linkage, the process of automatically conveying the tested capacitors to the sorting mechanism is realized. The sorting mechanism includes a conveyor belt, a push cylinder, a unloading trough and an extended sorting table. The conveyor belt can smoothly transport the capacitors to different classification areas, and the push cylinder accurately pushes them into the corresponding unloading trough according to the capacitor test results; the unloading trough is designed as an inclined surface, so that the capacitors can slide down under the action of gravity. At the same time, the capacitor anti-dumping structure inside the isolation box effectively prevents the capacitors from tipping over during the sliding process, avoiding the increase in the defective rate due to pin damage; the overall optimization of the sorting structure improves the classification efficiency and the operating stability of the equipment.

[0017] The present invention also solves the problem of height difference between the conveyor belt and the feeding chute through a local height adjustment mechanism. The local height adjustment mechanism is composed of a double-threaded rod, a moving block, a lifting plate and an auxiliary roller. The double-threaded rod is rotated to drive the moving block to move relative to each other, thereby adjusting the height of the lifting plate and the auxiliary roller, thereby achieving fine adjustment of the local height of the conveyor belt; this design overcomes the height difference problem caused by loose conveyor belt, wear or long-term use, and ensures the smoothness and stability of capacitors during the classification process.

[0018] In addition, the capacitor anti-dumping structure set up in the isolation box, including components such as pulleys, belts, connecting blocks and lift rods, provides effective support for the capacitor through dynamic contact between the lift rod and the capacitor sliding path; when the capacitor slides out of the discharge chute, the lift rod will automatically retract and prepare for the next capacitor to slide; this structural design ensures the stability of the capacitor during the sorting process, prevents the occurrence of tipping, and at the same time protects the pins of the capacitor, improving the classification accuracy of the equipment and the product yield. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the detection mechanism and the sorting mechanism of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the sorting mechanism of the present invention; Figure 3 It is a schematic cross-sectional structural diagram of the sorting mechanism of the present invention; Figure 4 For the present invention Figure 2 Schematic diagram of the left view structure; Figure 5 It is a schematic diagram of the capacitor anti-dumping structure of the present invention; Figure 6 It is a schematic diagram of the connecting block and the tilting rod of the present invention; Figure 7 It is a schematic diagram of the sorting height adjustment mechanism of the present invention; Figure 8 For the present invention Figure 4 Schematic diagram of the enlarged structure of area A.

[0020] Among them: 1. Performance testing mechanism; 11. Back plate; 12. Testing table; 13. Flip cylinder; 14. Visual inspection camera; 15. Performance testing seat; 16. Unloading cylinder; 2. Sorting mechanism; 21. Working platform; 22. Extended sorting platform; 23. Groove; 231. Column; 24. Conveyor belt; 25. Push cylinder; 26. Protective cover; 27. Feed chute; 28. Isolation box; 29. ​​Protective cover; 210. Through slot; 3. Local height adjustment mechanism; 31. Double threaded rod; 32. Knob; 33. Moving block; 34. Connecting rod; 35. Lifting plate; 36. Vertical plate; 37. Auxiliary roller; 4. Capacitor anti-dumping structure; 41. Pulley; 42. Belt; 43. Connecting block; 44. Mounting slot; 45. Crank lever; 46. Spring. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Embodiment 1: See also Figure 1-8 A high-precision automatic detection device for the electrical performance of a capacitor includes a performance detection mechanism 1 and a sorting mechanism 2. The performance detection mechanism 1 is used to complete the appearance detection and performance detection of the capacitor, and the sorting mechanism 2 is used to classify defective capacitors; the sorting mechanism 2 is placed at the tail of the performance detection mechanism 1, and the performance detection mechanism 1 includes a vertically arranged back plate 11, which is a supporting component of the overall structure, and a detection table 12 is arranged at the lower front side thereof, and the detection table 12 is used to place the capacitor to be detected and ensure that its pins face upward; a visual detection camera 14 is arranged on the front side of the performance detection mechanism 1, and ... The camera 14 completes the appearance inspection by taking an image of the capacitor pins. The visual inspection camera 14 is placed directly above the inspection table 12 to ensure the shooting angle and inspection accuracy. A flip cylinder 13 is rotatably installed on the surface of the back plate 11. The flip cylinder 13 is used to flip the capacitor after inspection and accurately send it to the performance inspection seat 15. A performance inspection seat 15 is set on the front surface of the back plate 11. The performance inspection seat 15 energizes the capacitor to complete the electrical performance inspection. The flip cylinder 13 is placed between the inspection table 12 and the performance inspection seat 15 to realize the material transfer between the two. The performance inspection mechanism 1 is close to the sorting machine. A feeding cylinder 16 is installed on one side of the structure 2, and the feeding cylinder 16 sends the capacitors that have been tested to the sorting mechanism 2 for classification processing; the sorting mechanism 2 includes a working platform 21, the working platform 21 is used to support the conveying and sorting structure, a groove 23 is opened on the surface of the working platform 21, and a conveyor belt 24 is arranged inside the groove 23, and the conveyor belt 24 is used to move the capacitor to a designated sorting position; an extended sorting platform 22 is arranged on one side of the working platform 21, and a feeding trough 27 adapted to the capacitor is evenly opened on the upper surface of the extended sorting platform 22, and the bottom of the feeding trough 27 is away from the end of the conveyor belt 24 at a height of It is gradually lowered to form a sliding channel, and the end of the feed chute 27 is flush with the upper surface of the conveyor belt 24 to ensure that the capacitor slides in smoothly; an isolation box 28 is also arranged between two adjacent feed chutes 27, and the isolation box 28 is used to prevent mutual interference when the capacitors are classified, and a capacitor anti-dumping structure 4 is installed inside the isolation box 28, and the capacitor anti-dumping structure 4 is used to prevent the capacitor from tipping over during the sliding process; local height adjustment mechanisms 3 are evenly installed inside the groove 23, and the local height adjustment mechanism 3 is placed between the upper and lower layers of the conveyor belt 24, and is used to adjust the local height of the conveyor belt 24 to ensure the stability of the feeding process.

[0023] See also Figure 1-2 A pushing cylinder 25 is evenly arranged on one side of the working platform 21 away from the extended sorting platform 22. The pushing cylinder 25 is used to push the classified capacitors into the corresponding unloading trough 27; the pushing cylinder 25 is placed on one side of the conveyor belt 24, and the output end of the pushing cylinder 25 is placed above the surface of the conveyor belt 24 to accurately contact the capacitor and complete the pushing action; a protective cover 26 is covered above the multiple pushing cylinders 25, and the protective cover 26 is used to protect the moving parts of the pushing cylinder 25 from external dust and pollution.

[0024] See also Figure 3-5 The top of the isolation box 28 is covered with a protective cover 29, which is used to prevent external dust from entering the interior of the isolation box 28; a through groove 210 is opened on one side of the isolation box 28, and the through groove 210 provides a movable space for the capacitor anti-dumping structure 4; the capacitor anti-dumping structure 4 includes pulleys 41 rotatably installed at both ends of the isolation box 28, and the pulleys 41 realize dynamic adjustment of the structure by driving belts 42. Belts 42 are sleeved on the surfaces of the two pulleys 41, and the belts 42 correspond to the height of the through groove 210 to ensure contact matching with the sliding path of the capacitor.

[0025] See also Figure 5-6 The outer surface of the belt 42 is evenly divided with three connecting blocks 43, which are used to support and push the capacitor to slide; the outer surface of the connecting block 43 is provided with a mounting groove 44, and a tilting rod 45 is hinged inside the mounting groove 44, which is used to prevent the capacitor from tipping over.

[0026] See also Figure 3-6 , one of the tilting rods 45 passes through the through slot 210, and the end of the tilting rod 45 contacts the capacitor sliding in the discharge slot 27 to provide support; a spring 46 is welded inside the mounting slot 44, and the spring 46 provides a return force to ensure that the tilting rod 45 can quickly return to its initial state after completing the support; the other end of the spring 46 is welded to the inner surface of the tilting rod 45 to achieve stable force transmission.

[0027] See also Figure 3-8 , columns 231 are evenly and vertically arranged on both sides of the inner wall of the groove 23, and the columns 231 are used to provide vertical limit for the local height adjustment mechanism 3; the local height adjustment mechanism 3 corresponds to the unloading chute 27 one by one, and the local height adjustment mechanism 3 includes a double-threaded rod 31 horizontally rotatably installed inside the groove 23, and the double-threaded rod 31 is used to drive the horizontal displacement of the moving block 33; a knob 32 is arranged at the end of the double-threaded rod 31, and the knob 32 is placed on the rear side of the outside of the working platform 21 to facilitate the adjustment operation.

[0028] See also Figure 7-8The surface of the double-threaded rod 31 is symmetrically screwed with moving blocks 33, and the moving blocks 33 are used to adjust the height of the lifting plate 35; the two moving blocks 33 are respectively screwed on different thread surfaces to achieve synchronous movement, and the top of the moving block 33 is hinged with a connecting rod 34, which transmits the rotation adjustment action to the lifting plate 35.

[0029] See also Figure 7-8 A lifting plate 35 is slidably installed between two corresponding columns 231, and the lifting plate 35 is used to adjust the support height of the auxiliary roller 37; the ends of the two connecting rods 34 are hinged to the lower surface of the lifting plate 35 to achieve synchronous movement.

[0030] See also Figure 3-7 The upper surface of the lifting plate 35 is symmetrically provided with vertical plates 36, which provide fixed support for the installation of auxiliary rollers 37; an auxiliary roller 37 is rotatably installed between the two vertical plates 36, and the auxiliary roller 37 contacts the lower surface of the upper layer of the conveyor belt 24 to provide stable support and ensure the accuracy of the running height of the conveyor belt 24.

[0031] Example 2: See Figure 1-8 , a high-precision automatic detection device for capacitor electrical performance, including a performance detection mechanism 1 and a sorting mechanism 2. Specifically, this embodiment verifies the effect of the device on capacitor appearance detection and performance classification in detail through experiments.

[0032] In the experiment, five different types of capacitors were selected for testing, namely C1 (aluminum electrolytic capacitor, capacitance 220μF), C2 (ceramic capacitor, capacitance 100pF), C3 (polyester film capacitor, capacitance 1μF), C4 (tantalum capacitor, capacitance 47μF), C5 (mica capacitor, capacitance 10nF). Ten samples of each type were used, a total of 50 capacitors, and the following performance indicators were tested in the experiment: 1. Appearance pin integrity inspection: The capacitor pins were photographed by the visual inspection camera 14 to check the integrity and non-bending of the pins. The results showed that the pin inspection results of all capacitor samples were qualified, and the pin damage rate was 0%. The imaging accuracy of the visual inspection camera 14 reached 0.01mm, which can identify the slight deformation of the pins, ensuring the accuracy of the appearance inspection of the capacitors.

[0033] 2. Electrical performance test: The capacitor is inserted into the performance test seat 15 by turning the cylinder 13 to perform electrical performance test. During the test, the electrical performance of each capacitor, such as capacity, resistance, and withstand voltage, is measured. The experimental data show:

[0034] It can be seen from the test results that the device of the present invention can accurately detect the electrical performance of different types of capacitors. In particular, in the withstand voltage test, each capacitor is gradually boosted until it reaches The whole process is automatically controlled until the rated voltage is reached, ensuring the safety and accuracy of the withstand voltage test.

[0035] Example 3: In this example, the capacitor classification process was tested in depth. The sorting mechanism 2 includes a conveyor belt 24, a push cylinder 25, a feed chute 27 and an extended sorting table 22. In order to verify its reliability in the automated classification process, we selected five groups of capacitor samples of different weights and sizes for the experiment: 1. Capacitor samples and classification results: Sample A: weight 0.5g, size 6×6mm Sample B: weight 1.2g, size 10×10mm Sample C: weight 0.8g, size 8×8mm Sample D: weight 2.0g, size 12×12mm Sample E: weight 1.0g, size 9×9mm During the experiment, the cylinder 25 pushes the capacitor into the corresponding feed trough 27 according to the detection result of the capacitor. In order to verify the classification accuracy of the equipment, we calculated the classification success rate and the capacitor dumping rate. The experimental data shows:

[0036] It can be seen from the experimental data that the classification success rate is above 97% and the dumping rate is low, especially for The samples A and E, which are lighter in weight, did not tip over at all, which fully demonstrated the reliability of the present invention in gravity sliding and sorting.

[0037] Example 4: This example tests the accuracy and adaptability of the local height adjustment mechanism 3 of the conveyor belt 24 in detail. Five groups of different height deviations are used to verify the performance of the adjustment mechanism: 1. Initial height deviation and adjustment results:

[0038] In the experiment, by rotating the knob 32, the double-threaded rod 31 drives the moving block 33 to adjust the height of the lifting plate 35 to eliminate the height difference between the conveyor belt 24 and the unloading chute 27. The results show that the adjustment mechanism can effectively eliminate more than 90% of the initial height deviation and ensure the stability of the capacitor classification process.

[0039] Embodiment 5: In this embodiment, an experiment was conducted to verify the function of the capacitor anti-dumping structure 4 inside the isolation box 28. Five groups of capacitors with different materials, sizes and weights were selected for the sliding test to observe their stability during the sliding process.

[0040] 1. Slip test data:

[0041] Experiments show that the anti-dumping structure 4 inside the isolation box 28, through the tilting rod 45, contacts the sliding path of the capacitor, and can effectively prevent the capacitor from tipping over during the sliding process in the feed chute 27. In particular, for capacitors with light weight and high diameter ratio, the stability of their sliding is significantly improved.

[0042] Working principle: The capacitor to be tested is placed on the upper surface of the test table 12 by a mechanical arm or a supporting cylinder, and its pins are ensured to face upwards. Then, the pins are photographed by a visual inspection camera 14 for visual inspection, and the photographs are transmitted to a computer for analysis. Then, the capacitor is removed and turned over by a flip cylinder 13, and then inserted into a performance inspection seat 15. The electrical performance is tested by powering on, and then the capacitor is transferred to another platform by a feeding cylinder 16. Then, the capacitor is turned over by another flip cylinder 13 and placed on the upper surface of a conveyor belt 24. The capacitor can be transported by the conveyor belt 24. At this time, the computer will send the classification result information to the pushing cylinder 25. The multiple pushing cylinders 25 correspond to the problems such as poor appearance, large capacity, unstable capacity, excessive loss tangent, low insulation resistance, and insufficient withstand voltage. When the corresponding capacitor moves to the corresponding pushing cylinder 25 position, the pushing cylinder 25 can push the capacitor to the corresponding feed trough 27. The lower surface of the feed trough 27 is an inclined surface. At this time, the capacitor will automatically slide downward to realize the sorting work.

[0043] When the sorted capacitor is pushed into the discharge chute 27, during the backward sliding process, one of the three tilting rods 45 will exceed the through slot 210 and be placed at one end thereof close to the conveyor belt 24. At this time, the capacitor can be supported and limited to prevent the capacitor from tipping over due to the inclined surface of the discharge chute 27. Under the action of gravity, the downward movement of the capacitor will drive the belt 42 to rotate. When the capacitor is about to slide out of the discharge chute 27, the matching tilting rod 45 will be squeezed into the installation slot 44 by the tail of the through slot 210 and completely enter the isolation box 28. At this time, another connecting block 43 is placed at the end, and the tilting rod 45 on its surface pops up to prepare for the next capacitor to slide in. The overall length of the belt 42 must ensure that the three equally divided connecting blocks 43 are working. When one is finished working, the other just slides out. The internal spring 46 can be squeezed at the tail and keep the power stored. When it returns to the end of the through slot 210, the tilting rod 45 will be popped out again, thereby realizing the cycle work to prevent the capacitor from tipping over and causing damage to the electrode pin.

[0044] When pushing the capacitor by pushing the cylinder 25, it is necessary to ensure that the conveyor belt 24 is flush with the front end surface of the discharge chute 27. However, during use, there is a height difference due to friction, loose belts, and deformation of the capacitor under pressure. At this time, the height of the corresponding discharge chute 27 can be fine-tuned. By rotating the knob 32 on the outside, the double-threaded rod 31 can be driven to rotate, and then the two moving blocks 33 can be driven to move closer to or away from each other. The lifting plate 35 is limited by the columns 231 on both sides and can only slide in the vertical direction. At this time, the height of the lifting plate 35 can be adjusted by the cooperation of the moving block 33 and the connecting rod 34, and then the supporting force of the auxiliary roller 37 on the conveyor belt 24 can be adjusted to achieve fine-tuning of the height of the conveyor belt 24 area to ensure smoothness when pushing the capacitor classification.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision automatic detection device for capacitor electrical performance, comprising a performance detection mechanism (1) and a sorting mechanism (2), characterized in that: The sorting mechanism (2) is placed at the rear of the performance detection mechanism (1), the performance detection mechanism (1) comprises a vertically arranged back plate (11), a detection table (12) is arranged below the front side of the back plate (11), a visual detection camera (14) is arranged on the front side of the performance detection mechanism (1), the visual detection camera (14) is placed directly above the detection table (12), a flip cylinder (13) is rotatably mounted on the surface of the back plate (11), a performance detection seat (15) is arranged on the front surface of the back plate (11), the flip cylinder (13) is placed between the detection table (12) and the performance detection seat (15), a feeding cylinder (16) is installed on the side of the performance detection mechanism (1) close to the sorting mechanism (2), the sorting mechanism (2) comprises a working table (21), the working table (21) A groove (23) is provided on the surface of the working platform (21), a conveyor belt (24) is arranged inside the groove (23), an extended sorting platform (22) is provided on one side of the working platform (21), and a feed trough (27) adapted to the capacitor is evenly provided on the upper surface of the extended sorting platform (22), the height of the bottom of the feed trough (27) away from the conveyor belt (24) gradually decreases, and the end of the feed trough (27) is flush with the upper surface of the conveyor belt (24), an isolation box (28) is provided between two adjacent feed troughs (27), a capacitor anti-dumping structure (4) is installed inside the isolation box (28), and a local height adjustment mechanism (3) is evenly installed inside the groove (23), and the local height adjustment mechanism (3) is placed between the upper and lower layers of the conveyor belt (24).

2. The high-precision automatic detection device for capacitor electrical performance according to claim 1 is characterized in that: Pushing cylinders (25) are evenly arranged on one side of the working platform (21) away from the extending sorting platform (22); the pushing cylinders (25) are placed on one side of the conveyor belt (24); the output ends of the pushing cylinders (25) are placed above the surface of the conveyor belt (24); and protective covers (26) are provided above the plurality of pushing cylinders (25).

3. The high-precision automatic detection device for capacitor electrical performance according to claim 1 is characterized in that: The top of the isolation box (28) is covered with a protective cover plate (29), a through slot (210) is provided on one side of the isolation box (28), and the capacitor anti-dumping structure (4) comprises pulleys (41) rotatably mounted at two ends of the interior of the isolation box (28), belts (42) are sleeved on the surfaces of the two pulleys (41), and the belts (42) correspond in height to the through slot (210).

4. The high-precision automatic detection device for capacitor electrical performance according to claim 3 is characterized in that: The outer surface of the belt (42) is equally divided into three connecting blocks (43), the outer surface of the connecting block (43) is provided with a mounting groove (44), and a tilting rod (45) is hinged inside the mounting groove (44).

5. The high-precision automatic detection device for capacitor electrical performance according to claim 4 is characterized in that: One of the tilting rods (45) passes through the through slot (210), and an end of the tilting rod (45) contacts a capacitor sliding in the feed slot (27). A spring (46) is welded inside the mounting slot (44), and the other end of the spring (46) is welded to the inner surface of the tilting rod (45).

6. The high-precision automatic detection device for capacitor electrical performance according to claim 1 is characterized by: Columns (231) are evenly and vertically arranged on both sides of the inner wall of the groove (23), and the local height adjustment mechanism (3) corresponds to the material discharge chute (27) one by one. The local height adjustment mechanism (3) comprises a double threaded rod (31) which is horizontally rotatably installed inside the groove (23), and a knob (32) is arranged at the end of the double threaded rod (31), and the knob (32) is placed on the rear side of the outside of the working platform (21).

7. The high-precision automatic detection device for capacitor electrical performance according to claim 6 is characterized in that: The surface of the double-threaded rod (31) is symmetrically screwed with moving blocks (33), the two moving blocks (33) are screwed on different threaded surfaces respectively, and the top of the moving block (33) is hinged with a connecting rod (34).

8. The high-precision automatic detection device for capacitor electrical performance according to claim 7 is characterized in that: A lifting plate (35) is slidably mounted between two corresponding upright posts (231), and ends of the two connecting rods (34) are hinged to the lower surface of the lifting plate (35).

9. The high-precision automatic detection device for capacitor electrical performance according to claim 8, characterized in that: Vertical plates (36) are symmetrically arranged on the upper surface of the lifting plate (35), and an auxiliary roller (37) is rotatably mounted between the two vertical plates (36), and the auxiliary roller (37) is in contact with the lower surface of the upper layer of the conveyor belt (24).